CN117629303A - A tunnel dust concentration measurement and spray dust removal test system and method - Google Patents
A tunnel dust concentration measurement and spray dust removal test system and method Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及隧道粉尘监测及降尘技术领域,尤其是涉及一种隧道粉尘浓度测量与喷雾除尘试验系统及方法。The invention relates to the technical field of tunnel dust monitoring and dust reduction, and in particular to a tunnel dust concentration measurement and spray dust removal test system and method.
背景技术Background technique
在传统钻爆法施工噪音大、振动大,盾构法施工成本高昂、不良地质适应性差的背景下;悬臂掘进机集成切割、装载、运输以及除尘技术,已经较多地应用于城市地下空间建设工程中。但是悬臂掘进机在面对硬岩时往往会持续产生较大的粉尘,影响掌子面附近的可视性从而影响施工精度和效率,也会对操作工人的健康产生损害,从而可能造成不良的人身伤害和经济损失。因此,对悬臂掘进机开挖过程中粉尘浓度的监测手段开展相关研究具有重要意义。In the context of the traditional drilling and blasting method with high noise and vibration, the high cost of shield tunneling method, and poor adaptability to unfavorable geology; the cantilever boring machine integrates cutting, loading, transportation and dust removal technology and has been widely used in urban underground space construction. Under construction. However, cantilever boring machines often continue to produce large amounts of dust when facing hard rock, which affects the visibility near the tunnel face, thus affecting construction accuracy and efficiency. It can also cause damage to the health of operators, which may cause adverse consequences. Personal injury and economic loss. Therefore, it is of great significance to carry out relevant research on monitoring methods of dust concentration during the excavation process of cantilever boring machines.
目前,针对粉尘浓度监测方法与模型装置大多采用超声波法或光散射法,较为新颖的有应变法,现有部分专利对图像法做出了相关探索但仍有不足。如发明专利CN116223325A公开了一种通过粉尘风机带动含有粉尘的气体吹向应变片,通过应变片的电阻值变化判定粉尘含量的测量方法,实用新型专利CN216847379U公开了一种使用激光检测主体的粉尘浓度检测设备等,发明专利CN115468885A中使用激光法进行测量,将检测光路和待测气流隔绝开后降低了被尘粒污染的可能性,实用新型专利CN219120191U采样粉尘进入腔体后使用图像法进行测量,上述专利采用了不同方法进行了粉尘浓度测量并在不同方面加强了精度或抗干扰能力,但均可被归纳为侵入式测量,对粉尘在空间的分布有所干扰,可能影响后续进一步的研究。非侵入式的图像法如发明专利CN116559037A针对露天矿爆区粉尘浓度提出高速摄像机及粉尘浓度采样仪动态测量方法,发明专利CN110532511A对若干组标准浓度梯度的粉尘图像进行灰度-秩共生矩阵和转动惯量的计算构建粉尘浓度和转动惯量间的数学模型,发明专利CN102445409A在畜禽养殖环境监测利用摄像机采集粉尘图像进行分析得出粉尘浓度和图像亮度参数之间的关系模型,发明专利CN112945511A研究了粉尘发生模拟方式和环境试验性及喷淋装置效果。上述专利采用不同方法如图像灰度、亮度等方法对粉尘浓度进行回归获得关系模型,对喷淋装置效果做了部分探究,但是背景相对固定、未对测量距离对图像特征的影响有所探究,未对不同光照条件、不同湿度及复杂背景下的图像特征做出探索,亦未对喷雾降尘效果做更深入的研究。At present, most of the dust concentration monitoring methods and model devices use ultrasonic method or light scattering method, and the relatively new strain method. Some existing patents have made related explorations into the image method, but there are still shortcomings. For example, the invention patent CN116223325A discloses a measurement method that uses a dust fan to drive gas containing dust to a strain gauge and determines the dust content through the change in resistance value of the strain gauge. The utility model patent CN216847379U discloses a method that uses a laser to detect the dust concentration of the subject. Detection equipment, etc. In the invention patent CN115468885A, the laser method is used for measurement. The detection light path is isolated from the air flow to be measured, which reduces the possibility of being contaminated by dust particles. The utility model patent CN219120191U uses the image method to measure the dust after it enters the cavity. The above-mentioned patents use different methods to measure dust concentration and enhance the accuracy or anti-interference ability in different aspects. However, they can all be classified as intrusive measurements, which interfere with the distribution of dust in space and may affect further subsequent research. Non-invasive image methods such as the invention patent CN116559037A proposes a dynamic measurement method of high-speed cameras and dust concentration samplers for dust concentration in open-pit mine explosion areas. The invention patent CN110532511A performs gray-rank co-occurrence matrix and rotation on several sets of standard concentration gradient dust images. The calculation of inertia constructs a mathematical model between dust concentration and rotational inertia. The invention patent CN102445409A uses a camera to collect dust images in livestock and poultry breeding environment monitoring and analyzes to obtain a relationship model between dust concentration and image brightness parameters. The invention patent CN112945511A studies dust. The simulation mode and environmental experimental properties and sprinkler device effects occur. The above-mentioned patent uses different methods, such as image grayscale, brightness, etc., to regress dust concentration to obtain a relationship model, and partially explores the effect of the spray device. However, the background is relatively fixed, and the impact of measurement distance on image features is not explored. The image characteristics under different lighting conditions, different humidity and complex backgrounds were not explored, nor was there a more in-depth study on the effect of spray dust reduction.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种隧道粉尘浓度测量与喷雾除尘试验系统及方法,实现对粉尘浓度的非侵入式测量,实现背景图像更换与和照相机镜头间的距离调节,实现光照强度的调节及量化,实现湿度的定量调节及精确测量,实现粉尘定量投放及回收,实现隧道内喷雾降尘效果的模拟,实现粉尘溢出控制。The purpose of the present invention is to provide a tunnel dust concentration measurement and spray dust removal test system and method to overcome the above-mentioned shortcomings of the prior art, realize non-invasive measurement of dust concentration, and realize background image replacement and camera lens interaction. Distance adjustment realizes the adjustment and quantification of light intensity, realizes quantitative adjustment and accurate measurement of humidity, realizes quantitative placement and recovery of dust, realizes the simulation of spray dust reduction effect in the tunnel, and realizes dust overflow control.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be achieved through the following technical solutions:
使用图像法对粉尘浓度进行测量,针对测量距离对图像的影响做出了论证,同时,通过加湿器导入湿空气进行改变湿度进行影响探究和通过更换喷雾喷头实现喷雾降尘效果研究,以及可通过更换内部可移动隔板上背景图像的方式进行复杂背景下的测量校准和通过改变遮光状态及LED光源状态实现复杂光源条件下的测量校准。The dust concentration was measured using the image method, and the impact of the measurement distance on the image was demonstrated. At the same time, humidified air was introduced through a humidifier to change the humidity to study the impact, and the spray dust reduction effect was studied by replacing the spray nozzle, as well as the The background image on the internal movable partition can be used to perform measurement calibration under complex backgrounds, and the measurement calibration under complex light source conditions can be achieved by changing the shading state and LED light source state.
