CN117680276A - Frame-type high-efficiency sand washing, dehydration and recovery system and control method - Google Patents

Frame-type high-efficiency sand washing, dehydration and recovery system and control method Download PDF

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Publication number
CN117680276A
CN117680276A CN202410135424.2A CN202410135424A CN117680276A CN 117680276 A CN117680276 A CN 117680276A CN 202410135424 A CN202410135424 A CN 202410135424A CN 117680276 A CN117680276 A CN 117680276A
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screen
slurry
dewatering
module
water
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黄文伟
林继铭
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Huaqiao University
Fujian South Highway Machinery Co Ltd
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Huaqiao University
Fujian South Highway Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/01Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
    • B01D33/03Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C9/00Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/38Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens oscillating in a circular arc in their own plane; Plansifters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C9/00Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
    • B04C2009/002Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks with external filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B2201/00Details applicable to machines for screening using sieves or gratings
    • B07B2201/04Multiple deck screening devices comprising one or more superimposed screens

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Abstract

The invention belongs to the technical field of fine sand equipment, and relates to a frame type efficient sand washing, dewatering and recycling system and a control method. The invention relates to a frame type efficient sand washing, dewatering and recycling system which comprises a feeding module, a water washing and screening module, a transfer slurry supply module, a rotational flow sand washing module and a sand washing and dewatering module. The water washing and screening module and the sand washing and dewatering module both adopt the water washing process, fine sand is recovered from the slurry after vibration dewatering, the loss of fine sand is reduced, and the overall sand yield is improved. The invention can recycle the washed slurry, and the design of the multi-channel water tank can ensure the uniformity of the feeding concentration of the follow-up cyclone sand washing module. The frame type efficient sand washing, dewatering and recycling system adopts a frame type structure to be integrated in the frame, so that the occupied area of equipment is reduced.

Description

框架式高效洗砂脱水回收系统及控制方法Frame-type high-efficiency sand washing, dehydration and recovery system and control method

技术领域Technical field

本发明属于细砂设备技术领域,涉及一种框架式高效洗砂脱水回收系统及控制方法。The invention belongs to the technical field of fine sand equipment and relates to a frame-type high-efficiency sand washing, dehydration and recovery system and a control method.

背景技术Background technique

目前,在建材、矿山、金属、矿山、道路建设、渣土处置等行业中都有大量的原料和可再利用的废料需要利用洗砂设备进行加工处理,利用洗砂设备除去覆盖砂石表面的泥或其他杂质,同时破坏包裹砂粒的水汽层,实现脱水以满足使用的要求。根据原料含泥量的不同往往需要多道水洗设备。为解决上述问题,专利号为202110928576 .4的发明专利公开了种数字化洗砂回收工作站,包括依次串联布置的螺旋脱水筛、轮式脱水筛、高频震动脱水筛和皮带秤,该种洗砂设备为串联布置,每个设备均为分散安装进场前需要提前定位多个支撑基础供设备支腿定位使用,占地面积较大,使用成本较高,且多种设备之间需要物料传输通道的搭建需要在现场进行定位安装对工人的安装技术要求较高,一旦安装偏差过大就会在工作过程中出现溢水、漏料、细沙回收效率低等现象,污染现场工作环境。At present, in the building materials, mining, metal, mining, road construction, slag disposal and other industries, there are a large number of raw materials and reusable waste materials that need to be processed by sand washing equipment. Sand washing equipment is used to remove the dust covering the surface of sand and gravel. Mud or other impurities are removed, and the water vapor layer surrounding the sand is destroyed to achieve dehydration to meet the requirements of use. Depending on the mud content of the raw materials, multiple water washing equipment are often required. In order to solve the above problems, the invention patent with patent number 202110928576.4 discloses a digital sand washing and recycling workstation, including a spiral dewatering screen, a wheel dewatering screen, a high-frequency vibration dewatering screen and a belt scale arranged in series. The equipment is arranged in series, and each equipment is installed separately. Multiple supporting foundations need to be positioned in advance for the positioning of the equipment legs before entering the site. The area is large, the use cost is high, and material transmission channels are required between multiple types of equipment. The construction requires positioning and installation on site, which requires workers to have high technical requirements for installation. Once the installation deviation is too large, water overflow, material leakage, low sand recovery efficiency, etc. will occur during the work process, polluting the on-site working environment.

发明内容Contents of the invention

为克服现有技术中的不足,本发明提供框架式高效洗砂脱水回收系统,为实现上述目的,本发明采用的技术方案如下:In order to overcome the deficiencies in the prior art, the present invention provides a frame-type high-efficiency sand washing, dehydration and recovery system. To achieve the above objectives, the technical solutions adopted by the present invention are as follows:

框架式高效洗砂脱水回收系统,其特征在于:包括进料模块、水洗筛模块、中转供浆模块、旋流洗砂模块、洗沙脱水模块;The frame-type high-efficiency sand washing and dewatering recovery system is characterized by: including a feeding module, a water washing and screening module, a transfer slurry supply module, a cyclone sand washing module, and a sand washing and dewatering module;

所述进料模块与水洗筛模块连接;The feeding module is connected to the water washing screen module;

所述水洗筛模块包括筛分机构、第一喷淋装置、第一框架体,所述筛分机构一侧设有进料口、另一侧设有出料口,筛分机构内设有多层筛网,筛分机构底部设有浆液收集槽,第一喷淋装置设置多层筛网上方,对落入多层筛网上的骨料进行高压喷淋;The water washing screen module includes a screening mechanism, a first spray device, and a first frame body. The screening mechanism is provided with a feed port on one side and a discharge port on the other side. The screening mechanism is equipped with multiple There is a slurry collection tank at the bottom of the screening mechanism, and the first spray device is set above the multi-layer screen to spray the aggregate falling into the multi-layer screen with high pressure;

