CN117655875A - Surface treatment device for rigid contact line - Google Patents

Surface treatment device for rigid contact line Download PDF

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Publication number
CN117655875A
CN117655875A CN202211099638.6A CN202211099638A CN117655875A CN 117655875 A CN117655875 A CN 117655875A CN 202211099638 A CN202211099638 A CN 202211099638A CN 117655875 A CN117655875 A CN 117655875A
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CN
China
Prior art keywords
polishing
surface treatment
milling
contact line
floating plate
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Pending
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CN202211099638.6A
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Chinese (zh)
Inventor
毛长青
全伟
黄桂宏
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Beijing Tianze Electric Power Group Co ltd
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Beijing Tianze Electric Power Group Co ltd
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Priority to CN202211099638.6A priority Critical patent/CN117655875A/en
Publication of CN117655875A publication Critical patent/CN117655875A/en
Pending legal-status Critical Current

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Abstract

The application relates to the technical treatment field of rail power supply and discloses a rigid contact line surface treatment device which comprises a frame, a surface treatment mechanism and a driving mechanism; the frame is slidably mounted on the bus bar; the surface treatment mechanism is arranged on the frame and is used for processing the surface of the contact line arranged on the busbar; the driving mechanism is used for driving the surface treatment mechanism to work; the surface treatment mechanism comprises a milling mechanism and a polishing mechanism, the milling mechanism is used for milling the surface of the contact line, the polishing mechanism is used for polishing the surface of the contact line, and the milling mechanism and the polishing mechanism are arranged back and forth along the travelling direction of the rigid contact line surface treatment device. The milling mechanism and the polishing mechanism are integrated together, so that the contact wire can be milled firstly, the bulges on the contact wire and the parts with uneven milling abrasion are removed, and then the contact wire is polished, so that the contact wire can meet the requirements of operation work.