本发明提供一种隧道粉尘浓度测量与喷雾除尘试验系统,包括:The invention provides a tunnel dust concentration measurement and spray dust removal test system, which includes:
试验箱,包括箱体、箱体支撑柱、前面板、背板、内隔板、手摇曲柄、粉尘刮、密封橡胶塞、遮光布;箱体设于箱体支撑柱上;前面板、背板与箱体密封连接;内隔板设于箱体内,内隔板四周与箱体密封连接,进一步的,内隔板和箱体的接触面设有橡胶圈,或所述内隔板和箱体直接接触后接缝处涂抹凡士林;手摇曲柄穿过箱体侧面开口,手摇曲柄与箱体间以橡胶圈密封连接;粉尘刮穿设于前面板的开口内,粉尘刮与前面板密封连接,以橡胶圈密封连接;密封橡胶塞塞入箱体的顶部开口;遮光布罩设于箱体外;遮光布覆盖于箱体外,用于减弱环境光影响,方便进行简单光照条件下规律探究,在拆除后可引入复杂环境光作为影响因素;The test chamber includes a box body, box support pillars, front panel, back panel, inner partition, hand crank, dust scraper, sealing rubber plug, and light-shielding cloth; the box body is located on the box support pillars; the front panel, back panel The plate is sealingly connected to the box; the inner partition is arranged in the box, and the surroundings of the inner partition are sealingly connected to the box. Furthermore, the contact surface between the inner partition and the box is provided with a rubber ring, or the inner partition and the box Apply Vaseline on the seams after the body is in direct contact; the hand crank passes through the side opening of the box, and the hand crank and the box are sealed and connected with a rubber ring; the dust scraper passes through the opening of the front panel, and the dust scraper is sealed with the front panel The connection is sealed with a rubber ring; the sealing rubber plug is plugged into the top opening of the box; the light-shielding cloth is placed outside the box; the light-shielding cloth is covered outside the box to weaken the influence of ambient light and facilitate regular operation under simple lighting conditions Explore that complex ambient light can be introduced as an influencing factor after demolition;
粉尘发生装置,包括投尘盒、鼓风机,投尘盒和鼓风机连接;鼓风机通过鼓风机进风口将投尘盒中的粉尘吹入箱体内;The dust generating device includes a dust box and a blower. The dust box and the blower are connected; the blower blows the dust in the dust box into the box through the blower air inlet;
湿度控制装置,包括水箱、加湿器、蓝牙湿度监测仪;水箱与加湿器通过第一软管连接;加湿器出汽口通过第一软管与插口配件连接;蓝牙湿度监测仪粘设于箱体内壁;The humidity control device includes a water tank, a humidifier, and a Bluetooth humidity monitor; the water tank and the humidifier are connected through a first hose; the steam outlet of the humidifier is connected to the socket accessory through the first hose; the Bluetooth humidity monitor is adhered to the box inner wall;
测量装置,包括照相机、补光设备、高精度湿度检测仪、测光设备、与照相机通信连接的计算机、手持式粉尘浓度检测仪;照相机设于箱体外,补光设备设于箱体内的前面板上,所述补光设备与前面板胶连,供电线自光源与箱体接触面上的开口走出;高精度湿度检测仪、光强检测仪、手持式粉尘浓度检测仪的检测部件均设于手摇曲柄上,进一步的,高精度湿度检测仪、光强检测仪、手持式粉尘浓度检测仪的检测部分别置于手摇曲柄上下直径处,供电线及手持式粉尘浓度检测仪读数部分自手摇曲柄手柄中空部分内部走出;优选的,测光设备为光强检测仪,补光设备为环形LED光源;The measurement device includes a camera, fill-light equipment, high-precision humidity detector, photometry equipment, computer connected to the camera, and handheld dust concentration detector; the camera is located outside the cabinet, and the fill-light equipment is located in the front of the cabinet. On the panel, the light filling device is glued to the front panel, and the power supply line comes out of the opening on the contact surface between the light source and the box; the detection components of the high-precision humidity detector, light intensity detector, and handheld dust concentration detector are all equipped with On the hand crank, further, the detection parts of the high-precision humidity detector, light intensity detector, and handheld dust concentration detector are respectively placed at the upper and lower diameters of the hand crank, and the power supply line and the reading part of the handheld dust concentration detector are Go out from the hollow part of the hand crank handle; preferably, the light measuring device is a light intensity detector, and the fill light device is a ring-shaped LED light source;
喷雾降尘装置,包括水箱、水泵、喷头;水箱与水泵通过第二软管连接,水泵通过第二软管与插口配件连接,喷头与插口配件连接,并设于箱体内侧;The spray dust reduction device includes a water tank, a water pump, and a nozzle; the water tank and the water pump are connected through a second hose, the water pump is connected to the socket fitting through the second hose, and the nozzle is connected to the socket fitting and is located inside the box;
粉尘收集装置,包括抽风机、过滤单元、集尘盒;抽风机的进风口与箱体的出风孔连接,抽风机的出风口与过滤单元连接,过滤单元的排尘口与集尘盒连接。The dust collection device includes an exhaust fan, a filter unit, and a dust box; the air inlet of the exhaust fan is connected to the air outlet of the box, the air outlet of the exhaust fan is connected to the filter unit, and the dust discharge port of the filter unit is connected to the dust box. .
进一步的,箱体为透明亚克力圆筒,前面板、背板均为与圆筒开口大小对应的亚克力圆板;Furthermore, the box body is a transparent acrylic cylinder, and the front panel and back panel are both acrylic discs corresponding to the size of the cylinder opening;
前面板、背板与圆筒接合面上设有圆周凹槽,圆周凹槽上设有密封圈,密封圈的上口设有向外的上口反边,上口反边上设有气孔,密封圈的下口设有钩扣,钩扣与前面板、背板的下口匹配,在锁紧钩扣时能实现密封;前面板上设有孔,粉尘刮穿设于孔内,粉尘刮与孔间设有橡胶圈;箱体上开设进风孔和出风孔;There is a circumferential groove on the joint surface of the front panel, the back plate and the cylinder. There is a sealing ring on the circumferential groove. The upper opening of the sealing ring is provided with an outward upper opening reverse edge, and the upper opening reverse edge is provided with an air hole. The lower opening of the sealing ring is equipped with a hook, which matches the lower opening of the front panel and the back plate, and can achieve sealing when the hook is locked; the front panel is provided with a hole, and the dust scraper is placed in the hole, and the dust scraper There is a rubber ring between the box and the hole; there are air inlets and air outlets on the box;
箱体一侧开有一孔,手摇曲柄穿设于孔中,手摇曲柄与箱体连接处以橡胶密封;手摇曲柄包括三个穿设于箱体的套管结构的中空手柄和分别与中空手柄连接的三个半圆环,中空手柄在箱体外,半圆环在箱体内,中空手柄能够带动半圆环转动,手摇曲柄用于将测光设备、高精度湿度检测仪、手持式粉尘浓度检测仪移动到指定位置进行测量;There is a hole on one side of the box, and a hand crank is inserted into the hole. The connection between the hand crank and the box is sealed with rubber; the hand crank includes three hollow handles with a casing structure that are threaded through the box and each with a hollow handle. There are three semi-circular rings connected by the handle. The hollow handle is outside the box and the semi-circular ring is inside the box. The hollow handle can drive the semi-circular ring to rotate. The hand crank is used to connect photometric equipment, high-precision humidity detectors, and hand-held The dust concentration detector moves to the designated position for measurement;
内隔板为一透明亚克力圆板,在四周扩大为三角锥形用于在圆筒内稳定自身,在锥形底面侧使用橡胶密封圈或加涂凡士林用于密封,背板作为背景图像载体时,内隔板用于改变粉尘空间体积和密封;背板不作为背景图像载体时,内隔板的一侧粘贴图像作为拟测背景,并可通过改变隔板位置来改变箱内粉尘分布空间体积及拟测定背景与照相机间的距离,粉尘分布的箱体空间为粉尘腔,无粉尘的内隔板后部空间为隔离腔。The inner partition is a transparent acrylic circular plate, which is expanded into a triangular cone shape on all sides to stabilize itself in the cylinder. A rubber sealing ring or Vaseline is applied on the bottom side of the cone for sealing. When the backing plate is used as a background image carrier , the inner partition is used to change the dust space volume and seal; when the back plate is not used as a background image carrier, an image is pasted on one side of the inner partition as the background to be measured, and the dust distribution space volume in the box can be changed by changing the position of the partition. And the distance between the background and the camera to be measured, the box space where dust is distributed is the dust chamber, and the space behind the inner partition without dust is the isolation chamber.
进一步的,鼓风机的进风口与箱体的出风孔间设有进风单向阀,进风单向阀用于测量时提供相对稳定的环境及防止粉尘倒灌入鼓风机内;投尘盒设于鼓风机进风处且设有投尘密封挡板,投尘密封挡板将投尘盒中的拟投粉尘在开始试验前与鼓风机分隔,并方便加减投料;粉尘发生装置由鼓风机功率及鼓风时间控制粉尘均匀度,由投尘盒中投尘量的多少控制箱体内平均粉尘浓度。Furthermore, an air inlet check valve is provided between the air inlet of the blower and the air outlet of the box. The air inlet check valve is used to provide a relatively stable environment during measurement and prevent dust from being poured back into the blower; the dust box is located at The air inlet of the blower is equipped with a dust sealing baffle. The dust sealing baffle separates the dust to be thrown in the dust box from the blower before starting the test, and facilitates the addition and subtraction of materials; the dust generating device is composed of the blower power and blast Time controls the dust uniformity, and the average dust concentration in the box is controlled by the amount of dust in the dust box.
