CN117643816A - Pulping equipment - Google Patents

Pulping equipment Download PDF

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Publication number
CN117643816A
CN117643816A CN202311375007.7A CN202311375007A CN117643816A CN 117643816 A CN117643816 A CN 117643816A CN 202311375007 A CN202311375007 A CN 202311375007A CN 117643816 A CN117643816 A CN 117643816A
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CN
China
Prior art keywords
pulping
liquid
ring
channel
cavity
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Granted
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CN202311375007.7A
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Chinese (zh)
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CN117643816B (en
Inventor
徐勇程
杜保东
金旭东
白淑娟
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Shenzhen Shangshui Intelligent Co ltd
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Shenzhen Shangshui Intelligent Co ltd
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Priority to CN202311375007.7A priority Critical patent/CN117643816B/en
Publication of CN117643816A publication Critical patent/CN117643816A/en
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Publication of CN117643816B publication Critical patent/CN117643816B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paper (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The application discloses pulping equipment, including slurrying section of thick bamboo, liquid material dispersed structure and solid-liquid mixing structure. The pulping cylinder is provided with a liquid inlet, a powder inlet and a discharge hole. In the axial direction of the pulping barrel, the liquid inlet and the powder inlet are positioned at different sides of the discharge opening. The inner cavity of the pulping cylinder comprises a liquid material dispersing cavity and a mixing cavity, the liquid material dispersing cavity is communicated with the mixing cavity through a flow guide channel, and the flow guide channel comprises a guide channel and a liquid injection channel; the guide channel is communicated with the liquid material dispersing cavity, and the liquid injection channel is communicated with the mixing cavity and the guide channel and is arranged adjacent to the powder inlet. The liquid material dispersing structure is arranged in the liquid material dispersing cavity and is used for dispersing liquid materials flowing in from the liquid inlet. The solid-liquid mixing structure is arranged in the mixing cavity and is sequentially distributed with the liquid material dispersing structure in the axial direction of the pulping barrel. The solid-liquid mixing structure is used for mixing powder input from the powder inlet and liquid flowing out from the liquid injection channel, so that the dispersion efficiency of the liquid is improved, and the powder discharging speed of the powder is improved.

Description

Pulping equipment
Technical Field
The application relates to the technical field of pulping, in particular to pulping equipment.
Background
In the fields of industry, food, etc., slurry is generally obtained by mixing solid powder and liquid using a slurry-making apparatus.
In the existing pulping equipment, liquid materials enter a liquid material dispersing mechanism in a lower feeding mode, and the liquid materials dispersed by the liquid material dispersing mechanism flow upwards through a diversion channel formed by a mixing impeller and infiltrate with powder materials to take away the powder materials and discharge the powder materials from a discharge hole. However, in the early powder discharging period, the viscosity of the liquid material is low, and a large amount of liquid material can directly flow to the discharge port along a gap below the mixing impeller, so that the flow rate of the liquid material infiltrated with the powder is reduced, and the powder discharging time of the powder is further prolonged. Therefore, the existing pulping equipment is difficult to simultaneously meet the requirements of uniform liquid material dispersion and short powder discharging time, and cannot meet the pulping production requirements.
Disclosure of Invention
Accordingly, an object of the present application is to provide a pulping apparatus, so as to solve the technical problem that the pulping apparatus in the prior art cannot meet the pulping production requirement.
In a first aspect, embodiments of the present application provide a pulping apparatus including a pulping barrel, a liquid material dispersing structure, and a solid-liquid mixing structure. The pulping barrel is provided with a liquid inlet, a powder inlet and a discharge hole. In the axial direction of the pulping barrel, the liquid inlet and the powder inlet are positioned on different sides of the discharge opening. The inner cavity of the pulping barrel comprises a liquid material dispersing cavity and a mixing cavity, the liquid material dispersing cavity is communicated with the mixing cavity through a diversion channel, and the diversion channel comprises a guide channel and a liquid injection channel; the guide channel is communicated with the liquid material dispersing cavity, and the liquid injection channel is communicated with the mixing cavity and the guide channel and is arranged adjacent to the powder inlet. The liquid material dispersing structure is arranged in the liquid material dispersing cavity and used for dispersing liquid materials flowing in from the liquid inlet. The solid-liquid mixing structure is arranged in the mixing cavity, and the solid-liquid mixing structure and the liquid material dispersing structure are sequentially arranged in the axial direction of the pulping barrel. The solid-liquid mixing structure is used for mixing powder thrown in from the powder inlet and liquid flowing out from the liquid injection channel.
With reference to the first aspect, in some implementations of the first aspect, the flow guiding channel is disposed around an outside of the liquid dispersion cavity and the mixing cavity.
With reference to the first aspect, in some implementations of the first aspect, an overall flow direction of the liquid material in the liquid injection channel is the same as a flow direction of the powder material passing through the powder inlet.
With reference to the first aspect, in some implementations of the first aspect, the pulping apparatus further includes a flow guide that forms the flow guide channel with the pulping barrel; or, the flow guiding piece is provided with the flow guiding channel.
With reference to the first aspect, in some implementations of the first aspect, the pulping apparatus further includes a flow guide member, where the flow guide member is disposed in the pulping barrel and forms the flow guide channel with an inner wall of the pulping barrel.
With reference to the first aspect, in some implementations of the first aspect, the inner cavity of the pulping barrel further includes a discharge cavity, and the liquid dispersion cavity, the diversion channel, the mixing cavity, and the discharge cavity are sequentially communicated and form a pulping flow channel.
With reference to the first aspect, in some implementations of the first aspect, the pulping apparatus further includes a discharge pipe that communicates with the discharge cavity through the discharge port.
With reference to the first aspect, in some implementations of the first aspect, the flow guide member includes a first flow guide body and a second flow guide body, where the first flow guide body and an inner sidewall of the pulping barrel form a first flow channel that communicates with the liquid dispersion cavity; the second flow guide body and the inner side wall of the pulping barrel form a second flow passage communicated with the first flow passage and the mixing cavity.
With reference to the first aspect, in some implementations of the first aspect, in a radial direction of the pulping barrel, a cross-section of the first flow channel has a first dimension, and a cross-section of the second flow channel has a second dimension, wherein the first dimension is smaller than the second dimension.
With reference to the first aspect, in some implementations of the first aspect, the first fluid director includes an annular sleeve and a connecting arm, the first flow channel is formed between the annular sleeve and an inner side wall of the pulping barrel, the connecting arm is convexly arranged on one side of the annular sleeve, which faces the pulping barrel, and is connected with the pulping barrel, and the connecting arm is provided with a through hole communicated with the first flow channel and the second flow channel.
With reference to the first aspect, in some implementations of the first aspect, the second fluid director includes a substrate, a first drainage ring and a second drainage ring, where the first drainage ring and the second drainage ring are disposed on a side of the substrate facing away from the first fluid director, the substrate, the first drainage ring, the second drainage ring and the slurry drum are formed with a first drainage port communicated with the second flow channel and the drainage cavity, and the second drainage ring is disposed at intervals with the slurry drum and forms a guide channel communicated with the drainage cavity and the mixing cavity.
With reference to the first aspect, in some implementations of the first aspect, the pulping barrel further includes a guide barrel, where the guide barrel extends from a bottom of the powder inlet toward the direction of the liquid material dispersing structure, and forms the liquid injection channel with the second drainage ring.
With reference to the first aspect, in some implementations of the first aspect, a bottom of a side wall of the second drainage ring facing the first drainage ring is provided with an inclined drainage surface connecting the side wall of the second drainage ring facing the first drainage ring and a bottom wall of the substrate facing away from the first fluid director, and the drainage surface is configured as an arc surface or a plane.
With reference to the first aspect, in some implementations of the first aspect, the solid-liquid mixing structure includes an impeller and a mixing cylinder sleeved outside the impeller, where the mixing cylinder is fixedly connected with the flow guiding member.
With reference to the first aspect, in some implementations of the first aspect, a supporting step is disposed at an end of the first fluid director near the second fluid director, the second fluid director is provided with a positioning slot, and the mixing barrel is abutted between the supporting step and the second fluid director and is positioned in the positioning slot.
With reference to the first aspect, in some implementations of the first aspect, the liquid material dispersing structure includes a dispersing stator and a dispersing rotor, the dispersing rotor is rotationally matched with the dispersing stator, and a shearing channel for shearing the liquid material in the liquid material dispersing cavity is formed, and the shearing channel is communicated with the diversion channel.
With reference to the first aspect, in some implementations of the first aspect, the dispersing stator includes a stator disc, at least one ring of stator dispersing rings, and a fixing ring, all of the stator dispersing rings are disposed on the stator disc at intervals, and the fixing ring is connected with the pulping barrel; the dispersing rotor comprises a rotor disc and at least one circle of rotor dispersing rings, and all the rotor dispersing rings are arranged on the rotor disc; the stator dispersion ring and the rotor dispersion ring form the shearing channel, the fixed ring is provided with a second diversion port, and the second diversion port is communicated with the shearing channel and the diversion channel.
