CN117665318B - Linear walking real-time speed detection device for spiral advancing tubular object - Google Patents
Linear walking real-time speed detection device for spiral advancing tubular object Download PDFInfo
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- CN117665318B CN117665318B CN202410134487.6A CN202410134487A CN117665318B CN 117665318 B CN117665318 B CN 117665318B CN 202410134487 A CN202410134487 A CN 202410134487A CN 117665318 B CN117665318 B CN 117665318B
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- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 43
- 239000010959 steel Substances 0.000 description 43
- 238000009434 installation Methods 0.000 description 5
- 230000009191 jumping Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
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- 238000005536 corrosion prevention Methods 0.000 description 1
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Abstract
The invention belongs to the technical field of pipeline conveying detection, and relates to a linear walking real-time speed detection device for a spiral advancing tubular object, which comprises an encoder and is characterized in that: the device comprises a cantilever beam, an up-down motion eliminating assembly, a track assembly and chain wheels, wherein the up-down motion eliminating assembly is arranged in the middle of the lower end face of the cantilever beam, rotating shafts are arranged at the front end and the rear end of the upper end face of the cantilever beam through a fixed mounting seat and a swinging mounting seat frame respectively, the chain wheels are mounted on the rotating shafts, the track assembly is meshed and wound on the two chain wheels, and an encoder is connected to the chain wheels on one side through a connecting piece. The invention has the advantages of scientific and reasonable design, convenient operation, high detection precision and easy realization, and is a linear walking real-time speed detection device for a spiral advancing tubular object with higher innovation.
Description
Technical Field
The invention belongs to the technical field of pipeline conveying detection, and relates to a real-time speed detection device, in particular to a linear walking real-time speed detection device for a spiral advancing tubular object.
Background
When the inner wall and the outer wall of the steel pipe are subjected to corrosion prevention spraying, speed detection is required for the spiral conveying steel pipe in order to better control the production progress and the production quality of the steel pipe.
While the speed of a steel pipe is divided into a linear travel speed component and a rotational speed component when the steel pipe is spirally advanced, currently, the speed detection of the steel pipe is only realized by an encoder, and the speed detection is only applicable to the steel pipe which is linearly conveyed and is not applicable to the steel pipe which is spirally conveyed.
Moreover, the steel pipe is not an absolute straight structure, so that the phenomenon of up-and-down jumping is unavoidable when the steel pipe is in spiral conveying, and the measuring mode precision of the existing encoder is lower.
In view of the above, the invention provides a device for detecting the linear traveling real-time speed of a spiral advancing tubular object, which overcomes the defects in the prior art and meets the processing requirements of spiral conveying steel pipes.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the linear walking real-time speed detection device for the spiral advancing tubular object, which has scientific and reasonable structural design, convenient operation, high detection precision and easy realization.
The invention solves the technical problems by the following technical proposal:
the utility model provides a straight line walking real-time speed detection device of spiral advance tubular object, includes encoder, its characterized in that: the device comprises a cantilever beam, an up-down motion eliminating assembly, a track assembly and chain wheels, wherein the up-down motion eliminating assembly is arranged in the middle of the lower end face of the cantilever beam, rotating shafts are arranged at the front end and the rear end of the upper end face of the cantilever beam through a fixed mounting seat and a swinging mounting seat frame respectively, the chain wheels are mounted on the rotating shafts, the track assembly is meshed and wound on the two chain wheels, and an encoder is connected to the chain wheels on one side through a connecting piece.
And the up-and-down motion eliminating component is a cylinder or a spring.
The crawler assembly comprises double-row crawlers and crawler hubs, the chain wheels are double-tooth chain wheels, the double-row crawlers are meshed on the double-tooth chain wheels, and two circles of crawler hubs are arranged on the outer ring of the double-row crawlers at intervals through hubs and fixed carrier plates.
The fixed mounting seat comprises a fixed seat and bearing seats, the fixed seats are symmetrically arranged on the left side and the right side of the rear end crawler assembly of the cantilever beam, and the bearing seats for erecting the rotating shaft are arranged on each fixed seat.
The swing mounting seat comprises a hinged seat, supporting rods, mounting tables and bearing seats, wherein the hinged seat is correspondingly arranged on the left side and the right side of the front end crawler assembly of the cantilever beam, the supporting rods are hinged on the hinged seats, the mounting tables are horizontally arranged at the top of the supporting rods, and the bearing seats for erecting the rotating shafts are arranged on the mounting tables.