进一步的,加湿器从水箱中通过第一软管汲水后雾化成水雾后经管道送至密封橡胶塞处箱体内;密封橡胶塞可通过更换插口配件实现与加湿管道的密封;蓝牙湿度监测仪用于实时监测箱体内湿度以此来决定是否继续通入水雾;通过蓝牙湿度监测仪及加湿器配合,实现箱体内部的湿度调控及稳定。Further, the humidifier draws water from the water tank through the first hose, atomizes it into water mist, and sends it to the box at the sealing rubber plug through the pipeline; the sealing rubber plug can be sealed with the humidification pipe by replacing the socket accessories; Bluetooth humidity monitoring The instrument is used to monitor the humidity in the box in real time to determine whether to continue to introduce water mist; through the cooperation of the Bluetooth humidity monitor and the humidifier, the humidity control and stability inside the box can be achieved.
进一步的,照相机用于拍摄箱体内图像;补光设备通过强力胶粘于箱体的内壁;在需要测量图像位于内隔板上时,测光设备与半圆环相连,高精湿度检测仪与半圆环相连,摇动中空手柄,使得半圆环转动,测光设备用于测量光源射出强度及背景前光照强度,高精湿度检测仪分别测量箱体内的粉尘腔内的湿度和在内隔板前的湿度;在需要测量图像位于背板上时,高精湿度检测仪分别测量箱体内的粉尘腔内的湿度和在背板前的湿度;手持式粉尘浓度检测仪包括探头部件和显示处理部件,探头部件与半圆环相连,显示处理部件设于箱体外部,数据传输线从中空手柄传递至设于显示处理部件,手持式粉尘浓度检测仪用于在各种粉尘条件下进行测量和校准;计算机用于接收并处理从照相机收集到的粉尘图像信息,进行数据分析及拟合。Further, the camera is used to take images inside the box; the light filling device is adhered to the inner wall of the box through strong glue; when the image needs to be measured on the inner partition, the photometric device is connected to the semicircular ring, and the high-precision humidity detector is connected to the semicircular ring. The semi-circular rings are connected, and the hollow handle is shaken to make the semi-circular rings rotate. The photometric equipment is used to measure the intensity of the light source and the intensity of the light in front of the background. The high-precision humidity detector measures the humidity in the dust chamber and the inner partition in the box respectively. The humidity in front of the backplane; when the image needs to be measured on the backplane, the high-precision humidity detector measures the humidity in the dust chamber in the box and the humidity in front of the backplane respectively; the handheld dust concentration detector includes a probe component and a display processing component. The probe part is connected to the semi-circular ring, the display processing part is located outside the box, the data transmission line is passed from the hollow handle to the display processing part, the handheld dust concentration detector is used for measurement and calibration under various dust conditions; computer Used to receive and process dust image information collected from cameras, and perform data analysis and fitting.
进一步的,喷雾降尘系统通过调节喷头形式、水泵压力及流量用于调节喷出液滴的粒径及范围来探究不同因素喷雾降尘效果;喷头设于密封橡胶塞中,与水泵通过第二软管相连;水泵可通过调节水压力和流量来进行喷雾调整;水泵从水箱中获得形成液滴所用的液体。Further, the spray dust reduction system explores the spray dust reduction effect of different factors by adjusting the shape of the nozzle, the pressure and flow rate of the water pump to adjust the particle size and range of the sprayed droplets; the nozzle is installed in a sealing rubber stopper, and the water pump passes through the second hose Connected; the water pump can adjust the spray by adjusting the water pressure and flow rate; the water pump obtains the liquid used to form droplets from the water tank.
进一步的,抽风机与箱体底部的出风孔相连,抽风机与出风孔间设有密封挡板;过滤单元与抽风机的出风口相连,用于过滤抽出的粉尘避免污染环境;集尘盒与过滤单元相连,用于收集过滤得到的粉尘可供称量及再次投入粉尘进行试验;粉尘收集装置还包括相连接的可选装软管和吸尘头,粉尘汇集难以直接抽出时,使用软管及吸尘头在箱体内到指定部位进行吸尘。Further, the exhaust fan is connected to the air outlet at the bottom of the box, and a sealing baffle is provided between the exhaust fan and the air outlet; the filter unit is connected to the air outlet of the exhaust fan to filter the extracted dust to avoid polluting the environment; dust collection The box is connected to the filter unit and is used to collect the filtered dust for weighing and re-injecting the dust for testing; the dust collection device also includes an optional connected hose and dust suction head. When the dust collection is difficult to extract directly, use The hose and vacuum head are used to vacuum the designated parts in the box.
进一步的,箱体为一体成型的筒体或通过玻璃胶密封的拼接筒体;箱体各开孔处均设密封措施,如单向阀、密封隔板,试验开始前需检查气密性。Furthermore, the box body is an integrally formed cylinder or a spliced cylinder sealed by glass glue; sealing measures are provided at each opening of the box, such as one-way valves and sealed partitions. The air tightness needs to be checked before the test begins.
本发明还提供一种隧道粉尘浓度测量方法,包括如下步骤:The invention also provides a method for measuring tunnel dust concentration, which includes the following steps:
A1:检查试验箱气密性,粉尘分布的箱体空间为粉尘腔,无粉尘的内隔板后部空间为隔离腔,决定粉尘腔长度,将内隔板移到指定位置,粘贴背景图像,选取拟投入的粉尘种类和质量,并投入粉尘盒中,盖上遮光布;A1: Check the air tightness of the test chamber. The space in the box where dust is distributed is the dust chamber. The space behind the inner partition without dust is the isolation chamber. Determine the length of the dust chamber, move the inner partition to the designated position, and paste the background image. Select the type and quality of dust to be put in, put it into the dust box, and cover it with a light-shielding cloth;
A2:打开湿度控制装置的蓝牙湿度监测仪,决定拟选取的初始湿度后选择是否通入加湿器产生的水汽,如需通入水汽在通入后须断开加湿器与密封橡胶塞的连接并堵住橡胶塞上的装备孔,打开手持式粉尘浓度检测仪经手摇曲柄摇至箱体内多个位置进行零校准或初始浓度测量,如箱体内初始粉尘浓度与实际观测情况差异较大需打开箱体清理;A2: Turn on the Bluetooth humidity monitor of the humidity control device, determine the initial humidity to be selected, and then choose whether to pass in the water vapor generated by the humidifier. If you need to pass in the water vapor, you must disconnect the humidifier and the sealing rubber plug after passing in the water vapor. Plug the equipment hole on the rubber plug, open the handheld dust concentration detector and crank it to multiple positions in the box for zero calibration or initial concentration measurement. If the initial dust concentration in the box is significantly different from the actual observation, the box needs to be opened. body cleansing;
A3:打开测量装置的补光设备,使用照相机拍取背景,摇动带有测光设备的手摇曲柄到背景前指定位置测量初始光强;A3: Turn on the fill light equipment of the measuring device, use a camera to take a picture of the background, and shake the hand crank with the photometric equipment to the designated position in front of the background to measure the initial light intensity;
A4:打开粉尘发生装置的鼓风机及投尘密封挡板,经进风单向阀将粉尘吹入箱体内,待粉尘吹完并持续鼓风后关闭粉尘盒隔板,等候至箱体内粉尘状态稳定;A4: Open the blower of the dust generating device and the dust sealing baffle, blow the dust into the box through the air inlet one-way valve, wait until the dust is blown out and continue blowing, then close the dust box partition, and wait until the dust condition in the box is stable. ;
A5:使用照相机拍取带有粉尘的背景图片,如果前面板有粉尘附着影响图像采集则需使用粉尘刮刮出照相窗口后进行拍摄,选取粉尘浓度较均匀的背景图像部分作为拟合部位;A5: Use a camera to take a background picture with dust. If there is dust attached to the front panel that affects image collection, you need to use a dust scraper to scrape out the camera window before shooting. Select the part of the background image with a relatively uniform dust concentration as the fitting part;
A6:打开手持式粉尘浓度检测仪,摇动手摇曲柄使检测端到达拟合部位,测定拟合部位的粉尘浓度作为拟合浓度;打开测光设备,摇动手摇曲柄使测光设备到达拟合部位,测定光强作为粉尘后光强;打开高精度湿度检测仪,摇动手摇曲柄使高精度湿度检测仪到达拟合部位,测定湿度作为粉尘后湿度;A6: Open the handheld dust concentration detector, shake the hand crank to make the detection end reach the fitting position, measure the dust concentration at the fitting part as the fitting concentration; open the photometric equipment, shake the hand crank to make the photometric device reach the fitting position position, measure the light intensity as the light intensity after dust; turn on the high-precision humidity detector, shake the hand crank to make the high-precision humidity detector reach the fitting position, and measure the humidity as the humidity after dust;
A7:开启抽风机,打开密封隔板,对箱体内进行抽风除尘,待箱体内无明显粉尘后关闭,箱体内壁仍有附着粉尘无法通过抽风抽出时打开前面板或背板后手动擦除,对抽出粉尘进行收集以备重复利用;A7: Turn on the exhaust fan, open the sealing partition, and exhaust dust inside the box. After there is no obvious dust in the box, close it. If there is still dust attached to the inner wall of the box that cannot be extracted through exhaust, open the front panel or back panel and wipe it manually. Collect the extracted dust for reuse;
A8:对采集到的拟合部位粉尘前后图像进行图像处理,进行初始光强和粉尘后光强、初始湿度和粉尘后湿度、初始粉尘浓度和拟合浓度的对应数据记录;A8: Perform image processing on the collected before and after dust images of the fitting part, and record the corresponding data of initial light intensity and post-dust light intensity, initial humidity and post-dust humidity, initial dust concentration and fitting concentration;
A9:更换粉尘浓度后重复步骤A1至A8即可实现一种工况下的粉尘浓度标定拟合,将A8中预处理后的图像与对应的数据之间建立单一工况下的浓度模型;A9: After changing the dust concentration, repeat steps A1 to A8 to achieve dust concentration calibration fitting under one working condition, and establish a concentration model under a single working condition between the preprocessed image in A8 and the corresponding data;
A10:更换初始光强、粉尘腔长度、背景图像等后再重复步骤A1至A9即可实现多工况的粉尘浓度标定,获得复杂环境下的粉尘浓度模型。A10: After changing the initial light intensity, dust chamber length, background image, etc., repeat steps A1 to A9 to achieve multi-working conditions dust concentration calibration and obtain a dust concentration model in a complex environment.