所述中转供浆模块包括中转水槽,所述中转水槽与浆液收集槽连通,用于缓存浆液收集槽中收集的泥浆;The transfer slurry supply module includes a transfer water tank, which is connected with the slurry collection tank and is used to cache the mud collected in the slurry collection tank;

所述旋流洗砂模块包括旋流器、渣浆泵,所述旋流器包括进液口、溢流端、底流端,所述进液口与渣浆泵连接,所述中转水槽中的泥浆达到一定高度后,由渣浆泵抽送至旋流器内进行分级;The cyclone sand washing module includes a cyclone and a slurry pump. The cyclone includes a liquid inlet, an overflow end, and an underflow end. The liquid inlet is connected to the slurry pump. The cyclone in the transfer water tank After the mud reaches a certain height, it is pumped by the slurry pump to the cyclone for classification;

所述洗沙脱水模块包括脱水筛、第二冲洗装置,所述脱水筛内设有细沙筛板、脱水筛底部设有脱水收集槽,所述脱水收集槽与中转水槽连通,第二冲洗装置设置于细沙筛板的上方。The sand washing and dehydration module includes a dewatering screen and a second flushing device. The dewatering screen is provided with a fine sand screen plate, and a dehydration collection tank is provided at the bottom of the dehydration screen. The dehydration collection tank is connected with the transfer water tank. The second flushing device Set above the fine sand screen.

进一步的,所述进料模块包括重型筛、链板给料机、进料输送机、外支撑框架,所述重型筛与链板给料机连接,所述进料输送机与筛分机构连接,用于向筛分机构输送骨料,所述外支撑框架将进料输送机中的至少一段支撑于筛分机构上方。Further, the feeding module includes a heavy-duty screen, a chain plate feeder, a feeding conveyor, and an outer support frame. The heavy-duty screen is connected to the chain plate feeder, and the feeding conveyor is connected to the screening mechanism. , used to transport aggregate to the screening mechanism, and the outer support frame supports at least one section of the feed conveyor above the screening mechanism.

进一步的,筛分机构为三轴椭圆筛,所述水洗筛模块还包括导料装置,所述导料装置与出料口连接。Furthermore, the screening mechanism is a three-axis elliptical screen, and the water washing screen module also includes a material guide device, and the material guide device is connected to the discharge port.

进一步的,浆液收集槽为四面缩口的锥形结构,所述浆液收集槽底部设有泥浆出口与中转水槽连通。Furthermore, the slurry collection tank has a conical structure with constrictions on all sides, and a mud outlet is provided at the bottom of the slurry collection tank to communicate with the transfer water tank.

进一步的,水洗筛模块还包括第一框架体,所述筛分机构被第一框架体架支撑于高处,低处留出容纳供料模块的安装空间。Furthermore, the water washing screen module also includes a first frame body. The screening mechanism is supported at a high position by the first frame body frame, and an installation space for the feeding module is left at a low position.

进一步的,中转供浆模块还包括自动补水装置,所述自动补水装置包括液位检测器、补水管、补水阀,所述液位检测器用于检测中转水槽内的液位高度,所述补水管一端与旋流器的溢流端连接、另一端与中转水槽连接,所述补水阀设置于补水管上,并与液位检测器信号连接。Further, the transfer slurry supply module also includes an automatic water replenishment device. The automatic water replenishment device includes a liquid level detector, a water replenishment pipe, and a water replenishment valve. The liquid level detector is used to detect the liquid level in the transfer water tank. The water replenishment pipe One end is connected to the overflow end of the cyclone, and the other end is connected to the transfer water tank. The water replenishment valve is arranged on the water replenishment pipe and is connected to the signal of the liquid level detector.

进一步的,旋流洗砂模还包括第二框架体,所述第二框架体将旋流器支撑于洗沙脱水模块的高处,低处留出容纳脱水筛的空间。Furthermore, the cyclone sand washing mold also includes a second frame body, which supports the cyclone at a high point of the sand washing and dehydration module, and leaves a space for accommodating the dewatering screen at a low point.

进一步的,洗沙脱水模块还包括第三框架体,所述第三框架体将脱水筛支撑于高处,所述第二框架体设置于第三框架体上。Further, the sand washing and dewatering module also includes a third frame body, which supports the dehydration screen at a high place, and the second frame body is provided on the third frame body.

框架式高效洗砂脱水回收系统的控制方法,使用上述的高效洗砂脱水回收系统,具体步骤如下:The control method of the frame-type high-efficiency sand washing, dehydration and recovery system uses the above-mentioned high-efficiency sand washing, dehydration and recovery system. The specific steps are as follows:

进料模块将骨料中的超限料筛除,并将筛下的骨料送至筛分机构;The feeding module screens out the excess material in the aggregate and sends the aggregate under the screen to the screening mechanism;

骨料进入筛分机构中,落入筛分机构的多层筛网,第一喷淋装置对落入多层筛网上的骨料进行高压喷淋,多层筛网将骨料筛分出的不同粒径的颗粒,小于底层筛网孔径的颗粒和喷淋水流以及冲刷下来的泥混合成泥浆,一起落到浆液收集槽中;The aggregate enters the screening mechanism and falls into the multi-layer screen of the screening mechanism. The first spray device performs high-pressure spray on the aggregate falling on the multi-layer screen. The multi-layer screen screens out the aggregate. Particles of different particle sizes, particles smaller than the aperture of the bottom screen mesh, are mixed with the spray water flow and washed mud to form mud, and fall into the slurry collection tank together;

