CN117628434A - Car light projection unit, car light assembly and car - Google Patents

Car light projection unit, car light assembly and car Download PDF

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Publication number
CN117628434A
CN117628434A CN202311834205.5A CN202311834205A CN117628434A CN 117628434 A CN117628434 A CN 117628434A CN 202311834205 A CN202311834205 A CN 202311834205A CN 117628434 A CN117628434 A CN 117628434A
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China
Prior art keywords
lens
light
projection unit
focal point
car
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CN202311834205.5A
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Chinese (zh)
Inventor
张洁
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HASCO Vision Technology Co Ltd
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HASCO Vision Technology Co Ltd
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Priority to CN202311834205.5A priority Critical patent/CN117628434A/en
Publication of CN117628434A publication Critical patent/CN117628434A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of automobile lamps, and provides an automobile lamp projection unit which comprises a light source, a reflector and a lens, wherein the lens is provided with an incident surface, an emergent surface and a focus, the reflector is provided with an ellipsoidal reflecting surface, a near focus and a far focus, the light source is arranged at the near focus of the reflector, and the far focus of the reflector is positioned near the focus of the lens; light rays emitted by the light source are reflected by the reflecting surface of the reflecting mirror, converged near the focal point of the lens and emitted into the lens, and are irradiated to the road surface to form illumination light after primary refraction of the incident surface of the lens and secondary refraction of the emergent surface of the lens. The car light projection unit has a simple structure, a light shielding plate structure for forming a cut-off line of the traditional car light projection unit is omitted, the fluctuation of the optical performance of the car light projection unit caused by the manufacturing and assembling errors of parts is reduced, and the light loss caused by shielding of part of light by the light shielding plate is avoided. In addition, the invention also provides a car lamp assembly and a car.

Description

Car light projection unit, car light assembly and car
Technical Field
The invention relates to the technical field of automobile lamps, in particular to an automobile lamp projection unit, an automobile lamp assembly comprising the automobile lamp projection unit and an automobile comprising the automobile lamp assembly.
Background
In the prior art, a lamp projection unit 100 of an automobile is shown in fig. 1, and includes a light source 101, a reflector 102, a shade 103, and a lens 104. The mirror 102 has a near focus and a far focus, the light source 101 is disposed at the near focus of the mirror 102, and the far focus of the mirror 102 is located near the focus of the lens 104. The shade 103 is provided with a shade structure 103a, the shade structure 103a is provided near the focal point of the lens 104, and the shape of the shade structure 103a coincides with the cut-off line shape required for the low beam shape. As shown in fig. 2, divergent light emitted from the light source 101 is reflected by the reflecting mirror 102 and then converged near the focal point of the lens 104, wherein a part of the light is blocked by the light blocking structure 103a of the light blocking plate 3 to form a dark area, and the rest of the light is refracted by the lens 104 to the road surface to form illumination, thereby forming a near-beam illumination light shape similar to parallel light with a cutoff line. Therefore, the light shielding structure 103a of the light shielding plate 103 is an indispensable structure for forming a low beam cutoff line of the conventional projection unit.
However, the shielding of a portion of the light by the light shielding structure 103a may result in loss of light energy. In addition, because the light source 101 outputs a limited luminous flux, and the existing vehicle lamp projection unit 100 has a low light efficiency, it is difficult for a single vehicle lamp projection unit 100 to meet the requirements of the illumination light shape, i.e. the road illumination range, and the brightness requirements of the test points of different illumination functions by the regulations cannot be met, so as to achieve the illumination functions by combining a plurality of projection units 100, as shown in fig. 3, which results in the defects of complex vehicle lamp structure, large occupied space of the vehicle lamp projection unit 100, heavy vehicle lamp weight, and the like.
Disclosure of Invention
The invention aims to solve the technical problem of providing a car lamp projection unit, a car lamp assembly comprising the car lamp projection unit and a car comprising the car lamp assembly, which have simple structures and can avoid light loss and improve light efficiency, so as to overcome the defects in the prior art.