本发明还提供一种喷雾除尘试验方法,包括如下步骤:The invention also provides a spray dust removal test method, which includes the following steps:
B1:选取拟采用的喷雾喷头、喷雾压强和流速及喷雾时间或间歇喷雾方案;B1: Select the spray nozzle, spray pressure, flow rate and spray time or intermittent spray scheme to be used;
B2:试验前打开测光设备,摇动手摇曲柄使测光设备到达测定部位,测定光强作为粉尘后光强;打开高精度湿度检测仪,摇动手摇曲柄使高精度湿度检测仪到达测定部位,测定湿度作为粉尘后湿度,将所获得的数据输入隧道粉尘浓度测量试验所获得的浓度模型获得箱体内初始粉尘浓度;B2: Before the test, open the photometric equipment, shake the hand crank to allow the photometric equipment to reach the measurement site, and measure the light intensity as the light intensity after dust; open the high-precision humidity detector, shake the hand crank to allow the high-precision humidity detector to reach the measurement site , measure the humidity as the post-dust humidity, and input the obtained data into the concentration model obtained from the tunnel dust concentration measurement test to obtain the initial dust concentration in the box;
B3:使用B1选定的喷雾数据及方案进行定时喷雾除尘,并静置一段时间等待箱体内粉尘状态恢复均匀;B3: Use the spray data and plan selected in B1 to carry out regular spray dust removal, and wait for a period of time to wait for the dust state in the box to return to uniformity;
B4:打开测光设备,摇动手摇曲柄使测光设备到达测定部位,测定光强作为除尘后光强;打开高精度湿度检测仪,摇动手摇曲柄使高精度湿度检测仪到达拟合部位,测定湿度作为除尘后湿度,将所获得的数据输入隧道粉尘浓度测量试验所获得的浓度模型获得试验箱内除尘后粉尘浓度;B4: Open the photometric equipment, shake the hand crank to make the photometric equipment reach the measuring position, measure the light intensity as the light intensity after dust removal; open the high-precision humidity detector, shake the hand crank to make the high-precision humidity detector reach the fitting position, Measure the humidity as the humidity after dust removal, and input the obtained data into the concentration model obtained from the tunnel dust concentration measurement test to obtain the dust concentration in the test chamber after dust removal;
B5:如果使用间歇喷雾方案则重复步骤B3、B4;B5: If using the intermittent spray scheme, repeat steps B3 and B4;
B6:开启抽风机,打开密封隔板,对箱体内进行抽风除尘,待箱体内无明显粉尘后关闭,箱体内壁仍有附着粉尘无法通过抽风抽出时打开前面板或背板后手动擦除,对抽出粉尘进行收集以备重复利用;B6: Turn on the exhaust fan, open the sealing partition, and exhaust dust inside the box. After there is no obvious dust in the box, close it. If there is still dust attached to the inner wall of the box that cannot be extracted through exhaust, open the front panel or back panel and wipe it manually. Collect the extracted dust for reuse;
B7:比较初始粉尘浓度和除尘后粉尘浓度获得除尘效果,并分析耗水量及压强的影响。B7: Compare the initial dust concentration and the dust concentration after dust removal to obtain the dust removal effect, and analyze the effects of water consumption and pressure.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)实现对粉尘浓度的非侵入式测量:本发明采用图像法对空间内粉尘的图像特征与粉尘浓度进行校准与拟合,实现远距离、非扰动化测量。(1) Achieve non-invasive measurement of dust concentration: The present invention uses image methods to calibrate and fit the image characteristics and dust concentration of dust in space to achieve long-distance, non-perturbing measurement.
(2)实现背景图像更换与和照相机镜头间的距离调节:本发明的隧道粉尘浓度测量试验装置,可根据需要更换内隔板或背板上的图像内容作为背景,实现复杂背景校核。箱体的内隔板位置可实现无级调节,实现不同景深的粉尘空间对图像特征的叠加效应探究。(2) Realize background image replacement and distance adjustment between the camera lens: The tunnel dust concentration measurement test device of the present invention can replace the image content on the inner partition or backboard as the background as needed to achieve complex background verification. The position of the inner partition of the box can be adjusted steplessly to explore the superposition effect of dust spaces with different depths of field on image features.
(3)实现光照强度的调节及量化:本发明的箱体采用遮光材料覆盖,削弱环境光的影响,光源采取LED光源可选择不同光照强度,同时配备光强检测仪用于测量光源强度、不同粉尘浓度下背景光照强度。(3) Realize the adjustment and quantification of light intensity: The box of the present invention is covered with light-shielding material to weaken the influence of ambient light. The light source adopts LED light source to select different light intensities. It is also equipped with a light intensity detector for measuring light source intensity and different light intensity. Background light intensity under dust concentration.
(4)实现湿度的定量调节及精确测量:本发明的湿度控制系统可定量控制箱体内湿度条件,并通过高精湿度检测仪获得拟测位置的准确湿度读数,减少湿度在空间不均匀性的影响,以实现湿度对粉尘浓度图像特征影响的探究。(4) Achieve quantitative adjustment and accurate measurement of humidity: The humidity control system of the present invention can quantitatively control the humidity conditions in the box, and obtain accurate humidity readings at the intended measurement location through a high-precision humidity detector, reducing the unevenness of humidity in space. In order to explore the influence of humidity on the image characteristics of dust concentration.
(5)实现粉尘定量投放及回收:本发明的粉尘发生装置投尘盒内可收集施工现场收集的粉尘,可在试验前准备过程进行称重定量及粒度分析。本发明的粉尘收集装置可在试验完毕后对箱体内粉尘进行抽空并收集在集尘盒内供下次试验使用,并可通过称重获得试验损耗情况。(5) Achieve quantitative dust injection and recovery: The dust box of the dust generating device of the present invention can collect the dust collected at the construction site, and can carry out weighing, quantification and particle size analysis during the preparation process before the test. The dust collection device of the present invention can evacuate the dust in the box after the test is completed and collect it in the dust collection box for the next test, and can obtain the test loss information by weighing.
(6)实现隧道内喷雾降尘效果的模拟:本发明的喷雾降尘装置可配合对粉尘浓度的非侵入式测量手段,进行不同喷雾参数喷雾降尘效果的量化对比。(6) Realize the simulation of the spray dust reduction effect in the tunnel: The spray dust reduction device of the present invention can be used with non-invasive measurement methods of dust concentration to conduct quantitative comparisons of the spray dust reduction effects of different spray parameters.
(7)实现粉尘溢出控制:本发明在试验前要求进行筒体气密性检验,试验过程中要求保持各密闭零件保持工作,试验结束后使用抽风除尘抽出箱体内游离粉尘并进行过滤收集,实现全阶段无游离粉尘溢出导致环境污染。(7) Realize dust overflow control: The present invention requires the air tightness of the cylinder to be inspected before the test. During the test, it is required to keep all sealed parts working. After the test, exhaust dust removal is used to extract the free dust in the box and filter and collect it to achieve There is no free dust spillage leading to environmental pollution during the entire stage.