With reference to the first aspect, in some implementations of the first aspect, the second flow guiding port is opened at an end of the fixing ring away from the stator disc.
With reference to the first aspect, in some implementations of the first aspect, the second diversion port and the discharge port are staggered in a circumferential direction of the pulping barrel.
With reference to the first aspect, in some implementations of the first aspect, the liquid material dispersing structure further includes a partition, where the partition is disposed between the solid-liquid mixing structure and the dispersing rotor and is used to separate the liquid material dispersing cavity and the mixing cavity, and the partition, the solid-liquid mixing structure, and the flow guide form the discharge cavity.
With reference to the first aspect, in some implementations of the first aspect, a labyrinth passage is formed between the partition and the dispersing rotor, the labyrinth passage is in communication with the mixing cavity and the shearing passage, and an extension path of the labyrinth passage along a radial direction of the pulping barrel is a bending path.
With reference to the first aspect, in some implementations of the first aspect, the liquid material dispersing structure further includes a positioning ring, where the positioning ring is disposed on a side of the dispersing stator facing the separator, and an end of the positioning ring facing away from the dispersing stator is provided with a first positioning step supporting the separator and a second positioning step supporting the flow guiding member.
With reference to the first aspect, in some implementations of the first aspect, the liquid dispersion structure further includes an adjustment ring, the adjustment ring being located between the positioning ring and the dispersion stator.
With reference to the first aspect, in some implementations of the first aspect, the adjusting ring is provided with a third diversion port that is communicated with the second diversion port.
With reference to the first aspect, in some implementations of the first aspect, the liquid material dispersing structure includes a plurality of dispersing stators and a plurality of dispersing rotors, and the plurality of dispersing stators and the plurality of dispersing rotors are alternately arranged in an axial direction of the pulping barrel and form a plurality of shearing channels.
With reference to the first aspect, in some implementations of the first aspect, the liquid material dispersing structure includes a turntable and a baffle ring disposed at a circumferential edge of the turntable, the baffle ring is located on at least one side of the turntable in an axial direction of the pulping barrel, the baffle ring is provided with at least one layer of through hole groups, and each layer of through hole groups includes a plurality of through holes disposed at intervals along the circumferential direction of the pulping barrel.
The pulping equipment that this embodiment provided is based on with solid-liquid mixed structure with liquid material disperse the structure and be in arrange in proper order in the axial direction of pulping section of thick bamboo and set up to realize that liquid material gets into liquid material disperse the structure with feeding mode down, and have certain velocity of flow and be the liquid curtain form after liquid material disperse the structure dispersion, thereby improve the dispersion efficiency of liquid material, guarantee homogenate efficiency and homogenate quality, liquid material fully infiltrates and takes away the powder fast with the powder under the guide of water conservancy diversion passageway simultaneously, improve the powder discharging speed of powder, satisfied pulping production requirement.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a pulping apparatus according to an embodiment of the present application.
Fig. 2 is a cross-sectional view of the pulping apparatus of fig. 1.
Fig. 3 is a cross-sectional view of the pulp drum and the flow guide of the pulp apparatus of fig. 1.
Fig. 4 is a schematic structural view of a powder scattering structure, a liquid material dispersing structure and a solid-liquid mixing structure of the pulping apparatus of fig. 1.
Fig. 5 is a sectional view of a powder scattering structure, a liquid material dispersing structure, and a solid-liquid mixing structure of the pulping apparatus of fig. 4.
The main reference numerals illustrate: a pulping apparatus 100; a pulping drum 10; a lumen 101; a liquid inlet 102; a powder inlet 103; a discharge port 104; a pulping flow path 105; a bottom plate 11; a top plate 12; a second limiting portion 121; a side plate 13; a first mounting hole 131; a second mounting hole 132; a charging barrel 15; powder scattering cavity 110; a guide cylinder 16; a powder scattering structure 20; scattering the body 21; scattering the blades 22; a deflector 30; a diversion channel 301; a guide channel 302; a liquid injection passage 303; an opening 304; a first current carrier 31; a first flow channel 310; an annular sleeve 311; a connecting arm 312; a through hole 3121; a support step 313; a second current carrier 32; a second flow path 320; drainage lumen 3201; a first flow port 3202; a positioning groove 3204; a substrate 321; a first drainage ring 322; a second drainage ring 323; a drainage surface 3231; a support arm 324; a first limit portion 325; a discharge pipe 40; a liquid material dispersing structure 50; a liquid dispersion chamber 501; a shear channel 502; a second conduction port 503; shaft hole 504; a gap 505; labyrinth passage 506; a first fitting portion 5061; a second mating portion 5062; a dispersing stator 51; a stator plate 511; a stator dispersion ring 512; a securing ring 513; a dispersing rotor 52; a rotor disk 521; a first rail 5211; a rotor dispersion ring 522; a connecting sleeve 523; a partition 53; a first guide groove 531; a positioning ring 54; a first positioning step 541; a second positioning step 542; an adjusting ring 55; a third conduction port 550; a solid-liquid mixing structure 70; a mixing chamber 701; a discharge chamber 702; an impeller 71; an impeller body 711; a stirring blade 712; a mixing cylinder 72; a feed hole 7201; positioning notch 7202; a mixing tray 721; mixing ring 722; an axial direction X; radial direction Y; a circumferential direction Z.
The following detailed description will further illustrate the application in conjunction with the above-described figures.
Detailed Description
The following description of the technical solutions in the embodiments of the present application will be made clearly and completely with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
It is to be understood that the terminology used in the description and claims of the present application and in the above description and drawings is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application. The terms first, second and the like in the description and in the claims of the present application and in the above-described figures, are used for distinguishing between different objects and not for describing a particular sequential order. The singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The term "comprising" and any variations thereof is intended to cover a non-exclusive inclusion. Furthermore, the present application may be embodied in many different forms and is not limited to the embodiments described in the present embodiment. The following specific embodiments are provided to facilitate a more thorough understanding of the present disclosure, in which words of upper, lower, left, right, etc., indicating orientations are used solely for the illustrated structure in the corresponding figures. In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "disposed on … …" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be a mechanical connection; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.
The following description is of the preferred embodiments for carrying out the present application, however, the foregoing description is for the purpose of illustrating the general principles of the present application and is not meant to limit the scope of the present application. The scope of the present application is defined by the appended claims.
Referring to fig. 1 and fig. 2 together, fig. 1 is a schematic structural diagram of a pulping apparatus 100 according to an embodiment of the present disclosure; fig. 2 is a cross-sectional view of the pulping apparatus 100 of fig. 1. The present embodiments provide a pulping apparatus 100. The pulping apparatus 100 includes a pulping barrel 10, a liquid material dispersing structure 50, and a solid-liquid mixing structure 70. The pulping barrel 10 is provided with a liquid inlet 102, a powder inlet 103 and a discharge outlet 104. In the axial direction X of the pulp drum 10, the inlet 102 and the inlet 103 are located on different sides of the discharge opening 104. The inner chamber 101 of the pulp cylinder 10 comprises a liquid dispersion chamber 501 and a mixing chamber 701. The liquid material dispersing cavity 501 is communicated with the material mixing cavity 701 through a flow guiding channel 301, and the flow guiding channel 301 comprises a guiding channel 302 and a liquid injecting channel 303. The guide channel 302 is communicated with the liquid material dispersing cavity 501, and the liquid injection channel 303 is communicated with the mixing cavity 701 and the guide channel 302 and is arranged adjacent to the powder inlet 103. The liquid material dispersing structure 50 is disposed in the liquid material dispersing chamber 501, and is used for dispersing the liquid material flowing in from the liquid inlet 102. The solid-liquid mixing structure 70 is disposed in the mixing cavity 701 and sequentially arranged with the liquid material dispersing structure 50 in the axial direction X of the pulping barrel 10. The solid-liquid mixing structure 70 is used for mixing powder charged from the powder inlet 103 and liquid flowing out from the liquid injection passage 303.
The pulping equipment 100 that this embodiment provided is based on arrange the solid-liquid mixed structure 70 in proper order with liquid material dispersion structure 50 in the axial direction X of pulping section of thick bamboo 10 and set up to realize that liquid material gets into liquid material dispersion structure 50 with feeding mode down, and have certain velocity of flow and be the liquid curtain form after liquid material dispersion structure 50 disperses, thereby improve the dispersion efficiency of liquid material, guarantee homogenate efficiency and homogenate quality, liquid material fully infiltrates with the powder and takes away the powder fast under the guide of water conservancy diversion passageway 301 simultaneously, improve the powder discharging speed of powder, satisfied pulping production requirement. It should be noted that, the term "liquid curtain state" refers to a state in which the liquid material enters the mixing chamber 701 in a curtain-like manner after being dispersed by the liquid material dispersing structure 50. Specifically, the liquid material enters the liquid material dispersing structure 50 from below to form dispersed and uniform dispersion liquid under the action of centrifugal force, and the dispersion liquid flows to the mixing cavity 701 to hang down in a free falling manner along the liquid material flow direction in the liquid injection channel 303 to form curtain-shaped dispersion liquid, and the powder material input through the powder inlet 103 is infiltrated and mixed with the curtain-shaped dispersion liquid in a falling state.