In order to solve the technical problem, a first aspect of the present invention provides a vehicle lamp projection unit, including a light source, a reflector, and a lens, the lens having an incident surface, an exit surface, and a focal point, the reflector having an ellipsoidal-like reflecting surface, a near focal point, and a far focal point, the light source being disposed at the near focal point of the reflector, the far focal point of the reflector being located near the focal point of the lens; light rays emitted by the light source are reflected by the reflecting surface of the reflecting mirror, converged near the focal point of the lens, and emitted into the lens, and are refracted once by the incident surface of the lens and refracted twice by the emergent surface of the lens, and then are irradiated to a road surface to form an illumination light shape; the outgoing surface of the lens is a curved surface with an inflection point, the inflection point and the focal point of the lens, the near focal point and the far focal point of the reflecting mirror are all located on the same straight line, the normal line of the curved surface at the inflection point is set to be a horizontal line, and then the included angles between the normal line of the side surfaces of the curved surface located at two sides of the inflection point and the horizontal line are gradually increased along the direction away from the inflection point.
Preferably, the incident surface of the lens is a plane or a curved surface.
Preferably, the curvature and curvature change rate of the incident surface and the emergent surface of the lens are designed according to the required illumination light shape and light intensity distribution.
Preferably, two reflecting mirrors are provided, and reflecting surfaces of the two reflecting mirrors are arranged in a vertically opposite mode.
Preferably, each of said reflectors is provided with a respective one of said light sources,
light rays emitted by the light source corresponding to one of the two reflectors are reflected by the emitting surface of the reflector, converged near the focal point of the lens and emitted into the lens, and are refracted once by the incident surface of the lens and refracted twice by the emitting surface of the lens to form a high beam illumination light shape; the light rays emitted by the other corresponding light source are reflected by the emitting surface of the reflecting mirror, are converged near the focal point of the lens and are emitted into the lens, and the light rays are refracted once by the incident surface of the lens and refracted twice by the emitting surface of the lens to form a low-beam illumination light shape.
Preferably, the lens has a plurality of focuses, all the focuses are located on the same focus line, the reflecting mirrors are provided with a plurality of focuses, all the far focuses of the reflecting mirrors are located near the focus line, and each reflecting mirror is correspondingly provided with one light source.
Preferably, three mirrors are provided, and the three mirrors are sequentially arranged along a track parallel to the focal line.
The second aspect of the invention provides a car lamp assembly, comprising the car lamp projection unit according to any one of the above technical schemes.
The third aspect of the invention provides an automobile, comprising the automobile lamp assembly.
Through the scheme, the beneficial effects of the invention are as follows:
compared with the traditional car light projection unit, the car light assembly comprising the car light projection unit and the car comprising the car light assembly have the advantages that the structure is simpler, the shading plate structure for forming a cut-off line is omitted, the fluctuation of the optical performance of the car light projection unit caused by the manufacturing error of parts and the assembly error between parts is reduced, the product qualification rate can be effectively improved, meanwhile, the light loss caused by the shading of part of light by the shading plate is avoided, and the light efficiency is improved.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate the invention and together with the description serve to explain, without limitation, the invention. In the drawings:
FIG. 1 is a schematic view of a prior art lamp projection unit;
FIG. 2 is a schematic view of a light path of a lamp projection unit forming a low beam illumination pattern in the prior art;
FIG. 3 is a schematic view of a prior art automotive lamp having a plurality of lamp projection units disposed therein;
fig. 4 is a schematic structural view of a first embodiment of the lamp projection unit of the present invention;
FIG. 5 is a schematic view of an optical path forming an illumination light pattern of a first embodiment of the lamp projection unit of the present invention;
FIG. 6 is a schematic diagram showing a principle of forming a cutoff line in the first embodiment of the lamp projection unit of the present invention;
FIG. 7 is a schematic view showing the construction of a second embodiment of the lamp projection unit of the present invention;
FIG. 8 is a schematic view of an optical path forming an illumination light pattern for a second embodiment of the lamp projection unit of the present invention;
FIG. 9 is a schematic diagram showing a principle of forming a cutoff line in a second embodiment of the lamp projection unit of the present invention;
fig. 10 is a schematic view showing the structure of a third embodiment of the lamp projection unit of the present invention;
FIG. 11 is a schematic view of an optical path forming an illumination light pattern for a third embodiment of the lamp projection unit of the present invention;
fig. 12 is a schematic view showing the structure of a fourth embodiment of the lamp projection unit of the present invention;
fig. 13 is a schematic structural view of a fifth embodiment of the lamp projection unit of the present invention;
FIG. 14 is a schematic view of a lamp projection unit of the present invention forming a light shape having a horizontal cutoff line;
FIG. 15 is a schematic view of a lamp projection unit of the present invention forming a light pattern having a low beam cutoff;
fig. 16 is a schematic view showing the lamp projection unit of the present invention forming a light shape integrating a high beam and a low beam.