附图说明Description of drawings
图1为隧道粉尘浓度测量与喷雾除尘试验系统的示意图。Figure 1 is a schematic diagram of the tunnel dust concentration measurement and spray dust removal test system.
图2为试验箱的模型结构示意图。Figure 2 is a schematic diagram of the model structure of the test chamber.
图3为测量装置示意图。Figure 3 is a schematic diagram of the measurement device.
图4为喷雾降尘装置示意图。Figure 4 is a schematic diagram of the spray dust suppression device.
图5为粉尘收集装置示意图Figure 5 is a schematic diagram of the dust collection device
图6为箱体内隔板结构示意图。Figure 6 is a schematic diagram of the partition structure inside the box.
图7为箱体前面板粉尘刮结构示意图。Figure 7 is a schematic diagram of the dust scraper structure on the front panel of the box.
图8为箱体非测量状态结构及测点示意图。Figure 8 is a schematic diagram of the structure and measuring points of the box in the non-measurement state.
图9为箱体测量状态结构及测点示意图(以湿度测量状态为例)。Figure 9 is a schematic diagram of the box measurement state structure and measuring points (taking the humidity measurement state as an example).
图10为箱体非测量状态测点正面示意图。Figure 10 is a schematic view of the front of the measuring point in the non-measuring state of the box.
图11为密封隔板结构示意图。Figure 11 is a schematic diagram of the sealing partition structure.
附图标记:1-1、箱体,1-2、箱体支撑柱,1-3、前面板,1-4、背板,1-5、内隔板,1-6、手摇曲柄,1-7、粉尘刮,1-8、湿度及喷雾孔,1-9、进风孔,1-10、出风孔,1-11、密封隔板,1-12、密封橡胶塞,1-13、遮光布,1-14、进风单向阀,1-15、装备孔,2-1、鼓风机,2-2、投尘盒,2-3、投尘密封挡板,2-4、鼓风机进风口,3-1、加湿器,3-2、第一水箱,3-3、蓝牙湿度监测仪,3-4、第一软管,4-1、照相机,4-2、环形LED光源,4-3、光强检测仪,4-4、高精湿度检测仪,4-5、手持式粉尘浓度检测仪,4-6、计算机,5-1、水泵,5-2、第二水箱,5-3、喷头,5-4、第二软管,5-5、插口配件,6-1、抽风机,6-2、过滤单元,6-3、集尘盒,6-4、可选装软管,6-5、吸尘头。Reference signs: 1-1, cabinet, 1-2, cabinet support column, 1-3, front panel, 1-4, back panel, 1-5, inner partition, 1-6, hand crank, 1-7. Dust scraper, 1-8. Humidity and spray hole, 1-9. Air inlet hole, 1-10. Air outlet hole, 1-11. Sealing partition, 1-12. Sealing rubber plug, 1- 13. Shade cloth, 1-14. Air inlet check valve, 1-15. Equipment hole, 2-1. Blower, 2-2. Dust box, 2-3. Dust sealing baffle, 2-4. Blower air inlet, 3-1, humidifier, 3-2, first water tank, 3-3, Bluetooth humidity monitor, 3-4, first hose, 4-1, camera, 4-2, ring LED light source , 4-3. Light intensity detector, 4-4. High-precision humidity detector, 4-5. Handheld dust concentration detector, 4-6. Computer, 5-1. Water pump, 5-2. Second water tank , 5-3, nozzle, 5-4, second hose, 5-5, socket accessories, 6-1, exhaust fan, 6-2, filter unit, 6-3, dust box, 6-4, can Optional hose, 6-5, vacuum head.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。本技术方案中如未明确说明的部件型号、材料名称、连接结构、控制方法、算法等特征,均视为现有技术中公开的常见技术特征。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Features such as component models, material names, connection structures, control methods, algorithms, etc. that are not explicitly stated in this technical solution are regarded as common technical features disclosed in the prior art.
实施例1Example 1
本实施例提供隧道粉尘浓度测量与喷雾除尘试验系统,如图1所示,包括:This embodiment provides a tunnel dust concentration measurement and spray dust removal test system, as shown in Figure 1, including:
试验箱,如图2、图6、图7、图11所示,包括箱体1-1、箱体支撑柱1-2、前面板1-3、背板1-4、内隔板1-5、手摇曲柄1-6、粉尘刮1-7、密封橡胶塞1-12、遮光布1-13;箱体1-1设于箱体支撑柱1-2上;前面板1-3、背板1-4与箱体1-1密封连接;内隔板1-5设于箱体1-1内,内隔板1-5四周与箱体1-1密封连接,内隔板1-5和箱体1-1的接触面设有橡胶圈,;手摇曲柄1-6穿过箱体1-1侧面开口,手摇曲柄1-6与箱体1-1间以橡胶圈密封连接;粉尘刮1-7穿设于前面板1-3的开口内,粉尘刮1-7与前面板1-3密封连接,以橡胶圈密封连接;密封橡胶塞1-12塞入箱体1-1的顶部开口;遮光布1-13罩设于箱体1-1外;遮光布1-13覆盖于箱体1-1外,用于减弱环境光影响,方便进行简单光照条件下规律探究,在拆除后可引入复杂环境光作为影响因素;The test box, as shown in Figure 2, Figure 6, Figure 7, and Figure 11, includes a box body 1-1, a box support column 1-2, a front panel 1-3, a back panel 1-4, and an inner partition 1- 5. Hand crank 1-6, dust scraper 1-7, sealing rubber plug 1-12, shading cloth 1-13; box 1-1 is set on the box support column 1-2; front panel 1-3, The back plate 1-4 is sealedly connected to the box 1-1; the inner partition 1-5 is located in the box 1-1, and the inner partition 1-5 is sealedly connected to the box 1-1 around the inner partition 1-5. The contact surface between 5 and the box 1-1 is provided with a rubber ring; the hand crank 1-6 passes through the side opening of the box 1-1, and the hand crank 1-6 and the box 1-1 are sealed and connected by a rubber ring ; The dust scraper 1-7 is inserted into the opening of the front panel 1-3. The dust scraper 1-7 is sealed with the front panel 1-3 and connected with a rubber ring; the sealing rubber plug 1-12 is inserted into the box 1- The top opening of 1; the shading cloth 1-13 is placed outside the box 1-1; the shading cloth 1-13 is covered outside the box 1-1 to weaken the influence of ambient light and facilitate regular exploration under simple lighting conditions. Complex ambient light can be introduced as an influencing factor after demolition;
粉尘发生装置,包括投尘盒2-2、鼓风机2-1,投尘盒2-2和鼓风机2-1连接;鼓风机2-1通过鼓风机进风口2-4将投尘盒2-2中的粉尘吹入箱体1-1内;The dust generating device includes a dust box 2-2 and a blower 2-1. The dust box 2-2 is connected to the blower 2-1; the blower 2-1 removes the dust in the dust box 2-2 through the blower air inlet 2-4. Dust is blown into the box 1-1;
湿度控制装置,包括第一水箱3-2、加湿器3-1、蓝牙湿度监测仪3-3;第一水箱3-2与加湿器3-1通过第一软管3-4连接;加湿器3-1出汽口通过第一软管3-4与插口配件5-5连接;蓝牙湿度监测仪3-3粘设于箱体1-1内壁;Humidity control device, including a first water tank 3-2, a humidifier 3-1, and a Bluetooth humidity monitor 3-3; the first water tank 3-2 and the humidifier 3-1 are connected through the first hose 3-4; the humidifier The 3-1 steam outlet is connected to the socket accessory 5-5 through the first hose 3-4; the Bluetooth humidity monitor 3-3 is adhered to the inner wall of the box 1-1;
测量装置,如图3所示,包括第照相机4-1、环形LED光源4-2、高精度湿度检测仪、光强检测仪4-3、与第照相机4-1通信连接的计算机4-6、手持式粉尘浓度检测仪4-5;第照相机4-1设于箱体1-1外,环形LED光源4-2设于箱体1-1内的前面板1-3上,所述环形LED光源4-2与前面板1-3胶连,供电线自光源与箱体1-1接触面上的开口走出;高精度湿度检测仪、光强检测仪4-3、手持式粉尘浓度检测仪4-5的检测部件均设于手摇曲柄1-6上,高精度湿度检测仪、光强检测仪4-3、手持式粉尘浓度检测仪4-5的检测部分别置于手摇曲柄1-6上下直径处,供电线及手持式粉尘浓度检测仪4-5读数部分自手摇曲柄1-6手柄中空部分内部走出;The measurement device, as shown in Figure 3, includes a camera 4-1, a ring LED light source 4-2, a high-precision humidity detector, a light intensity detector 4-3, and a computer 4-6 connected to the camera 4-1. , handheld dust concentration detector 4-5; the first camera 4-1 is located outside the box 1-1, the annular LED light source 4-2 is located on the front panel 1-3 inside the box 1-1, the annular LED light source 4-2 is glued to the front panel 1-3, and the power supply line comes out of the opening on the contact surface between the light source and the box 1-1; high-precision humidity detector, light intensity detector 4-3, and handheld dust concentration detection The detection parts of the instrument 4-5 are all located on the hand crank 1-6. The detection parts of the high-precision humidity detector, the light intensity detector 4-3, and the handheld dust concentration detector 4-5 are respectively placed on the hand crank. At the upper and lower diameters of 1-6, the power supply cord and the reading part 4-5 of the handheld dust concentration detector come out from the hollow part of the hand crank 1-6 handle;