中转水槽中的泥浆达到一定高度后,由渣浆泵抽送至旋流器内进行分级,泥浆在旋流器内部实现泥砂分离,大部分的水和泥颗粒通过旋流器顶部溢流端流出,旋流器底流端将较为洁净的砂料,砂料倒入到脱水筛的细沙筛板上;After the mud in the transfer tank reaches a certain height, it is pumped by the slurry pump to the cyclone for classification. The mud is separated from the sand inside the cyclone. Most of the water and mud particles flow out through the overflow end at the top of the cyclone. The bottom flow end of the cyclone pours relatively clean sand onto the fine sand screen plate of the dewatering screen;

脱水筛工作,第二冲洗装置对砂料进行二次冲洗,经过细沙筛板筛分后最终获得洁净的低含水量的骨料,细沙筛板筛下的混合浆液经过脱水收集槽汇集后,沿着管路靠自重流入中转水槽内。The dewatering screen works, and the second flushing device flushes the sand twice. After being screened by the fine sand sieve plate, clean low-moisture content aggregates are finally obtained. The mixed slurry under the fine sand sieve plate is collected in the dehydration collection tank. , flows into the transfer tank along the pipeline by its own weight.

进一步的,当中转水槽的液位低于所设定的最低高度时,补水阀自动打开,旋流器顶部溢流端的溢流水流入中转水槽中进行紧急临时补水,当中转水槽液面高度回升至最低液面高度以上时,补水阀重新闭合,旋流器顶部溢流水将正常排到污水池中。Furthermore, when the liquid level of the intermediate transfer tank is lower than the set minimum height, the water replenishment valve automatically opens, and the overflow water from the overflow end of the top of the cyclone flows into the transfer tank for emergency temporary water replenishment. The liquid level of the intermediate transfer tank rises to When the liquid level is above the minimum level, the water replenishment valve will be closed again, and the overflow water from the top of the cyclone will be discharged into the sewage pool normally.

本发明的框架式高效洗砂脱水回收系统将整线洗砂设备,在水洗筛模块和洗沙脱水模块中均采用了水洗的工序,且在振动脱水后对浆液进行细砂回收,降低细砂损失量,提升整体出砂量。本发明中设计了浆液收集槽、中转水槽、脱水收集槽,可对洗砂后的浆液进行回收利用,同时多道水槽的设计可以保证后续旋流洗砂模块进料浓度的均匀,此外本发明的中转供浆模块内还设置自动补水装置,可根据中转水槽内液位高低控制旋流器溢流的走向进而达到临时补水的效果。本发明的框架式高效洗砂脱水回收系统集筛分进料、水洗筛分、泥浆中转、旋流洗砂、振动脱水、细沙回收为一体,采用了框架式的结构将进料模块、水洗筛模块、中转供浆模块、旋流洗砂模块、洗沙脱水模块集成于框架内,缩小设备占地面积,可最大程度的减少现场的安装工期,简化了设备的吊装难度。本发明的框架式高效洗砂脱水回收系统可预先在工厂内进行了整装调试,避免了现场安装时繁琐的调试阶段,减少了调试时间。The frame-type high-efficiency sand washing, dehydration and recovery system of the present invention adopts the water washing process of the whole line of sand washing equipment in the water washing screen module and the sand washing and dehydration module, and recovers fine sand from the slurry after vibration and dehydration, reducing the fine sand loss and increase overall sand production. The invention is designed with a slurry collection tank, a transfer tank, and a dehydration collection tank, which can recycle the slurry after sand washing. At the same time, the design of multiple water tanks can ensure the uniformity of the feed concentration of the subsequent cyclone sand washing module. In addition, the invention The transfer pulp supply module is also equipped with an automatic water replenishment device, which can control the direction of the cyclone overflow according to the liquid level in the transfer tank to achieve the effect of temporary water replenishment. The frame-type high-efficiency sand washing, dehydration and recovery system of the present invention integrates screening and feeding, water washing and screening, mud transfer, cyclonic sand washing, vibration dehydration and fine sand recovery. It adopts a frame-type structure to combine the feeding module, water washing and dewatering. The screen module, transfer slurry supply module, cyclone sand washing module, and sand washing and dewatering module are integrated in the frame, reducing the equipment footprint, minimizing the on-site installation period, and simplifying the difficulty of hoisting the equipment. The frame-type high-efficiency sand washing, dehydration and recovery system of the present invention can be fully assembled and debugged in the factory in advance, thus avoiding the tedious debugging stage during on-site installation and reducing debugging time.

附图说明Description of the drawings

图1为框架式高效洗砂脱水回收系统的结构示意图;Figure 1 is a schematic structural diagram of a frame-type high-efficiency sand washing, dehydration and recovery system;

图2为框架式高效洗砂脱水回收系统进料模块的结构示意图;Figure 2 is a schematic structural diagram of the feed module of the frame-type high-efficiency sand washing, dehydration and recovery system;

图3为框架式高效洗砂脱水回收系统的主视图;Figure 3 is the front view of the frame-type high-efficiency sand washing, dehydration and recovery system;

图4为框架式高效洗砂脱水回收系统工作时的结构示意图。Figure 4 is a schematic structural diagram of the frame-type high-efficiency sand washing, dehydration and recovery system in operation.