Description

Surface treatment device for rigid contact line
Technical Field
The application relates to the technical treatment field of rail power supply, in particular to a surface treatment device for a rigid contact line.
Background
The rigid overhead contact net is used as a low-clearance overhead contact net suspension mode, is introduced into Guangzhou subway second-number line operation from abroad for the first time in 2003, is convenient to maintain due to the simple structure, shows good usability in operation for many years, and is widely used in various large cities in recent years.
In actual operation, the rigid contact net often has the phenomena of poor elasticity of local sections, high contact line abrasion rate and uneven abrasion, and simultaneously has the problem of irregular abrasion of the carbon sliding plate of the pantograph of the electric bus. The irregular abrasion of the carbon sliding plate aggravates uneven abrasion of the contact line, worsens the bow net relation and has serious influence on the safe operation of the subway.
Contact line polishing is the most effective bow gateway system treatment measure at present, polishing coverage should be maximized, complete full line polishing in a short time in a concentrated manner, ensure that the contact net can reach the good technical state of no burr, no rough surface and no sharp side edges in the shortest time. Too long polishing period can not repair the contact net timely and comprehensively, the polishing repair speed of the contact line surface is far lower than the damage speed, the contact net can not play a role in optimizing the bow gateway system, and the repeated situation is easy to occur.
At present, two traditional schemes for polishing and polishing contact lines of a rigid contact net exist, namely, manual sand paper polishing is adopted, and nylon polishing wheels are used for manually polishing in combination with electric equipment.
The manual sand paper polishing method adopts coarse sand paper and fine sand paper to polish the contact line along the line direction, and operators use the coarse sand paper to polish the cutting, burr and arc-striking parts of the contact line, and fine sand paper polishes the contact line. The polishing machine has the advantages of fine polishing and low consumable cost; the defect of the polishing machine is that a large amount of manpower is required to be input, the operation intensity is high, the operation efficiency is low, potential safety hazards exist, the operation personnel can be scratched by burrs generated by contact lines, and the physical health of the operation personnel can be seriously damaged by a large amount of metal particles and dust generated in the polishing process.
The method for manually polishing by using the nylon polishing wheel and the electric equipment is characterized in that a hand-held chargeable polishing machine is adopted to replace sand paper for polishing: the polishing speed is high, and the efficiency is improved compared with the polishing speed; the defects are as follows: firstly, the machine is heavy, the height and the strength of hand-held polishing are difficult to control, if the operation is improper, the damage to the surface of a contact line and the personal injury can be caused; secondly, the polishing precision can not be mastered, and the normal contact line is easily damaged carelessly.
In order to solve the problems, chinese patent application (issued publication No. CN 208601227U) discloses a contact line polisher for a rigid contact net, which comprises a frame, a travelling mechanism and a polishing mechanism, wherein the travelling mechanism and the polishing mechanism are respectively arranged on the frame, the polishing mechanism comprises a polishing motor and polishing wheels which are driven to rotate by the polishing motor, the travelling mechanism comprises four pairs of travelling wheels arranged at four corners of the frame, the wheel surfaces of each pair of travelling wheels are opposite to each other and form a clamping part, the polishing wheels are arranged in the middle of the frame, and the axial direction of each polishing wheel is perpendicular to the axial direction of each travelling wheel so that the steering direction of each polishing wheel is perpendicular to the travelling direction of the frame; still install flexible motor in the frame, the telescopic link of flexible motor is vertical to be set up, the motor of polishing is installed on the telescopic link of flexible motor. The patent has the advantages that: design science, reduction manual operation, reduction intensity of labour, security are good, improve precision and efficiency of polishing, but this patent still has some shortcoming: because abominable tunnel environment and the extension of operation cycle, great arch or pit can appear on the surface of contact line, in the scheme of above-mentioned patent, the telescopic link vertical setting of telescopic motor, the motor that polishes for the drive wheel is installed on the telescopic link, make the wheel that polishes can only carry out vertical adjustment, when the wheel that polishes meetting the arch or come out from the pit, the wheel that polishes can receive the extrusion and descend gradually, and the extrusion that receives can increase gradually, cause the wheel that polishes resistance grow in advancing direction, can lead the telescopic link to rock so as to influence structural stability for a long time, and when the resistance grow in advancing direction, the wheel that polishes can hug closely more on the contact line, lead to polishing wheel and carry out excessive polishing in resistance great department, make the contact line inhomogeneous that polishes, influence polishing effect; in addition, the up-and-down movement of the polishing wheel is driven by a telescopic motor, and the telescopic motor is matched with the electric control, so that the structure is complex and the production cost is increased.
Moreover, the contact wire abrasion is uneven, such as uneven contact wire abrasion and raised contact wire bottom, which cannot be eliminated by polishing, and no good solution is available for the technical problems.
In addition, when the surface of the contact wire is processed by adopting the processing mechanism in the prior art, the contact surface between the travelling wheel and the bus bar in the travelling mechanism is often used as a reference surface for processing, the reference surface is positioned above the contact wire, and due to the assembly between the contact wire and the bus bar or deformation of the contact wire after long-term use, the distance between the lower surface of the contact wire and the reference surface is variable, the lower surfaces of the contact wires of different working sections are relatively close to the reference surface or far away from the reference surface, and the distance between the processing mechanism and the reference surface is relatively fixed, so that the contact wire relatively close to the reference surface cannot be effectively processed, and the contact wire relatively far away from the reference surface cannot be excessively processed, so that the contact wire is severely worn, and even the contact wire cannot be normally used.
In view of the foregoing, there is a need for developing a novel surface treatment device for rigid contact wires to solve the above-mentioned problems.
Disclosure of Invention
The utility model aims to make up the defects of the prior art, and provides a rigid contact line surface treatment device which has small labor intensity and good safety and can improve polishing precision, uniformity and working efficiency.
In order to solve the technical problems, the application adopts the following technical scheme:
a surface treatment device for a rigid contact line comprises a frame, a surface treatment mechanism and a driving mechanism;
the frame is slidably mounted on the busbar;
the surface treatment mechanism is arranged on the frame and is used for processing the surface of the contact line arranged on the busbar;
the driving mechanism is used for driving the surface treatment mechanism to work;
the surface treatment mechanism comprises a milling mechanism and a polishing mechanism, wherein the milling mechanism is used for milling the surface of the contact line, the polishing mechanism is used for polishing the surface of the contact line, and the milling mechanism and the polishing mechanism are arranged back and forth along the travelling direction of the rigid contact line surface treatment device.
Further, the surface treatment mechanism further comprises a polishing mechanism for polishing the surface of the contact line, and the milling mechanism, the polishing mechanism and the polishing mechanism are sequentially arranged back and forth along the travelling direction of the rigid contact line surface treatment device.
Further, the polishing mechanism includes at least one polishing wheel resiliently mounted on the frame, the polishing wheel configured to: the polishing wheel is allowed to move up and down relative to the frame and allowed to move back and forth along a traveling direction of the rigid contact wire polisher, and is used for polishing a contact wire provided on the busbar, and in an operating state, an outer peripheral surface of the polishing wheel is abutted against a lower surface of the contact wire.
Further, the milling mechanism includes a first milling cutter height-adjustably mounted on the frame and having a limited up-height to control the milling depth of the contact line by the first milling cutter.
Further, the grinding mechanism includes at least one grinding wheel resiliently mounted on the frame, the grinding wheel configured to: the grinding wheel is allowed to move up and down relative to the frame and allowed to move back and forth along the traveling direction of the rigid contact wire grinder, and is used for grinding the contact wire arranged on the bus bar, and in the working state, the outer peripheral surface of the grinding wheel is propped against the lower surface of the contact wire.
Further, the rigid contact wire surface treatment device further comprises a position sensor and a controller, wherein the position sensor and the driving mechanism are electrically connected with the controller;
the position sensor is used for detecting the distance between the axis of the grinding wheel and the lower surface of the contact line and feeding back detection information to the controller;
the controller controls the opening and closing of the driving mechanism according to the detection information fed back by the position sensor, and further controls the rotation or the stopping of the polishing wheel.
Further, the rigid contact wire surface treatment device further includes a floating plate elastically mounted on the frame, the floating plate configured to: the milling mechanism and the grinding mechanism are mounted on the floating plate allowing the floating plate to move up and down relative to the frame and back and forth along the direction of travel of the rigid contact wire surface treating device.
Further, the rigid contact wire surface treatment device further includes a shrink mechanism configured to: driving the floating plate to float up and down between a first position and a second position by control of the retraction mechanism, and the retraction mechanism can be used for driving the floating plate to move down from the first position to the second position and be fixed at the second position; the first position is the maximum position of the floating plate when the floating plate is upward, and the second position is the maximum position of the floating plate when the floating plate is downward.
