CN1176740C - Demulsifier for oil-water separation of fermented liquid - Google Patents

Demulsifier for oil-water separation of fermented liquid Download PDF

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Publication number
CN1176740C
CN1176740C CNB021130132A CN02113013A CN1176740C CN 1176740 C CN1176740 C CN 1176740C CN B021130132 A CNB021130132 A CN B021130132A CN 02113013 A CN02113013 A CN 02113013A CN 1176740 C CN1176740 C CN 1176740C
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China
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demulsifier
oil
water separation
fermented liquid
acid
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CN1389291A (en
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���س�
黄守诚
蒋尊三
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YIXING CHEMICAL PLANT
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YIXING CHEMICAL PLANT
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Abstract

The present invention relates to a demulsifier for the oil-water separation of fermented liquor, particularly to the use for the demulsification of penicillin fermentation liquor, which is characterized in that the demulsifier is made from 50 to 80% of acid amide, 20 to 50% of alkylamine polyoxyethylene ether and 0 to 20 % of additive agent. The present invention overcomes the defects of a demulsifier which is made from oleic acid, multiple vinylamine and alkyl diethanolamine, and all the materials are simply mixed. The present invention has the advantages of strong demulsifying performance, good demulsifying effect and small dosage. In particular, the present invention which is used for the demulsification of the penicillin fermentation liquor has high demulsifying efficiency, saves productive cost, and increases yield coefficient, and yield coefficient can be stabilized above 94%. Impurity removing efficiency is good, and impurities and chromatophore bands are difficult to enter the demulsifier which does not have unpleasant odor.