The pulping apparatus 100 is used to prepare battery paste. And (3) a battery slurry solid-liquid mixture. The battery paste includes a variety of materials such as, but not limited to, solvents, conductive agents, liquids, solids or powders, etc., which are mixed to form the battery paste. In the present embodiment, the pulping apparatus 100 is illustrated as a battery slurry, and it will be understood that the pulping apparatus 100 may also be used to prepare a slurry thereof, such as food, medicine, fertilizer, construction materials, etc., and the application of the pulping apparatus 100 is not limited herein.
It should be noted that fig. 1 is only for schematically describing the arrangement manner of the flow guide 30, the liquid material dispersing structure 50, and the solid-liquid mixing structure 70, and is not limited to the connection position, connection relationship, specific structure, and the like of the respective elements. Fig. 1 is merely a structure of a pulping apparatus 100 illustrated in an embodiment of the present application, and does not constitute a specific limitation of the pulping apparatus 100. In other embodiments of the present application, the pulping apparatus 100 may include more or fewer components than shown in fig. 1, or certain components may be combined, or different components, for example, the pulping apparatus 100 may also include, but is not limited to, shafts and drives, etc. The driver is used for driving the rotating shaft to rotate. Rotation of the shaft may drive the dispersing rotor 52 of the liquid material dispersing structure 50 and the impeller 71 of the solid-liquid mixing structure 70 to rotate.
For the sake of accuracy, reference is made herein to fig. 1 throughout all references to directions, and "axial direction X" refers to a direction parallel to the central axis of the pulping barrel 10, i.e., along the central axis of the pulping barrel 10; the term "radial direction Y" refers to a direction perpendicular to the central axis of the pulping barrel 10, i.e. along the radial direction of the cross section of the pulping barrel 10; the term "circumferential direction Z" refers to the circumferential direction of the drum 10, i.e. the direction around the central axis of the drum 10, wherein the axial direction X, the radial direction Y and the circumferential direction Z together constitute three orthogonal directions of the drum 10. The axial direction X, the radial direction Y, and the circumferential direction Z of the pulping barrel 10 may be customized according to the specific structure of the product and the view angle of the drawing, which is not specifically limited in this application.
Referring to fig. 2 and 3 together, fig. 3 is a cross-sectional view of the drum 10 and the deflector 30 of the pulping apparatus 100 of fig. 1. The pulping barrel 10 is provided with an inner cavity 101. The pulping apparatus 100 further comprises a baffle 30. The deflector 30 forms a deflector channel 301 with the pulp drum 10. Illustratively, in the present embodiment, the baffle 30 is disposed within the pulping barrel 10. The guide member 30 and the inner wall of the pulping barrel 10 together form a guide channel 301, so that the infiltration and mixing efficiency of liquid materials to powder is ensured, the compactness of the whole structure is improved, and the attractiveness of the pulping equipment 100 is improved. The diversion channel 301 includes a diversion channel 302 and a liquid injection channel 303 which are disposed opposite to each other. The guide channel 302 communicates with the liquid dispersion chamber 501. The liquid injection channel 303 is communicated with the mixing cavity 701 and the guide channel 302 and is arranged adjacent to the powder inlet 103, so that the infiltration and mixing efficiency of liquid materials to powder materials are improved, the powder discharging efficiency is improved, and the homogenization efficiency and the homogenization quality are ensured. In the axial direction X of the pulp making cylinder 10, the liquid injection passage 303 and the powder inlet 103 are located on the same side of the discharge port 104 and are disposed away from the discharge port 104. The flow guide 30 and the liquid material dispersing structure 50 and the solid-liquid mixing structure 70 form a mixing cavity 701. The mixing cavity 701 is communicated with the liquid injection channel 303 and the powder inlet 103, so that powder and liquid are mixed. The mixing cavity 701 and the liquid material dispersing cavity 501 are arranged in a separated manner in the axial direction X of the pulping barrel 10, and liquid materials in the liquid material dispersing cavity 501 are conveyed to the position, adjacent to the powder inlet 103, of the mixing cavity 701 through the flow guide channel 301, so that the utilization rate of the liquid materials is improved, and the infiltration and mixing effects of the liquid materials on powder materials are improved.
In some embodiments, the baffle 30 may also be disposed outside the pulping barrel 10. The flow guide 30 forms a flow guide channel 301 with the outer wall of the pulp drum 10. This facilitates installation and increases the space utilization of the components within the pulping barrel 10. Specifically, the guide member 30 is sealingly sleeved on the outer wall of the pulping barrel 10, and the outer wall of the pulping barrel 10 is provided with a guide channel 302 and a liquid injection channel 303.
In other embodiments, the flow guiding member 30 may be configured as a conveying pipe, and the inner cavity of the conveying pipe is configured as the flow guiding channel 301, so as to ensure smoothness of conveying the liquid material and reduce cleaning difficulty. The transfer ducts are arranged around the sides of the pulp making cylinder 10. The transfer conduit may be provided inside and/or outside the pulp making drum 10. The delivery conduit may be configured in a ring-shaped configuration. In other embodiments, a part of the structure of the flow guiding element 30 forms a part of the flow guiding channel 301 with the pulp drum 10, and another part of the structure of the flow guiding element 30 is provided with the rest of the flow guiding channel 301. The guide member 30 may be referred to according to actual needs of the pulping apparatus 100, and is not particularly limited in this application.
The flow guide 30, the liquid material dispersing structure 50 and the solid-liquid mixing structure 70 are installed in the inner cavity 101. The pulping cartridge 10 comprises a bottom plate 11, a top plate 12 and side plates 13 connected between the bottom plate 11 and the bottom plate 11. The bottom plate 11, the top plate 12 and the side plates 13 enclose an inner cavity 101. The bottom plate 11 is provided with a liquid inlet 102, the top plate 12 is provided with a powder inlet 103, and the side plate 13 is provided with a discharge outlet 104. The pulping apparatus 100 of the present embodiment is fed under liquid and fed over powder. The side plate 13 is detachably connected with the bottom plate 11 and/or the side plate 13, so that the assembly, replacement or maintenance of the diversion member 30, the liquid material dispersing structure 50, the solid-liquid mixing structure 70 and other components are facilitated.
A feeding cylinder 15 is arranged at a position of the pulping cylinder 10 corresponding to the powder inlet 103. The feeding cylinder 15 is arranged to extend outwards from the top of the pulp making cylinder 10. The feed cylinder 15 is provided with a powder scattering chamber 110 communicating with the inner chamber 101 of the pulping cylinder 10. Illustratively, in the present embodiment, the powder inlet 103 is disposed at the bottom of the powder scattering chamber 110. The pulping apparatus 100 further comprises a powder scattering structure 20. The powder scattering structure 20 is disposed in the powder scattering chamber 110 of the charging barrel 15. Illustratively, in this embodiment, the powder scattering structure 20 is spaced apart from the inner cavity wall of the powder scattering chamber 110. In some embodiments, the powder break-up structure 20 is disposed in abutment with the inner cavity wall of the powder break-up cavity 110. The powder scattering structure 20 is used for scattering powder, so that the wetting effect of the powder and the liquid is better realized, and the pulping effect is improved. The powder scattering structure 20 includes a scattering body 21 and scattering blades 22 provided on the scattering body 21. The plurality of scattering blades 22 are provided, and the plurality of scattering blades 22 are spirally arranged. Specifically, the plurality of scattering blades 22 are circumferentially disposed on the outer wall of the scattering body 21 counterclockwise or clockwise with the central axis of the scattering body 21 as the center, and are disposed at intervals. The design manner of the scattering blade 22 can be designed according to practical situations, and the application is not particularly limited. The powder scattering structure 20, the liquid material dispersing structure 50 and the solid-liquid mixing structure 70 are coaxially arranged, so that the powder scattering structure 20, the liquid material dispersing structure 50 and the solid-liquid mixing structure 70 can be driven to rotate by sharing one rotating shaft, the overall structure layout is optimized, and the overall structure of the pulping equipment 100 is more compact. The feeding cylinder 15 and the pulping cylinder 10 are integrally formed, so that the connection strength of the feeding cylinder 15 and the pulping cylinder 10 is improved, and the assembly efficiency is improved. In some embodiments, the feeding cylinder 15 is detachably connected with the pulping cylinder 10, so that the powder scattering structure 20 can be detached without detaching the pulping cylinder 10, and the installation, the replacement and the maintenance are convenient, and the use experience is improved.
