CN117626693A - Steel wire rope containing composite material, production line and manufacturing process - Google Patents
Steel wire rope containing composite material, production line and manufacturing process Download PDFInfo
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- CN117626693A CN117626693A CN202311624936.7A CN202311624936A CN117626693A CN 117626693 A CN117626693 A CN 117626693A CN 202311624936 A CN202311624936 A CN 202311624936A CN 117626693 A CN117626693 A CN 117626693A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 174
- 239000010959 steel Substances 0.000 title claims abstract description 174
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000004677 Nylon Substances 0.000 claims abstract description 8
- 229920001778 nylon Polymers 0.000 claims abstract description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical group C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920006231 aramid fiber Polymers 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims description 90
- 238000005485 electric heating Methods 0.000 claims description 60
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 46
- 238000003860 storage Methods 0.000 claims description 31
- 238000001125 extrusion Methods 0.000 claims description 14
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 10
- 239000010962 carbon steel Substances 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 7
- 235000000396 iron Nutrition 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 230000007797 corrosion Effects 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 4
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910000746 Structural steel Inorganic materials 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 239000004760 aramid Substances 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000011282 treatment Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Abstract
The invention relates to the technical field of steel wire ropes, in particular to a steel wire rope containing a composite material, a production line and a manufacturing process thereof; the steel wire rope comprises a steel wire rope body, wherein the steel wire rope body comprises a central strand, the central strand is provided with an inner strand in a matched manner, the inner strand is coated around the central strand, an outer strand is arranged outside the inner strand, the center of the central strand is provided with a central steel wire core, the outside of the central steel wire core is provided with a nylon core, and the nylon cores are uniformly arranged around the central steel wire core; the invention provides a steel wire rope containing composite materials, a production line and a manufacturing process, wherein the weight of the steel wire rope is reduced by adding a carbon fiber core and an aramid fiber towel, the high bending fatigue performance of the steel wire rope is improved, and the production line and the manufacturing process are simple and clear in operation process and high in applicability, and the production efficiency of the steel wire rope is improved.
Description
Technical Field
The invention relates to the technical field of steel wire ropes, in particular to a steel wire rope.
Background
At present, the steel wire rope standard GB8918-2006 for domestic important use, the general steel wire rope standard GB/T20118-2006 and the foreign steel wire rope standard such as Japanese JISG3525-88 and the like both specify that the raw materials of the steel wire rope are high-quality carbon steel, the mechanical properties such as strength, toughness, fatigue property and the like of the high-quality carbon steel can be well made, and when the steel wire rope is used for rubber belts, engineering machine tires, particularly mining tires, truck tires and steel wire ropes used on cranes, the service life of the whole carbon steel wire rope is greatly influenced by the limitations of poor corrosion resistance, large self weight and bending fatigue property of the high-quality carbon steel wire rope.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a steel wire rope containing a composite material, a production line and a manufacturing process, which are used for solving the defects in the prior art.
In order to achieve the above purpose, the invention provides a steel wire rope containing composite materials, which comprises a steel wire rope body, wherein the steel wire rope body comprises a central strand, the central strand is provided with an inner strand in a matched manner, the inner strand is coated around the central strand, the outer strand is arranged outside the inner strand, the center of the central strand is provided with a central steel wire core, the outer part of the central steel wire core is provided with a nylon core, and the nylon cores are uniformly arranged around the central steel wire core; the inner layer strand comprises an inner layer steel wire core, a carbon fiber core is uniformly arranged outside the inner layer steel wire core, an outer layer steel wire core is arranged in a matched mode, the outer layer steel wire core is made of carbon steel wires, a plurality of wire cores are arranged on the periphery of the outer layer steel wire core, and each wire core is composed of a plurality of carbon steel wires and aramid fibers.