Description of the reference numerals
In fig. 1 to 3:
100. car light projection unit 101, light source 102, and reflector
103. Light shielding plate 103a, light shielding structure 104, and lens
Fig. 4 to 16:
1. light source 2, reflector 2a, reflecting surface
3. Lens 3a, incidence plane 3b, emission plane
3c, focal line F1, near focal point F2, far focal point
F3, inflection point A, horizontal line
Detailed Description
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and are not intended to be limiting.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
As shown in fig. 4 to 16, an embodiment of the lamp projection unit of the present invention.
As shown in fig. 4 and 5, the lamp projection unit of the present invention includes a light source 1, a reflector 2, and a lens 3. The light source 1 preferably employs an LED (Light Emitting Diode ) light emitting chip. The lens 3 has an entrance face 3a, an exit face 3b and a focal point. The mirror 2 has a reflecting surface 2a, the reflecting surface 2a of the mirror 2 is preferably ellipsoidal, and the mirror 2 has a near focus F1 and a far focus F2. The light source 1 is arranged at a near focus F1 of the mirror 2, and a far focus F2 of the mirror 2 is located near the focus of the lens 3. The light emitted from the light source 1 is reflected by the reflecting surface 2a of the reflecting mirror 2 and then converged at the far focal point F2 of the reflecting mirror 2, that is, in the vicinity of the focal point of the lens 3. The light converged at the far focus F2 of the reflector 2 is incident on the lens 3, is refracted once by the incident surface 3a of the lens 3 and refracted twice by the exit surface 3b of the lens 3, and then irradiates the road surface to form an illumination light shape. Therefore, the light path of the incident light is controlled by the lens 3 to form a required illumination light shape, compared with a traditional car light projection unit, the car light projection unit has a simple structure, and a light shielding plate structure for forming a cut-off line is omitted, so that the fluctuation of the optical performance of the car light projection unit caused by the manufacturing error of parts and the assembly error among parts is reduced, the product qualification rate can be effectively improved, the light loss caused by shielding of part of light by the light shielding plate is avoided, and the light efficiency is improved.
As shown in fig. 6, in the first embodiment, the incident surface 3a of the lens 3 may be a flat surface or a curved surface. The exit surface 3b of the lens 3 is a curved surface, and the curved surface has an inflection point F3, the inflection point F3 and the focal point of the lens 3, the near focal point F1 and the far focal point F2 of the reflecting mirror 2 are all located on the same straight line, and when the normal line of the curved surface (the exit surface 3b of the lens 3) at the inflection point F3 is set to be the horizontal line a, the included angles between the normal line of the side surfaces of the curved surface (the exit surface 3b of the lens 3) located at both sides of the inflection point F3 and the horizontal line a are gradually increased along the direction away from the inflection point F3, i.e., θ2 shown in fig. 6 is greater than θ1. Then according to the angle of the incident light and the law of refraction of the light:
n 1 sini=n 2 sinr
wherein i is the incident angle, n 1 The refractive index of the medium corresponding to the incident angle i, r is the exit angle, n 2 The refractive index of the medium corresponding to the exit angle r.