The diversion channel 301 is arranged around the outside of the liquid dispersion cavity 501 and the mixing cavity 701. Therefore, the liquid material needs to be dispersed by the liquid material dispersing structure 50 and then discharged to the diversion channel 301, so that the liquid material is ensured to be fully dispersed and enter the mixing cavity 701, and then can have a certain speed and be in a liquid curtain shape, so that most of the liquid material output in the liquid material dispersing cavity 501 can be infiltrated with powder and quickly take away the powder, and the infiltration efficiency and the powder discharging efficiency are improved. Illustratively, in the present embodiment, the liquid dispersion chamber 501 and the mixing chamber 701 are arranged in the axial direction X of the pulp drum 10, and the diversion channel 301 extends from the side wall of the liquid dispersion chamber 501 to the side wall of the mixing chamber 701.
The liquid material flowing out of the liquid material dispersing chamber 501 flows to the mixing chamber 701 through the guide passage 302 of the guide passage 301 and the liquid injection passage 303 in order. Illustratively, in the present embodiment, the liquid injection channel 303 is located outside the powder inlet 103 in the radial direction Y of the pulping barrel 10 and is disposed adjacent to the powder inlet 103, so as to re-layout and optimize the overall structure of the pulping apparatus 100, so that the optimized whole machine is simple and compact, and meanwhile, the blanking efficiency and the blanking effect of the powder and the liquid are ensured. The flow direction of the liquid material in the liquid injection channel 303 is the same as the flow direction of the powder material in the powder inlet 103, so that the infiltration efficiency of the powder material and the liquid material is improved, and the phenomenon of blocking the liquid injection channel 303 is avoided. Note that, the overall flow direction of the liquid material in the liquid injection channel 303 refers to the direction in which the liquid material flows from top to bottom in the liquid injection channel 303. The flow direction of the powder passing through the powder inlet 103 means the direction in which the powder flows along the powder inlet 103 to the mixing chamber 701, that is, the direction in which the powder flows from top to bottom along the axial direction X of the pulping barrel 10 to the mixing chamber 701. The extending direction of the liquid injection channel 303 is parallel to the axial direction X of the pulping barrel 10, so that the liquid material can smoothly flow to the mixing cavity 701 along the extending direction of the liquid injection channel 303, and the blanking rate of the liquid material is improved. The solid-liquid mixing structure 70 forms the negative pressure after rotating, and powder and liquid material can flow towards the bottom of the mixing cavity 701 under the action of negative pressure, so that the reflux of powder and liquid material is reduced, the infiltration efficiency of powder and liquid material is improved, the scattering phenomenon generated when the powder falls is avoided, and the blanking efficiency and pulping quality are further improved.
The inner chamber 101 of the pulp drum 10 further comprises a discharge chamber 702. The discharge cavity 702 is communicated with the mixing cavity 701 and the discharge port 104. Illustratively, in the present embodiment, a discharge cavity 702 is further formed between the flow guiding member 30 and the liquid material dispersing structure 50 and the solid-liquid mixing structure 70, which is in communication with the discharge port 104 and the mixing cavity 701. The discharge cavity 702 and the diversion channel 301 are arranged in a separated manner in the radial direction Y of the pulping barrel 10, so that the problem that the liquid material dispersed by the liquid material dispersing structure 50 flows upwards and directly flows out towards the discharge port 104 without being infiltrated and mixed with powder is avoided, and further the liquid material dispersed by the liquid material dispersing structure 50 can be infiltrated and mixed with the powder more, and the powder discharging rate and the pulping quality are improved. Illustratively, in this embodiment, the discharge chamber 702 is disposed around the outside of the mixing chamber 701, and the diversion channel 301 is located on a side of the discharge chamber 702 facing away from the mixing chamber 701.
The liquid material dispersing cavity 501, the diversion channel 301, the mixing cavity 701 and the discharging cavity 702 are sequentially communicated and form the pulping flow passage 105. Illustratively, in the present embodiment, the arrow direction in fig. 2 represents the material flow direction of the pulping flow path 105. For example, the liquid material enters the liquid material dispersing cavity 501 from the liquid inlet 102, enters the diversion channel 301 after being dispersed by the liquid material dispersing structure 50 and flows into the mixing cavity 701, the powder material enters the powder material dispersing cavity 110 and enters the mixing cavity 701 through the powder inlet 103, the liquid material and the powder material are wet mixed in the mixing cavity 701 to form slurry, and the slurry is discharged to subsequent equipment through the discharging cavity 702, so that the pulping work is completed. Since the liquid material is fed in a lower feeding manner, the dispersing capability of the liquid material dispersing structure 50 is fully utilized, so that the liquid material dispersing cavity 501 is dispersed to reach a filling state, and the dispersing efficiency of the liquid material is improved. The liquid passing through the liquid dispersion cavity 501 can flow upwards to the upper part of the mixing cavity 701 along the diversion channel 301 at the outer side of the pulping barrel 10, and the liquid in the mixing cavity 701 is mixed with the powder in a liquid curtain manner, so that the powder discharging efficiency and the soaking efficiency are improved, and the pulping quality is further improved.
The discharge opening 104 penetrates the inner and outer side walls of the pulp drum 10. The pulping apparatus 100 further comprises a discharge conduit 40. The discharge conduit 40 communicates with the discharge chamber 702 through the discharge port 104. Illustratively, in the present embodiment, the position of the guide member 30 corresponding to the discharge opening 104 is provided with an opening 304 in communication with the discharge opening 104. A discharge conduit 40 is disposed between the opening 304 and the discharge port 104 in communication with the discharge chamber 702. The discharge duct 40 and the diversion channel 301 are disposed independently of each other. The discharging pipeline 40 penetrates through the discharging hole 104 and extends to the opening 304 on the flow guiding piece 30, so that the problems of poor wetting effect and long discharging time caused by that liquid material is directly discharged from the discharging hole 104 without being mixed with powder material in a wetting manner are avoided.
Illustratively, in the present embodiment, the baffle 30 includes a first baffle 31 and a second baffle 32. The first current carrier 31 and the inner side wall of the pulp drum 10 form a first flow channel 310 communicating with the liquid dispersion chamber 501. The second flow guide body 32 and the inner side wall of the pulping barrel 10 form a second flow passage 320 communicated with the first flow passage 310 and the mixing cavity 701. Based on the design of the first guide body 31 and the second guide body 32, the overall structural design is optimized, the layout is reasonable, and the structure is compact; on the other hand, the design of the first flow channel 310 and the second flow channel 320 reduces the number of steering times after dispersion, has smaller flow resistance, smoother flow and reduced flow loss. The first flow guide 31 and the second flow guide 32 are provided independently of each other, thereby facilitating assembly of the various components within the cartridge 10. In some embodiments, the first and second current carriers 31 and 32 may be integrally formed, thereby improving assembly efficiency.
The cross-section of the first flow channel 310 has a first dimension and the cross-section of the second flow channel 320 has a second dimension in the radial direction Y of the pulp drum 10. Wherein the first dimension is smaller than the second dimension. The first current collector 31 and the second current collector 32 are sequentially arranged along the axial direction X of the pulping barrel 10. The first flow channel 310 is closer to the liquid dispersion chamber 501 than the second flow channel 320. As can be appreciated, because the liquid material dispersed by the liquid material structure flows from bottom to top, under the action of gravity, the dispersed liquid material is closer to the second flow channel 320, and the flow channel resistance is larger, the embodiment of the application is smaller than the second size based on the design of the first size, so that the dispersed liquid material can smoothly and quickly enter the mixing cavity 701 to be mixed with the powder material in a soaking manner, the flow loss is small, and the flow property of the liquid material is improved. The cross section of the first flow channel 310 and the cross section of the second flow channel 320 refer to the cross sections of the first flow channel 310 and the second flow channel 320 perpendicular to the circumferential direction Z of the pulping barrel 10. The first dimension refers to the distance between the first current collector 31 and the side plate 13 of the drum 10 in the radial direction Y of the drum 10, and the second dimension refers to the distance between the second current collector 32 and the side plate 13 of the drum 10 in the radial direction Y of the drum 10.
The first current carrier 31 is fixed to the pulp drum 10. The first current carrier 31 comprises an annular sleeve 311 and a connecting arm 312. A first flow channel 310 is formed between the annular sleeve 311 and the inner side wall of the pulp drum 10. The connecting arm 312 is provided protruding from the side of the annular sleeve 311 facing the pulping barrel 10 and is connected to the pulping barrel 10. The connection arm 312 is provided with a through hole 3121 communicating with the first flow path 310 and the second flow path 320. Illustratively, in the present embodiment, the connecting arm 312 of the first current carrier 31 is disposed through the side plate 13 of the pulping barrel 10. Specifically, the side plate 13 of the pulping barrel 10 is provided with the first mounting hole 131 for mounting the connecting arm 312, so that the assembly and disassembly of the first current carrier 31 and the pulping barrel 10 are facilitated, and the reliability and stability of the connection between the first current carrier 31 and the pulping barrel 10 are improved. The number of through holes 3121 may include one or more. In the present embodiment, the number of the through holes 3121 includes a plurality of through holes 3121 dividing the connecting arm 312 into a plurality of connecting pieces, the plurality of connecting pieces being disposed at intervals along the circumferential direction Z of the annular sleeve 311, thereby ensuring the connection stability of the first current carrier 31 and the pulping barrel 10 and ensuring that the dispersed liquid material can smoothly and rapidly enter the second flow passage 320. In some embodiments, the connecting arm 312 may be further fixed to the inner side wall of the side plate 13 of the pulping barrel 10 by gluing, welding, or the like, and the embodiment is not limited in particular.