The utility model provides a contain composite material's wire rope's production line, the production line includes feedway, feedway includes the pay off rack, the cooperation is provided with a plurality of wire winding roller bearing on the pay off rack, the winding is provided with a plurality of strands on the wire winding roller bearing, the wire winding roller bearing is the multirow setting, and this strand interval sets up on the wire winding roller bearing.
As a further improvement of the invention, in order to facilitate the traction of the steel wire rope, the storage device comprises a storage rack, the storage rack is provided with a plurality of groups, the storage rack is arranged side by side, the storage rack comprises a supporting bottom plate, a plurality of groups of supporting rods are vertically arranged on the supporting bottom plate, a plurality of transverse cross beams are arranged on the supporting rods, the cross beams are used for placing the steel wire rope, and foot irons are arranged at four corners of the supporting bottom plate in a welding mode.
As a further improvement of the invention, in order to ensure the rust removing effect on the steel wire rope, the production line further comprises a rust removing device, the rust removing device comprises a rust removing base plate, the rust removing base plate is provided with a rust removing support in a matched mode, the rust removing support is provided with a first grinding wheel in a matched mode, one side of the first grinding wheel is provided with a second grinding wheel, the rust removing support is also provided with a grinding wheel set in a matched mode, the first grinding wheel is higher than the second grinding wheel, and the grinding wheel set is arranged on one side of the second grinding wheel.
As a further improvement of the invention, in order to facilitate heating and temperature rising of the steel wire, the production line further comprises an electric heating device, a plurality of electric heating grinding wheels are arranged in the electric heating device, the electric heating grinding wheels are arranged in a central symmetry mode along the center of the electric heating device, a middle rotating wheel is arranged below the electric heating grinding wheels, and a traction opening is arranged outside the electric heating device in a matched mode.
As a further improvement of the invention, in order to facilitate the guiding and transporting of the steel wire, the production line further comprises an extrusion guiding device, wherein the extrusion guiding device comprises an extruder, one side of the extruder is provided with a guiding frame, two sides of the extruder are provided with an inlet and an outlet in a matching way, the guiding frame comprises a plurality of guiding wheels, and the guiding wheels are arranged at intervals and vertically.
As a further improvement of the invention, in order to facilitate traction of the steel wire and ensure stable and reliable operation, the production line further comprises a traction device, the traction device comprises a traction machine, the traction machine comprises a traction support, traction support rods are arranged on the traction support, a plurality of traction support rods are arranged side by side, traction pulleys are arranged at the top end and the middle end of the traction support rods, and fixed grinding wheels are arranged on one side of the bottom of the traction support rods in a matched mode.
As a further improvement of the invention, in order to facilitate the collection of the steel wires, the production line further comprises a winding device, wherein the winding device comprises a winding machine, the winding machine comprises a winding bracket, the winding bracket is provided with a tension control device in a matched mode, one side of the tension control device is provided with a winding shaft, and a winding roller is sleeved outside the winding shaft.
