CN117625922B - Manufacturing method and processing device for ultrahigh-pressure high-sulfur-resistant alloy steel material - Google Patents
Manufacturing method and processing device for ultrahigh-pressure high-sulfur-resistant alloy steel material Download PDFInfo
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- CN117625922B CN117625922B CN202410105178.6A CN202410105178A CN117625922B CN 117625922 B CN117625922 B CN 117625922B CN 202410105178 A CN202410105178 A CN 202410105178A CN 117625922 B CN117625922 B CN 117625922B
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- 229910000851 Alloy steel Inorganic materials 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 title claims abstract description 20
- 229910052717 sulfur Inorganic materials 0.000 title claims abstract description 19
- 239000011593 sulfur Substances 0.000 title claims abstract description 16
- 238000010791 quenching Methods 0.000 claims abstract description 35
- 230000000171 quenching effect Effects 0.000 claims abstract description 35
- 239000002912 waste gas Substances 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims description 39
- 235000009161 Espostoa lanata Nutrition 0.000 claims description 15
- 240000001624 Espostoa lanata Species 0.000 claims description 15
- 239000012629 purifying agent Substances 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims description 3
- 238000005496 tempering Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 12
- 238000000746 purification Methods 0.000 abstract description 8
- 230000036541 health Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 6
- 239000012459 cleaning agent Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/004—Heat treatment of ferrous alloys containing Cr and Ni
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
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- Crystallography & Structural Chemistry (AREA)
- Treating Waste Gases (AREA)
Abstract
The invention relates to the technical field of heat treatment processing, in particular to a manufacturing method and a processing device of an ultrahigh-pressure high-sulfur-resistant alloy steel material, wherein in the heat treatment processing of an alloy steel pump, a processed workpiece is conveyed into a containing cavity in a main body of a processing device through a feeding table in the quenching processing process, then quenching treatment is carried out through a quenching water spraying device, waste gas and waste residue generated in the process are subjected to purification treatment through the matched use of a waste gas purification mechanism, a purification processing auxiliary assembly and an auxiliary structure, the quality of the production environment of the generated waste gas is improved, the influence of the waste gas on the health of workers and the processing process is avoided, and the residual waste residue of the feeding table is removed to ensure the normal operation of the heat treatment work of subsequent workpieces; improves the processing quality and the working economic benefit of the product and meets the actual use requirement.
Description
Technical Field
The invention relates to the technical field of heat treatment processing, in particular to a manufacturing method and a processing device of an ultrahigh-pressure high-sulfur-resistant alloy steel material.
Background
Pumps are machines that deliver or pressurize fluids; it transmits mechanical energy of the prime mover or other external energy to the liquid, causing the liquid to increase in energy. The pump is mainly used for conveying water, oil, acid-alkali liquor, emulsion, suspension emulsion, liquid metal and other liquids, and can also be used for conveying liquid and gas mixtures and liquids containing suspended solids.
For the manufacturing process of the pump body, the alloy steel material with corresponding high-pressure-resistance and high-sulfur-resistance performance is lacking, the existing pump body is weak in the aspect of pressure-resistance and sulfur-resistance functions, and further improvement and optimization are required for the material manufacturing of the pump body; furthermore, the pump body is subjected to quenching heat treatment; the waste gas generated by placing the waste gas in a quenching tank for quenching cannot be treated in time, so that the waste gas has an influence on the personal health of workers in a workshop and also causes trouble to production work; the waste gas treatment device is placed in a cavity of quenching equipment to carry out quenching work in a spraying mode, and generally cannot be subjected to timely and effective purification treatment for the generated waste gas, so that the generated waste gas overflows from the cavity in the process of taking out a workpiece, and the slag generated from the workpiece is either sunk into a water tank or falls on a workpiece supporting table, cannot be well treated, brings inconvenience to subsequent quenching processing, cannot meet actual processing requirements, and needs to be improved and optimized.
Therefore, the invention provides a manufacturing method and a processing device of an ultrahigh-pressure high-sulfur-resistant alloy steel material, which are used for solving the problems.