图1中:1、进料模块,2、水洗筛模块,3、中转供浆模块,4、旋流洗砂模块,5、洗沙脱水模块;In Figure 1: 1. Feed module, 2. Water washing and screening module, 3. Transfer slurry supply module, 4. Cyclone sand washing module, 5. Sand washing and dehydration module;

图2中:11、重型筛,12、链板给料机,13、进料输送机;In Figure 2: 11. Heavy-duty screen, 12. Chain feeder, 13. Feed conveyor;

图3-4中:13、进料输送机,14、外支撑框架,21、三轴椭圆筛,211多层筛网,22、第一喷淋装置,23、第一框架体,212、进料口,213、出料口,214、导料装置,215、浆液收集槽,216、泥浆出口,31、中转水槽,32、自动补水装置,321、液位检测器,322、补水管,323、补水阀,41、旋流器,42、渣浆泵、43、缓冲箱,44、第二框架体,411、进液口,412、溢流端,413、底流端,51、脱水筛,511、细沙筛板,512、脱水收集槽,52、第二冲洗装置,53、第三框架体。In Figure 3-4: 13. Feed conveyor, 14. External support frame, 21. Three-axis elliptical screen, 211 multi-layer screen, 22. First spray device, 23. First frame body, 212. Inlet Material port, 213. Discharge port, 214. Material guide device, 215. Slurry collection tank, 216. Mud outlet, 31. Transfer tank, 32. Automatic water supply device, 321. Liquid level detector, 322. Water supply pipe, 323 , water replenishment valve, 41. cyclone, 42. slurry pump, 43. buffer tank, 44. second frame body, 411. liquid inlet, 412. overflow end, 413. underflow end, 51. dehydration screen, 511. Fine sand screen plate, 512. Dehydration collection tank, 52. Second flushing device, 53. Third frame body.

具体实施方式Detailed ways

以下通过具体实施方式对本发明作进一步的描述。The present invention will be further described below through specific embodiments.

参照图1至图4所示的框架式高效洗砂脱水回收系统,包括进料模块1、水洗筛模块2、中转供浆模块3、旋流洗砂模块4、洗沙脱水模块5。Referring to the frame-type high-efficiency sand washing, dehydration and recovery system shown in Figures 1 to 4, it includes a feed module 1, a water washing screen module 2, a transfer slurry supply module 3, a cyclonic sand washing module 4, and a sand washing and dehydration module 5.

进料模块1包括重型筛11、链板给料机12、进料输送机13、外支撑框架14,所述重型筛11与链板给料机12连接,所述重型筛11将骨料中的超限料筛除,筛下物通过链板给料机12送至进料输送机13,所述进料输送机13与三轴椭圆筛21的进料口连接,用于向三轴椭圆筛21输送骨料,所述外支撑框架14将进料输送机13中的至少一段支撑于三轴椭圆筛21上方,减少整体空间占用。The feeding module 1 includes a heavy-duty screen 11, a chain plate feeder 12, a feeding conveyor 13, and an outer support frame 14. The heavy-duty screen 11 is connected to the chain plate feeder 12, and the heavy-duty screen 11 separates the aggregates. The over-limit materials are screened out, and the undersized materials are sent to the feed conveyor 13 through the chain plate feeder 12. The feed conveyor 13 is connected to the feed port of the three-axis elliptical screen 21 and is used to feed the three-axis elliptical screen to the three-axis elliptical screen. The screen 21 transports aggregate, and the outer support frame 14 supports at least one section of the feed conveyor 13 above the three-axis oval screen 21, reducing the overall space occupation.

水洗筛模块2包括为三轴椭圆筛21的筛分机构、第一喷淋装置22、第一框架体23,所述三轴椭圆筛21,包括多层筛网211、进料口212、出料口213、导料装置214、浆液收集槽215,所述三轴椭圆筛21的一侧设有进料口212、另一侧设有出料口213,多层筛网211设置于三轴椭圆筛21内部,导料装置214与出料口213连接,浆液收集槽215设置于三轴椭圆筛21底部,骨料通过进料口212落入多层筛网211,多层筛网211将骨料筛分出的不同粒径的颗粒,通过导料装置214分别送出,小于底层筛网孔径的颗粒和喷淋水流以及冲刷下来的泥混合成泥浆,一起落到浆液收集槽215中,所述浆液收集槽215为四面缩口的锥形结构,所述浆液收集槽215底部设有泥浆出口216与中转水槽31连通,第一喷淋装置22设置多层筛网211上方,对落入多层筛网211上的骨料进行高压喷淋,使泥砂能够有效分离并且防止扬尘,所述三轴椭圆筛21通过第一框架体23架设于高处,低处留出容纳中转水槽31的安装空间。The water washing screen module 2 includes a screening mechanism of a three-axis elliptical screen 21, a first spray device 22, and a first frame body 23. The three-axis elliptical screen 21 includes a multi-layer screen 211, a feed port 212, an outlet Material port 213, material guide device 214, slurry collection tank 215. One side of the three-axis elliptical screen 21 is provided with a feed port 212, and the other side is provided with a material outlet 213. A multi-layer screen 211 is provided on the three-axis Inside the oval screen 21, the material guide device 214 is connected to the discharge port 213. The slurry collection tank 215 is set at the bottom of the three-axis oval screen 21. The aggregate falls into the multi-layer screen 211 through the feed port 212, and the multi-layer screen 211 will Particles of different sizes screened out from the aggregate are sent out respectively through the material guide device 214. The particles smaller than the aperture of the bottom screen mesh are mixed with the spray water flow and washed mud to form mud, and fall into the slurry collection tank 215 together. The slurry collection tank 215 is a conical structure with constrictions on all sides. The bottom of the slurry collection tank 215 is provided with a mud outlet 216 that is connected to the transfer tank 31. The first spray device 22 is arranged above the multi-layer screen 211 to prevent the liquid from falling into multiple layers. The aggregates on the layer screen 211 are sprayed with high pressure to effectively separate the mud and sand and prevent dust. The three-axis elliptical screen 21 is set up at a high place through the first frame body 23, and the low place is left to accommodate the installation of the transfer water tank 31. space.