The invention also provides a manufacturing process of the steel wire rope containing the composite material, which comprises the following steps of:
step one: preparing raw materials; the main raw material of the steel wire rope is a high-strength steel wire, generally high-quality carbon structural steel or alloy steel is adopted, and before production, the steel wire is required to be subjected to treatments such as drawing, acid washing, phosphating and the like so as to improve the strength and corrosion resistance of the steel wire;
step two: placing a storage rack of the feeding device at a proper position, wherein a plurality of transverse cross beams are arranged on a supporting rod on the storage rack, the cross beams are used for placing steel wire ropes, foot irons are arranged on four corners of a supporting bottom plate in a welding manner, and steel wires are led out from the storage rack;
step three: the method comprises the steps that a steel wire led out is pulled to a rust removing device, a rust removing base plate of the rust removing device is provided with a rust removing support in a matched mode, a first grinding wheel is arranged on the rust removing support, a second grinding wheel is arranged on one side of the first grinding wheel, the first grinding wheel is higher than the second grinding wheel, a grinding wheel set is arranged on one side of the second grinding wheel, the steel wire preferentially enters the first grinding wheel, enters the second grinding wheel after the first grinding wheel is processed, finally enters the grinding wheel set, and third friction rust removing is carried out;
step four: after three times of friction rust removal, the steel wire enters an electric heating device, an electric heating grinding wheel is arranged in the electric heating device, the electric heating grinding wheels are arranged on two sides of the electric heating device, a middle rotating wheel is arranged below the electric heating grinding wheel, a traction opening is formed in the outer portion of the electric heating device in a matched mode, the steel wire can firstly contact with the electric heating grinding wheel on one side, enters the middle rotating wheel to ascend, enters the electric heating grinding wheel on the other side to heat, and finally enters the next working procedure from the traction opening on one side of the electric heating grinding wheel;
step five: the steel wire enters the extrusion guiding device, the steel wire enters the extruder of the extrusion guiding device, a guiding frame is arranged on one side of the extruder, an inlet and an outlet are cooperatively arranged on two sides of the extruder, the guiding frame comprises a plurality of guiding wheels, the steel wire enters from the inlet of the extruder, the extruder extrudes the steel wire, then enters the guiding frame from the inlet of the extruder, the guiding frame guides the conveying direction of the steel wire, and finally the steel wire moves to the traction device;
step six: the steel wire enters the traction machine of the traction device, a plurality of traction support rods are arranged on the traction support, the traction support rods are arranged side by side, traction pulleys are arranged at the top end and the middle end of the traction support rods, one side of the bottom of the traction support rods is provided with fixed grinding wheels in a matched mode, the steel wire can firstly contact with the fixed grinding wheels, then the steel wire rises, and the steel wire enters traction conveying through the traction pulleys on the traction support rods;
step seven: the steel wire after traction enters the winding device, the winding device comprises a winding machine, the winding machine comprises a winding support, the winding support is provided with a tension control device in a matched mode, one side of the tension control device is provided with a winding shaft, a winding roller is sleeved outside the winding shaft, the tension control device controls the winding machine to rotate, the steel wire enters the winding machine, the winding machine integrates a plurality of steel wires, and finally the steel wires are collected by the winding roller.
When the device works, the steel wire is led out from the storage rack of the traction device, the led steel wire is led to the rust removing device, the steel wire preferentially enters the first grinding wheel, after the first grinding wheel is processed, enters the second grinding wheel, finally enters the grinding wheel group for carrying out third friction rust removing, the steel wire is firstly contacted with the electric heating grinding wheel on one side, enters the transfer wheel for ascending, then enters the electric heating grinding wheel on the other side for heating, finally enters the next working procedure from the traction port on one side of the electric heating grinding wheel, the steel wire firstly enters the extruder from the inlet of the extruder, the extruder is extruded just, then enters the guide frame from the inlet of the extruder, the guide frame guides the conveying direction of the steel wire, finally moves to the traction device, the steel wire firstly contacts with the fixed grinding wheel, then ascends, the steel wire enters the traction conveying through the traction pulley on the traction support rod, the tension control device controls the winding machine to rotate, and the winding machine integrates a plurality of steel wires, and finally is collected by the winding drum.
The invention has the beneficial effects that: the invention provides a steel wire rope containing a composite material, a production line and a manufacturing process.
Drawings
For the convenience of those skilled in the art, the present invention will be further described with reference to the accompanying drawings:
fig. 1 is a structural diagram of the present invention.
Fig. 2 is a structural view of the feeding device.
Fig. 3 is a structural diagram of a production line.
Fig. 4 is a structural view of the storage device.
Fig. 5 is a structural view of the rust removing device.
Fig. 6 is a structural view of the electric heating device.
Fig. 7 is a structural view of the extrusion guide.
Fig. 8 is a structural view of the traction device.
Fig. 9 is a structural view of the winding device.