It can be seen that, after the incident light is refracted once by the incident surface 3a of the lens 3 and secondarily refracted by the emergent surface 3b of the lens 3, the included angle between the emergent light and the horizontal line a will gradually increase along the direction away from the inflection point F3, i.e. α2 is greater than α1 as shown in fig. 6. Therefore, when the light emitted by one light source 1 is reflected by the reflecting surface 2a of the reflecting mirror 2 and is converged at the far focus F2 of the reflecting mirror 2 and is incident into the lens 3 at a certain angle, the light is refracted by the incident surface 3a and the emergent surface 3b of the lens 3 and passes through the lens 3, and then only one side (e.g. the lower side in fig. 6) of the horizontal line a forms illumination light with uniform transition intensity, and the other side (e.g. the upper side in fig. 6) of the horizontal line a does not form illumination light, so that the horizontal line a is a cut-off line of the illumination light shape of the vehicle lamp, and the effects of preventing the glare of the vehicle lamp illumination on drivers of other vehicles on the road and ensuring driving safety can be achieved.
As shown in fig. 7, 8 and 9, in the second embodiment, the exit surface 3b of the lens 3 may be a flat surface or a curved surface. The incident surface 3a of the lens 3 is a curved surface, and the curved surface has an inflection point F3. The inflection point F3 is on the same straight line as the focal point of the lens 3, the near focal point F1 and the far focal point F2 of the reflecting mirror 2, and when the normal line of the curved surface (the incident surface 3a of the lens 3) at the inflection point F3 is set to be the horizontal line a, the angles between the normal line of the side surfaces of the curved surface (the incident surface 3a of the lens 3) on both sides of the inflection point F3 and the horizontal line a are gradually increased in the direction away from the inflection point F3, that is, θ2 is larger than θ1 as shown in fig. 9. As in the first embodiment, after the incident light is refracted once by the incident surface 3a of the lens 3 and secondarily refracted by the exit surface 3b of the lens 3, the included angle between the emitted light and the horizontal line a will gradually increase in a direction away from the inflection point F3, i.e., α2 is greater than α1 as shown in fig. 9. Therefore, when the light emitted by one light source 1 is reflected by the reflecting surface 2a of the reflecting mirror 2 and is converged at the far focus F2 of the reflecting mirror 2 and is incident into the lens 3 at a certain angle, the light is refracted by the incident surface 3a and the emergent surface 3b of the lens 3 and passes through the lens 3, and then only one side (e.g. the lower side in fig. 9) of the horizontal line a forms an illumination light with uniform transition intensity, and the other side (e.g. the upper side in fig. 9) of the horizontal line a does not form an illumination light, so that the horizontal line a is a cut-off line of the illumination light shape of the vehicle lamp.
In the present invention, the curvature and curvature change rate of the incident surface 3a and the exit surface 3b of the lens 3 are designed according to the required illumination light shape and light intensity distribution. The required cutoff line of the illumination light pattern can be obtained by designing the curvatures of the incident surface 3a and the exit surface 3b of the lens 3, and the required light intensity distribution of the illumination light pattern can be obtained by designing the curvature change rates of the incident surface 3a and the exit surface 3b of the lens 3. Therefore, the curvature and curvature change rate of the incident surface 3a and the exit surface 3b of the lens 3 are not limited in the present invention, and should be designed and obtained according to the actual lighting requirements of the vehicle lamp, so as to obtain a corresponding lighting pattern, such as a pattern with a horizontal cutoff line as shown in fig. 14, a pattern with a low beam cutoff line as shown in fig. 15, and a pattern with a high beam and a low beam as shown in fig. 16.
In the first embodiment (as shown in fig. 4 and 5) and the second embodiment (as shown in fig. 7 and 8), the lamp projection unit of the present invention may be provided with only one reflecting mirror 2, and may realize a high beam shape or a low beam shape by designing the curvature and curvature change rate of the incident surface 3a and the exit surface 3b of the lens 3.