中转供浆模块3包括中转水槽31、自动补水装置32,所述中转水槽31与浆液收集槽215连通,用于缓存浆液收集槽215中收集的泥浆,中转水槽31上设置了检修门方便清洁因泥砂自然沉降形成的堆积物,同时两侧设置了排空孔和闸阀以便于在生产停机时,将中转水槽31内的水完全排空,对应的中转水槽31上设置有溢流口防止由于当液体超出中转水槽所能存储的极限时,浆液外溢出水槽影响现场环境的情况,自动补水装置32包括液位检测器321、补水管322、补水阀323,所述液位检测器321用于检测中转水槽31内的液位高度,所述补水管322一端与旋流器41的溢流端412连接、另一端与中转水槽31连接,所述补水阀323设置于补水管322上,并与液位检测器321信号连接。The transfer slurry supply module 3 includes a transfer tank 31 and an automatic water replenishing device 32. The transfer tank 31 is connected with the slurry collection tank 215 and is used to cache the mud collected in the slurry collection tank 215. An access door is provided on the transfer tank 31 to facilitate cleaning. The accumulation formed by the natural sedimentation of mud and sand. At the same time, drain holes and gate valves are provided on both sides so that the water in the transfer tank 31 can be completely drained when production is shut down. The corresponding transfer tank 31 is provided with an overflow port to prevent When the liquid exceeds the storage limit of the transfer tank, the slurry overflows from the tank and affects the on-site environment. The automatic water replenishment device 32 includes a liquid level detector 321, a water replenishment pipe 322, and a water replenishment valve 323. The liquid level detector 321 is used to detect The liquid level in the transfer tank 31 is determined by one end of the water supply pipe 322 being connected to the overflow end 412 of the cyclone 41 and the other end being connected to the transfer tank 31. The water supply valve 323 is disposed on the water supply pipe 322 and is connected to the liquid level. Bit detector 321 signal connection.

浆液收集槽215中的泥浆均匀的注满中转水槽31,使得中转水槽31中泥浆浓度达到较为稳定的状态,以便于后续渣浆泵42的工作。The mud in the slurry collection tank 215 evenly fills the transfer tank 31, so that the mud concentration in the transfer tank 31 reaches a relatively stable state, so as to facilitate the subsequent work of the slurry pump 42.

当前端浆液进料量减少,中转水槽31的液位低于所设定的最低高度时,补水阀323自动打开,旋流器41顶部溢流端412的溢流水将顺着管路流入中转水槽31中进行紧急临时补水,避免渣浆泵抽入空气导致损坏,当清水补入或前端浆液正常后中转水槽31液面高度回升至最低液面高度以上时,补水阀323重新闭合,旋流器41顶部溢流水将正常排到污水池中。When the front-end slurry feed volume decreases and the liquid level of the transfer tank 31 is lower than the set minimum height, the water replenishing valve 323 automatically opens, and the overflow water from the overflow end 412 at the top of the cyclone 41 will flow into the transfer tank along the pipeline. Emergency temporary water replenishment is carried out in 31 to avoid damage caused by air being sucked into the slurry pump. When clean water is replenished or the front-end slurry is normal, the liquid level in the transfer tank 31 rises above the minimum liquid level, the water replenishing valve 323 is re-closed, and the cyclone 41 Top overflow water will be drained into the sump normally.

旋流洗砂模块4包括旋流器41、渣浆泵42、缓冲箱43、第二框架体44,所述旋流器41包括进液口411、溢流端412、底流端413,所述进液口411与渣浆泵42连接,所述中转水槽31中的泥浆达到一定高度后,由渣浆泵42抽送至旋流器41内进行分级,泥浆从旋流器41进液口411进入,在进口压力和重力的作用下,在旋流器41内部呈现出旋转状态,在旋转的过程中物料与水流、物料与物料、物料和内壁之间相互碰撞,从而实现泥砂分离的作用,大部分的水和泥颗粒通过旋流器顶部溢流端412流出,这部分污水顺着管路自流到现场污水池中进行后续污水处理,旋流器41底流端将较为洁净的砂料,砂料倒入缓冲箱43中,经过缓冲后倒入到脱水筛51的细沙筛板511上,所述渣浆泵42与中转水槽31连接用于将缓冲箱43中的浆液抽送至旋流器41,所述缓冲箱43与旋流器41底流端连接,所述第二框架体44将旋流器41支撑于洗沙脱水模块5的高处,低处留出容纳脱水筛51的空间。The cyclone sand washing module 4 includes a cyclone 41, a slurry pump 42, a buffer tank 43, and a second frame body 44. The cyclone 41 includes a liquid inlet 411, an overflow end 412, and an underflow end 413. The liquid inlet 411 is connected to the slurry pump 42. After the mud in the transfer water tank 31 reaches a certain height, it is pumped by the slurry pump 42 to the cyclone 41 for classification. The mud enters through the liquid inlet 411 of the cyclone 41. , under the action of the inlet pressure and gravity, the inside of the cyclone 41 presents a rotating state. During the rotation process, the material and the water flow, the material and the material, and the material and the inner wall collide with each other, thereby achieving the effect of mud and sand separation, and greatly Part of the water and mud particles flow out through the overflow end 412 at the top of the cyclone. This part of the sewage flows along the pipeline to the on-site sewage tank for subsequent sewage treatment. The bottom flow end of the cyclone 41 will collect relatively clean sand and sand. Pour it into the buffer tank 43, and then pour it onto the fine sand screen plate 511 of the dewatering screen 51 after buffering. The slurry pump 42 is connected to the transfer water tank 31 to pump the slurry in the buffer tank 43 to the cyclone 41 , the buffer box 43 is connected to the bottom flow end of the cyclone 41, and the second frame body 44 supports the cyclone 41 at the high point of the sand washing and dehydration module 5, leaving a space for the dewatering screen 51 at the low place.