The device comprises a central strand 1, an inner strand 101, an outer strand 102, a central steel wire core 103, an inner steel wire core 104, a carbon fiber core 105, an outer steel wire core 106, a wire core 107, a 2 feeding device, a 201 pay-off rack, a 202 winding roller, a 203 wire strand, a 3 storage device, a 301 storage rack, a 302 supporting base plate, a 303 supporting rod, a 304 cross beam, a 305 foot iron, a 4 derusting device, a 401 derusting base plate, a 402 derusting support, a 403 first grinding wheel, a 404 second grinding wheel, a 405 grinding wheel group, a 5 electric heating device, a 501 electric heating grinding wheel, a 502 middle rotating wheel, a 503 traction opening, a 6 extrusion guiding device, a 601 extruder, a 602 guiding frame, a 603 inlet, a 604 outlet, a 605 guiding wheel, a 7 traction device, a 701 traction support, a 702 traction support bar, a 703 traction pulley, a 704 fixed grinding wheel, an 8 winding device, a 801 winding machine, an 802 winding support, a 803 tension control device, a 804 winding shaft and a 805 winding drum.
Detailed Description
In order to better understand the technical solutions in the present application, the following description is further described with reference to fig. 1 to 9, and the following examples are only used to more clearly illustrate the technical solutions of the present invention, and should not be construed to limit the scope of the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention; furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated; thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature; in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be the communication between the two elements; the specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The steel wire rope containing the composite material comprises a steel wire rope body, wherein the steel wire rope body comprises a central strand 1, the central strand 1 is provided with an inner strand 101 in a matched mode, the inner strand 101 is coated around the central strand 1, the outer strand 102 is arranged outside the inner strand 101, a central steel wire core 103 is arranged in the center of the central strand 1, a nylon core is arranged outside the central steel wire core 103, and the nylon cores are uniformly arranged around the central steel wire core 103; the inner layer strand 101 comprises an inner layer steel wire core 104, carbon fiber cores 105 are uniformly arranged outside the inner layer steel wire core 104, an outer layer steel wire core 106 is arranged in a matched mode on the outer layer strand 102, the outer layer steel wire core 106 is made of carbon steel wires, a plurality of wire cores 107 are arranged around the outer layer steel wire core 106 of the outer layer steel wire core 106, and each wire core 107 is composed of a plurality of carbon steel wires and aramid fibers.
The production line of the steel wire rope containing the composite material comprises a feeding device 2, the feeding device 2 comprises a pay-off rack 201, a plurality of winding rollers 202 are arranged on the pay-off rack 201 in a matched mode, a plurality of strands 203 are arranged on the winding rollers 202 in a winding mode, the winding rollers 202 are arranged in a plurality of rows, and the strands 203 are arranged on the winding rollers 202 at intervals.
The storage device 3 comprises a storage rack 301, the storage rack 301 is provided with a plurality of groups, the storage rack 301 is arranged side by side, the storage rack 301 comprises a supporting bottom plate 302, a plurality of groups of supporting rods 303 are vertically arranged on the supporting bottom plate 302, a plurality of transverse cross beams 304 are arranged on the supporting rods 303, the cross beams 304 are used for placing steel ropes, and foot irons 305 are arranged on four corners of the supporting bottom plate 302 in a welding mode.
The production line is further provided with a rust removing device 4, the rust removing device 4 comprises a rust removing bottom plate 401, the rust removing bottom plate 401 is provided with a rust removing support 402 in a matched mode, the rust removing support 402 is provided with a first grinding wheel 403 in a matched mode, one side of the first grinding wheel 403 is provided with a second grinding wheel 404, the rust removing support 402 is further provided with a grinding wheel set 405 in a matched mode, the first grinding wheel 403 is higher than the second grinding wheel 404, and the grinding wheel set 405 is arranged on one side of the second grinding wheel 404.