Further, the milling mechanism and the polishing mechanism are driven by the same driving mechanism or each is driven by one driving mechanism respectively.
Further, the surface treatment device for the rigid contact line further comprises a dust collecting device, wherein the dust collecting device is detachably arranged below the milling mechanism and the polishing mechanism and is used for collecting dust and scraps generated when the milling mechanism and the polishing mechanism work.
Further, the rigid contact line surface treatment device further comprises a positioning module, a communication module, a controller and a background server, wherein the positioning module is electrically connected with the controller, and the communication module is electrically connected with the controller and the background server respectively;
the positioning module is used for positioning the spatial position of the rigid contact line surface treatment device and sending positioning information to the controller;
the communication module is used for sending the related data which is collected by the controller and is associated with the rigid contact line surface treatment device to the background server for storage and preservation, and meanwhile, the communication module is also used for sending the working instruction sent by the background server to the controller;
Wherein the associated data comprises a unique identification code, positioning information and working data of the rigid contact line surface treatment device.
Further, the rigid contact line surface treatment device further comprises a speed sensor and a controller, wherein the speed sensor and the driving mechanism are electrically connected with the controller;
the speed sensor is used for detecting the travelling speed of the rigid contact line surface treatment device and feeding back detection information to the controller;
the controller controls the speed of the driving mechanism according to the detection information fed back by the speed sensor, so as to control the working rotation speeds of the milling mechanism and the polishing mechanism.
Compared with the prior art, the beneficial effects of this application are:
1. the first milling cutter is designed, the height of the first milling cutter is adjustable, the ascending height of the first milling cutter is limited, so that milling depth control of the first milling cutter is realized, and excessive milling contact lines can be avoided while protrusions are effectively removed through controlling the milling depth; specifically, the limiting wheel is designed in the application, the limiting wheel is in contact with the lower surface of the contact line, and when the contact line is in operation, the contact surface between the limiting wheel and the contact line is used as a reference surface, and the reference surface is positioned below the contact line. Under the elastic force of the floating plate, the first milling cutter and the limiting wheel can be attached to the lower surface of the contact line, and effective processing treatment can be carried out on the contact line relatively close to the reference surface; the limiting wheel can limit the ascending height of the first milling cutter, so that the ascending height of the first milling cutter cannot exceed the reference surface, the milling depth of the first milling cutter to the contact line is controlled, and excessive milling of the contact line can be avoided for the contact line relatively far away from the reference surface.
2. In the method, the guiding wheel is associated with the first milling cutter through the association mechanism, and when the guiding wheel descends, the guiding wheel drives the first milling cutter to descend together; the structure enables the guiding wheel to drive the floating plate and the milling mechanism on the floating plate to be separated from the concave position or the low-lying position of the contact line surface, so that the first milling cutter can be reentered into the normal working range, and excessive milling can be avoided.
3. According to the polishing wheel, not only can the polishing wheel move up and down, but also can move back and forth along the advancing direction of the rigid contact line surface treatment device, when the polishing wheel works, under the condition that larger bulges or pits exist on the surface of the contact line, the polishing wheel can remove some resistance brought by the bulges or the pits, excessive polishing can be avoided, and the contact line polishing is more uniform; in addition, the polishing wheel is also designed, and the polishing wheel performs polishing work after polishing, so that the surface treatment effect of the contact line can be further improved.
4. The floating plate is designed in the application, and can float up and down and back and forth relative to the frame; the surface treatment mechanism can tightly push up the contact line to work through the up-and-down movement of the floating plate, so that polishing precision is improved, the surface treatment mechanism can also move back and forth through the micro-back and forth movement of the floating plate, and when the surface of the contact line is in work, the surface treatment mechanism can remove some resistance caused by the bulge or the pit under the condition that the bulge or the pit exists on the surface of the contact line, so that excessive polishing or milling can be avoided, and the contact line polishing is more uniform.
5. The shrinkage mechanism is designed for the floating plate, so that the floating plate can be fixed after being moved downwards to a certain position and can be released to be moved upwards to a corresponding position. The structure design is favorable for the installation of the surface treatment device of the rigid contact line, due to the action of elastic force, the surface treatment mechanism can be propped against the lower surface of the contact line during assembly, the assembly between the surface treatment device of the rigid contact line and the bus bar is inconvenient, the floating plate and the surface treatment mechanism on the floating plate can be moved downwards together through the operation and control shrinkage mechanism, the contact line on the surface treatment mechanism and the bus bar is not contacted, the assembly difficulty is reduced, the assembly efficiency is improved, the shrinkage mechanism is operated after the assembly to release the floating plate and the surface treatment mechanism on the floating plate, and the surface treatment mechanism can be propped against the lower surface of the contact line so as to facilitate the work.
Drawings
In order that the advantages of the invention will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the application and are not therefore to be considered to be limiting of its scope, the application will be described and explained with additional specificity and detail through the use of the accompanying drawings.
Fig. 1 is a schematic perspective view of a surface treatment device for a rigid contact wire;
FIG. 2 is a schematic diagram of a milling mechanism in a front view;
FIG. 3 is a schematic rear view of the milling mechanism of the present application;
FIG. 4 is a schematic view of the connection between the grinding wheel and the drive mechanism of the present application;
FIG. 5 is a schematic illustration of the internal structure of the drive connection between the grinding wheel and the drive mechanism of the present application;
FIG. 6 is a schematic view of the connection structure between the floating plate and the frame in the present application;
fig. 7 is a schematic view of the structure of the rigid contact wire surface treatment device mounted on a bus bar.
The reference numerals are as follows:
1-a frame, 101-a supporting plate and 102-a connecting plate;
2-travelling mechanism, 201-travelling wheel, 202-positioning wheel;
3-milling mechanism, 301-first milling cutter, 302-first driving mechanism, 303-first transmission mechanism, 304-guiding wheel, 305-swinging arm, 306-first elastic piece, 307-sliding seat, 308-second elastic piece, 309-mounting plate, 3010-spacing piece, 3011-bearing block, 3012-spacing wheel, 3013-second milling cutter;
4-polishing mechanism, 401-polishing wheel, 402-second driving mechanism, 403-second transmission mechanism, 4031-transmission piece, 4032-casing, 404-output shaft, 405-connecting part, 406-third elastic piece, 407-mounting part, 408-screwing part, 409-hand-holding part, 4010-polishing wheel;
5-floating mechanism, 501-floating plate, 502-connecting block, 503-fourth elastic piece, 504-slider, 505-slide rail, 506-optical axis, 507-handle, 508-rotating shaft, 509-cam, 5010-locking seat;
6-a dust collection device;
7-a speed sensor;
8-bus bar.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present application. However, it will be apparent to one skilled in the art that embodiments of the present application may be practiced without one or more of these details. In other instances, some features that are well known in the art have not been described in order to avoid obscuring the embodiments of the present application.
In order to provide a thorough understanding of the embodiments of the present application, a detailed structure will be presented in the following description. It will be apparent that embodiments of the present application may be practiced without limitation to the specific details that are set forth by those skilled in the art. Preferred embodiments of the present application are described in detail below, however, the present application may have other embodiments in addition to these detailed descriptions.
In the description of the present application, the term "a and/or B" means all possible combinations of a and B, such as a alone, B alone or a and B, the term "at least one a or B" or "at least one of a and B" has a meaning similar to "a and/or B" and may include a alone, B alone or a and B; the singular forms "a", "an" and "the" include plural referents; the terms "inboard," "outboard," "longitudinal," "transverse," "upper," "lower," "top," "bottom," and the like are used in the sense of orientation or positional relationship shown based on the drawings, and are merely for convenience of description of the present application and do not require that the present application must be constructed and operated in a particular orientation and therefore should not be construed as limiting the present application; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In addition, in the description of the present application, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.
The application discloses a rigidity contact line surface treatment device, including frame, milling mechanism, grinding mechanism and actuating mechanism. The frame is slidably mounted on the bus bar; the milling mechanism is used for trimming the contact line arranged on the busbar, the polishing mechanism is used for polishing the contact line, and the milling mechanism and the polishing mechanism are arranged back and forth along the travelling direction of the rigid contact line surface treatment device; the driving mechanism is used for driving the milling mechanism and the polishing mechanism to work, wherein the milling mechanism and the polishing mechanism can be driven by the same driving mechanism or can be driven by one driving mechanism respectively. The milling mechanism and the polishing mechanism are integrated together, so that the contact wire can be milled firstly, the bulges on the contact wire and the parts with uneven milling abrasion are removed, and then the contact wire is polished, so that the surface smoothness of the contact wire is ensured, the abnormal abrasion is relieved, and the contact wire meets the working requirement.