洗沙脱水模块5包括脱水筛51、第二冲洗装置52、第三框架体53,所述脱水筛51内设有细沙筛板511、脱水筛51底部设有脱水收集槽512,所述脱水收集槽512与中转水槽31连通,第二冲洗装置52设置于细沙筛板511的上方,第三框架体53将脱水筛51支撑于高处,优选的第三框架体53与第一框架体23的高度相同,所述第二框架体44设置于第三框架体53上。The sand washing and dehydration module 5 includes a dehydration screen 51, a second flushing device 52, and a third frame body 53. The dehydration screen 51 is provided with a fine sand screen plate 511, and a dehydration collection tank 512 is provided at the bottom of the dehydration screen 51. The collection tank 512 is connected with the transfer tank 31. The second flushing device 52 is arranged above the fine sand screen plate 511. The third frame body 53 supports the dehydration screen 51 at a high place. The preferred third frame body 53 and the first frame body 23 have the same height, and the second frame body 44 is disposed on the third frame body 53 .

脱水筛51工作时所述细沙筛板511向上倾斜一定角度设置,筛面的角度设计使得骨料在筛面停留面积和时间变大,有助于提升脱水效果,第二冲洗装置52对砂料进行二次冲洗,防止旋流器41未除去的泥与砂重新混合,经过细沙筛板511筛分后最终获得洁净的低含水量的骨料,细沙筛板511筛下的混合浆液中大部分成分是较为纯净的清水和部分细骨料以及少量的泥,这部分浆液经过脱水收集槽512汇集后,沿着管路靠自重流入中转水槽31内,对剩余细沙进行回收,同时对中转水槽31进行补水。When the dewatering screen 51 is working, the fine sand screen plate 511 is tilted upward at a certain angle. The angle design of the screen surface makes the aggregate residence area and time on the screen surface larger, which helps to improve the dehydration effect. The second flushing device 52 cleans the sand. The material is washed twice to prevent the mud and sand not removed by the cyclone 41 from being remixed. After being screened by the fine sand sieve plate 511, clean low-moisture content aggregates are finally obtained. The mixed slurry under the fine sand sieve plate 511 is screened Most of the components in the slurry are relatively pure water, some fine aggregates and a small amount of mud. After this part of the slurry is collected by the dehydration collection tank 512, it flows into the transfer tank 31 by its own weight along the pipeline, and the remaining fine sand is recycled. The transfer water tank 31 is replenished with water.

根据图1-图4所示,上述框架式高效洗砂脱水回收系统的控制方法如下:According to Figures 1-4, the control method of the above-mentioned frame-type high-efficiency sand washing, dehydration and recovery system is as follows:

进料模块1的重型筛11将骨料中的超限料筛除,筛下物通过链板给料机12送至进料输送机13,所述进料输送机13向三轴椭圆筛21输送骨料。The heavy-duty screen 11 of the feeding module 1 screens out the excess material in the aggregate, and the undersized materials are sent to the feeding conveyor 13 through the chain plate feeder 12, and the feeding conveyor 13 feeds to the three-axis elliptical screen 21 Conveying aggregates.

骨料进入三轴椭圆筛21中,通过进料口212落入多层筛网211,第一喷淋装置22对落入多层筛网211上的骨料进行高压喷淋,使泥砂能够有效分离并且防止扬尘,多层筛网211将骨料筛分出的不同粒径的颗粒,通过导料装置214分别送出,小于底层筛网孔径的颗粒和喷淋水流以及冲刷下来的泥混合成泥浆,一起落到浆液收集槽215中。The aggregate enters the triaxial oval screen 21 and falls into the multi-layer screen 211 through the feed port 212. The first spray device 22 performs high-pressure spray on the aggregate falling on the multi-layer screen 211, so that the mud and sand can be effectively To separate and prevent dust, the multi-layer screen 211 sieves the particles of different sizes from the aggregate and sends them out separately through the guide device 214. The particles smaller than the aperture of the bottom screen mesh are mixed with the spray water flow and the washed mud to form mud. , and fall into the slurry collection tank 215 together.

浆液收集槽215中的泥浆均匀的注满中转水槽31,使得中转水槽31中泥浆浓度达到较为稳定的状态,以便于后续渣浆泵42的工作,当前端浆液进料量减少,中转水槽31的液位低于所设定的最低高度时,补水阀323自动打开,旋流器41顶部溢流端412的溢流水将顺着管路流入中转水槽31中进行紧急临时补水,避免渣浆泵抽入空气导致损坏,当清水补入或前端浆液正常后中转水槽31液面高度回升至最低液面高度以上时,补水阀323重新闭合,旋流器41顶部溢流水将正常排到污水池中。The mud in the slurry collection tank 215 evenly fills the transfer tank 31, so that the mud concentration in the transfer tank 31 reaches a relatively stable state, so as to facilitate the subsequent work of the slurry pump 42. The front-end slurry feed amount is reduced, and the transfer tank 31 When the liquid level is lower than the set minimum height, the water replenishment valve 323 automatically opens, and the overflow water from the overflow end 412 at the top of the cyclone 41 will flow into the transfer tank 31 along the pipeline for emergency temporary water replenishment to avoid the slurry pump pumping. Air intrusion causes damage. When clean water is replenished or the front-end slurry is normal and the liquid level in the transfer tank 31 rises above the minimum liquid level, the water replenishment valve 323 is re-closed, and the overflow water from the top of the cyclone 41 will be discharged into the sewage tank normally.