The production line further comprises an electric heating device 5, a plurality of electric heating grinding wheels 501 are arranged inside the electric heating device 5, the electric heating grinding wheels 501 are arranged in a central symmetry mode along the center of the electric heating device 5, a middle rotating wheel 502 is arranged below the electric heating grinding wheels 501, and a traction opening 503 is formed in the outer portion of the electric heating device 5 in a matched mode.
The production line further comprises an extrusion guiding device 6, the extrusion guiding device 6 comprises an extruder 601, a guiding frame 602 is arranged on one side of the extruder 601, an inlet 603 and an outlet 604 are arranged on two sides of the extruder 601 in a matched mode, the guiding frame 602 comprises a plurality of guiding wheels 605, and the guiding wheels 605 are arranged at intervals and perpendicular to each other.
The production line further comprises a traction device 7, the traction device 7 comprises a traction machine, the traction machine comprises a traction support 701, traction support rods 702 are arranged on the traction support 701, the traction support rods 702 are arranged in a plurality, the traction support rods 702 are arranged side by side, traction pulleys 703 are arranged at the top end and the middle end of the traction support rods 702, and fixed grinding wheels 704 are arranged on one side of the bottom of the traction support rods 702 in a matched mode.
The production line further comprises a winding device 8, the winding device 8 comprises a winding machine 801, the winding machine 801 comprises a winding support 802, the winding support 802 is provided with a tension control device 803 in a matched mode, one side of the tension control device 803 is provided with a winding shaft 804, and a winding roller 805 is sleeved outside the winding shaft 804.
A process for manufacturing a steel cord comprising a composite material, said process comprising the steps of:
step one: preparing raw materials; the main raw material of the steel wire rope is a high-strength steel wire, generally high-quality carbon structural steel or alloy steel is adopted, and before production, the steel wire is required to be subjected to treatments such as drawing, acid washing, phosphating and the like so as to improve the strength and corrosion resistance of the steel wire;
step two: placing a storage rack 301 of the feeding device 2 at a proper position, arranging a plurality of transverse cross beams 304 on a support rod 303 on the storage rack 301, arranging steel wire ropes on the cross beams 304, arranging foot irons 305 on four corners of a support bottom plate 302 in a welding way, and leading out the steel wires from the storage rack 301;
step three: the steel wire led out is pulled to a rust removing device 4, a rust removing support 402 is matched with a rust removing bottom plate 401 of the rust removing device 4, a first grinding wheel 403 is arranged on the rust removing support 402, a second grinding wheel 404 is arranged on one side of the first grinding wheel 403, the first grinding wheel 403 is higher than the second grinding wheel 404, a grinding wheel set 405 is arranged on one side of the second grinding wheel 404, the steel wire preferentially enters the first grinding wheel 403, enters the second grinding wheel 404 after the first grinding wheel 403 is processed, and finally enters the grinding wheel set 405 for third friction rust removing;
step four: after three times of friction rust removal, the steel wire enters an electric heating device 5, an electric heating grinding wheel 501 is arranged in the electric heating device 5, the electric heating grinding wheel 501 is arranged on two sides of the electric heating device 5, a middle rotating wheel 502 is arranged below the electric heating grinding wheel 501, a traction opening 503 is arranged outside the electric heating device 5 in a matched mode, the steel wire is firstly contacted with the electric heating grinding wheel 501 on one side, enters the middle rotating wheel 502 to ascend, enters the electric heating grinding wheel 501 on the other side to heat, and finally enters the next working procedure from the traction opening 503 on one side of the electric heating grinding wheel 501;
step five: the steel wire enters the extrusion guiding device 6, the steel wire enters the extruder 601 of the extrusion guiding device 6, a guiding frame 602 is arranged on one side of the extruder 601, an inlet 603 and an outlet 604 are cooperatively arranged on two sides of the extruder 601, the guiding frame 602 comprises a plurality of guiding wheels 605, the steel wire firstly enters from the inlet 603 of the extruder 601, the extruder 601 extrudes the steel wire, then enters the guiding frame 602 from the inlet 603 of the extruder 601, the guiding frame 602 guides the conveying direction of the steel wire, and finally the steel wire moves to the traction device 7;