Embodiments of the present application are described in further detail below with reference to the accompanying drawings:
as shown in fig. 1 to 7, embodiments of the present application provide a surface treatment device for a rigid contact line, which mainly includes the following parts: the milling machine comprises a frame 1, a milling mechanism 3, a polishing mechanism 4, a floating mechanism 5, a driving mechanism (the driving mechanism comprises a first driving mechanism 302 and a second driving mechanism 402), a dust collecting device 6, a communication module, a positioning module, a background server, a speed sensor 7 and a controller.
1. Detailed description of the frame 1 part
As shown in fig. 1 and 7, the rack 1 is slidably mounted on the busbar 8, and the rack 1 is formed by two long plates and a plurality of short rods, the two long plates are oppositely arranged, and the plurality of short rods are sequentially distributed between the two long plates and fix the two long plates together to form a stable rack body. The frame 1 is mounted on the bus bar 8 by the travelling mechanism 2 and the frame 1 can slide on the bus bar 8 by the travelling mechanism 2. The travelling mechanism 2 mainly comprises travelling wheels 201 hooked on shoulders on two sides of the busbar 8 and positioning wheels 202 propped in grooves on two sides of the lower part of the busbar 8, and the rack 1 can be slidably arranged on the busbar 8 through mutual clamping of the travelling wheels 201 and the positioning wheels 202; in order to ensure the advancing stability of the surface treatment device for the rigid contact line, two sets of travelling mechanisms 2 are designed, and the two sets of travelling mechanisms 2 are arranged at two ends of the advancing direction of the frame 1. When the device works, an external driving force is required to pull the frame 1, and the frame 1 slides and moves along the busbar 8 through the travelling mechanism 2; of course, a set of power devices can be designed to be integrated on the frame 1, and the power devices can drive the rigid contact line surface treatment device to move, so as to realize the autonomous movement of the rigid contact line surface treatment device.
2. Detailed description of the milling mechanism 3 and the first drive mechanism 302 parts
As shown in fig. 1 to 3, the milling mechanism 3 includes a first milling cutter 301, the first milling cutter 301 is in transmission connection with a first driving mechanism 302, and the first milling cutter 301 is driven by the first driving mechanism 302 to perform milling work, the first milling cutter 301 is used for trimming a contact line arranged on the busbar 8, the first milling cutter 301 is mounted on the frame 1 in a height-adjustable manner, the ascending height of the first milling cutter 301 is limited, so as to control the milling depth of the first milling cutter 301, and excessive milling of the contact line can be avoided while the protrusion is effectively removed. Since the height of the first milling cutter 301 is adjustable, the height-adjustable manner may be, but not limited to, adjusting the height of the first milling cutter 301 by a height-adjustable device, so that the operation manner of the rigid contact line surface treatment device may be increased, for example: the first milling cutter 301 can be separated from the contact line by lowering the height of the first milling cutter 301, so that the first milling cutter 301 does not participate in the work and only the polishing mechanism 4 is allowed to perform polishing work; the height-adjustable device can be a telescopic motor, a telescopic rod of the telescopic motor is vertically arranged, the first milling cutter 301 is mounted on the telescopic rod of the telescopic motor, and the height-adjustable device can also be other structural forms capable of meeting the height adjustment of the first milling cutter 301 and locking the first milling cutter 301 at high positions and low positions. The first drive mechanism 302 is preferably a motor that may be powered by a battery housed in the housing 1 or by an external power source.
The specific mounting structure between the first milling cutter 301 and the driving mechanism is as follows:
as shown in fig. 2 and 3, a first transmission mechanism 303 is provided between the first milling cutter 301 and the first driving mechanism 302, the first milling cutter 301, the first driving mechanism 302 and the first transmission mechanism 303 are integrated on a mounting plate 309, the mounting plate 309 is fixedly connected with a floating plate 501 in the floating mechanism 5, and the first milling cutter 301, the first driving mechanism 302 and the first transmission mechanism 303 are connected with the floating plate 501 through the mounting plate 309.
The specific structure of the first transmission mechanism 303 may take the form of a synchronous pulley and a synchronous belt, specifically, the first transmission mechanism 303 includes a first synchronous pulley, a second synchronous pulley and a first synchronous belt, the first synchronous pulley and the second synchronous pulley are in transmission connection through the first synchronous belt, the first synchronous pulley is coaxially connected with the output shaft 404 of the first driving mechanism 302, the second synchronous pulley is coaxially connected with the first milling cutter 301, and both of them can rotate relative to the mounting plate 309; in order to ensure the tensioning force and the transmission effect of the first synchronous belt, a first tensioning wheel can also be provided, which acts on the first synchronous belt and is arranged adjustably on the mounting plate 309.
The specific structure of the first transmission mechanism 303 may also adopt a gear engaged structure, specifically, the first transmission mechanism 303 includes a first gear and a second gear which are engaged with each other or in transmission connection, the first gear and the second gear may be further in transmission connection through a first intermediate gear, the first gear is coaxially connected with the output shaft 404 of the first driving mechanism 302, the second gear is coaxially connected with the first milling cutter 301, the diameters of the first gear, the first intermediate gear and the second gear become larger in sequence, so as to form a speed reducing mechanism, and the power output by the first driving mechanism 302 can achieve the effects of speed reduction and torque increase after reaching the first milling cutter 301.
The first transmission mechanism 303 is not limited to the two configurations described above, but may be other configurations capable of transmitting power between the first driving mechanism 302 and the first milling cutter 301.
The mounting means of the first milling cutter 301 include, but are not limited to: the first milling cutter 301 is locked to the second gear or the second timing pulley by means of a collet. By using the locking mode of the elastic clamping head, the first milling cutter 301 and the second gear or the second synchronous pulley can be conveniently and rapidly disassembled and replaced.
The specific structure of the association structure between the first milling cutter 301 and the guide wheel 304 is as follows:
as shown in fig. 2 and 3, the guide wheel 304 is configured to: the guiding wheel 304 is elastically mounted on the floating plate 501 in a vertically floating manner, and the guiding wheel 304 is arranged in front of the first milling cutter 301 along the travelling direction of the milling mechanism 3, the guiding wheel 304 is associated with the first milling cutter 301 through the association mechanism, and when the guiding wheel 304 descends, the guiding wheel 304 drives the first milling cutter 301 to descend together.
The association mechanism comprises a swing arm 305, a first elastic member 306, a sliding seat 307 and a second elastic member 308; the first end of the swing arm 305 is hinged to a mounting plate 309 fixedly connected to the floating plate 501, the second end of the swing arm 305 is connected to a guide wheel 304 through a shaft, the guide wheel 304 can rotate around the shaft, and the shaft for connecting the guide wheel 304 is limited to the floating plate 501 by a limiting piece 3010 so as to limit the maximum ascending position of the shaft and further limit the maximum ascending position of the guide wheel 304. The first elastic member 306 is disposed between the second end of the swing arm 305 and the mounting plate 309, specifically, a bearing block 3011 is fixedly connected to the mounting plate 309 or the floating plate 501, and the first elastic member 306 is disposed between the second end of the swing arm 305 and the bearing block 3011 in a compressed manner, so that the guiding wheel 304 is in an upward maximum position in a normal state. The sliding seat 307 is arranged on the mounting plate 309 in a vertical sliding manner, the sliding seat 307 and the mounting plate 309 are in sliding connection by adopting sliding matched guide rails and guide rails, the sliding seat 307 is provided with a first milling cutter 301, the first milling cutter 301 is rotatably arranged on the sliding seat 307 through a shaft, the first milling cutter 301 can move up and down along with the sliding seat 307, and the sliding seat 307 is also provided with a swing arm perforation for the swing arm 305 to penetrate through; the second elastic member 308 is disposed between the slide 307 and the mounting plate 309, and the second elastic member 308 is stretched between the slide 307 and the side wall of the mounting plate 309 to normally place the slide 307 at the maximum position of the upward movement and thus the first milling cutter 301 at the maximum position of the upward movement. The association mechanism is configured to: when the guiding wheel 304 descends, the swing arm 305 drives the sliding seat 307 to descend, and then drives the first milling cutter 301 to descend; when the guiding wheel 304 is at the maximum position of the upward movement, the swing arm 305 is placed in the swing arm through hole but is not in contact with the sliding seat 307, so that the sliding seat 307 is not interfered to move upward, and the sliding seat 307 slides to the maximum position of the upward movement under the elastic force of the second elastic piece 308, so that the first milling cutter 301 is also at the maximum position of the upward movement. Aiming at the situation that the milling mechanism 3 enters into the concave position or the low-lying position on the surface of the contact line to perform milling operation, if the concave position or the low-lying position has enough length, the whole milling mechanism 3 can enter into the concave position or the low-lying position obliquely, the first milling cutter 301 can perform milling operation obliquely all the time, excessive milling of the contact line is caused, and normal use of the contact line can be seriously damaged; the guiding wheel 304 positioned at the front of the travelling direction of the milling mechanism 3 can travel along the concave position or the low-lying position, when the guiding wheel 304 moves from the deep position of the concave position or the low-lying position to the shallow position of the concave position or the low-lying position, the guiding wheel 304 is pressed downwards and can move downwards against the elastic force of the first elastic piece 306, and the first milling cutter 301 is driven to move downwards and separate from the contact line by the associated mechanism, so that the first milling cutter 301 can not continue to perform milling operation in an inclined manner, and excessive milling is avoided; when the guiding wheel 304 is moved out from the recess or the depression, the floating plate 501 and the milling mechanism 3 thereon are gradually driven to be separated from the recess or the depression, and the first milling cutter 301 is gradually reset to the maximum position for normal milling operation.