The second current carrier 32 includes a base plate 321, a first current carrier ring 322, and a second current carrier ring 323. The first drain ring 322 and the second drain ring 323 are disposed on a side of the base plate 321 facing away from the first current carrier 31. The base plate 321, the first drain ring 322, the second drain ring 323, and the pulping barrel 10 form a drain chamber 3201. The first drainage ring 322 is provided with a first flow guiding port 3202 communicated with the second flow channel 320 and the drainage cavity 3201. The second drain ring 323 is spaced apart from the barrel 10 and forms the pour channel 303 in communication with the drain chamber 3201 and the mixing chamber 701. So, optimize the structural design of second baffle 32 to realize that the liquid material after the dispersion gets into compounding chamber 701, guarantee simultaneously that the liquid material's liquid material whole flow direction is the same with the powder flow direction of powder, improve infiltration mixed effect. The second current carrier 32 also includes a support arm 324. The support arm 324 is connected between the first drainage ring 322 and the pulp drum 10. Illustratively, in the present embodiment, the support arm 324 of the second current carrier 32 is disposed through the side plate 13 of the pulp making cylinder 10. Specifically, the side plate 13 of the pulping barrel 10 is further provided with a second mounting hole 132 for mounting the supporting arm 324, so that the assembly and disassembly of the first current carrier 31 and the pulping barrel 10 are facilitated, and the reliability and stability of the connection between the second current carrier 32 and the pulping barrel 10 are improved. The support arms 324 extend outwards from the end of the first drainage ring 322 away from the base plate 321 towards the direction facing away from the second drainage ring 323 and are clamped with the pulping barrel 10, so that the assembly and the disassembly of the second current guide body 32 are facilitated. In some embodiments, the second current collector 32 may not be provided with a supporting arm 324, for example, the second current collector 32 may also be sandwiched between the first current collector 31 and the top plate 12 of the pulping barrel 10, and the connection manner of the second current collector 32 and the pulping barrel 10 is not specifically limited herein.
The second guide body 32 is provided with a first limiting part 325, the pulping barrel 10 is provided with a second limiting part 121 matched with the first limiting part 325, and the second guide body 32 is assembled in a contraposition mode through the matching of the first limiting part 325 and the second limiting part 121, so that the assembly quality and the assembly efficiency are improved. One of the first and second stoppers 325 and 121 is configured as a protrusion, and the other is configured as a groove that mates with the protrusion. For example, the projections and the grooves are each configured in a ring-like structure.
The pulping barrel 10 also includes a guide barrel 16. The guide cylinder 16 extends from the bottom of the powder inlet 103 toward the liquid material dispersing structure 50, and forms the liquid injection channel 303 with the second drainage ring 323. In this way, the liquid injection channel 303 can be formed between the guide cylinder 16 and the second drainage ring 323, so that the extending direction of the liquid injection channel 303 is ensured to be the same as that of the feeding cylinder 15, on one hand, the phenomenon that the liquid injection channel 303 is blocked is avoided, and the discharging efficiency is improved; on the other hand, the infiltration mixing efficiency of powder and liquid is improved, and further the pulping efficiency and the powder discharging time are improved. The inner side wall of the guide cylinder 16 is in smooth transitional connection with the inner wall of the powder scattering cavity 110, so that the flow resistance of the powder is reduced, and the powder discharging effect and the powder discharging efficiency are improved. The inner cavity of the guide cylinder 16 is communicated with the powder scattering cavity 110 and is separated from the liquid injection channel 303 in the radial direction Y of the pulping cylinder 10, so that the phenomenon of blocking the liquid injection channel 303 is avoided. The extension length of the guide cylinder 16 in the axial direction X of the pulping cylinder 10 is smaller than that of the second drainage ring 323 in the axial direction X of the pulping cylinder 10, so that the mixing path of powder and liquid is prolonged, the infiltration mixing efficiency of the powder and the liquid is further improved, and the pulping efficiency and the powder discharging time are further improved.
The bottom of the side wall of the second drain ring 323 facing the first drain ring 322 is provided with an inclined drain surface 3231 connecting the side wall of the second drain ring 323 facing the first drain ring 322 and the bottom wall of the base plate 321 facing away from the first current collector 31. The drainage surface 3231 is configured as an arc surface or a plane surface, so that the dispersed liquid material can more smoothly enter the material mixing cavity 701, the liquid material is prevented from remaining in the drainage cavity 3201, and the utilization rate of the liquid material is improved. In this embodiment, the drainage surface 3231 is configured as an arc surface, so as to avoid dead angle formed in the drainage cavity 3201 and retention of liquid material, and reduce the residual amount of liquid material in the drainage cavity 3201.
Referring to fig. 2, 4 and 5, fig. 4 is a schematic structural diagram of a powder scattering structure 20, a liquid material dispersing structure 50 and a solid-liquid mixing structure 70 of the pulping apparatus 100 in fig. 1; fig. 5 is a cross-sectional view of the powder scattering structure 20, the liquid material dispersing structure 50, and the solid-liquid mixing structure 70 of the pulping apparatus 100 in fig. 4. The solid-liquid mixing structure 70 comprises an impeller 71 and a mixing barrel 72 sleeved outside the impeller 71. The mixing cylinder 72 is fixedly connected with the flow guiding piece 30. Illustratively, in this embodiment, the mixing barrel 72 includes a mixing disk 721 and a mixing ring 722 disposed on the mixing disk 721. The mixing disk 721 is sandwiched between the first fluid director 31 and the second fluid director 32, and the mixing ring 722 is provided with a plurality of material passing holes 7201 arranged at intervals. A plurality of material passing holes 7201 are communicated with the material mixing cavity 701 and the material outlet 104. Therefore, as the impeller 71 is sleeved on the rotating shaft and is driven by the rotating shaft to rotate, the liquid material and the powder material are soaked and mixed to form slurry under the stirring action of the impeller 71; on the other hand, through setting up the hole 7201 on compounding ring 722, the thick liquids that pass through impeller 71 stirring can cut, disperse again under the effect of compounding ring 722 for powder and liquid material mix more evenly, improve pulping effect. Illustratively, the impeller 71 includes an impeller 71 body and stirring vanes 712 disposed on the impeller 71 body. The number of the stirring blades 712 includes a plurality of stirring blades 712, and the plurality of stirring blades 712 are spirally disposed. Specifically, a plurality of stirring blades 712 are circumferentially disposed on the outer wall of the impeller 71 body counterclockwise or clockwise with the central axis of the impeller 71 body as a center, and are disposed at intervals. Along the axial direction X of the pulping barrel 10, adjacent stirring blades 712 are in transitional engagement with the scattering blades 22, and the extending direction of the scattering blades 22 is smoothly connected with the extending direction of the stirring blades 712, so that the powder discharging efficiency is improved.
The end of the first current carrier 31 near the second current carrier 32 is provided with a support step 313. The second current carrier 32 is provided with a positioning groove 3204. The mixing bowl 721 of the mixing barrel 72 is positioned within the locating groove 3204, abutting between the support step 313 and the second baffle 32. Therefore, the space arrangement of the first current guide body 31, the second current guide body 32 and the mixing barrel 72 is optimized, the layout is reasonable, and the structure is compact. Illustratively, in the present embodiment, the mixing cylinder 72 is clamped between the first flow guiding body 31 and the second flow guiding body 32, so that the pulping apparatus 100 does not need to provide an additional fixing structure to fix the mixing cylinder 72, thereby improving space utilization, improving compactness of the pulping apparatus 100, reducing materials and reducing cost. In some embodiments, the mixing drum 72 may also be fixed to the pulping drum 10 by a mounting structure or directly, and the connection manner of the mixing drum 72 and the pulping drum 10 is not specifically limited herein. In this embodiment, a positioning notch 7202 matching with the supporting step 313 is disposed at a position of the mixing disc 721 corresponding to the supporting step 313, so as to improve alignment and assembly between the mixing barrel 72 and the second fluid director 32, and improve assembly efficiency.
The liquid dispersion structure 50 includes a dispersion stator 51 and a dispersion rotor 52. The dispersion rotor 52 is rotatably fitted with the dispersion stator 51, and is formed with a shearing passage 502 for shearing the liquid material in the liquid material dispersion chamber 501. The shear channel 502 communicates with the diversion channel 301. Since the dispersing rotor 52 is sleeved on the rotating shaft and is driven to rotate by the rotating shaft, the liquid material and the powder material flow in the shearing flow channel formed between the dispersing rotor 52 and the dispersing stator 51, so that the liquid material dispersing cavity 501 is dispersed to reach a filling state, and the dispersing efficiency of the liquid material is improved.