The invention has the advantages and beneficial effects that:
1. The device for detecting the linear traveling real-time speed of the spiral advancing tubular object can offset the rotational speed component through the arrangement of the crawler wheel hub, and improves the detection precision of the linear traveling real-time speed; the crawler belt assembly, the cantilever beam, the swing mounting seat and the up-and-down motion eliminating mechanism are arranged, so that the crawler belt assembly, the cantilever beam, the swing mounting seat and the up-and-down motion eliminating mechanism can move up and down along with the jump of the steel pipe, the hard collision problem is avoided, and the service life of equipment is prolonged; meanwhile, the swing mounting seat and the up-and-down motion eliminating mechanism can eliminate interference caused by steel pipe jumping, and improve detection precision.
2. According to the linear walking real-time speed detection device for the spiral advancing tubular object, through the arrangement of the swing mounting seat, on one hand, the interference caused by steel pipe jumping can be eliminated, on the other hand, the problem that a chain is loosened due to abrasion under the condition of long-time use can be avoided, and the swing mounting seat can automatically tension the chain, so that the measurement accuracy is ensured; meanwhile, the arrangement of the crawler wheel hubs can ensure that the steel pipes are positioned between the double-row crawler wheel hubs, the steel pipes are always positioned at the center, and the measurement accuracy is further ensured.
3. The invention has the advantages of scientific and reasonable design, convenient operation, high detection precision and easy realization, and is a linear walking real-time speed detection device for a spiral advancing tubular object with higher innovation.
Drawings
FIG. 1 is a schematic view of the structure of the present invention assembled with a steel pipe;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of another angle structure of the present invention;
Fig. 4 is a schematic structural view of the upper part of the present invention.
Description of the reference numerals
1-Steel pipe, 2-fixed mount, 3-track subassembly, 4-swing mount, 5-cylinder, 6-cantilever beam, 7-bearing frame, 8-fixing base, 9-branch, 10-hinge mount, 11-mount pad, 12-track wheel hub, 13-channel steel base, 14-L shape connection piece, 15-connector, 16-encoder, 17-sprocket, 18-double track, 19-wheel hub fixed carrier plate.
Detailed Description
The invention is further illustrated by the following examples, which are intended to be illustrative only and not limiting in any way.
The utility model provides a real-time speed detection device of straight line walking of spiral advancing tube thing, as shown in fig. 1-4, includes encoder 16, the encoder is photoelectric encoder, and its innovation lies in: the device also comprises a cantilever beam 6, an up-and-down motion eliminating assembly, a track assembly 3 and a chain wheel 17, wherein a connector 15 (shown in figure 3) is arranged in the middle of the lower end surface of the cantilever beam, the up-and-down motion eliminating assembly is connected to the connector, the up-and-down motion eliminating assembly is a cylinder 5 or a spring, when the up-and-down motion eliminating assembly is a cylinder, a cylinder rod of the cylinder is hinged to the connector, and the hinged arrangement can eliminate the inclination problem; when the spring is used, the end part of the spring is connected to the connecting head, and when the spring works, the problem of ovality of the steel pipe 1 can be overcome along with lifting of the air cylinder or the spring;
As shown in fig. 1, rotating shafts are respectively erected at the front end and the rear end of the upper end face of the cantilever beam through a fixed mounting seat 2 and a swinging mounting seat 4, and chain wheels are arranged on the rotating shafts at the two ends; as shown in fig. 2 and 4, the sprocket is a double-toothed sprocket, a track assembly is meshed and wound on the two double-toothed sprockets, the track assembly comprises a double-row track 18 and a track hub 12, the double-row track is meshed on the double-toothed sprocket, two circles of track hubs are arranged on the outer ring of the double-row track at intervals through a hub fixing carrier plate 19, and a photoelectric encoder is connected on one side of the sprocket through a connecting piece and is used for measuring the linear walking speed of a steel pipe.
As shown in fig. 2, the fixed mounting seat comprises a fixed seat 8 and a bearing seat 7, the fixed seat is symmetrically arranged at the left side and the right side of the rear end track assembly of the cantilever beam, the fixed seat is a channel steel which is arranged vertically, the lower groove wall of the channel steel is connected to the cantilever beam, and the bearing seat for erecting a rotating shaft is arranged on the upper groove wall of the channel steel.
As shown in fig. 2, the swing mounting seat comprises a hinge mounting seat 10, a supporting rod 9, a mounting table 11 and bearing seats, wherein the hinge mounting seats are correspondingly arranged on the left side and the right side of the front end crawler assembly of the cantilever beam, the supporting rod is hinged on each hinge mounting seat, the supporting rod is rectangular square steel, the mounting tables are horizontally arranged at the top of each rectangular square steel, and the bearing seats for erecting the rotating shafts are arranged on each mounting table.
In order to facilitate the installation of the device, as shown in fig. 2, the bottom of the up-and-down motion eliminating assembly is provided with a back-off channel steel base 13, two sides of the channel steel base are welded with L-shaped connecting pieces 14, and the horizontal part of the L-shaped connecting pieces is provided with connecting holes.