Wherein the first elastic member 306 and the second elastic member 308 include, but are not limited to, one or more of a spring or a shrapnel or a rubber member having elastic deformation, and both the first elastic member 306 and the second elastic member 308 are preferably springs.
The number and distribution of the limiting wheels 3012 and the milling cutters are as follows:
the number of the limiting wheels 3012 is two, and the two limiting wheels 3012 are arranged back and forth along the travelling direction of the rigid contact line surface treatment device; a second milling cutter 301 is further arranged between the two limiting wheels 3012, the second milling cutter 301 is rotatably and fixedly arranged on the floating plate 501 through a shaft, and the first milling cutter 301 and the second milling cutter 301 are arranged back and forth along the travelling direction of the rigid contact line surface treatment device; moreover, the highest point of the first milling cutter 301, the highest point of the second milling cutter 301, the highest point of the limit wheel 3012 and the highest point of the guide wheel 304 are all on the same horizontal line. Because the two ends of the floating plate 501 can swing up and down, two limiting wheels 3012 are designed, and the two limiting wheels 3012 can provide a working reference surface for the second milling cutter 301 so as to avoid excessive milling operation of the second milling cutter 301 on the contact line; the second milling cutter 301 may be used as a backup milling cutter or the milling operation may be performed by the second milling cutter 301 when the first milling cutter 301 fails to mill normally after being moved down.
The first milling cutter 301 and the second milling cutter 301 rotate synchronously, and are driven by the same first driving mechanism 302 or are driven by one first driving mechanism 302 respectively.
Likewise, the first milling cutter 301 may be applied to the entire milling mechanism 3 in a height-adjustable manner, i.e. the first milling cutter 301, the second milling cutter 301, and the driving members and transmission members associated with the two may be integrated together in a height-adjustable device and may be adjusted together, and by lowering the height of the entire milling mechanism 3, the entire milling mechanism 3 may be separated from the contact line, so that the entire milling mechanism 3 does not participate in the polishing operation, and only the polishing mechanism 4 is allowed to perform the polishing operation.
3. Detailed description of the polishing mechanism 4 and the second drive mechanism 402 portions
As shown in fig. 1, fig. 4 and fig. 5, the polishing mechanism 4 comprises at least one polishing wheel 401, the polishing wheel 401 is in transmission connection with the second driving mechanism 402, the second driving mechanism 402 drives the polishing wheel 401 to perform polishing, the polishing wheel 401 is used for polishing a contact line arranged on the busbar 8, the polishing wheel 401 is elastically mounted on the frame 1 in a mode of being movable up and down and front and back, and under the action of elastic force, the peripheral surface of the polishing wheel 401 can always prop against the lower surface of the contact line when in operation, so that the polishing wheel 401 can always have certain pretightening force to be attached to the lower surface of the contact line for polishing, and polishing precision can be improved; in addition, because the polishing wheel 401 can move up and down and can also move back and forth along the advancing direction of the rigid contact line surface treatment device, when the polishing wheel 401 works, under the condition that larger bulges or pits exist on the surface of the contact line, the polishing wheel 401 can remove some resistance caused by the bulges or the pits, excessive polishing can be avoided, and the contact line polishing is more uniform. The second drive mechanism 402 is preferably an electric motor that may be powered by a battery housed in the housing 1 or by an external power source.
The specific mounting structure between grinding wheel 401 and second drive mechanism 402 is as follows:
as shown in fig. 4 and 5, a second transmission mechanism 403 is disposed between the second driving mechanism 402 and the grinding wheel 401, the second transmission mechanism 403 includes a transmission member 4031 and a housing 4032, the transmission member 4031 is installed in the housing 4032 and is used for implementing power transmission between the second driving mechanism 402 and the grinding wheel 401, the grinding wheel 401 is installed on the housing 4032 through the transmission member 4031, a first end of the housing 4032 is hinged with an output shaft 404 of the second driving mechanism 402 and enables the housing 4032 to swing around the output shaft 404 of the second driving mechanism 402, and the hinged manner may be: a bearing is provided between a first end of the housing 4032 and the output shaft 404 of the second drive mechanism 402, and a second end of the housing 4032 is provided with a connection 405.
An elastic mechanism is arranged between the second transmission mechanism 403 and the frame 1, the elastic mechanism comprises a third elastic member 406 and a mounting portion 407, the third elastic member 406 comprises one or more of a spring or a shrapnel or a rubber member with elastic deformation, the third elastic member 406 is preferably a spring, the third elastic member 406 is arranged between the connecting portion 405 and the mounting portion 407, and the mounting portion 407 and the second driving mechanism 402 are relatively fixedly arranged; under the elastic force of the third elastic member 406, the second end of the housing 4032 can swing upward around the output shaft 404 of the second driving mechanism 402 to the maximum position, so as to drive the grinding wheel 401 to abut against the lower surface of the contact line. Further, the elastic mechanism may further include an adjusting knob (not shown in the figure), the adjusting knob is connected to the mounting portion 407 through a threaded connection in an up-down adjustable manner, a first end of the third elastic member 406 is connected to the connecting portion 405, a second end of the third elastic member 406 is connected to a first end of the adjusting knob, and a second end of the adjusting knob is provided with a knob cap; the distance between the connecting part 405 and the mounting part 407 is changed by rotating the button cap, so that the second end of the casing 4032 can be driven to swing around the output shaft 404 of the second driving mechanism 402, the distance between the grinding wheel 401 and the contact line can be further adjusted, and the tightness adjustment of the pretightening force of the grinding wheel 401 on the contact line can be realized.
The specific structure of the transmission member 4031 is as follows:
as shown in fig. 5, the transmission member 4031 may take a gear engaged structure, specifically, the transmission member 4031 includes a third gear and a fourth gear which are engaged with each other or in transmission connection, the third gear and the fourth gear are in transmission connection through a second intermediate gear, the third gear, the fourth gear and the second intermediate gear are all rotatably installed in the housing 4032, the third gear is coaxially connected with the output shaft 404 of the second driving mechanism 402, the fourth gear is coaxially connected with the grinding wheel 401, the diameters of the third gear, the second intermediate gear and the fourth gear become larger in sequence, and a speed reducing mechanism is formed, so that the power output by the second driving mechanism 402 can achieve the effect of reducing speed and increasing torque after reaching the grinding wheel 401.
The transmission member 4031 may also adopt a structure of a synchronous pulley and a synchronous belt, specifically, the transmission member 4031 includes a third synchronous pulley, a fourth synchronous pulley and a second synchronous belt, the third synchronous pulley and the fourth synchronous pulley are in transmission connection through the second synchronous belt, the third synchronous pulley and the fourth synchronous pulley are both rotatably installed in the housing 4032, the third synchronous pulley is coaxially connected with the output shaft 404 of the second driving mechanism 402, and the fourth synchronous pulley is coaxially connected with the grinding wheel 401; in order to ensure the tensioning force and the transmission effect of the second synchronous belt, a second tensioning wheel can also be provided, which acts on the second synchronous belt and is arranged on the housing 4032 in an adjustable manner.
The transmission member 4031 is not limited to the two structural forms described above, but may be other structural forms that allow the grinding wheel 401 to float up and down and that allow power transmission between the driving mechanism and the grinding wheel 401 without interruption.
Grinding wheel 401 is mounted as follows:
as shown in fig. 4, the grinding wheel 401 is locked on the fourth gear or the fourth synchronous pulley through a bolt, a screwing part 408 is arranged at the end part of the bolt, which is arranged outside, a handheld part 409 is arranged on the fourth gear or the fourth synchronous pulley, the handheld part 409 is arranged outside the shell 4032, the end part of the bolt, which is arranged inside, passes through the central hole of the grinding wheel 401 and is connected with a threaded hole in the middle of the fourth gear or the fourth synchronous pulley, and the grinding wheel 401 and the fourth gear or the fourth synchronous pulley are coaxially arranged; during installation, the hand-held part 409 is fixed first and then the screwing part 408 is rotated, the grinding wheel 401 is pressed on the fourth gear or the fourth synchronous pulley by the screwing part 408, during disassembly, the grinding wheel 401 can be disassembled from the fourth gear or the fourth synchronous pulley by fixing the hand-held part 409 first and then reversely rotating the screwing part 408, and the disassembly and assembly between the grinding wheel 401 and the fourth gear or the fourth synchronous pulley can be conveniently realized through the operation.
The installation method of the grinding wheel 401 is not limited to the above, and may be locked to the fourth gear or the fourth timing pulley by the elastic chuck.