Disclosure of Invention
The invention aims to provide a manufacturing method and a processing device of an ultrahigh-pressure high-sulfur-resistant alloy steel material, so as to solve the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a manufacturing method of an ultrahigh-pressure high-sulfur-resistant alloy steel material comprises the following components in parts by weight: 0.25% -0.35%, mn: less than 0.9%, P: less than 0.015%, S: less than 0.015%, si: less than 0.35%, cr:0.80% -1.50%, ni:3.0% -3.5%, mo:0.4% -0.6%, V:0.05% -0.25%, al: less than 0.05 percent, the alloy steel weight component is used as a manufacturing material of the pump head body, the pump head body is subjected to annealing, normalizing, quenching and tempering heat treatment, and the alloy steel pump head body is subjected to quenching treatment through the heat treatment equipment.
Preferably, the heat treatment equipment comprises a treatment device main body, a feeding control console, a feeding car table, a waste collection box, a sewage pump, a quenching water spraying device, a waste gas purifying mechanism, a purifying processing auxiliary assembly and an auxiliary structure; the device is characterized in that an accommodating cavity is formed in the main body of the treatment device, a feeding control table is arranged at the position of an opening of the accommodating cavity, a feeding trolley table is connected to the feeding control table, a stop door is arranged at one end of the feeding trolley table, a waste collecting box is arranged at the bottom of the accommodating cavity of the main body of the treatment device, a drain pipe is connected to one side of the waste collecting box, the drain pipe is connected with a drain pump, a quenching water spraying device is arranged at the top of the main body of the treatment device, a water conveying pipe is arranged on the quenching water spraying device, a water spray head is arranged at the bottom side of the quenching water spraying device, the water spray head is arranged in the accommodating cavity, a waste gas purifying mechanism is connected to the main body of the treatment device, and a purifying processing auxiliary component is arranged in the accommodating cavity of the main body of the treatment device and is connected with an auxiliary structure.
Preferably, the waste gas purifying mechanism comprises an exhaust pipe, an air suction fan, a connecting frame body, a purifying device, a purifying agent conveying pipe and an atomizing nozzle; the exhaust pipe is fixedly arranged on one side of the processing device main body and is communicated with the accommodating cavity in the processing device main body, the exhaust pipe is connected with the air suction fan, the air suction fan is fixedly connected with the purifying device through the connecting frame body, the purifying agent conveying pipes are symmetrically arranged at the top of the processing device main body, one ends of the purifying agent conveying pipes extend into the accommodating cavity, and the end portions are connected with the atomizing spray heads.
Preferably, the purification processing auxiliary assembly comprises a telescopic control cylinder, a connecting disc, a supporting body, a rotary control motor, a connecting rotating shaft, a supporting rod, a cleaning soft strip, an auxiliary convex ball, a fixed convex particle, an elastic connecting strip, a purification cotton ball and an extrusion auxiliary conical head; the telescopic control cylinder is symmetrically and fixedly arranged at the top of the processing device main body, one end of the telescopic control cylinder extends into the accommodating cavity of the processing device main body, a connecting disc is fixedly arranged at the end, the connecting disc is fixedly connected with the supporting body through a screw, a rotary control motor is fixedly arranged at the side of the bottom of the supporting body, a connecting rotating shaft is arranged at one end of the rotary control motor, the connecting rotating shaft penetrates through and is arranged in the supporting body in a plugging manner, a bearing rod is fixedly connected with the end of the connecting rotating shaft, cleaning soft strips are fixedly arranged on the outer side wall of the bearing rod at equal intervals, auxiliary convex balls are fixedly arranged at the end of the cleaning soft strips at equal intervals, spherical nets are fixedly arranged on the cleaning soft strips at equal intervals and are composed of a plurality of elastic connecting strips, the spherical nets are hollow inside, purified cotton balls are movably arranged inside the spherical nets, and extrusion auxiliary conical heads are fixedly arranged on the inner side walls of the elastic connecting strips at equal intervals; an auxiliary structure is arranged on the supporting body.