Description

A kind of demulsifier for oil-water separation of fermented liquid
Technical field
The present invention relates to a kind of demulsifier for oil-water separation of fermented liquid, the breakdown of emulsion that is particularly useful for penicillin fermentation liquid separates.
Background technology
Organic facies is effectively separated with water, and a kind of simple effective method is to adopt demulsifier, eliminates emulsification and forms the emulsification interface with certain intensity, reaches two and is separated.Yet different demulsifiers is different to organic facies breakdown of emulsion ability, and the performance of demulsifier directly influences the two-phase separating effect.In the penicillin production process, an important procedure is to use extracting penicillin with organic solvent (as butyl acetate) from penicillin fermentation liquid, owing to contain the complicated thing of protein, carbohydrate, mycelium etc. in the zymotic fluid, the interface of organic facies and water is unclear during extraction, the emulsion band that is certain intensity is very big to the influence of finished product yield.Must use the demulsifier breakdown of emulsion for this reason, eliminate emulsion, reach two-phase and effectively separate fast.
The performance of demulsifier directly influences the yield of penicillin, Chinese patent 95111376 disclosed a kind of penicillin demulsifier for oil-water separation, and it is made up of through mixing the oleic acid of 30-41%, the ethyleneamine of 30-41%, the alkyl diethanol amine of 18-40%.This demulsifier of forming by the multiple components mixture owing to contain more free oleic acid, actual use make oil, water two phase stratification time long, mutually in unclear wash rice.Secondly, this demulsifier base-material---polyethylene polyamine, the breakdown of emulsion ability is strong inadequately, makes that the actual demulsifier consumption that uses is relatively large.In addition, this demulsifier exists than niff, makes troubles for actual the use.
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned prior art, provide a kind of breakdown of emulsion ability strong, good combination property, consumption is few, and the demulsifier for oil-water separation of fermented liquid of free from extraneous odour.
The object of the invention realizes, the main improvement is to adopt acid amides to make the demulsifier base-material, all mixes with the alkylamine APEO is composite, for further improving the breakdown of emulsion ability, the additive that also can add 0-20% in the demulsifier of the present invention is as antistatic additive and/or wetting agent and/or bleeding agent and/or sedimentation agent.Specifically, demulsifier for oil-water separation of fermented liquid of the present invention is characterized in that having the acid amides of 50-80%, and the alkylamine APEO of 20-50%, the additive of 0-20% mix to be formed.
The said acid amides of the present invention is to be mixed by mole ratio with ethyleneamines by alkyl acid (olefin acid or alkane acid), through acidylate dehydration products therefrom.Be about to the acid of olefin acid or alkane and mix by mole ratio, add the dimethylbenzene dehydrating agent and be heated to 120-180 ℃, remove water generation reaction and dimethylbenzene with ethyleneamines.Reaction expression is , R wherein 1Be C 10-C 22Alkyl, n is 2-n.Acid amides of the present invention better adopts the dehydration of olefin acid and ethyleneamines acidylate, especially adopts the dehydration of oleic acid and multiethylene polyamine acidylate to obtain the oleoyl multiethylene polyamine, more is applicable to the breakdown of emulsion of penicillin fermentation liquid.
The said alkylamine APEO of the present invention is by alkylamine (RNH 2) and oxirane (CH 2CH 2O) a kind of polyether compound that generates through the base catalysis reaction, reaction expression is: , wherein R is C 10-C 20Alkyl, n is 4-12.
Antistatic additive of the present invention, wetting agent, bleeding agent, sedimentation agent can adopt the commercially available prod, have no special requirements.Look actual conditions, single use and/or mixed use all can.
The preparation of demulsifier of the present invention: will be by acid of olefin acid or alkane and ethyleneamines acidylate dehydration gained acid amides 50-80%, with mix with oxirane base catalyzed reactions gained alkylamine polyoxy ether 20-50% by alkylamine heat composite.As add additive, also can add additive after, once heating all, it is composite to mix.The present invention's purpose of heating is to make the compound can be more even.
Demulsifier of the present invention, owing to adopt acid amides to make the demulsifier base-material, composite again alkylamine APEO with permeability and antistatic behaviour, both synergies have overcome by oleic acid, ethyleneamine, the simple deficiency of mixing of alkyl diethanol amine.Demulsifier of the present invention can be got rid of the interference of electric double layer, rapidly near the emulsification interface, makes two-phase interface more easily separated, thereby zymotic fluid breakdown of emulsion ability is improved greatly, and demulsification is good, and consumption is few, only needs about 100ppm.The present invention adopts oleic acid and the dehydration of multiethylene polyamine acidylate to obtain the oleoyl multiethylene polyamine, the demulsifier of the composite composition of octadecylamine polyoxyethylene (9) ether that obtains with octadecylamine and reacting ethylene oxide, the breakdown of emulsion that is particularly useful for penicillin fermentation liquid, breakdown of emulsion separating effect height not only, and can also improve the penicillin yield, yield can be stabilized in more than 94%, and impurities removing efficiency might as well, impurity and pigment are brought into few, there is not the residue of this demulsifier in mutually at the ester of extract layer, help improving the penicillin end product quality, save the penicillin production cost; And do not have bad smell, welcome by the pharmaceutical factory workman.Demulsifier of the present invention to the penicillin fermentation liquid demulsification see Table 1, table 2.
Table 1 variable concentrations demulsifier demulsification contrast table
Demulsifier ppm The present invention 95111376 samples PPB
200 Weight is mutually limpid, and the interface is thinner than typing paper Weight is mutually unclear Still emulsification
400 Weight is mutually limpid, and the interface is thinner than typing paper Weight is mutually limpid, and interface such as typing paper are thick Emulsification
Table 2 demulsification contrast table
The present invention 95111376 PPB
The breakdown of emulsion time (branch) 0.5 5 20
Emulsion layer content V% 0.4 0.7 5
The butyl acetate yield 98.5% 98% 95%
Illustrate: above-mentioned contrast test method, get penicillin filtrate 50ml, butyl acetate 20ml, add demulsifier (2% aqueous solution) 1-2ml (200-400ppm), add sulfuric acid (1.2%), regulate pH value 1.9-2.1, stirred 2 minutes at 3000 rev/mins, get 1ml solution place centrifuge tube in centrifuge with 2000 rev/mins, observe after centrifugal 2-3 minute by (table 1); Left in solution and place graduated cylinder to leave standstill observation, see the segregation phenomenon (table 2) of profit two-phase
The PPB demulsifier is: pentadecyl bromination pyridine.
Further specify the present invention below in conjunction with several specific embodiments, but embodiment not to concrete qualification of the present invention.
The specific embodiment
The acid amides preparation:
Embodiment 1: drop into 300 kilograms of erucic acid (docosenoic acid), 145 kilograms of triethylenetetramines in reactor, 200 kilograms of dimethylbenzene, the stirring reaction of heating carry out the acidylate dehydration to 120-170 ℃, take off most moisture.Most dimethylbenzene is taken off in vacuum distillation, gets product mustard acyl triethylenetetramine C 21H 41CONH (CH 2CH 2NH) 3H.
Embodiment 2: drop into 283 kilograms of oleic acid (octadecenic acid), 232 kilograms of pentens in reactor, 150 kilograms of dimethylbenzene, the stirring reaction of heating carry out the acidylate dehydration to 120-160 ℃, take off most moisture.Most dimethylbenzene is taken off in vacuum distillation, gets product oleoyl penten.
Embodiment 3: drop into 263 kilograms of oleic acid (octadecenic acid), 230 kilograms of multiethylene polyamines in reactor, 220 kilograms of dimethylbenzene, the stirring reaction of heating carry out the acidylate dehydration to 120-170 ℃, take off most moisture.Most dimethylbenzene is taken off in vacuum distillation, gets product oleoyl multiethylene polyamine.
Embodiment 4: drop into 284 kilograms of stearic acid (octadecanoid acid), 145 kilograms of triethylenetetramines in reactor, 250 kilograms of dimethylbenzene 120-170 ℃ of reaction 16-20 hour, carry out the acidylate dehydration, take off most moisture.Most dimethylbenzene is taken off in vacuum distillation, gets product stearic acid triethylenetetramine.
Embodiment 5: drop into 200 kilograms of laurate (dodecylic acid), 145 kilograms of triethylenetetramines in reactor, 220 kilograms of dimethylbenzene 120-170 ℃ of reaction 12-18 hour, carry out acidylate and take off most moisture.Most dimethylbenzene is taken off in vacuum distillation, gets product laurate triethylenetetramine
The preparation of alkylamine APEO:
Embodiment 6: 269 kilograms of octadecylamines, and under base catalyst (for example NaOH) effect, heat 170-190 ℃ and feed 396 kilograms in oxirane, get octadecylamine polyoxyethylene (9) ether.
Embodiment 7: 185 kilograms of lauryl amines, and under the base catalyst effect, heat 160-180 ℃ and feed 396 kilograms in oxirane, get lauryl amine polyoxyethylene (9) ether.
The demulsifier preparation
Embodiment 8: with 210 kilograms of the many ethyleneamineses of example 3 gained oleoyls, mix for 90 kilograms with example 6 gained octadecylamine polyoxyethylene (9) ethers, be heated to 70-90 ℃, stirring is mixed after 4 hours, takes advantage of the hot pressing filter, gets the demulsifier of transparent brown thickness even.
Embodiment 9: with 210 kilograms of example 5 gained lauroyl triethylenetetramines, with 60 kilograms in example 7 gained lauryl amine polyoxyethylene (9) ethers, 20 kilograms of mixing of commercial sedimentation agent, be heated to 70-90 ℃, stirring is mixed after 4 hours, and the heating press filtration gets transparent brown thickness and spares one demulsifier.
Embodiment 10: with 210 kilograms of example 2 gained oleic acid pentens, and 80 kilograms in example 6 gained octadecylamine polyoxyethylene (9) ethers, 50 kilograms of commercial antistatic agents, 20 kilograms of mixing of diffusant are heated to 70-90 ℃, stir mixed after 4 hours, take advantage of the hot pressing filter, get the demulsifier of transparent brown thickness even.