The number and distribution of grinding wheels 401 are as follows:
at least one grinding wheel 401 is designed, preferably, two grinding wheels 401 are designed, and one set of second transmission mechanism 403 and one set of second driving mechanism 402 can be respectively configured for the two grinding wheels 401, but in order to ensure the synchronism of the two grinding wheels 401, the compactness of the structure and the reduction of the production cost, the two grinding wheels 401 respectively share one set of second driving mechanism 402 through one set of second transmission mechanism 403, and the specific structural design can be as follows: the housings 4032 of the two sets of second transmission mechanisms 403 are respectively mounted on the output shaft 404 of the second driving mechanism 402 in a staggered manner through a bearing, each housing 4032 is respectively provided with a set of elastic mechanism to realize the function of floating up and down, and the transmission members 4031 of the two sets of second transmission mechanisms 403 share a third gear or a third synchronous pulley.
When a design of a plurality of grinding wheels 401 is adopted, the plurality of grinding wheels 401 may be arranged in a distributed manner in the traveling direction of the grinding mechanism 4.
The rigid contact line surface treatment device further comprises a position sensor and a controller, wherein the position sensor and the second driving mechanism 402 are electrically connected with the controller; the position sensor is used for detecting the distance between the axis of the grinding wheel 401 and the lower surface of the contact line and feeding back detection information to the controller; the controller controls the second driving mechanism 402 to be opened and closed according to the detection information fed back by the position sensor, so as to control the grinding wheel 401 to rotate or stop. Because the grinding wheel 401 is always pressed against the contact line under the action of the elastic force, the position sensor actually detects the abrasion degree of the grinding wheel 401, when the grinding wheel 401 works for a long time, and the abrasion is overlarge, the distance value detected by the position sensor becomes smaller, and when the detected distance value is smaller than the preset distance set value in the controller, the controller controls the corresponding second driving mechanism 402 to stop, and causes the grinding wheel 401 to stop, so as to remind the replacement of the grinding wheel 401; when the detected distance value is not less than the preset distance set point in the controller, the controller allows the second driving mechanism 402 to be started, and enables the grinding wheel 401 to work normally.
In order to ensure that the polished contact wire can achieve a better treatment effect, the contact wire can be polished by a polishing mechanism after the contact wire is polished by the polishing wheel 401, wherein the polishing mechanism comprises at least one polishing wheel 4010, and the polishing wheel 4010 and the polishing wheel 401 are arranged front and back along the travelling direction of the rigid contact wire surface treatment device, namely, the contact wire is polished by the polishing wheel 4010 after the contact wire is polished by the polishing wheel 401. The polishing wheel 4010 is consistent with the polishing wheel 401 in terms of installation, layout, transmission mode and the like, and no description is repeated here, and only the polishing wheel 4010 needs to be guaranteed to perform polishing operation after the polishing wheel 401 works, as shown in fig. 1, 4 and 5, in the present application, one polishing wheel 401 and one polishing wheel 4010 are designed, and the two polishing wheels and the polishing wheel 401 respectively share one set of second driving mechanism 402 through one set of second transmission mechanism 403, and the specific structural design can be: the housings 4032 of the two sets of second transmission mechanisms 403 are respectively mounted on the output shaft 404 of the second driving mechanism 402 in a staggered manner through a bearing, each housing 4032 is respectively provided with a set of elastic mechanism to realize the function of floating up and down, and the transmission members 4031 of the two sets of second transmission mechanisms 403 share a third gear or a third synchronous pulley.
4. Detailed description of the part of the float mechanism 5
As shown in fig. 1 and 6, the floating plate 501 is a plate like an elongated shape, and the floating plate 501 is longitudinally disposed and arranged along the traveling direction of the rigid contact line surface treatment device; the floating plate 501 is elastically mounted on the frame 1, and the floating plate 501 is configured to: the floating plate 501 is allowed to move up and down with respect to the frame 1 and the floating plate 501 is allowed to move back and forth along the traveling direction of the rigid contact line surface treating device. The floating plate 501 is provided with a surface treatment mechanism (the surface treatment mechanism includes the milling mechanism 3 and the polishing mechanism 4) for repairing the contact wire mounted on the busbar 8. The surface treatment mechanism can be tightly propped against the contact line to work through the up-and-down movement of the floating plate 501, so that polishing precision is improved, the surface treatment mechanism can be moved back and forth through the micro-forward and backward movement of the floating plate 501, when the surface of the contact line is in work, the surface treatment mechanism can remove some resistance caused by the bulge or the pit under the condition that the bulge or the pit exists on the surface of the contact line, excessive polishing or milling can be avoided, and more uniform polishing of the contact line is facilitated.
The floating plate 501 floats as follows:
As shown in fig. 1 and 6, a fourth elastic member 503 and a guide mechanism are provided between the floating plate 501 and the frame 1. The fourth elastic member 503 includes, but is not limited to, one or more of a spring or a leaf spring or a rubber member having elastic deformation, and the fourth elastic member 503 is used to achieve elastic connection of the floating plate 501 and the frame 1. The guide mechanism is used for ensuring that the floating plate 501 can float up and down and back and forth relative to the frame 1. In order to facilitate the connection between the floating plate 501 and the frame 1, a connection block 502 is respectively disposed at two ends of the floating plate 501, a support plate 101 and a connection plate 102 are respectively disposed at two ends of the frame 1, two connection blocks 502 are disposed opposite to the two connection plates 102 up and down, and two connection blocks 502 are disposed opposite to the two support plates 101 left and right, so as to facilitate the installation of the fourth elastic member 503 and the guiding mechanism.
The fourth elastic member 503 is mounted as follows:
as shown in fig. 1 and 6, the fourth elastic members 503 are preferably springs, the number of the fourth elastic members 503 is four, and the four fourth elastic members 503 are longitudinally and uniformly arranged between the two connection blocks 502 and the two connection plates 102, and the fourth elastic members 503 provide elastic force for floating the floating plate 501 up and down.
The specific structure of the guide mechanism is as follows:
the guide mechanism may adopt a sliding structure mode of a slide block 504 and a slide rail 505, specifically, the guide mechanism comprises the slide block 504 and the slide rail 505, the slide block 504 is installed on the floating plate 501 through a connecting block 502, the slide rail 505 is arranged on the supporting plate 101 of the frame 1, the slide block 504 is placed in the slide rail 505, and the slide block 504 moves up and down along the slide rail 505; alternatively, the slider 504 is mounted on the support plate 101 of the frame 1, the slide rail 505 is provided on the floating plate 501 through the connection block 502, the slider 504 is placed in the slide rail 505, and the slide rail 505 moves up and down under the restriction of the slider 504. The sliding structures of the sliding blocks 504 and the sliding rails 505 are two sets, and the sliding structures of the two sets of sliding blocks 504 and the sliding rails 505 are respectively and oppositely arranged at two ends of the floating plate 501, so that guiding effect can be provided for the up-and-down floating of the floating plate 501 through the sliding fit of the sliding blocks 504 and the sliding rails 505. When the sliding structure of the sliding block 504 and the sliding rail 505 is used as the guiding mechanism, the sliding rail 505 in the guiding mechanism allows the sliding block 504 to move back and forth along the travelling direction of the rigid contact line surface treatment device, and the movement amount of the back and forth movement is set according to the requirement, and can be generally set to be micro-adjustment so as to avoid the sliding block 504 from being separated from the sliding rail 505.
The guiding mechanism can also adopt a sliding structure mode of an optical axis 506 and a guiding hole, specifically, the guiding mechanism comprises the optical axis 506 and the guiding hole, the optical axis 506 is arranged on the floating plate 501 through the connecting block 502, the guiding hole is arranged on the connecting plate 102 of the frame 1, the optical axis 506 is inserted in the guiding hole, and the optical axis 506 moves up and down along the guiding hole; alternatively, the optical axis 506 is mounted on the connection plate 102 of the frame 1, the guide hole is provided on the connection block 502 connected to the floating plate 501, the optical axis 506 is inserted into the guide hole, and the guide hole moves up and down under the restriction of the optical axis 506. The sliding structures of the optical axes 506 and the guide holes are four, and the sliding structures of the four optical axes 506 and the guide holes are uniformly distributed between the two connecting blocks 502 and the two connecting plates 102, so that a guiding effect can be provided for the up-and-down floating of the floating plate 501 through the sliding fit of the optical axes 506 and the guide holes. In addition, the sliding structure of the four optical axes 506 and the guiding holes can be matched with the four fourth elastic members 503 in a one-to-one correspondence manner, that is, each fourth elastic member 503 is respectively sleeved on the corresponding optical axis 506, and two ends of each fourth elastic member 503 are respectively disposed between the corresponding connecting block 502 and the connecting plate 102. When the sliding structure of the optical axis 506 and the guide hole is used as the guide mechanism, the guide hole in the guide mechanism may be designed as a slotted hole, the guide hole allows the optical axis 506 to move back and forth along the advancing direction of the surface treatment device with a rigid contact line, and the amount of movement of the back and forth movement is set according to the requirement, and may be generally set as micro-adjustment.
The guide mechanism is not limited to the two structures described above, and may be used together or in combination, or may be other structures capable of guiding the floating plate 501 to float up and down and back and forth.