In the third embodiment, as shown in fig. 10 and 11, the vehicle lamp projection unit of the present invention may be provided with two reflecting mirrors 2, and the reflecting surfaces 2a of the two reflecting mirrors 2 are disposed to face each other vertically, and each reflecting mirror 2 is provided with one light source 1. By the two light sources 1 emitting light at the same time, a combined light pattern of high beam and low beam can be obtained. For example, the reflecting surface of the lower reflecting mirror 1 in fig. 11 may be a high beam reflecting surface, which is shaped like a paraboloid, and has a far focus and a near focus, the light source 1 is disposed at the near focus, the far focus is disposed near the focus of the lens 3, the high beam illumination light shape can be realized by changing the light path of the light emitted from the corresponding light source 1 by the combination of the lower reflecting mirror 1 and the lens 3, and the high beam illumination light shape does not need a cut-off line, which is a common method of the conventional projection type car lamp system, but the conventional projection type car lamp system needs to be disposed near the focus of the lens to affect the high beam illumination light path, so that a reversible light shielding structure is often required, and the mechanism for switching the position of the light shielding structure inevitably causes the problems of complex car lamp structure, increased cost, easy wear of the mechanical structure, and the like by an electromagnetic valve or a motor. As shown in fig. 7 and 8, in the car light projection unit with the light shielding structure omitted, the light path of the light emitted by the corresponding light source 1 is changed through the combination of the reflector 2 and the lens 3 positioned above, so that the low beam illumination light shape can be realized, convenience can be provided for high beam illumination, and the switching between high beam and low beam can be realized only through the control of the on and off of the light source 1.
Of course, the number of the mirrors 2 arranged in such a vertically opposed manner is not limited to two, and a plurality of sets of the mirrors 2 arranged in a vertically opposed manner may be provided.
In the fourth embodiment, as shown in fig. 12, the lens 3 of the present invention may have a plurality of focuses, and all the focuses are located on the same focal line 3 c. Thus, there may be provided a plurality of mirrors 2, and the far focus F2 of all the mirrors 2 is located near the focal line 3c of the lens 3, for example, as shown in fig. 12, the mirrors 2 may be provided with three, and the three mirrors 2 are arranged in order along a track parallel to the focal line 3c of the lens 3, and the three mirrors 2 are located on the same plane. Each reflecting mirror 2 is correspondingly provided with one light source 1, so that light rays emitted by each light source 1 can be reflected by the corresponding reflecting mirror 2, converged near a focal line 3c of the lens 3, refracted once by an incident surface 3a of the lens 3 and refracted twice by an emergent surface 3b of the lens 3, and then irradiated to a road surface to form an illumination light shape. Of course, the number of the reflecting mirrors 2 in the present invention is not limited to three, and may be set according to the actually required illumination light shape.
In the fifth embodiment, as shown in fig. 13, there is another form in which three mirrors 2 are arranged in order according to the shape of the focal line 3c of the lens 3.
Therefore, the car light projection unit can be provided with the plurality of reflectors 2 and the corresponding light sources 1, so that the total luminous flux output by the light sources 1 can be effectively increased, the requirement of an illumination light shape on the irradiation range of a road surface can be met, and the brightness requirement of test points of different illumination functions can be met by regulations, so that the illumination functions are not required to be realized through the combination of the plurality of car light projection units, the car light structure can be greatly simplified, the space occupied by the car light projection unit is reduced, and the car light weight is reduced.
Based on the car light projection unit, the invention further provides a car light assembly, and the car light assembly comprises the car light projection unit.
Based on the car lamp assembly, the invention further provides a car, and the car lamp assembly comprises the car.