中转水槽31中的泥浆达到一定高度后,由渣浆泵42抽送至旋流器41内进行分级,泥浆从旋流器41进液口411进入,在进口压力和重力的作用下,在旋流器41内部呈现出旋转状态,在旋转的过程中物料与水流、物料与物料、物料和内壁之间相互碰撞,从而实现泥砂分离的作用,大部分的水和泥颗粒通过旋流器顶部溢流端412流出,这部分污水顺着管路自流到现场污水池中进行后续污水处理,旋流器41底流端将较为洁净的砂料,砂料倒入缓冲箱43中,经过缓冲后倒入到脱水筛51的细沙筛板511上。After the mud in the transfer tank 31 reaches a certain height, it is pumped by the slurry pump 42 to the cyclone 41 for classification. The mud enters from the liquid inlet 411 of the cyclone 41. Under the action of the inlet pressure and gravity, it flows in the cyclone. The inside of the cyclone 41 is in a rotating state. During the rotation, the material and the water flow, the material and the material, and the material and the inner wall collide with each other, thereby realizing the separation of mud and sand. Most of the water and mud particles overflow through the top of the cyclone. End 412 flows out, and this part of sewage flows along the pipeline to the on-site sewage pool for subsequent sewage treatment. The bottom flow end of the cyclone 41 pours the relatively clean sand into the buffer box 43, and then pours it into the buffer box 43. On the fine sand screen plate 511 of the dewatering screen 51.

脱水筛51工作时所述细沙筛板511向上倾斜一定角度设置,筛面的角度设计使得骨料在筛面停留面积和时间变大,有助于提升脱水效果,第二冲洗装置52对砂料进行二次冲洗,防止旋流器41未除去的泥与砂重新混合,经过细沙筛板511筛分后最终获得洁净的低含水量的骨料。When the dewatering screen 51 is working, the fine sand screen plate 511 is tilted upward at a certain angle. The angle design of the screen surface makes the aggregate residence area and time on the screen surface larger, which helps to improve the dehydration effect. The second flushing device 52 cleans the sand. The material is rinsed twice to prevent the mud and sand not removed by the cyclone 41 from being remixed. After being screened by the fine sand screen plate 511, clean low-moisture-content aggregate is finally obtained.

细沙筛板511筛下的混合浆液中大部分成分是较为纯净的清水和部分细骨料以及少量的泥,这部分浆液经过脱水收集槽512汇集后,沿着管路靠自重流入中转水槽31内,对剩余细沙进行回收,同时对中转水槽31进行补水。Most of the components of the mixed slurry under the fine sand screen 511 are relatively pure water, some fine aggregates and a small amount of mud. After being collected by the dehydration collection tank 512, this part of the slurry flows into the transfer tank 31 along the pipeline by its own weight. Within, the remaining fine sand is recovered, and the transfer tank 31 is replenished at the same time.

本发明的框架式高效洗砂脱水回收系统将整线洗砂设备,集筛分进料、水洗筛分、泥浆中转、旋流洗砂、振动脱水、细沙回收为一体,采用了框架式的结构将进料模块1、水洗筛模块2、中转供浆模块3、旋流洗砂模块4、洗沙脱水模块5集成于框架内,缩小设备占地面积,可最大程度的减少现场的安装工期,简化了设备的吊装难度。本发明的框架式高效洗砂脱水回收系统可预先在工厂内进行了整装调试,避免了现场安装时繁琐的调试阶段,减少了调试时间。本发明的框架式高效洗砂脱水回收系统在水洗筛模块2和洗沙脱水模块5中均采用了水洗的工序,且在振动脱水后对浆液进行细砂回收,降低细砂损失量,提升整体出砂量。本发明中设计了浆液收集槽215、中转水槽31、脱水收集槽512,可对洗砂后的浆液进行回收利用,同时多道水槽的设计可以保证后续旋流洗砂模块4进料浓度的均匀,此外本发明的中转供浆模块3还内设置自动补水装置32,可根据中转水槽31内液位高低控制旋流器41溢流的走向进而达到临时补水的效果。The frame-type high-efficiency sand washing, dehydration and recovery system of the present invention integrates the entire line of sand washing equipment, including screening and feeding, water washing and screening, mud transfer, cyclonic sand washing, vibration dehydration, and fine sand recovery, and adopts a frame-type The structure integrates the feeding module 1, water washing screen module 2, transfer slurry supply module 3, cyclonic sand washing module 4, and sand washing and dehydration module 5 into the frame, reducing the equipment footprint and minimizing the on-site installation period. , simplifying the difficulty of hoisting the equipment. The frame-type high-efficiency sand washing, dehydration and recovery system of the present invention can be fully assembled and debugged in the factory in advance, thus avoiding the tedious debugging stage during on-site installation and reducing debugging time. The frame-type high-efficiency sand washing, dehydration and recovery system of the present invention adopts the water washing process in both the water washing screen module 2 and the sand washing and dehydration module 5, and recovers fine sand from the slurry after vibration dehydration, reducing the loss of fine sand and improving the overall Sand production volume. In the present invention, a slurry collection tank 215, a transfer tank 31, and a dehydration collection tank 512 are designed to recycle the slurry after sand washing. At the same time, the design of multiple water tanks can ensure the uniformity of the feed concentration of the subsequent cyclonic sand washing module 4. , In addition, the transfer pulp supply module 3 of the present invention is also equipped with an automatic water replenishing device 32, which can control the overflow direction of the cyclone 41 according to the liquid level in the transfer water tank 31 to achieve the effect of temporary water replenishment.

上述仅为本发明的若干具体实施方式,但本发明的设计构思并不局限于此,凡利用此构思对本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。The above are only some specific implementations of the present invention, but the design concept of the present invention is not limited thereto. Any non-substantive changes to the present invention using this concept shall constitute an infringement of the protection scope of the present invention.