The invention aims to solve the problems that:
1. In the spiral advancing process of the steel pipe, a linear traveling speed component and a spiral speed component are generated, so that the spiral speed component is counteracted when the real-time linear traveling speed of the steel pipe is measured;
2. The steel pipe body is not an absolute flat structure, i.e. the section of the steel pipe is not an absolute circular structure, and the steel pipe has an ovality problem, so that the steel pipe can jump up and down in the spiral advancing process.
Aiming at the problem 1, the invention is realized by the double rows of crawler belts and the crawler wheel hubs arranged on the double rows of crawler belts, the crawler wheel hubs on each row of crawler belts are arranged in parallel, and the steel pipes are arranged on the tangential lines of the outer edges of the two rows of crawler wheel hubs (as shown in figure 1), so that the technical scheme can offset the rotation speed component of the steel pipes during spiral conveying;
aiming at the problem 2, the cantilever beam for bearing the steel pipe is in a self-adaptive movable installation mode by arranging the up-and-down motion elimination assembly, so that the cantilever beam can be adaptively adjusted according to the up-and-down runout of the steel pipe;
Meanwhile, the installation seat for erecting the double-row crawler belt adopts a design that one end is fixed and the other end swings, and can overcome the problem of ovality of the steel pipe due to the jumping of the steel pipe.
The invention adopts a double-row crawler belt mode to measure the linear speed of the spiral conveying steel pipe in real time, and in order to avoid the problem that the double-row crawler belt influences the measuring precision due to the reduction of the tensioning force under the condition of long-term use, the swinging mounting seat can also play a role in self-adjusting the tensioning force. That is, after the steel pipe is pressed on the double-row track, the installation table of the swing installation seat is lifted by the gravity of the steel pipe, and the double-row track is tensioned, so that the double-row track is in a relatively straight state.
Although the embodiments of the present invention and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments and the disclosure of the drawings.
Claims (4)
1. The utility model provides a straight line walking real-time speed detection device of spiral forward tubular object, includes encoder (16), its characterized in that: the device comprises a cantilever beam (6), an up-down motion elimination assembly, a track assembly (3) and chain wheels (17), wherein the up-down motion elimination assembly is arranged in the middle of the lower end face of the cantilever beam (6), a rotating shaft is erected at the front end and the rear end of the upper end face of the cantilever beam (6) through a fixed mounting seat (2) and a swinging mounting seat (4), the chain wheels (17) are mounted on the rotating shaft, the track assembly (3) is meshed and wound on the two chain wheels (17), and an encoder (16) is connected to one side of the chain wheels (17) through a connecting piece;
The crawler assembly (3) comprises a double-row crawler (18) and crawler hubs (12), the chain wheel (17) is a double-tooth chain wheel, the double-row crawler (18) is meshed on the double-tooth chain wheel, and two circles of crawler hubs (12) are arranged on the outer ring of the double-row crawler (18) at intervals through hub fixing carrier plates (19).
2. The device for detecting the real-time speed of straight traveling of a spirally advancing tube according to claim 1, wherein: the up-and-down motion eliminating component is an air cylinder (5) or a spring.
3. The device for detecting the real-time speed of straight traveling of a spirally advancing tube according to claim 1, wherein: the fixed mounting seat (2) comprises a fixed seat (8) and bearing seats (7), the fixed seat (8) is symmetrically arranged on the left side and the right side of the rear end crawler assembly (3) of the cantilever beam (6), and the bearing seats (7) for erecting a rotating shaft are arranged on each fixed seat (8).
4. The device for detecting the real-time speed of straight traveling of a spirally advancing tube according to claim 1, wherein: the swing mount pad (4) include hinge mount pad (10), branch (9), mount pad (11) and bearing frame (7) the front end track subassembly (3) of cantilever beam (6) the left and right sides all correspond and be provided with hinge mount pad (10), hinge on each hinge mount pad (10) and be equipped with branch (9), install mount pad (11) at the top level of each branch (9), install bearing frame (7) of erectting the pivot on each mount pad (11).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410134487.6A CN117665318B (en) | 2024-01-31 | 2024-01-31 | Linear walking real-time speed detection device for spiral advancing tubular object |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410134487.6A CN117665318B (en) | 2024-01-31 | 2024-01-31 | Linear walking real-time speed detection device for spiral advancing tubular object |
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| CN117665318A CN117665318A (en) | 2024-03-08 |
| CN117665318B true CN117665318B (en) | 2024-04-19 |
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| FR2823855B1 (en) * | 2001-04-20 | 2003-07-25 | Eisenmann France Sarl | ROTATION SPEED READING DEVICE FOR ROTATING BOWL PAINT SPRAYER |
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2024
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| CN117665318A (en) | 2024-03-08 |
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