In summary, the vehicle lamp projection unit, the vehicle lamp assembly comprising the vehicle lamp projection unit and the vehicle comprising the vehicle lamp assembly control the light path of the incident light through the lens 3 to form the required illumination light shape. In addition, the car light projection unit can be provided with the plurality of reflectors 2 and the corresponding light sources 1, so that the total luminous flux output by the light sources 1 can be effectively increased, the requirement of the illumination light shape on the irradiation range of the road surface can be met, and the brightness requirement of the rule on test points of different illumination functions can also be met, so that the illumination functions are not required to be realized through the combination of the plurality of car light projection units, the car light structure can be greatly simplified, the space occupied by the car light projection unit is reduced, and the car light weight is reduced.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and substitutions can be made by those skilled in the art without departing from the technical principles of the present invention, and these modifications and substitutions should also be considered as being within the scope of the present invention.

Claims (9)

1. A vehicle lamp projection unit, characterized by comprising a light source (1), a reflector (2) and a lens (3), the lens (3) having an entrance face (3 a), an exit face (3 b) and a focal point, the reflector (2) having an ellipsoidal-like reflecting face (2 a), a near focal point (F1) and a far focal point (F2), the light source (1) being arranged at the near focal point (F1) of the reflector (2), the far focal point (F2) of the reflector (2) being located in the vicinity of the focal point of the lens (3); light rays emitted by the light source (1) are reflected by the reflecting surface (2 a) of the reflecting mirror (2), converged near the focal point of the lens (3) and are emitted into the lens (3), and are refracted once by the incident surface (3 a) of the lens (3) and secondarily refracted by the emergent surface (3 b) of the lens (3) and then irradiated to a road surface to form an illumination light shape;
the emergent surface (3 b) of the lens (3) is a curved surface with an inflection point (F3), the inflection point (F3) and the focal point of the lens (3), the near focal point (F1) and the far focal point (F2) of the reflecting mirror (2) are all located on the same straight line, the normal line of the curved surface at the inflection point (F3) is set as a horizontal line (A), and then the included angles between the normal lines of the side surfaces of the curved surface at two sides of the inflection point (F3) and the horizontal line are gradually increased along the direction away from the inflection point (F3).
2. The vehicle lamp projection unit according to claim 1, characterized in that the entrance face (3 a) of the lens (3) is planar or curved.
3. The vehicle lamp projection unit according to claim 1, characterized in that the curvature and curvature change rate of the entrance surface (3 a) and the exit surface (3 b) of the lens (3) are designed according to the required illumination light shape and light intensity distribution.
4. The vehicle light projection unit according to claim 1, characterized in that two mirrors (2) are provided, and the reflecting surfaces (2 a) of the two mirrors (2) are arranged to be opposed to each other vertically.
5. The vehicle light projection unit according to claim 4, characterized in that each of the reflectors (2) is provided with the light source (1) in each case,
light rays emitted by the light source (1) corresponding to one of the two reflectors (2) are reflected by the emitting surface (2 a) of the reflector (2), converged near the focal point of the lens (3) and emitted into the lens (3), and are refracted once by the incident surface (3 a) of the lens (3) and secondarily refracted by the emitting surface (3 b) of the lens (3) to form a high-beam illumination light shape;
the light rays emitted by the other corresponding light source (1) are reflected by the emitting surface (2 a) of the reflecting mirror (2), converged near the focal point of the lens (3) and are emitted into the lens (3), and the light rays are refracted once by the incident surface (3 a) of the lens (3) and secondarily refracted by the emergent surface (3 b) of the lens (3) to form a low-beam illumination light shape.
6. The vehicle light projection unit according to claim 1, characterized in that the lens (3) has a plurality of the focal points, all of which lie on the same focal line (3 c), the reflector (2) is provided in plurality, and the far focal point (F2) of all of the reflectors (2) lie in the vicinity of the focal line (3 c), one of the light sources (1) being provided for each of the reflectors (2).
7. The vehicle light projection unit according to claim 6, characterized in that three of the reflectors (2) are provided, and that the three reflectors (2) are arranged in sequence along a track parallel to the focal line (3 c).
8. A vehicle lamp assembly comprising a vehicle lamp projection unit as claimed in any one of claims 1 to 8.
9. An automobile comprising the lamp assembly of claim 9.
CN202311834205.5A 2017-11-24 2017-11-24 Car light projection unit, car light assembly and car Pending CN117628434A (en)

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