The dispersing stator 51 includes a stator plate 511, at least one ring of stator dispersing rings 512, and a fixing ring 513. All stator dispersion rings 512 are arranged at intervals on the stator plate 511. The stationary ring 513 is connected to the pulp drum 10. The dispersing rotor 52 includes a rotor disk 521 and at least one ring of rotor dispersing rings 522. All rotor dispersion rings 522 are provided on the rotor disk 521. Stator dispersion ring 512 and rotor dispersion ring 522 form shear channel 502. The stationary ring 513 is provided with a second conduction port 503. The second conduction port 503 communicates with the shear channel 502 and the conduction channel 301. According to the liquid material dispersing structure 50 provided by the embodiment of the application, on one hand, based on the cooperation of the dispersing stator 51 and the dispersing rotor 52, the liquid material conveying direction is the same as the centrifugal force direction, so that the centrifugal force can play a role in dispersing and conveying the liquid material, the dispersing efficiency of the liquid is improved, and meanwhile, the dispersed liquid material is guaranteed to have good conveying capacity; on the other hand, based on the fact that the second diversion opening 503 is formed in the side wall of the dispersing stator 51, liquid in the liquid dispersing cavity is pushed from inside to outside, so that the liquid is dispersed in the liquid dispersing cavity 501 more fully, meanwhile, the dispersed liquid can enter the diversion channel 301 from the second diversion opening 503, the diversion channel 301 is arranged on the outer side of the pulping barrel 10, heat dissipation of the liquid is facilitated, control of pulping temperature is facilitated, and pulp characteristics are guaranteed.
The stator dispersion ring 512 is arranged at intervals with the rotor disk 521, and the rotor dispersion ring 522 is arranged at intervals with the stator disk 511, so that on one hand, the dispersion rotor 52 can rotate around the central axis of the liquid material dispersion structure 50 relative to the dispersion stator 51, and on the other hand, the liquid material can be turned for multiple times, and the liquid material dispersion efficiency is improved. The stator dispersion ring 512 and the rotor dispersion ring 522 may include one or more. Illustratively, in the present embodiment, the stator dispersion ring 512 and the rotor dispersion ring 522 include two to improve the dispersion efficiency of the liquid material. In some embodiments, the number of stator dispersion rings 512 and rotor dispersion rings 522 may be the same or different, each may be one, two, three, or more than three, etc. The stator dispersion ring 512 includes a plurality of stator dispersion teeth disposed at intervals in the circumferential direction Z of the stator plate 511, and the rotor dispersion ring 522 includes a plurality of stator dispersion teeth disposed at intervals in the circumferential direction Z of the rotor plate 521. In some embodiments, a plurality of dispersion holes are provided on the stator dispersion ring 512 and the rotor dispersion ring 522. The dispersing rotor 52 further comprises a connecting sleeve 523 provided on the rotor disc 521. The connecting sleeve 523 is sleeved on the rotating shaft, so that the rotating shaft drives the dispersing rotor 52 to rotate relative to the dispersing stator 51, and the liquid material is sheared and dispersed.
In some embodiments, the liquid dispersion structure 50 includes a plurality of dispersion stators 51 and a plurality of dispersion rotors 52. The plurality of dispersing stators 51 and the plurality of dispersing rotors 52 are alternately arranged in the axial direction X of the pulping barrel 10, and a plurality of shearing passages 502 are formed. Each set of the dispersing stator 51 and the dispersing rotor 52 cooperate with each other and form a shearing unit. For example, the liquid material dispersing structure 50 includes two dispersing stators 51 and two dispersing rotors 52, wherein one set of dispersing stators 51 and dispersing rotors 52 are rotationally matched to form a first shearing flow path, and the other set of dispersing stators 51 and dispersing rotors 52 form a second shearing flow path, so that the dispersing effect of the liquid material dispersing structure 50 on the liquid material is further improved. In some embodiments, the liquid dispersion structure 50 may further include three or more shearing members, which are not particularly limited herein.
In some embodiments, the liquid dispersion structure 50 includes a turntable and a baffle ring disposed at a circumferential edge of the turntable. The baffle ring is positioned on at least one side of the turntable in the axial direction of the pulping barrel. The baffle ring is provided with at least one layer of through hole group. Each layer of the through hole group comprises a plurality of through holes which are arranged at intervals along the circumferential direction of the pulping barrel. For example, the turntable is provided with baffle rings on two disc surfaces in the axial direction of the pulping barrel respectively. The baffle ring and the turntable are enclosed to form a liquid material dispersing cavity. The two baffle rings are mutually independent relative to the turntable. In some embodiments, the two baffle rings are integrally formed and sleeved outside the turntable. In some embodiments, the turntable may further be provided with a plurality of stop rings arranged concentrically on at least one disc surface in the axial direction of the pulping drum. The turntable and the baffle ring are also cooperatively connected and form a shearing unit, and the liquid dispersion structure 50 includes a plurality of shearing units arranged in the axial direction X of the pulp drum 10. The shape of the baffle ring may be, but is not limited to, circular, regular polygon, or other regular or irregular patterns, such as wavy, petal-shaped, etc. It should be noted that the structure of the liquid material dispersing structure 50 is not particularly limited, and other conventional liquid material dispersing structures are also suitable for the present application, and will not be described herein.
Illustratively, in the present embodiment, the second conduction port 503 is opened at an end of the fixing ring 513 away from the stator plate 511. Therefore, based on the fact that the second diversion port 503 is disposed at the upper portion of the fixing ring 513 away from the stator disc 511, on one hand, the liquid material is correspondingly disposed at the middle upper portion of the liquid material dispersing cavity 501, so that the liquid material can be dispersed more fully, and some liquid material is prevented from flowing away from the second diversion port 503 without being dispersed, and the liquid material dispersing efficiency is improved; on the other hand, the second diversion opening 503 is closer to the diversion channel 301, so that the flow path of the liquid material in the diversion channel 301 is shortened, the liquid material has smaller fluid resistance, and the fluidity is improved.
In some embodiments, the second conduction opening 503 is offset from the discharge opening 104 in the circumferential direction Z of the pulp drum 10. Thereby avoiding the phenomenon that the flow resistance is increased due to the blocking of the liquid material fluid by the discharging pipeline 40, improving the smoothness of the liquid material fluid flow, ensuring that the liquid material can flow around the inner side wall of the pulping barrel 10 towards the direction of the powder inlet 103, improving the uniformity of liquid material feeding and improving the pulping quality. Illustratively, in the present embodiment, the second diversion port 503 and the discharge outlet 104 are disposed substantially opposite to each other in the circumferential direction Z of the pulping barrel 10, for example, the second diversion port 503 is located on the left side and the discharge outlet 104 is located on the right side.
The liquid material dispersing structure 50 further includes a partition 53. The partition 53 is provided between the solid-liquid mixing structure 70 and the dispersing rotor 52, and serves to partition the liquid material dispersing chamber 501 and the mixing chamber 701. The partition 53, the solid-liquid mixing structure 70, and the flow guide 30 form a discharge chamber 702. Thus, the solid-liquid mixed slurry is prevented from entering the liquid material dispersing cavity 501, and the liquid material dispersing effect is ensured. Illustratively, in this embodiment, the partition 53 encloses the first flow conductor 31 and the mixing material to form a discharge chamber 702.
In some embodiments, the solid-liquid mixing structure 70 is provided with a shaft hole 504 through which the rotation shaft passes. A gap 505 is formed between the partition 53, the dispersing rotor 52, and the solid-liquid mixing structure 70. The gap 505 is provided apart from the shaft hole 504. In this way, in the process of driving the impeller 71 and the dispersing rotor 52 to rotate, gaps are formed between the partition piece 53 and the dispersing rotor 52 as well as between the impeller 71, a small part of liquid in the liquid dispersing cavity 501 can enter the gaps 505 from the gaps, and the non-infiltrated powder or slurry can enter the gaps 505 and infiltrate the mixed slurry into the liquid, and is arranged separately from the shaft holes 504 based on the design of the gaps 505, so that the phenomenon that the powder or slurry enters the shaft holes 504 to interfere the rotation of the rotating shaft and even abrade the dispersing rotor 52 and the rotating shaft is avoided; on the other hand, the problem that the slurry equipment 100 is damaged due to the fact that the powder is not infiltrated by the liquid and the friction at the gap 505 is large is avoided.
A labyrinth passage 506 is formed between the partition 53 and the dispersing rotor 52, the labyrinth passage 506 communicates with the mixing chamber 701 and the shearing passage 502, and an extending path of the labyrinth passage 506 in the radial direction Y of the pulp drum 10 is a meandering path. Therefore, the resistance of the labyrinth channel 506 is larger, so that only a very small part of liquid material flows into the upper gap 505 from the labyrinth channel 506, and the small part of liquid material can infiltrate a small amount of powder material entering the gap 505, thereby avoiding the problems that the powder material is not infiltrated, the friction is larger, and the pulping equipment 100 is damaged; on the other hand, most liquid materials can enter the powder inlet 103 through the flow guide channel 301, so that powder is better infiltrated, and the powder discharging efficiency is improved. In some embodiments, labyrinth passage 506 may be generally, but not limited to, semi-circular saw tooth, sinusoidal, etc.