The specific structure of the shrinkage mechanism is as follows:
as shown in fig. 1 and 6, a retracting mechanism is provided between the floating plate 501 and the frame 1, the retracting mechanism being configured to: the floating plate 501 is driven to float up and down between the first position and the second position by control of the retracting mechanism, and the retracting mechanism can be used for driving the floating plate 501 to move down from the first position to the second position and be fixed at the second position; wherein, the first position is the maximum position of the floating plate 501 when the floating plate 501 is at the first position, and the surface treatment mechanism is at the maximum position when the floating plate 501 is at the maximum position; the second position is the maximum position of the floating plate 501 in the downward direction, and the surface treatment mechanism is in the maximum position in the downward direction when the floating plate 501 is placed in the second position.
The contraction mechanism comprises a handle 507, a rotating shaft 508 and a cam 509, wherein the handle 507 is arranged at the end part of the rotating shaft 508, the rotating shaft 508 is rotatably arranged on the frame 1, the cam 509 is arranged on the rotating shaft 508, a first plane is arranged on the outer peripheral surface of the cam 509, a through hole is arranged on the floating plate 501, a second plane is arranged at the bottom of the inner side surface of the through hole, and the cam 509 is arranged in the through hole; the rotation of the handle 507 drives the rotation shaft 508 to rotate, and drives the cam 509 to rotate in the through hole, so that the floating plate 501 moves down until the first plane of the cam 509 contacts and is attached to the second plane of the through hole, at this time, the floating plate 501 moves down to the second position, and under the action of the upward elastic force of the floating plate 501, the floating plate 501 is fixed at the second position. The structural design for fixing the floating plate 501 in the second position is not limited to the above, but the floating plate 501 may be fixed in the second position by fixing the handle 507 when the floating plate 501 is in the second position.
The specific structure of the handle 507 locking mechanism is as follows:
as shown in fig. 1 and 6, the handle 507 locking mechanism is configured to: the handle 507 can be locked on the frame 1 at least when the handle 507 rotates to a third position through the locking mechanism of the handle 507, when the handle 507 is placed in the third position, the rotating shaft 508 drives the cam 509 to rotate in the through hole until the cam 509 is out of contact with the through hole, and the floating plate 501 moves upwards to a maximum position under the action of elastic force so that the floating plate 501 is in the first position; when the handle 507 is placed in a fourth position different from the third position, the rotation shaft 508 drives the cam 509 to rotate in the through hole until the first plane of the cam 509 contacts and is attached to the second plane of the through hole, and the floating plate 501 can be moved down to the second position and fixed in the second position under the mutual cooperation of the cam 509 and the through hole on the floating plate 501, so that the handle 507 is not required to be locked, but the handle 507 can be locked by using the handle 507 locking mechanism when the handle 507 is placed in the fourth position for improving the structural stability.
The handle 507 locking mechanism may be: the handle 507 locking mechanism comprises a locking socket 5010 with a bayonet and a first bump ball. The spring is a load device consisting of a shell, a spring, a ball or a column body, and the specific structure of the spring is not repeated because the spring belongs to the existing structure. The locking socket 5010 is provided on the outside of the long plate of the housing 1, and at least one first bump ball is provided at the opening of the bayonet of the locking socket 5010. The handle 507 can swing through the hinge and is connected with the end of the rotating shaft 508, when the handle 507 rotates to the third position, the handle 507 swings around the hinge into the bayonet of the locking seat 5010 and is locked in the bayonet by the first spring ball, so that the relative locking of the handle 507 and the frame 1 is realized, the locking seat 5010 is mainly used for accommodating and locking the handle 507, the handle 507 is prevented from swinging back and forth due to factors such as gravity and the like during working, normal working is influenced, when the handle 507 is needed to be used, the handle 507 can be taken out from the bayonet by overcoming the elasticity of the first spring ball with little force, and the use is convenient.
The handle 507 locking mechanism may also be: the handle 507 locking mechanism comprises a second ball and at least two positioning grooves. The second spring ball is arranged on the handle 507, the positioning groove is arranged on the frame 1, and the second spring ball can be switched and put in among the positioning grooves, so that the handle 507 can be switched and locked on the frame 1 between different positions; or, the second ball is arranged on the frame 1, the positioning groove is arranged on the handle 507, and the second ball can be switched and put in among the positioning grooves, so that the handle 507 can be switched and locked on the frame 1 between different positions.
The locking mechanism of the handle 507 is not limited to the above-described structure, but may be other structures that can lock the handle 507 after being rotated to the corresponding position.
Because the size of the floating plate 501 is long, in order to ensure the downward movement effect of the floating plate 501 and the convenience of operation, two sets of contraction mechanisms are designed in this embodiment, and the two sets of contraction mechanisms are relatively distributed at two ends of the floating plate 501.
A retraction mechanism is designed for the floating plate 501, which can enable the floating plate 501 to be fixed after being moved down to a certain position and can also release the floating plate 501 to be moved up to a corresponding position. The structure design is favorable for the installation of the surface treatment device of the rigid contact line, due to the action of elastic force, the surface treatment mechanism can be propped against the lower surface of the contact line during the assembly, the assembly between the surface treatment device of the rigid contact line and the bus bar 8 is inconvenient, the floating plate 501 and the surface treatment mechanism on the floating plate can be moved downwards together through the operation and control contraction mechanism, the surface treatment mechanism is not contacted with the contact line on the bus bar 8, the assembly difficulty is reduced, the assembly efficiency is improved, the operation and control contraction mechanism after the assembly releases the floating plate 501 and the surface treatment mechanism on the floating plate, and the surface treatment mechanism can be propped against the lower surface of the contact line so as to facilitate the work.
5. Detailed description of the dust collecting device 6 part
As shown in fig. 1, the dust collecting device 6 is detachably disposed below the milling mechanism 3 and the polishing mechanism 4, so as to collect dust and debris generated during operation of the milling mechanism 3 and the polishing mechanism 4, thereby protecting the working environment. The dust collecting device 6 top opening utilizes the opening to collect dust and piece inside, and dust collecting device 6's below is formed with the throat that concentrates gradually from top to bottom to the middle part, and the throat can concentrate dust and piece that receives wherein, and the throat department still is provided with the door that can open and shut to be used for discharging dust and piece, and the throat department still can install the collecting bag, in order to be used for collecting discharged dust and piece. Preferably, the integrated device can be made of transparent materials, such as transparent PC, transparent acrylic and the like, so that the dust and the chip amount in the integrated device can be mastered at any time, and the integrated device is convenient to process in time; at the same time, the working conditions of the grinding mechanism 4 and the milling mechanism 3 which are shielded by the transparent integrated device can be clearly seen.
6. Detailed description of the positioning Module, communication Module, controller and background Server section
The positioning module is electrically connected with the controller, and the communication module is electrically connected with the controller and the background server respectively; the positioning module is used for realizing the positioning of the spatial position of the rigid contact wire surface treatment device and sending positioning information to the controller; the communication module is used for sending the related data which is collected by the controller and is related to the rigid contact line surface treatment device to the background server for storage and preservation, and simultaneously, the communication module is also used for sending the working instruction sent by the background server to the controller; wherein the associated data comprises a unique identification code, positioning information and working data of the rigid contact wire surface treatment device. The communication module includes: 2G communication module, 4G communication module and 5G communication module. The communication mode of the communication module and the controller comprises the following steps: through serial communication, NFC communication, infrared communication and Bluetooth communication.
7. Detailed description of the speed sensor 7 and the controller section
The speed sensor 7 and the driving mechanism are electrically connected with the controller; the speed sensor 7 is used for detecting the travelling speed of the rigid contact line surface treatment device and feeding back detection information to the controller; the controller controls the speed of the driving mechanism based on the detection information fed back from the speed sensor 7, and thereby controls the rotational speeds (operating rotational speeds) of the first milling cutter 301 and the grinding wheel 401. When the device is used, the device can walk in a manual or external equipment traction mode, and the travelling speed of the device is not uniform, so the travelling speed of the device is acquired in real time by arranging the speed sensor 7, the rotating speeds of the first milling cutter 301 and the polishing wheel 401 are controlled by the controller to be matched with the travelling speed of the device in real time, generally, the two speeds can be arranged in a proportional relation, and the design can enable the first milling cutter 301 and the polishing wheel 401 to polish more uniformly during working, so that the normal section of the contact line can be prevented from being excessively worn.
While the fundamental principles and main features of the present application and advantages thereof have been shown and described, it will be apparent to those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (12)