step six: the steel wire enters the traction machine of the traction device 7, a plurality of traction support rods 702 are arranged on the traction support 701, the traction support rods 702 are arranged in parallel, traction pulleys 703 are arranged at the top end and the middle end of the traction support rods 702, fixed grinding wheels 704 are cooperatively arranged at one side of the bottom of the traction support rods 702, the steel wire is firstly contacted with the fixed grinding wheels 704, then the steel wire rises, and the steel wire enters traction conveying through the traction pulleys 703 on the traction support rods 702;
step seven: the steel wire after traction enters the winding device 8, the winding device 8 comprises a winding machine 801, the winding machine 801 comprises a winding bracket 802, the winding bracket 802 is provided with a tension control device 803 in a matched mode, one side of the tension control device 803 is provided with a winding shaft 804, the outside of the winding shaft 804 is sleeved with a winding roller 805, the tension control device 803 controls the winding machine 801 to rotate, the steel wire enters the winding machine 801, the winding machine 801 integrates a plurality of steel wires, and finally the steel wires are collected by the winding roller 805.
When the invention works, the winding roller 202 of the feeding device 2 rotates, the steel wire attached to the winding roller 202 is led out, the led steel wire enters the storage device 3, the steel wire is led out from the storage rack 301 of the storage device 3, the led steel wire is pulled to the derusting device 4, the steel wire preferentially enters the first grinding wheel 403, after the first grinding wheel 403 finishes processing, enters the second grinding wheel 404, finally enters the grinding wheel group 405 for carrying out friction derusting for the third time, the steel wire firstly contacts with the electric heating grinding wheel 501 on one side, enters the middle rotating wheel 502 for ascending, then enters the electric heating grinding wheel 501 on the other side for heating, finally enters the next working procedure from the traction opening 503 on one side of the electric heating grinding wheel 501, the steel wire firstly enters the inlet 603 of the extruder 601, the extruder 601 extrudes, then enters the guide frame 602 from the inlet 603 of the extruder 601, the guide frame 602 guides the conveying direction of the steel wire, finally moves to the traction device 7, the steel wire firstly contacts with the fixed grinding wheel 704, then the steel wire ascends, the steel wire enters the traction conveying through the traction pulley 703 on the traction support rod 702, the steel wire enters the traction conveying device 803, the winding machine 801 is controlled by the tension control device 803, the winding machine 801 enters the winding machine for winding, and finally the steel wire is wound by the winding drum 805.
The invention is not limited to the above embodiments, and based on the technical solution disclosed in the invention, a person skilled in the art may make some substitutions and modifications to some technical features thereof without creative effort according to the technical content disclosed, and these substitutions and modifications are all within the protection scope of the invention.
Claims (9)
1. The steel wire rope containing the composite material comprises a steel wire rope body, and is characterized in that the steel wire rope body comprises a central strand (1), wherein the central strand (1) is provided with an inner strand (101) in a matched mode, the inner strand (101) is coated around the central strand (1), an outer strand (102) is arranged outside the inner strand (101), a central steel wire core (103) is arranged at the center of the central strand (1), a nylon core is arranged outside the central steel wire core (103), and the nylon core is uniformly arranged around the central steel wire core (103); the inner layer strand (101) comprises an inner layer steel wire core (104), a carbon fiber core (105) is uniformly arranged outside the inner layer steel wire core (104), an outer layer steel wire core (106) is arranged in a matched mode on the outer layer strand (102), the outer layer steel wire core (106) is made of carbon steel wires, a plurality of wire cores (107) are arranged around the outer layer steel wire core (106) of the outer layer steel wire core (106), and each wire core (107) is composed of a plurality of carbon steel wires and aramid fibers.