The partition 53 is provided with a plurality of first engaging portions 5061 disposed at intervals, the dispersing rotor 52 is provided with a plurality of second engaging portions 5062 disposed at intervals, and the plurality of first engaging portions 5061 and the plurality of second engaging portions 5062 are engaged with each other to form a labyrinth passage. Illustratively, in the present embodiment, the first mating portion 5061 is a protrusion, the second mating portion 5062 is a groove, and the first mating portion 5061 is disposed within the second mating portion 5062. In some embodiments, the first mating portion 5061 is a groove, the second mating portion 5062 is a protrusion, and the second mating portion 5062 is disposed within the first mating portion 5061; alternatively, the plurality of first mating portions 5061 includes at least one groove and at least one protrusion, and the plurality of second mating portions 5062 includes at least one groove and at least one protrusion. The first and second fitting portions 5061 and 5062 are configured in a ring-like structure, thereby ensuring rotation of the dispersing rotor 52 while providing a good sealing effect between the partition 53 and the dispersing rotor 52.
Specifically, in the present embodiment, the partition 53 is rotatably connected to the dispersing stator 51, so that the dispersing stator 51 is rotated following the rotation shaft. The partition 53 and the dispersing stator 51 are disposed at intervals in the axial direction X of the pulping barrel 10 to improve the smoothness of rotation of the dispersing rotary shaft. Illustratively, the side of the partition 53 facing the dispersing stator 51 is provided with a plurality of first guide grooves 531 arranged at intervals in the radial direction Y of the pulping barrel 10. The dispersing stator 51 is provided with a plurality of first guide rails 5211 arranged at intervals in the radial direction Y of the pulping barrel 10, and the plurality of first guide rails 5211 are correspondingly slidably fitted with the plurality of first guide grooves 531 and form a labyrinth passage 506. Illustratively, in this embodiment, the labyrinth passage 506 may be generally square-shaped serrated, such as a town wall structure. The first rail 5211 and the first guide groove 531 are annular.
The liquid dispersion structure 50 also includes a retaining ring 54. The positioning ring 54 is provided at a side of the dispersing stator 51 facing the partition 53. The end of the positioning ring 54 facing away from the dispersing stator 51 is provided with a first positioning step 541 supporting the partition 53 and a second positioning step 542 supporting the deflector 30. Thereby, the stability of the connection between the guide piece 30 and the pulping barrel 10 is improved, the labyrinth channel 506 is formed between the partition piece 53 and the dispersing rotor 52, the discharging cavity 702 and the liquid material dispersing cavity 501 are better separated, and the liquid material dispersing efficiency and the flowing performance are ensured; on the other hand, the alignment assembly of the positioning ring 54 and the partition piece 53 as well as the flow guiding piece 30 is facilitated. Illustratively, in the present embodiment, the retaining ring 54 encloses the first baffle 31, the partition 53, and the mixing drum 72 to form a discharge cavity 702.
In some embodiments, the liquid dispersion structure 50 further includes a conditioning ring 55. The adjusting ring 55 is located between the positioning ring 54 and the dispersing stator 51. The adjusting ring 55 is used for adjusting the assembly height of the liquid material dispersing structure 50, the partition 53 and the solid-liquid dispersing structure in the axial direction X of the pulping barrel 10, so that each component in the pulping barrel 10 can adapt to different specification sizes, and the overall structure is compact.
In some embodiments, the pulping apparatus 100 may not include the retaining ring 54 and/or the adjusting ring 55. The spacers 53 may directly overlap the fixing rings 513 of the dispersing stator 51. In other words, at least two of the partition 53, the positioning ring 54, the adjusting ring 55, and the dispersing stator 51 may be integrally formed as a unitary structure. For example, the positioning ring 54 and the adjusting ring 55 may be integrally formed; alternatively, the positioning ring 54 and the adjusting ring 55 and the dispersing stator 51 may be integrally formed; alternatively, the adjusting member and the positioning ring 54 may be integrally formed, etc., and the present application is not limited thereto.
The adjusting ring 55 is provided with a third conduction port 550 communicating with the second conduction port 503. The third diversion port 550 is located above the second diversion port 503, so as to shorten the path of the dispersed liquid material discharging to the diversion channel 301, reduce the flow resistance, reduce the flow loss and improve the flow performance of the liquid material. The third flow guiding port 550 is disposed at the end of the adjusting ring 55 near the base plate 321, so as to shorten the conveying distance of the liquid material in the axial direction X of the pulping barrel 10, reduce the flow resistance, and improve the conveying efficiency of the liquid material. The opening size of the third conduction opening 550 is larger than that of the second conduction opening 503, so that the flow resistance of the liquid material is reduced, and the smoothness of liquid material conveying is improved.
The foregoing has outlined rather broadly the more detailed description of embodiments of the present application, wherein specific examples are provided herein to illustrate the principles and embodiments of the present application, the above examples being provided solely to assist in the understanding of the methods of the present application and the core ideas thereof; meanwhile, as those skilled in the art will have modifications in the specific embodiments and application scope in light of the ideas of the present application, the present disclosure should not be construed as being limited to the above description.

Claims (26)

1. A pulping apparatus (100), characterized by comprising:
a pulping barrel (10), wherein the pulping barrel (10) is provided with a liquid inlet (102), a powder inlet (103) and a discharge opening (104), and the liquid inlet (102) and the powder inlet (103) are positioned on different sides of the discharge opening (104) in the axial direction (X) of the pulping barrel (10); the inner cavity (101) of the pulping barrel (10) comprises a liquid material dispersing cavity (501) and a mixing cavity (701), the liquid material dispersing cavity (501) is communicated with the mixing cavity (701) through a flow guide channel (301), and the flow guide channel (301) comprises a guide channel (302) and a liquid injection channel (303); the guide channel (302) is communicated with the liquid material dispersing cavity (501), and the liquid injection channel (303) is communicated with the mixing cavity (701) and the guide channel (302) and is arranged adjacent to the powder inlet (103);
The liquid material dispersing structure (50) is arranged in the liquid material dispersing cavity (501) and is used for dispersing liquid material flowing in from the liquid inlet (102);
the solid-liquid mixing structure (70) is arranged in the mixing cavity (701) and sequentially arranged with the liquid material dispersing structure (50) in the axial direction (X) of the pulping barrel (10), and the solid-liquid mixing structure (70) is used for mixing powder thrown in from the powder inlet (103) and liquid material flowing out from the liquid injection channel (303).
2. Pulping apparatus (100) according to claim 1, characterized in that the flow guiding channel (301) is arranged around the outside of the liquid dispersion chamber (501) and the mixing chamber (701).
3. The pulping apparatus (100) according to claim 1, characterized in that the liquid flow in the liquid injection channel (303) is in the same general flow direction as the powder flow through the powder inlet (103).
4. The pulping apparatus (100) of claim 1, wherein the pulping apparatus (100) further comprises a flow guide (30), the flow guide (30) forming the flow guide channel (301) with the pulping barrel (10); alternatively, the flow guide (30) is provided with the flow guide channel (301).
5. The pulping apparatus (100) of claim 1, wherein the pulping apparatus (100) further comprises a flow guide (30), the flow guide (30) being arranged in the pulping drum (10) and forming the flow guide channel (301) with an inner wall of the pulping drum (10).
6. The pulping apparatus (100) of claim 5, wherein the inner cavity (101) of the pulping barrel (10) further comprises a discharge cavity (702), and the liquid material dispersing cavity (501), the diversion channel (301), the mixing cavity (701) and the discharge cavity (702) are sequentially communicated and form the pulping runner (105).
7. The pulping apparatus (100) of claim 6, wherein the pulping apparatus (100) further comprises a discharge conduit (40), the discharge conduit (40) communicating with the discharge chamber (702) through the discharge port (104).
8. The pulping apparatus (100) of claim 5, wherein the flow guide (30) comprises a first flow guide body (31) and a second flow guide body (32), the first flow guide body (31) and an inner side wall of the pulping barrel (10) forming a first flow channel (310) communicating with the liquid dispersion chamber (501); the second flow guide body (32) and the inner side wall of the pulping barrel (10) form a second flow passage (320) communicated with the first flow passage (310) and the mixing cavity (701).
9. The pulping apparatus (100) of claim 8, wherein the cross-section of the first flow channel (310) has a first size and the cross-section of the second flow channel (320) has a second size in a radial direction (Y) of the pulping cartridge (10), wherein the first size is smaller than the second size.