Preferably, the bearing rods are corresponding to the setting positions of the telescopic control cylinders, the number of the setting groups is the same, four groups are arranged, two groups are symmetrically arranged at the cavity opening positions of the accommodating cavity in the main body of the processing device, and two groups are symmetrically arranged at the inner side of the accommodating cavity.
Preferably, three spherical nets are equidistantly arranged on one cleaning soft strip, and an auxiliary convex ball is arranged at the end part of the cleaning soft strip.
Preferably, a purified cotton ball is movably arranged in the spherical net.
Preferably, the auxiliary structure comprises a telescopic control rod, a connecting body, a bearing plate, a mounting screw, an arc-shaped sloping plate, a limiting chute and a disengaging groove; the telescopic control rod is fixedly arranged on one side of the supporting body, the connecting body is arranged at the bottom end of the telescopic control rod, the supporting plate is fixedly arranged on one side of the connecting body through the mounting screw, the arc-shaped inclined plate is fixedly arranged on one side of the supporting plate, the limit chute is arranged at equal intervals on the arc-shaped inclined plate, the end part of the limit chute is provided with the disengaging groove, and the disengaging groove is arranged on the arc-shaped inclined plate at equal intervals.
Preferably, the separation groove is a circular groove, the separation groove is communicated with the limiting chute, the separation groove and the limiting chute are corresponding in arrangement position and same in arrangement group number, the diameter of the separation groove is larger than that of the auxiliary convex ball, the two end notch of the limiting chute is different in size, the small end notch of the limiting chute is connected with the separation groove, and the large end notch is arranged at the side position of the arc-shaped inclined plate.
Preferably, the arc-shaped inclined plates are corresponding to the setting positions of the bearing rods and have the same setting group number, namely, the arc-shaped inclined plates are arranged right above the bearing rods, the arc-shaped inclined plates are obliquely arranged on the bearing plates, and one arc-shaped inclined plate is arranged on the bearing plates.
Compared with the prior art, the invention has the beneficial effects that:
According to the treatment process of the high-pressure high-sulfur-resistant alloy steel, in the quenching treatment process of an alloy steel pump, a processed workpiece is conveyed into a containing cavity in a main body of a treatment device through a feeding table, then quenching treatment is carried out through a quenching water spraying device, waste gas and waste residue generated in the process are purified through the cooperation of a waste gas purifying mechanism, a purifying processing auxiliary component and an auxiliary structure, the production environment quality of the waste gas is improved, the influence of the waste gas on the health of workers and the treatment process is avoided, and the residual waste residue of the feeding table is removed, so that the normal operation of the heat treatment work of the subsequent workpiece is ensured; improves the processing quality and the working economic benefit of the product and meets the actual use requirement.
Drawings
FIG. 1 is a schematic diagram showing the connection of the heat treatment processing equipment for the ultra-high pressure high sulfur-resistant alloy steel material;
FIG. 2 is a schematic diagram showing the connection of a quenching water spraying device and a waste gas purifying mechanism in a partial structure;
FIG. 3 is a right side schematic view of the connection of the purification processing auxiliary assembly and auxiliary structure of the present invention;
FIG. 4 is a left side schematic view of the connection of the purification processing auxiliary assembly and auxiliary structure of the present invention;
FIG. 5 is an enlarged schematic view of the structural connection at A in FIG. 4 according to the present invention;
FIG. 6 is a schematic diagram of the auxiliary structure connection of the present invention;
FIG. 7 is an enlarged schematic view of the structural connection at B in FIG. 6 in accordance with the present invention;
FIG. 8 is a schematic view showing the connection of the cleaning flexible strip structure in the cleaning auxiliary assembly of the present invention;
fig. 9 is an enlarged schematic view of the structural connection at C in fig. 8 according to the present invention.