喷雾降尘装置,如图4所示,包括第二水箱5-2、水泵5-1、喷头5-3;第二水箱5-2与水泵5-1通过第二软管5-4连接,水泵5-1通过第二软管5-4与插口配件5-5连接,喷头5-3与插口配件5-5连接,并设于箱体1-1内侧;The spray dust reduction device, as shown in Figure 4, includes a second water tank 5-2, a water pump 5-1, and a nozzle 5-3; the second water tank 5-2 and the water pump 5-1 are connected through the second hose 5-4, and the water pump 5-1 is connected to the socket fitting 5-5 through the second hose 5-4, and the nozzle 5-3 is connected to the socket fitting 5-5 and is located inside the box 1-1;
粉尘收集装置,如图5所示,包括抽风机6-1、过滤单元6-2、集尘盒6-3;抽风机6-1的进风口与箱体1-1的出风孔1-10连接,抽风机6-1的出风口与过滤单元6-2连接,过滤单元6-2的排尘口与集尘盒6-3连接。The dust collection device, as shown in Figure 5, includes an exhaust fan 6-1, a filter unit 6-2, and a dust collection box 6-3; the air inlet of the exhaust fan 6-1 and the air outlet 1- of the box 1-1 10 connection, the air outlet of the exhaust fan 6-1 is connected to the filter unit 6-2, and the dust exhaust port of the filter unit 6-2 is connected to the dust box 6-3.
在具体实施方式中,箱体1-1为一体成型的筒体,箱体1-1为透明亚克力圆筒,前面板1-3、背板1-4均为与圆筒开口大小对应的亚克力圆板;In a specific implementation, the box 1-1 is an integrally formed cylinder, the box 1-1 is a transparent acrylic cylinder, and the front panel 1-3 and the back panel 1-4 are both made of acrylic corresponding to the size of the cylinder opening. Circular plate;
前面板1-3、背板1-4与圆筒接合面上设有圆周凹槽,圆周凹槽上设有密封圈,密封圈的上口设有向外的上口反边,上口反边上设有气孔,密封圈的下口设有钩扣,钩扣与前面板1-3、背板1-4的下口匹配,在锁紧钩扣时能实现密封;前面板1-3上设有孔,粉尘刮1-7穿设于孔内,粉尘刮1-7与孔间设有橡胶圈;箱体1-1上开设进风孔1-9和出风孔1-10;The joint surfaces of the front panel 1-3, the back panel 1-4 and the cylinder are provided with a circumferential groove, and a sealing ring is provided on the circumferential groove. There are air holes on the side, and the lower opening of the sealing ring is equipped with a hook. The hook matches the lower opening of the front panel 1-3 and the back plate 1-4, and can achieve sealing when the hook is locked; the front panel 1-3 There are holes on the box body, dust scrapers 1-7 are inserted into the holes, and rubber rings are arranged between the dust scrapers 1-7 and the holes; air inlet holes 1-9 and air outlet holes 1-10 are provided on the box body 1-1;
箱体1-1一侧开有一孔,手摇曲柄1-6穿设于孔中,手摇曲柄1-6与箱体1-1连接处以橡胶密封;手摇曲柄1-6包括三个穿设于所述箱体1-1的套管结构的中空手柄和分别与中空手柄连接的三个半圆环,中空手柄在箱体1-1外,半圆环在箱体1-1内,中空手柄能够带动半圆环转动,手摇曲柄1-6用于将光强检测仪4-3、高精度湿度检测仪、手持式粉尘浓度检测仪4-5移动到指定位置进行测量;There is a hole on one side of the box 1-1, and the hand crank 1-6 is inserted into the hole. The connection between the hand crank 1-6 and the box 1-1 is sealed with rubber; the hand crank 1-6 includes three holes. There is a hollow handle in the casing structure of the box 1-1 and three semi-circular rings respectively connected to the hollow handle. The hollow handle is outside the box 1-1 and the semi-circular rings are inside the box 1-1. The hollow handle can drive the semi-circular ring to rotate, and the hand crank 1-6 is used to move the light intensity detector 4-3, high-precision humidity detector, and handheld dust concentration detector 4-5 to designated positions for measurement;
内隔板1-5为一透明亚克力圆板,在四周扩大为三角锥形用于在圆筒内稳定自身,在锥形底面侧使用橡胶密封圈,内隔板1-5的一侧粘贴图像作为拟测背景,并可通过改变隔板位置来改变箱内粉尘分布空间体积及拟测定背景与第照相机4-1间的距离,粉尘分布的箱体1-1空间为粉尘腔,无粉尘的内隔板1-5后部空间为隔离腔。The inner partition 1-5 is a transparent acrylic circular plate, which is expanded into a triangular cone shape on all sides to stabilize itself in the cylinder. A rubber sealing ring is used on the bottom side of the cone, and an image is pasted on one side of the inner partition 1-5. As the background to be measured, the volume of the dust distribution space in the box and the distance between the background to be measured and the camera 4-1 can be changed by changing the position of the partition. The space of the box 1-1 where the dust is distributed is the dust chamber. The space behind the inner partitions 1-5 is an isolation cavity.
在具体实施方式中,鼓风机进风口2-4与箱体1-1的出风孔1-10间设有进风单向阀1-14,进风单向阀1-14用于测量时提供相对稳定的环境及防止粉尘倒灌入鼓风机2-1内;投尘盒2-2设于鼓风机2-1进风处且设有投尘密封挡板2-3,投尘密封挡板2-3将投尘盒2-2中的拟投粉尘在开始试验前与鼓风机2-1分隔,并方便加减投料;粉尘发生装置由鼓风机2-1功率及鼓风时间控制粉尘均匀度,由投尘盒2-2中投尘量的多少控制箱体1-1内平均粉尘浓度。In a specific implementation, an air inlet check valve 1-14 is provided between the air inlet 2-4 of the blower and the air outlet 1-10 of the box 1-1. The air inlet check valve 1-14 is used to provide Relatively stable environment and prevent dust from pouring back into the blower 2-1; the dust box 2-2 is located at the air inlet of the blower 2-1 and is equipped with a dust sealing baffle 2-3 and a dust sealing baffle 2-3 Separate the dust to be thrown in the dust box 2-2 from the blower 2-1 before starting the test, and facilitate the addition and subtraction of materials; the dust generating device controls the dust uniformity by the power and blast time of the blower 2-1, and is controlled by the dust thrower The amount of dust thrown into box 2-2 controls the average dust concentration in box 1-1.
在具体实施方式中,加湿器3-1从第一水箱3-2中通过第一软管3-4汲水后雾化成水雾后经管道送至密封橡胶塞1-12处箱体1-1内;箱体1-1上设有湿度及喷雾孔1-8,密封橡胶塞1-12上设有装备孔1-15,湿度及喷雾孔1-8与装备孔1-15对应,接插件设于装备孔1-15内,密封橡胶塞1-12可通过更换插口配件5-5实现与加湿管道的密封;蓝牙湿度监测仪3-3用于实时监测箱体1-1内湿度以此来决定是否继续通入水雾;通过蓝牙湿度监测仪3-3及加湿器3-1配合,实现箱体1-1内部的湿度调控及稳定。In a specific embodiment, the humidifier 3-1 draws water from the first water tank 3-2 through the first hose 3-4, atomizes it into water mist, and sends it to the box 1-1 at the sealing rubber plug 1-12 through the pipeline. 1; the box 1-1 is provided with humidity and spray holes 1-8, the sealing rubber plug 1-12 is provided with equipment holes 1-15, the humidity and spray holes 1-8 correspond to the equipment holes 1-15, and the The plug-in is located in the equipment hole 1-15, and the sealing rubber plug 1-12 can be sealed with the humidification pipe by replacing the socket accessory 5-5; the Bluetooth humidity monitor 3-3 is used to monitor the humidity in the box 1-1 in real time. This is used to decide whether to continue to introduce water mist; through the cooperation of the Bluetooth humidity monitor 3-3 and the humidifier 3-1, the humidity control and stability inside the box 1-1 is achieved.