2. The production line of the steel wire rope containing the composite material is characterized by comprising a feeding device (2), wherein the feeding device (2) comprises a pay-off rack (201), a plurality of winding rollers (202) are arranged on the pay-off rack (201) in a matched mode, a plurality of wire strands (203) are wound on the winding rollers (202), the winding rollers (202) are arranged in a plurality of rows, and the wire strands (203) are arranged on the winding rollers (202) at intervals.
3. A production line for steel wire ropes containing composite materials according to claim 2, characterized in that the storage device (3) comprises a storage rack (301), the storage rack (301) is provided with a plurality of groups, the storage rack (301) is arranged side by side, the storage rack (301) comprises a supporting bottom plate (302), a plurality of groups of supporting rods (303) are vertically arranged on the supporting bottom plate (302), a plurality of transverse cross beams (304) are arranged on the supporting rods (303), the cross beams (304) are used for placing steel wire ropes, and foot irons (305) are arranged on four corners of the supporting bottom plate (302) in a welding mode.
4. The production line of the steel wire rope containing the composite material according to claim 2, further comprising a rust removing device (4), wherein the rust removing device (4) comprises a rust removing base plate (401), the rust removing base plate (401) is provided with a rust removing support (402) in a matched mode, the rust removing support (402) is provided with a first grinding wheel (403) in a matched mode, one side of the first grinding wheel (403) is provided with a second grinding wheel (404), the rust removing support (402) is further provided with a grinding wheel set (405) in a matched mode, the first grinding wheel (403) is higher than the second grinding wheel (404), and the grinding wheel set (405) is arranged on one side of the second grinding wheel (404).
5. The production line of the steel wire rope containing the composite material according to claim 2, further comprising an electric heating device (5), wherein a plurality of electric heating grinding wheels (501) are arranged inside the electric heating device (5), the electric heating grinding wheels (501) are arranged in a central symmetry mode along the center of the electric heating device (5), a middle rotating wheel (502) is arranged below the electric heating grinding wheels (501), and a traction opening (503) is formed in the outer portion of the electric heating device (5) in a matched mode.
6. A production line for steel wire ropes containing composite materials according to claim 2, characterized in that the production line further comprises an extrusion guiding device (6), the extrusion guiding device (6) comprises an extruder (601), a guiding frame (602) is arranged on one side of the extruder (601), an inlet (603) and an outlet (604) are arranged on two sides of the extruder (601) in a matched mode, the guiding frame (602) comprises a plurality of guiding wheels (605), and the guiding wheels (605) are arranged at intervals and vertically.
7. The production line of the steel wire rope containing the composite material according to claim 2, further comprising a traction device (7), wherein the traction device (7) comprises a traction machine, the traction machine comprises a traction support (701), a plurality of traction support rods (702) are arranged on the traction support (701), the traction support rods (702) are arranged side by side, traction pulleys (703) are arranged at the top end and the middle end of the traction support rods (702), and fixed grinding wheels (704) are arranged on one side of the bottom of the traction support rods (702) in a matched mode.
8. A production line for steel wire ropes comprising composite materials according to claim 2, characterized in that the production line further comprises a winding device (8), the winding device (8) comprises a winding machine (801), the winding machine (801) comprises a winding bracket (802), the winding bracket (802) is provided with a tension control device (803) in a matching way, one side of the tension control device (803) is provided with a winding shaft (804), and a winding roller (805) is sleeved outside the winding shaft (804).