In the figure: the processing apparatus includes a processing apparatus main body 1, a feeding control table 2, a feeding carriage table 3, a shutter 4, a waste collection tank 5, a drain pipe 6, a drain pump 7, a quenching water spraying device 8, a water pipe 9, a water spraying head 10, an exhaust gas purifying mechanism 11, an exhaust pipe 1101, an air suction fan 1102, a connection frame body 1103, a purifying apparatus 1104, a purifying agent delivery pipe 1105, an atomizing nozzle 1106, a purifying processing auxiliary assembly 12, a telescopic control cylinder 1201, a connection disc 1202, a carrier body 1203, a rotation control motor 1204, a connection shaft 1205, a carrier rod 1206, a cleaning soft rod 1207, an auxiliary ball 1208, a fixed bead 1209, an elastic connection rod 1210, a purifying cotton ball 1211, an extrusion auxiliary cone 1212, an auxiliary structure 13, a telescopic control rod 1301, a connector 1302, a carrier plate 1303, a mounting screw 1304, an arc-shaped sloping plate 1305, a limit chute 1306, and a detachment groove 1307.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below. Embodiments of the present invention are intended to be within the scope of the present invention as defined by the appended claims.
Referring to fig. 1 and 4, a method for manufacturing an ultrahigh-pressure high-sulfur-resistant alloy steel material comprises the following components in parts by weight: 0.25% -0.35%, mn: less than 0.9%, P: less than 0.015%, S: less than 0.015%, si: less than 0.35%, cr:0.80% -1.50%, ni:3.0% -3.5%, mo:0.4% -0.6%, V:0.05% -0.25%, al: less than 0.05 percent, the alloy steel weight component is used as a manufacturing material of the pump head body, the pump head body is subjected to annealing, normalizing, quenching and tempering heat treatment, and the alloy steel pump head body is subjected to quenching treatment through the heat treatment equipment; the heat treatment equipment comprises a treatment device main body 1, a feeding control console 2, a feeding car table 3, a waste collection box 5, a sewage pump 7, a quenching water spraying device 8, a waste gas purifying mechanism 11, a purifying processing auxiliary component 12 and an auxiliary structure 13; the device comprises a treatment device main body 1, wherein a containing cavity is formed in the treatment device main body 1, a feeding control table 2 is arranged at the cavity opening position of the containing cavity, a feeding trolley table 3 is connected to the feeding control table 2, a baffle door 4 is arranged at one end of the feeding trolley table 3, a waste collecting box 5 is arranged at the bottom of the containing cavity of the treatment device main body 1, a drain pipe 6 is connected to one side of the waste collecting box 5, the drain pipe 6 is connected with a drain pump 7, a quenching water spraying device 8 is arranged at the top of the treatment device main body 1, a water conveying pipe 9 is arranged on the quenching water spraying device 8, a water spray head 10 is arranged at the bottom side of the quenching water spraying device 8 and is arranged in the containing cavity, an exhaust gas purifying mechanism 11 is connected to the treatment device main body 1, a purifying processing auxiliary component 12 is arranged in the containing cavity of the treatment device main body 1, and the purifying processing auxiliary component 12 is connected with an auxiliary structure 13; in the invention, during the quenching treatment process, a processed workpiece is conveyed into a containing cavity in a processing device main body 1 through a feeding table 3, then quenching treatment is carried out through a quenching water spraying device 8, waste gas and waste residues generated in the process are used in a matched manner through a waste gas purifying mechanism 11, a purifying processing auxiliary assembly 12 and an auxiliary structure 13, the generated waste gas is purified, the production environment quality of the waste gas is improved, and the residual waste residues of the feeding table 3 are removed, so that the normal operation of the heat treatment work of the subsequent workpiece is ensured.