在具体实施方式中,第照相机4-1用于拍摄箱体1-1内图像;环形LED光源4-2通过强力胶粘于箱体1-1的内壁;在需要测量图像位于内隔板1-5上时,测光设备与半圆环相连,高精湿度检测仪4-4与半圆环相连,摇动中空手柄,使得半圆环转动,测光设备用于测量光源射出强度及背景前光照强度,高精湿度检测仪4-4分别测量箱体1-1内的粉尘腔内的湿度和在内隔板1-5前的湿度;在需要测量图像位于背板1-4上时,高精湿度检测仪4-4分别测量箱体1-1内的粉尘腔内的湿度和在背板1-4前的湿度;手持式粉尘浓度检测仪4-5包括探头部件和显示处理部件,探头部件与半圆环相连,显示处理部件设于箱体1-1外部,数据传输线从中空手柄传递至设于显示处理部件,手持式粉尘浓度检测仪4-5用于在各种粉尘条件下进行测量和校准;计算机4-6用于接收并处理从第照相机4-1收集到的粉尘图像信息,进行数据分析及拟合。In a specific implementation, the camera 4-1 is used to capture images inside the box 1-1; the ring-shaped LED light source 4-2 is adhered to the inner wall of the box 1-1 through strong glue; when the image needs to be measured, it is located on the inner partition 1 When -5 is on, the photometric equipment is connected to the semi-circular ring, and the high-precision humidity detector 4-4 is connected to the semi-circular ring. Shake the hollow handle to make the semi-circular ring rotate. The photometric equipment is used to measure the intensity of the light source and the background. Light intensity, high-precision humidity detector 4-4 respectively measures the humidity in the dust chamber in the box 1-1 and the humidity in front of the inner partition 1-5; when the image to be measured is located on the back plate 1-4, The high-precision humidity detector 4-4 measures the humidity in the dust chamber in the box 1-1 and the humidity in front of the back plate 1-4 respectively; the handheld dust concentration detector 4-5 includes a probe component and a display processing component. The probe part is connected to the semicircular ring. The display processing part is located outside the box 1-1. The data transmission line is passed from the hollow handle to the display processing part. The handheld dust concentration detector 4-5 is used under various dust conditions. Measurement and calibration are performed; the computer 4-6 is used to receive and process the dust image information collected from the camera 4-1, and perform data analysis and fitting.
在具体实施方式中,喷雾降尘系统通过调节喷头5-3形式、水泵5-1压力及流量用于调节喷出液滴的粒径及范围来探究不同因素喷雾降尘效果;喷头5-3设于密封橡胶塞1-12中,与水泵5-1通过第二软管5-4相连;水泵5-1可通过调节水压力和流量来进行喷雾调整;水泵5-1从第二水箱5-2中获得形成液滴所用的液体。In a specific implementation, the spray dust reduction system explores the spray dust reduction effects of different factors by adjusting the form of the nozzle 5-3, the pressure and flow rate of the water pump 5-1 to adjust the particle size and range of the sprayed droplets; the nozzle 5-3 is located at The sealing rubber plug 1-12 is connected to the water pump 5-1 through the second hose 5-4; the water pump 5-1 can adjust the spray by adjusting the water pressure and flow rate; the water pump 5-1 is connected from the second water tank 5-2 The liquid used to form the droplets is obtained.
在具体实施方式中,抽风机6-1与箱体1-1底部的出风孔1-10相连,抽风机6-1与出风孔1-10间设有密封挡板;过滤单元6-2与抽风机6-1的出风口相连,用于过滤抽出的粉尘避免污染环境;集尘盒6-3与过滤单元6-2相连,用于收集过滤得到的粉尘可供称量及再次投入粉尘进行试验;粉尘收集装置还包括相连接的可选装软管6-4和吸尘头6-5,粉尘汇集难以直接抽出时,使用软管及吸尘头6-5在箱体1-1内到指定部位进行吸尘。In a specific implementation, the exhaust fan 6-1 is connected to the air outlet hole 1-10 at the bottom of the box 1-1, and a sealing baffle is provided between the exhaust fan 6-1 and the air outlet hole 1-10; the filter unit 6- 2 is connected to the air outlet of the exhaust fan 6-1, used to filter the extracted dust to avoid polluting the environment; the dust collection box 6-3 is connected to the filter unit 6-2, used to collect the filtered dust for weighing and re-injection The dust is tested; the dust collection device also includes an optional connected hose 6-4 and a dust suction head 6-5. When the dust collection is difficult to extract directly, use the hose and dust suction head 6-5 in the box 1- Go to the designated area to vacuum within 1 hour.
本实施例还提供隧道粉尘浓度测量方法,如图8、图9、图10所示,包括如下步骤:This embodiment also provides a tunnel dust concentration measurement method, as shown in Figures 8, 9, and 10, which includes the following steps:
A1:检查试验箱气密性,粉尘分布的箱体1-1空间为粉尘腔,无粉尘的内隔板1-5后部空间为隔离腔,决定粉尘腔长度,将内隔板1-5移到指定位置,粘贴背景图像,选取拟投入的粉尘种类和质量,并投入粉尘盒中,盖上遮光布1-13;A1: Check the air tightness of the test chamber. The space 1-1 of the box where the dust is distributed is the dust chamber. The space behind the inner partition 1-5 without dust is the isolation chamber. Determine the length of the dust chamber. Place the inner partition 1-5 Move to the designated position, paste the background image, select the type and quality of dust to be put in, put it into the dust box, and cover it with a light-shielding cloth 1-13;
A2:打开湿度控制装置的蓝牙湿度监测仪3-3,决定拟选取的初始湿度后选择是否通入加湿器3-1产生的水汽,如需通入水汽在通入后须断开加湿器3-1与密封橡胶塞1-12的连接并堵住橡胶塞上的装备孔1-15,打开手持式粉尘浓度检测仪4-5经手摇曲柄1-6摇至箱体1-1内多个位置进行零校准或初始浓度测量,如箱体1-1内初始粉尘浓度与实际观测情况差异较大需打开箱体1-1清理;A2: Turn on the Bluetooth humidity monitor 3-3 of the humidity control device, determine the initial humidity to be selected, and then choose whether to pass in the water vapor generated by the humidifier 3-1. If you need to pass in water vapor, you must disconnect the humidifier 3 after passing it in. -1 Connect with the sealing rubber plug 1-12 and block the equipment hole 1-15 on the rubber plug, open the hand-held dust concentration detector 4-5 and shake it with the hand crank 1-6 to the box 1-1 Perform zero calibration or initial concentration measurement at the position. If the initial dust concentration in box 1-1 is significantly different from the actual observation, box 1-1 needs to be opened and cleaned;
A3:打开测量装置的环形LED光源4-2,使用第照相机4-1拍取背景,摇动带有光强检测仪4-3的手摇曲柄1-6到背景前指定位置测量初始光强;A3: Turn on the ring-shaped LED light source 4-2 of the measuring device, use the camera 4-1 to take a picture of the background, and shake the hand crank 1-6 with the light intensity detector 4-3 to the designated position in front of the background to measure the initial light intensity;
A4:打开粉尘发生装置的鼓风机2-1及投尘密封挡板2-3,经进风单向阀1-14将粉尘吹入箱体1-1内,待粉尘吹完并持续鼓风2分钟后关闭粉尘盒隔板,等候1分钟至箱体1-1内粉尘状态稳定;A4: Turn on the blower 2-1 of the dust generating device and the dust sealing baffle 2-3, blow the dust into the box 1-1 through the air inlet check valve 1-14, wait until the dust is blown out and continue blowing 2 After 1 minute, close the dust box partition and wait for 1 minute until the dust condition in the box 1-1 is stable;
A5:使用第照相机4-1拍取带有粉尘的背景图片,如果前面板1-3有粉尘附着影响图像采集则需使用粉尘刮1-7刮出照相窗口后进行拍摄,选取粉尘浓度较均匀的背景图像部分作为拟合部位;A5: Use camera 4-1 to take a background picture with dust. If there is dust attached to the front panel 1-3 that affects image acquisition, you need to use dust scraper 1-7 to scrape out the photo window before shooting. Select a location where the dust concentration is more uniform. The background image part is used as the fitting part;