9. A process for manufacturing a steel wire rope comprising a composite material, the process comprising the steps of:
step one: preparing raw materials; the main raw material of the steel wire rope is a high-strength steel wire, generally high-quality carbon structural steel or alloy steel is adopted, and before production, the steel wire is required to be subjected to treatments such as drawing, acid washing, phosphating and the like so as to improve the strength and corrosion resistance of the steel wire;
step two: placing a storage rack (301) of a feeding device (2) at a proper position, arranging a plurality of transverse cross beams (304) on a supporting rod (303) on the storage rack (301), arranging foot irons (305) on four corners of a supporting bottom plate (302) in a welding manner, and leading out steel wires from the storage rack (301);
step three: the method comprises the steps that a lead-out steel wire is pulled to a rust removing device (4), a rust removing base plate (401) of the rust removing device (4) is provided with a rust removing support (402) in a matched mode, a first grinding wheel (403) is installed on the rust removing support (402), a second grinding wheel (404) is arranged on one side of the first grinding wheel (403), the first grinding wheel (403) is higher than the second grinding wheel (404), a grinding wheel set (405) is arranged on one side of the second grinding wheel (404), the steel wire preferentially enters the first grinding wheel (403), enters the second grinding wheel (404) after the first grinding wheel (403) is processed, and finally enters the grinding wheel set (405) to carry out third friction rust removing;
step four: after three times of friction rust removal, the steel wire enters an electric heating device (5), an electric heating grinding wheel (501) is installed in the electric heating device (5), the electric heating grinding wheel (501) is arranged on two sides of the electric heating device (5), a middle rotating wheel (502) is installed below the electric heating grinding wheel (501), a traction opening (503) is formed in the outer portion of the electric heating device (5) in a matched mode, the steel wire is firstly contacted with the electric heating grinding wheel (501) on one side, enters the middle rotating wheel (502) to ascend, then enters the electric heating grinding wheel (501) on the other side to heat, and finally enters the next working procedure from the traction opening (503) on one side of the electric heating grinding wheel (501);
step five: the steel wire enters an extrusion guiding device (6), the steel wire enters an extruder (601) of the extrusion guiding device (6), a guiding frame (602) is arranged on one side of the extruder (601), an inlet (603) and an outlet (604) are arranged on two sides of the extruder (601) in a matched mode, the guiding frame (602) comprises a plurality of guiding wheels (605), the steel wire firstly enters the extruder (601) from the inlet (603) of the extruder (601), the extruder (601) extrudes the steel wire, then enters the guiding frame (602) from the inlet (603) of the extruder (601), the guiding frame (602) guides the conveying direction of the steel wire, and finally the steel wire moves to a traction device (7);
step six: the steel wire enters a traction machine of a traction device (7), a plurality of traction support rods (702) are arranged on a traction support (701), the traction support rods (702) are arranged side by side, traction pulleys (703) are arranged at the top end and the middle end of the traction support rods (702), one side of the bottom of each traction support rod (702) is provided with a fixed grinding wheel (704) in a matched mode, the steel wire can firstly contact with the fixed grinding wheels (704), then the steel wire rises, and the steel wire enters traction conveying through the traction pulleys (703) on the traction support rods (702);
step seven: the steel wire after traction gets into wind (8), wind (8) include coiler (801), coiler (801) are including winding support (802), winding support (802) cooperation is provided with tension control device (803), one side of tension control device (803) is provided with winding axle (804), winding axle (804) outside cover is provided with winding cylinder (805), tension control device (803) control coiler (801) rotate, the steel wire gets into coiler (801), coiler (801) are integrated many steel wires, finally by winding cylinder (805) collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311624936.7A CN117626693A (en) | 2023-11-30 | 2023-11-30 | Steel wire rope containing composite material, production line and manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311624936.7A CN117626693A (en) | 2023-11-30 | 2023-11-30 | Steel wire rope containing composite material, production line and manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117626693A true CN117626693A (en) | 2024-03-01 |
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ID=90028320
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311624936.7A Pending CN117626693A (en) | 2023-11-30 | 2023-11-30 | Steel wire rope containing composite material, production line and manufacturing process |
Country Status (1)
| Country | Link |
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| CN (1) | CN117626693A (en) |
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2023
- 2023-11-30 CN CN202311624936.7A patent/CN117626693A/en active Pending
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