Referring to fig. 1-4 and 8-9, the exhaust gas purifying mechanism 11 includes an exhaust pipe 1101, an air suction fan 1102, a connection frame 1103, a purifying device 1104, a purifying agent delivery pipe 1105, and an atomizer 1106; the exhaust pipe 1101 is fixedly arranged on one side of the processing device main body 1 and is communicated with a containing cavity in the processing device main body 1, the exhaust pipe 1101 is connected with the air suction fan 1102, the air suction fan 1102 is fixedly connected with the purifying device 1104 through the connecting frame body 1103, the purifying agent conveying pipes 1105 are symmetrically arranged at the top of the processing device main body 1, one ends of the purifying agent conveying pipes 1105 extend into the containing cavity, and the end parts are connected with the atomizing spray heads 1106; the cleaning auxiliary assembly 12 comprises a telescopic control cylinder 1201, a connecting disc 1202, a supporting body 1203, a rotary control motor 1204, a connecting rotating shaft 1205, a supporting rod 1206, a cleaning soft strip 1207, an auxiliary convex ball 1208, a fixed convex particle 1209, an elastic connecting strip 1210, a cleaning cotton ball 1211 and an extrusion auxiliary conical head 1212; the telescopic control cylinder 1201 is symmetrically and fixedly arranged at the top of the processing device main body 1, one end of the telescopic control cylinder 1201 extends into the accommodating cavity of the processing device main body 1, the end part is fixedly provided with the connecting disc 1202, the connecting disc 1202 is fixedly connected with the supporting body 1203 through a screw, the side of the bottom of the supporting body 1203 is fixedly provided with the rotary control motor 1204, one end of the rotary control motor 1204 is provided with the connecting rotary shaft 1205, the connecting rotary shaft 1205 is arranged in the supporting body 1203 in a penetrating and inserting way, the end part of the connecting rotary shaft 1205 is fixedly connected with the bearing rod 1206, the bearing rod 1206 corresponds to the arrangement position of the telescopic control cylinder 1201 and has the same arrangement number of groups, four groups are arranged, two groups are symmetrically arranged at the position of the cavity opening of the accommodating cavity in the processing device main body 1, and two groups are symmetrically arranged at the inner side of the accommodating cavity; the outer side wall of the bearing rod 1206 is fixedly provided with cleaning soft strips 1207 at equal intervals, the end parts of the cleaning soft strips 1207 are fixedly provided with auxiliary convex balls 1208, three spherical meshes are arranged on one cleaning soft strip 1207 at equal intervals, and the end parts of the cleaning soft strips 1207 are provided with one auxiliary convex ball 1208; the outer side wall of the auxiliary convex ball 1208 is fixedly provided with fixed convex particles 1209 at equal intervals, the cleaning soft strip 1207 is provided with a spherical net at equal intervals, the spherical net is composed of a plurality of elastic connecting strips 1210, the spherical net is hollow, the inside of the spherical net is movably provided with a purified cotton ball 1211, and the spherical net is movably provided with the purified cotton ball 1211; the inner side wall of the elastic connecting strip 1210 is fixedly provided with an extrusion auxiliary conical head 1212 at equal intervals; the supporting body 1203 is provided with an auxiliary structure 13; the generated waste gas is mainly absorbed and purified through the cooperation between the air suction fan 1102, the exhaust pipe 1101 and the purifying device 1104, and the residual waste gas in the accommodating cavity of the main body 1 of the treating device is timely treated through the purifying processing auxiliary assembly 12, so that the waste gas in the accommodating cavity of the main body 1 of the treating device is prevented from exuding outwards after the feeding table 3 is reset, and the waste gas is fully absorbed and purified; that is, the supporting body 1203 is moved up and down by the telescopic control cylinder 1201, and the supporting rod 1206 is driven to rotate by the rotary control motor 1204 arranged on the supporting body 1203, the purified cotton ball 1211 arranged on the cleaning soft strip 1207 on the supporting rod 1206, the atomizing nozzle 1106 sprays the purifying agent into the accommodating cavity of the processing device main body 1 to purify the waste gas, the purifying agent sprayed by the atomizing nozzle 1106 is adhered to the purified cotton ball 1211 in the process, the purifying agent can be reused to purify and absorb the residual waste gas, the cleaning treatment can be performed on the feeding table 3 or the quenched workpiece for the arranged cleaning soft strip 1207, that is, the supporting body 1203 is controlled to move down by the telescopic control cylinder 1201 until the supporting rod 1206 reaches a proper position, the rotary control motor 1204 drives the cleaning soft strip 1207 to rotate, and the auxiliary convex ball 1209 is arranged at the end part of the cleaning soft strip 1207, so as to improve the cleaning efficiency of the cleaning soft strip, the waste residue and the waste water after cleaning enter the waste material collecting box 5, and then the waste water are discharged by the arranged blow-down pump 7 and the blow-down pipe 6.