Claims (9)

1, a kind of demulsifier for oil-water separation of fermented liquid is characterized in that having the acid amides of 50-80%, and the alkylamine APEO of 20-50%, the additive of 0-20% mix to be formed.
2,, it is characterized in that said acid amides is 65-75% according to the described demulsifier for oil-water separation of fermented liquid of claim 1.
3,, it is characterized in that said alkylamine APEO is 25-35% according to the described demulsifier for oil-water separation of fermented liquid of claim 1.
4,, it is characterized in that said acid amides mixes acidylate dehydration with ethyleneamines by mole ratio by alkyl acid according to the described demulsifier for oil-water separation of fermented liquid of claim 1.
5,, it is characterized in that said alkyl acid is olefin acid according to the described demulsifier for oil-water separation of fermented liquid of claim 4.
6,, it is characterized in that said olefin acid is an oleic acid according to the described demulsifier for oil-water separation of fermented liquid of claim 5.
7,, it is characterized in that said alkylamine APEO is the polyether compound of alkylamine and oxirane base catalyzed reactions according to the described demulsifier for oil-water separation of fermented liquid of claim 1.
8,, it is characterized in that said alkylamine APEO is octadecylamine polyoxyethylene (a 9) ether according to claim 1 or 7 described demulsifier for oil-water separation of fermented liquid.
9,, it is characterized in that said additive is antistatic additive and/or wetting agent and/or bleeding agent and/or sedimentation agent according to the described demulsifier for oil-water separation of fermented liquid of claim 1.
CNB021130132A 2002-05-14 2002-05-14 Demulsifier for oil-water separation of fermented liquid Expired - Fee Related CN1176740C (en)

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CN1176740C true CN1176740C (en) 2004-11-24

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CN101837264B (en) * 2009-12-31 2012-09-26 上海良田化工有限公司 Quenching water emulsion breaker composition, quenching water emulsion breaker and use thereof
GB2516862A (en) 2013-08-01 2015-02-11 M I Drilling Fluids Uk Ltd Quaternary ammonium compounds and gas hydrate inhibitor compositions
CN108690048A (en) * 2018-06-20 2018-10-23 江苏金特耐科技有限公司 A kind of fat-soluble zymotic fluid fat water separation demulsifier
CN109609251B (en) * 2018-12-26 2021-06-01 南京科润工业介质股份有限公司 Recovery treatment agent for zero discharge of rolling waste liquid and treatment method

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