1. The surface treatment device for the rigid contact line is characterized by comprising a frame, a surface treatment mechanism and a driving mechanism;
the frame is slidably mounted on the busbar;
the surface treatment mechanism is arranged on the frame and is used for processing the surface of the contact line arranged on the busbar;
the driving mechanism is used for driving the surface treatment mechanism to work;
the surface treatment mechanism comprises a milling mechanism and a polishing mechanism, wherein the milling mechanism is used for milling the surface of the contact line, the polishing mechanism is used for polishing the surface of the contact line, and the milling mechanism and the polishing mechanism are arranged back and forth along the travelling direction of the rigid contact line surface treatment device.
2. The apparatus according to claim 1, wherein the surface treatment mechanism further comprises a polishing mechanism for polishing a surface of the contact wire, the milling mechanism, the polishing mechanism, and the polishing mechanism being disposed one after the other in the traveling direction of the apparatus.
3. The rigid contact wire surface treating device of claim 2, wherein the polishing mechanism includes at least one polishing wheel resiliently mounted on the frame, the polishing wheel configured to: the polishing wheel is allowed to move up and down relative to the frame and allowed to move back and forth along a traveling direction of the rigid contact wire polisher, and is used for polishing a contact wire provided on the busbar, and in an operating state, an outer peripheral surface of the polishing wheel is abutted against a lower surface of the contact wire.
4. The rigid contact wire surface treatment device of claim 1, wherein the milling mechanism includes a first milling cutter, the first milling cutter being height-adjustably mounted on the frame and the first milling cutter being limited in elevation to control the milling depth of the contact wire by the first milling cutter.
5. The rigid contact wire surface treatment device of claim 1, wherein the grinding mechanism includes at least one grinding wheel resiliently mounted on the frame, the grinding wheel configured to: the grinding wheel is allowed to move up and down relative to the frame and allowed to move back and forth along the traveling direction of the rigid contact wire grinder, and is used for grinding the contact wire arranged on the bus bar, and in the working state, the outer peripheral surface of the grinding wheel is propped against the lower surface of the contact wire.
6. The rigid contact wire surface treating device of claim 5, further comprising a position sensor and a controller, wherein the position sensor and the drive mechanism are each electrically connected to the controller;
the position sensor is used for detecting the distance between the axis of the grinding wheel and the lower surface of the contact line and feeding back detection information to the controller;
The controller controls the opening and closing of the driving mechanism according to the detection information fed back by the position sensor, and further controls the rotation or the stopping of the polishing wheel.
7. The rigid contact wire surface treatment device of claim 1, further comprising a floating plate resiliently mounted on the frame, the floating plate configured to: the milling mechanism and the grinding mechanism are mounted on the floating plate allowing the floating plate to move up and down relative to the frame and back and forth along the direction of travel of the rigid contact wire surface treating device.
8. The rigid contact wire surface processing device of claim 7, further comprising a shrink mechanism configured to: driving the floating plate to float up and down between a first position and a second position by control of the retraction mechanism, and the retraction mechanism can be used for driving the floating plate to move down from the first position to the second position and be fixed at the second position; the first position is the maximum position of the floating plate when the floating plate is upward, and the second position is the maximum position of the floating plate when the floating plate is downward.
9. The device of claim 1, wherein the milling mechanism and the polishing mechanism are driven by the same drive mechanism or each is driven by a separate one of the drive mechanisms.
10. The device of claim 1, further comprising a dust collection device removably disposed below the milling mechanism and the grinding mechanism for collecting dust and debris generated by the milling mechanism and the grinding mechanism when in operation.
11. The surface treatment device for a rigid contact wire according to claim 1, wherein,
the system also comprises a positioning module, a communication module, a controller and a background server, wherein the positioning module is electrically connected with the controller, and the communication module is respectively electrically connected with the controller and the background server;
the positioning module is used for positioning the spatial position of the rigid contact line surface treatment device and sending positioning information to the controller;
the communication module is used for sending the related data which is collected by the controller and is associated with the rigid contact line surface treatment device to the background server for storage and preservation, and meanwhile, the communication module is also used for sending the working instruction sent by the background server to the controller;
Wherein the associated data comprises a unique identification code, positioning information and working data of the rigid contact line surface treatment device.
12. The rigid contact wire surface treating device of claim 1, further comprising a speed sensor and a controller, wherein the speed sensor and the drive mechanism are each electrically connected to the controller;
the speed sensor is used for detecting the travelling speed of the rigid contact line surface treatment device and feeding back detection information to the controller;
the controller controls the speed of the driving mechanism according to the detection information fed back by the speed sensor, so as to control the working rotation speeds of the milling mechanism and the polishing mechanism.
CN202211099638.6A 2022-09-07 2022-09-07 Surface treatment device for rigid contact line Pending CN117655875A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211099638.6A CN117655875A (en) 2022-09-07 2022-09-07 Surface treatment device for rigid contact line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211099638.6A CN117655875A (en) 2022-09-07 2022-09-07 Surface treatment device for rigid contact line

Publications (1)

Publication Number Publication Date
CN117655875A true CN117655875A (en) 2024-03-08

Family

ID=90068794

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211099638.6A Pending CN117655875A (en) 2022-09-07 2022-09-07 Surface treatment device for rigid contact line

Country Status (1)

Country Link
CN (1) CN117655875A (en)

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