10. The pulping apparatus (100) of claim 8, wherein the first flow guide body (31) includes an annular sleeve (311) and a connecting arm (312), the first flow channel (310) is formed between the annular sleeve (311) and an inner side wall of the pulping barrel (10), the connecting arm (312) is convexly arranged at one side of the annular sleeve (311) facing the pulping barrel (10) and is connected with the pulping barrel (10), and the connecting arm (312) is provided with a through hole (3121) communicated with the first flow channel (310) and the second flow channel (320).
11. The pulping apparatus (100) of claim 8, wherein the second fluid guiding body (32) comprises a base plate (321), a first fluid guiding ring (322) and a second fluid guiding ring (323), the first fluid guiding ring (322) and the second fluid guiding ring (323) are arranged on one side of the base plate (321) away from the first fluid guiding body (31), the base plate (321), the first fluid guiding ring (322), the second fluid guiding ring (323) and the pulping barrel (10) form a fluid guiding cavity (3201), the first fluid guiding ring (322) is provided with a first fluid guiding opening (3202) communicated with the second fluid channel (320) and the fluid guiding cavity (3201), and the second fluid guiding ring (323) is arranged at intervals with the pulping barrel (10) and forms the guide channel (302) communicated with the fluid guiding cavity (3201) and the mixing cavity (701).
12. The pulping apparatus (100) according to claim 11, wherein the pulping barrel (10) further comprises a guiding barrel (16), and the guiding barrel (16) extends from the bottom of the powder inlet (103) towards the liquid material dispersing structure (50) and forms the liquid injection channel (303) with the second drainage ring (323).
13. Pulping apparatus (100) according to claim 11, characterized in that the bottom of the side wall of the second drainage ring (323) facing the first drainage ring (322) is provided with an inclined drainage surface (3231) connecting the side wall of the second drainage ring (323) facing the first drainage ring (322) and the bottom wall of the base plate (321) facing away from the first flow conductor (31), said drainage surface (3231) being configured as an arc surface or plane.
14. Pulping apparatus (100) according to claim 5, characterized in that said solid-liquid mixing structure (70) comprises an impeller (71) and a mixing cylinder (72) sleeved outside the impeller (71), said mixing cylinder (72) being fixedly connected with said flow guide (30).
15. The pulping apparatus (100) of claim 14, wherein the flow guide member (30) comprises a first flow guide body (31) and a second flow guide body (32), the end portion of the first flow guide body (31) close to the second flow guide body (32) is provided with a supporting step (313), the second flow guide body (32) is provided with a positioning groove (3204), and the mixing cylinder (72) is abutted between the supporting step (313) and the second flow guide body (32) and positioned in the positioning groove (3204).
16. A pulping apparatus (100) according to claim 5, characterized in that the liquid dispersion structure (50) comprises a dispersion stator (51) and a dispersion rotor (52), the dispersion rotor (52) being in rotational engagement with the dispersion stator (51) and being formed with a shearing channel (502) for shearing the liquid in the liquid dispersion chamber (501), the shearing channel (502) being in communication with the diversion channel (301).
17. The pulping apparatus (100) of claim 16, wherein the dispersion stator (51) comprises a stator disc (511), at least one ring of stator dispersion rings (512) and a stationary ring (513), all stator dispersion rings (512) being arranged on the stator disc (511) at intervals, the stationary ring (513) being connected to the pulping drum (10); the dispersing rotor (52) comprises a rotor disc (521) and at least one ring of rotor dispersing rings (522), all of the rotor dispersing rings (522) being arranged on the rotor disc (521); the stator dispersion ring (512) and the rotor dispersion ring (522) form the shearing channel (502), the fixed ring (513) is provided with a second diversion port (503), and the second diversion port (503) is communicated with the shearing channel (502) and the diversion channel (301).
18. The pulping apparatus (100) of claim 17, characterized in that the second conduction opening (503) is open at the end of the stationary ring (513) remote from the stator disc (511).
19. The pulping apparatus (100) of claim 17, wherein the second flow guiding opening (503) is arranged offset from the discharge opening (104) in the circumferential direction (Z) of the pulping barrel (10).
20. The pulping apparatus (100) of claim 17, wherein the liquid-material dispersing structure (50) further comprises a partition (53), the partition (53) being arranged between the solid-liquid mixing structure (70) and the dispersing rotor (52) and being configured to separate the liquid-material dispersing cavity (501) and the mixing cavity (701), the partition (53), the solid-liquid mixing structure (70) and the flow guide (30) forming the discharge cavity (702).
21. Pulping apparatus (100) according to claim 20, characterized in that a labyrinth passage (506) is formed between said partition (53) and said dispersion rotor (52), said labyrinth passage (506) being in communication with said mixing chamber (701) and said shearing passage (502), the extension path of said labyrinth passage (506) along the radial direction (Y) of said pulping barrel (10) being a meandering path.
22. Pulping apparatus (100) according to claim 20, characterized in that said liquid dispersion structure (50) further comprises a positioning ring (54), said positioning ring (54) being arranged at a side of said dispersion stator (51) facing towards said partition (53), said positioning ring (54) being provided with a first positioning step (541) supporting said partition (53) and a second positioning step (542) supporting said deflector (30) at an end facing away from said dispersion stator (51).
23. The pulping apparatus (100) of claim 22, wherein the liquid dispersion structure (50) further comprises an adjusting ring (55), the adjusting ring (55) being located between the positioning ring (54) and the dispersion stator (51).
24. The pulping apparatus (100) of claim 23, characterized in that the adjusting ring (55) is provided with a third flow guide (550) communicating with the second flow guide (503).
25. The pulping apparatus (100) of claim 16, wherein the liquid dispersion structure (50) comprises a plurality of dispersion stators (51) and a plurality of dispersion rotors (52), the plurality of dispersion stators (51) and the plurality of dispersion rotors (52) being alternately arranged in an axial direction (X) of the pulping barrel (10) and forming a plurality of the shearing channels (502).
26. The pulping apparatus (100) of claim 1, wherein the liquid dispersion structure (50) comprises a turntable and a baffle ring arranged at a circumferential edge of the turntable, the baffle ring being located at least one side of the turntable in an axial direction of the pulping drum, the baffle ring being provided with at least one layer of through hole groups, each layer of through hole groups comprising a plurality of through holes arranged at intervals in the circumferential direction of the pulping drum.
CN202311375007.7A 2023-10-19 2023-10-19 Pulping equipment Active CN117643816B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB595452A (en) * 1943-08-12 1947-12-05 George Anton Auer Method and apparatus for mixing or blending or for maintaining the consistency of solutions and suspensions
CN102355954A (en) * 2009-03-30 2012-02-15 株式会社伊势美食品机械 Separation device in melting pump
WO2013140184A2 (en) * 2012-03-22 2013-09-26 Corac Energy Technologies Limited System, method and apparatus
CN207169489U (en) * 2017-07-23 2018-04-03 孙一平 Coating adds water stirring pulping equipment
CN109772189A (en) * 2017-11-13 2019-05-21 深圳市尚水智能设备有限公司 It is suitble to the solid-liquid mixing device of high-viscosity material and the mixed method using the equipment
CN217698747U (en) * 2022-06-09 2022-11-01 三一技术装备有限公司 Pulping device and pulping system
CN218834318U (en) * 2022-12-21 2023-04-11 浙江软控智能科技有限公司 Lower-inlet and upper-outlet type multi-shearing dispersion machine
CN219149796U (en) * 2022-11-23 2023-06-09 无锡理奇智能装备有限公司 Multilayer series axial flow type slurry dispersing device and powder-liquid mixing device
CN116532019A (en) * 2023-06-21 2023-08-04 东莞市华汇精密机械有限公司 High-efficient powder liquid mixing structure

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB595452A (en) * 1943-08-12 1947-12-05 George Anton Auer Method and apparatus for mixing or blending or for maintaining the consistency of solutions and suspensions
CN102355954A (en) * 2009-03-30 2012-02-15 株式会社伊势美食品机械 Separation device in melting pump
WO2013140184A2 (en) * 2012-03-22 2013-09-26 Corac Energy Technologies Limited System, method and apparatus
CN207169489U (en) * 2017-07-23 2018-04-03 孙一平 Coating adds water stirring pulping equipment
CN109772189A (en) * 2017-11-13 2019-05-21 深圳市尚水智能设备有限公司 It is suitble to the solid-liquid mixing device of high-viscosity material and the mixed method using the equipment
CN217698747U (en) * 2022-06-09 2022-11-01 三一技术装备有限公司 Pulping device and pulping system
CN219149796U (en) * 2022-11-23 2023-06-09 无锡理奇智能装备有限公司 Multilayer series axial flow type slurry dispersing device and powder-liquid mixing device
CN218834318U (en) * 2022-12-21 2023-04-11 浙江软控智能科技有限公司 Lower-inlet and upper-outlet type multi-shearing dispersion machine
CN116532019A (en) * 2023-06-21 2023-08-04 东莞市华汇精密机械有限公司 High-efficient powder liquid mixing structure

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