Claims (10)

1. Frame-type efficient sand washing dehydration recovery system, its characterized in that: comprises a feeding module, a water washing and screening module, a transit slurry supply module, a rotational flow sand washing module and a sand washing and dewatering module;
the feeding module is connected with the water washing screen module;
the water washing screen module comprises a screening mechanism, a first spraying device and a first frame body, wherein a feed inlet is formed in one side of the screening mechanism, a discharge outlet is formed in the other side of the screening mechanism, a multi-layer screen is arranged in the screening mechanism, a slurry collecting tank is arranged at the bottom of the screening mechanism, and the first spraying device is arranged above the multi-layer screen and is used for spraying aggregate falling onto the multi-layer screen at high pressure;
the transfer slurry supply module comprises a transfer water tank which is communicated with the slurry collecting tank and is used for buffering slurry collected in the slurry collecting tank;
the cyclone sand washing module comprises a cyclone and a slurry pump, wherein the cyclone comprises a liquid inlet, an overflow end and an underflow end, the liquid inlet is connected with the slurry pump, and slurry in the transfer water tank is pumped into the cyclone by the slurry pump for classification after reaching a certain height;
the sand washing and dehydrating module comprises a dehydrating screen and a second flushing device, a fine sand screen plate is arranged in the dehydrating screen, a dehydrating collecting tank is arranged at the bottom of the dehydrating screen, the dehydrating collecting tank is communicated with the middle rotating water tank, and the second flushing device is arranged above the fine sand screen plate.
2. The frame-type efficient sand washing, dewatering and recycling system according to claim 1, wherein: the feeding module comprises a heavy screen, a chain plate feeder, a feeding conveyor and an outer supporting frame, wherein the heavy screen is connected with the chain plate feeder, the feeding conveyor is connected with the screening mechanism and is used for conveying aggregate to the screening mechanism, and at least one section of the feeding conveyor is supported above the screening mechanism by the outer supporting frame.
3. The frame-type efficient sand washing, dewatering and recycling system according to claim 1, wherein: the screening mechanism is a triaxial elliptical screen, the washing screen module further comprises a material guiding device, and the material guiding device is connected with the discharge hole.
4. The frame-type efficient sand washing, dewatering and recycling system according to claim 1, wherein: the slurry collecting tank is of a conical structure with four shrinkage openings, and a slurry outlet is arranged at the bottom of the slurry collecting tank and is communicated with the transit water tank.
5. The frame-type efficient sand washing, dewatering and recycling system according to claim 1, wherein: the washing screen module further comprises a first frame body, the screening mechanism is supported at a high position by the first frame body frame, and an installation space for accommodating the feeding module is reserved at a low position.
6. The frame-type efficient sand washing, dewatering and recycling system according to claim 1, wherein: the transfer pulp feed module further comprises an automatic water supplementing device, the automatic water supplementing device comprises a liquid level detector, a water supplementing pipe and a water supplementing valve, the liquid level detector is used for detecting the liquid level in the transfer water tank, one end of the water supplementing pipe is connected with the overflow end of the cyclone, the other end of the water supplementing pipe is connected with the transfer water tank, and the water supplementing valve is arranged on the water supplementing pipe and is in signal connection with the liquid level detector.
7. The frame-type efficient sand washing, dewatering and recycling system according to claim 1, wherein: the cyclone sand washing module further comprises a second frame body, the second frame body supports the cyclone at the high position of the sand washing and dewatering module, and a space for accommodating the dewatering screen is reserved at the low position.
8. The frame-type efficient sand washing, dewatering and recycling system according to claim 7, wherein: the sand washing and dewatering module further comprises a third frame body, the third frame body supports the dewatering screen at a high position, and the second frame body is arranged on the third frame body.
9. A control method of a frame type efficient sand washing, dewatering and recycling system, which uses the efficient sand washing, dewatering and recycling system according to any one of claims 1-8, and comprises the following specific steps:
the feeding module screens out the overrun material in the aggregate and sends the screened aggregate to the screening mechanism;
the aggregate enters a screening mechanism and falls into a multi-layer screen of the screening mechanism, the first spraying device sprays the aggregate falling into the multi-layer screen at high pressure, the multi-layer screen screens out particles with different particle diameters, the particles smaller than the pore diameter of the bottom-layer screen, the sprayed water flow and the flushed mud are mixed into slurry, and the slurry is fallen into a slurry collecting tank;
after the slurry in the transfer water tank reaches a certain height, pumping the slurry into a cyclone by a slurry pump to carry out classification, wherein the slurry is separated into mud and sand in the cyclone, most of water and mud particles flow out through an overflow end at the top of the cyclone, and a cleaner sand material is poured into a fine sand screen plate of a dewatering screen at a underflow end of the cyclone;
the dewatering screen works, the second flushing device carries out secondary flushing on sand materials, clean aggregate with low water content is finally obtained after screening by the fine sand screen plate, and mixed slurry under the fine sand screen plate flows into the transfer water tank along a pipeline by dead weight after being collected by the dewatering collecting tank.
10. The control method of the frame-type efficient sand washing, dewatering and recycling system according to claim 9, wherein when the liquid level of the intermediate water tank is lower than the set minimum height, the water supplementing valve is automatically opened, overflow water at the overflow end of the top of the cyclone flows into the intermediate water tank to carry out emergency temporary water supplementing, when the liquid level of the intermediate water tank is raised to be higher than the minimum liquid level, the water supplementing valve is closed again, and the overflow water at the top of the cyclone is normally discharged into the sewage tank.
CN202410135424.2A 2024-01-31 2024-01-31 Frame-type high-efficiency sand washing, dehydration and recovery system and control method Pending CN117680276A (en)

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Application publication date: 20240312