A6:打开手持式粉尘浓度检测仪4-5,摇动手摇曲柄1-6使检测端到达拟合部位,测定拟合部位的粉尘浓度作为拟合浓度;打开光强检测仪4-3,摇动手摇曲柄1-6使光强检测仪4-3到达拟合部位,测定光强作为粉尘后光强;打开高精度湿度检测仪,摇动手摇曲柄1-6使高精度湿度检测仪到达拟合部位,测定湿度作为粉尘后湿度;A6: Open the handheld dust concentration detector 4-5, shake the hand crank 1-6 to make the detection end reach the fitting position, measure the dust concentration at the fitting part as the fitting concentration; open the light intensity detector 4-3, shake Turn the hand crank 1-6 to make the light intensity detector 4-3 reach the fitting position, and measure the light intensity as the light intensity after dust; turn on the high-precision humidity detector, and crank the hand crank 1-6 to make the high-precision humidity detector reach the desired position. At the joint part, measure the humidity as the humidity after dust;
A7:开启抽风机6-1,打开密封隔板1-11,对箱体1-1内进行抽风除尘,待箱体1-1内无明显粉尘后关闭,箱体1-1内壁仍有附着粉尘无法通过抽风抽出时打开前面板1-3或背板1-4后手动擦除,对抽出粉尘进行收集以备重复利用;A7: Turn on the exhaust fan 6-1, open the sealing partition 1-11, and exhaust and remove dust in the box 1-1. After there is no obvious dust in the box 1-1, close it. There is still adhesion to the inner wall of the box 1-1. When the dust cannot be extracted through ventilation, open the front panel 1-3 or the back panel 1-4 and wipe it manually, and collect the extracted dust for reuse;
A8:对采集到的拟合部位粉尘前后图像进行图像预处理,如图像粉尘区域定位分割、原始图像滤波去噪、灰度化、区域均值化,进行初始光强和粉尘后光强、初始湿度和粉尘后湿度、初始粉尘浓度和拟合浓度的对应数据记录;A8: Perform image preprocessing on the collected images before and after dust in the fitting part, such as image dust area positioning and segmentation, original image filtering and denoising, grayscale, regional averaging, initial light intensity, light intensity after dust, and initial humidity. and corresponding data records of post-dust humidity, initial dust concentration and fitted concentration;
A9:更换粉尘浓度后重复步骤A1至A8即可实现一种工况下的粉尘浓度标定拟合,将A8中预处理后的图像与对应的数据之间建立单一工况下的浓度模型;A9: After changing the dust concentration, repeat steps A1 to A8 to achieve dust concentration calibration fitting under one working condition, and establish a concentration model under a single working condition between the preprocessed image in A8 and the corresponding data;
A10:更换初始光强、粉尘腔长度、背景图像等后再重复步骤A1至A9即可实现多工况的粉尘浓度标定,获得复杂环境下的粉尘浓度模型。A10: After changing the initial light intensity, dust chamber length, background image, etc., repeat steps A1 to A9 to achieve multi-working conditions dust concentration calibration and obtain a dust concentration model in a complex environment.
本实施例还提供喷雾除尘试验方法,如图8、图9、图10所示,包括如下步骤:This embodiment also provides a spray dust removal test method, as shown in Figures 8, 9, and 10, including the following steps:
B1:选取拟采用的喷雾喷头5-3、喷雾压强和流速及喷雾时间或间歇喷雾方案;B1: Select the spray nozzle 5-3 to be used, spray pressure and flow rate, spray time or intermittent spray scheme;
B2:试验前打开光强检测仪4-3,摇动手摇曲柄1-6使光强检测仪4-3到达测定部位,测定光强作为粉尘后光强;打开高精度湿度检测仪,摇动手摇曲柄1-6使高精度湿度检测仪到达测定部位,测定湿度作为粉尘后湿度,将所获得的数据输入隧道粉尘浓度测量试验所获得的浓度模型获得箱体1-1内初始粉尘浓度;B2: Before the test, open the light intensity detector 4-3, shake the hand crank 1-6 to make the light intensity detector 4-3 reach the measurement site, and measure the light intensity as the light intensity after dust; open the high-precision humidity detector, shake the hand Rock the crank 1-6 to make the high-precision humidity detector reach the measurement position, measure the humidity as the post-dust humidity, and input the obtained data into the concentration model obtained from the tunnel dust concentration measurement test to obtain the initial dust concentration in the box 1-1;
B3:使用B1选定的喷雾数据及方案进行定时喷雾除尘,并静置一段时间等待箱体1-1内粉尘状态恢复均匀;B3: Use the spray data and plan selected in B1 to carry out regular spray dust removal, and wait for a period of time to wait for the dust state in box 1-1 to return to uniformity;
B4:打开光强检测仪4-3,摇动手摇曲柄1-6使光强检测仪4-3到达测定部位,测定光强作为除尘后光强;打开高精度湿度检测仪4-4,摇动手摇曲柄1-6使高精度湿度检测仪4-4到达拟合部位,测定湿度作为除尘后湿度,将所获得的数据输入隧道粉尘浓度测量试验所获得的浓度模型获得试验箱内除尘后粉尘浓度;B4: Open the light intensity detector 4-3, shake the hand crank 1-6 to make the light intensity detector 4-3 reach the measurement position, and measure the light intensity as the light intensity after dust removal; open the high-precision humidity detector 4-4, and shake The hand crank 1-6 makes the high-precision humidity detector 4-4 reach the fitting position, measure the humidity as the humidity after dust removal, and input the obtained data into the concentration model obtained from the tunnel dust concentration measurement test to obtain the dust after dust removal in the test chamber concentration;
B5:如果使用间歇喷雾方案则重复步骤B3、B4;B5: If using the intermittent spray scheme, repeat steps B3 and B4;
B6:开启抽风机6-1,打开密封隔板1-11,对箱体1-1内进行抽风除尘,待箱体1-1内无明显粉尘后关闭,箱体1-1内壁仍有附着粉尘无法通过抽风抽出时打开前面板1-3或背板1-4后手动擦除,对抽出粉尘进行收集以备重复利用;B6: Turn on the exhaust fan 6-1, open the sealing partition 1-11, and carry out exhaust and dust removal in the box 1-1. After there is no obvious dust in the box 1-1, close it. The inner wall of the box 1-1 is still attached. When the dust cannot be extracted through ventilation, open the front panel 1-3 or the back panel 1-4 and wipe it manually, and collect the extracted dust for reuse;
B7:比较初始粉尘浓度和除尘后粉尘浓度获得除尘效果,并分析耗水量及压强等喷雾因素的影响。B7: Compare the initial dust concentration and the dust concentration after dust removal to obtain the dust removal effect, and analyze the influence of spray factors such as water consumption and pressure.
本实施例中未详尽说明的构件均为可以在公开渠道购买的现有的构件。The components not described in detail in this embodiment are all existing components that can be purchased through public channels.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is to facilitate those of ordinary skill in the technical field to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without inventive efforts. Therefore, the present invention is not limited to the above embodiments. Based on the disclosure of the present invention, improvements and modifications made by those skilled in the art without departing from the scope of the present invention should be within the protection scope of the present invention.
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CN118122063A (en) * | 2024-03-22 | 2024-06-04 | 生态环境部南京环境科学研究所 | Dust collector is used in environmental engineering construction with purification performance |
CN118767591A (en) * | 2024-09-10 | 2024-10-15 | 中建三局集团华南有限公司 | A dust reduction device for construction |
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CN118122063A (en) * | 2024-03-22 | 2024-06-04 | 生态环境部南京环境科学研究所 | Dust collector is used in environmental engineering construction with purification performance |
CN118122063B (en) * | 2024-03-22 | 2024-10-22 | 生态环境部南京环境科学研究所 | Dust collector is used in environmental engineering construction with purification performance |
CN118767591A (en) * | 2024-09-10 | 2024-10-15 | 中建三局集团华南有限公司 | A dust reduction device for construction |
CN118767591B (en) * | 2024-09-10 | 2024-11-12 | 中建三局集团华南有限公司 | A dust reduction device for construction |
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