Referring to fig. 4-7, the auxiliary structure 13 includes a telescopic control rod 1301, a connector 1302, a bearing board 1303, a mounting screw 1304, an arc-shaped sloping plate 1305, a limiting chute 1306, and a separating slot 1307; the telescopic control rod 1301 is fixedly arranged on one side of the supporting body 1203, a connecting body 1302 is fixedly arranged at the bottom end of the telescopic control rod 1301, a supporting plate 1303 is fixedly arranged on one side of the connecting body 1302 through a mounting screw 1304, an arc-shaped sloping plate 1305 is fixedly arranged on one side of the supporting plate 1303, limit chute 1306 are equidistantly arranged on the arc-shaped sloping plate 1305, a disengaging groove 1307 is formed in the end part of the limit chute 1306, and the disengaging groove 1307 is equidistantly arranged on the arc-shaped sloping plate 1305; the disengaging groove 1307 is a circular groove, the disengaging groove 1307 is communicated with the limiting chute 1306, the two positions are corresponding, the number of the groups is the same, the diameter of the disengaging groove 1307 is larger than that of the auxiliary convex ball 1208, the two end notches of the limiting chute 1306 are different in size, the small end notch is connected with the disengaging groove 1307, and the large end notch is arranged at the side position of the arc-shaped inclined plate 1305; the number of the set groups is the same as that of the set positions of the bearing rods 1206, namely, the arc-shaped sloping plates 1305 are arranged right above the bearing rods 1206, the arc-shaped sloping plates 1305 are obliquely arranged on the bearing plates 1303, and one arc-shaped sloping plate 1305 is arranged on the bearing plates 1303; for the cleaning agent adhered and immersed in the cleaning cotton ball 1211, the cleaning effect is reduced after long-term use, namely the cleaning agent is required to be discharged, namely the arc-shaped inclined plate 1305 is pushed down by the telescopic control rod 1301, so that the arc-shaped inclined plate 1305 reaches a proper position, namely the end part of the rotating cleaning soft strip 1207 enters from one end of the limit chute 1306 on the arc-shaped inclined plate 1305, the cleaning soft strip 1207 is stretched under the limit effect of the auxiliary convex ball 1208 in the process, the elastic connecting strip 1210 is stretched, the elastic connecting strip 1210 is used for extruding the cleaning cotton ball 1211, and the extruding auxiliary conical head 1212 is arranged on the inner side wall of the elastic connecting strip 1210 to facilitate extruding the cleaning agent liquid in the cleaning cotton ball 1211 until the auxiliary convex ball 1208 reaches the position of the separating groove 1307 on the arc-shaped inclined plate 1305, the auxiliary convex ball 1208 is separated from the separating groove 1307, and then the cleaning cotton ball 1211 after being extruded is subjected to new spraying cleaning agent to cleaning auxiliary treatment on the residual waste gas.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A manufacturing method of an ultrahigh-pressure high-sulfur-resistant alloy steel material is characterized by comprising the following steps of: the alloy steel comprises the following components in parts by weight: 0.25% -0.35%, mn: less than 0.9%, P: less than 0.015%, S: less than 0.015%, si: less than 0.35%, cr:0.80% -1.50%, ni:3.0% -3.5%, mo:0.4% -0.6%, V:0.05% -0.25%, al: less than 0.05 percent, the alloy steel weight component is used as a manufacturing material of the pump head body, the pump head body is subjected to annealing, normalizing, quenching and tempering heat treatment, and the alloy steel pump head body is subjected to quenching treatment through the heat treatment equipment;
The heat treatment equipment comprises a treatment device main body (1), a feeding control console (2), a feeding vehicle table (3), a waste collection box (5), a sewage pump (7), a quenching water spraying device (8), an exhaust gas purifying mechanism (11), a purifying processing auxiliary component (12) and an auxiliary structure (13); the device comprises a treatment device body (1), wherein a containing cavity is formed in the treatment device body (1), a feeding control table (2) is arranged at the cavity opening of the containing cavity, a feeding control table (3) is connected and arranged on the feeding control table (2), a stop door (4) is arranged at one end of the feeding control table (3), a waste collecting box (5) is arranged at the bottom of the containing cavity of the treatment device body (1), a drain pipe (6) is connected and arranged on one side of the waste collecting box (5), the drain pipe (6) is connected with a drain pump (7), a quenching water spraying device (8) is arranged at the top of the treatment device body (1), a water conveying pipe (9) is arranged on the quenching water spraying device (8), a water spraying head (10) is arranged at the bottom side of the quenching water spraying device (8), the water spraying head (10) is arranged in the containing cavity, a waste purifying mechanism (11) is connected and arranged on the treatment device body (1), a purifying processing auxiliary component (12) is arranged in the containing cavity of the treatment device body (1), and the purifying auxiliary component (12) is connected with an auxiliary structure (13); the waste gas purifying mechanism (11) comprises an exhaust pipe (1101), an air suction fan (1102), a connecting frame body (1103), a purifying device (1104), a purifying agent conveying pipe (1105) and an atomizing nozzle (1106); the exhaust pipe (1101) is fixedly arranged on one side of the processing device main body (1) and is communicated with the accommodating cavity in the processing device main body (1), the exhaust pipe (1101) is connected with the air suction fan (1102), the air suction fan (1102) is fixedly connected with the purifying device (1104) through the connecting frame body (1103), the purifying agent conveying pipes (1105) are symmetrically arranged at the top of the processing device main body (1), one ends of the purifying agent conveying pipes (1105) extend into the accommodating cavity, and the end parts of the purifying agent conveying pipes are connected with the atomizing spray heads (1106);
The purifying processing auxiliary assembly (12) comprises a telescopic control cylinder (1201), a connecting disc (1202), a supporting body (1203), a rotary control motor (1204), a connecting rotating shaft (1205), a supporting rod (1206), a cleaning soft strip (1207), an auxiliary convex ball (1208), fixed convex particles (1209), an elastic connecting strip (1210), a purifying cotton ball (1211) and an extrusion auxiliary conical head (1212); the device comprises a processing device main body (1), a telescopic control cylinder (1201) is symmetrically and fixedly arranged at the top of the processing device main body (1), one end of the telescopic control cylinder (1201) extends into a containing cavity of the processing device main body (1), a connecting disc (1202) is fixedly arranged at the end, the connecting disc (1202) is fixedly connected with a supporting body (1203) through a screw, a rotary control motor (1204) is fixedly arranged at the side of the bottom of the supporting body (1203), a connecting rotating shaft (1205) is arranged at one end of the rotary control motor (1204), the connecting rotating shaft (1205) penetrates through and is arranged in the supporting body (1203), a bearing rod (1206) is fixedly connected to the end of the connecting rotating shaft (1205), cleaning soft strips (1207) are fixedly arranged on the outer side wall of the bearing rod (1206), fixing convex balls (1209) are fixedly arranged on the outer side wall of the auxiliary convex balls (1208), a spherical net is formed by a plurality of elastic connecting strips (1210) at equal intervals, and a hollow spherical net (1211) is fixedly connected to the inner side wall of the cleaning soft balls (1207), and the inner side wall of the cleaning soft balls (1211) are fixedly connected with the auxiliary spherical balls (1207) at equal intervals; an auxiliary structure (13) is arranged on the supporting body (1203);
The auxiliary structure (13) comprises a telescopic control rod (1301), a connector (1302), a bearing plate (1303), mounting screws (1304), an arc-shaped sloping plate (1305), a limiting chute (1306) and a disengaging groove (1307); the telescopic control rod (1301) is fixedly arranged on one side of the supporting body (1203), a connecting body (1302) is fixedly arranged at the bottom end of the telescopic control rod (1301), a bearing plate (1303) is fixedly arranged on one side of the connecting body (1302) through a mounting screw (1304), an arc-shaped inclined plate (1305) is fixedly arranged on one side of the bearing plate (1303), limit inclined grooves (1306) are equidistantly arranged on the arc-shaped inclined plate (1305), disengaging grooves (1307) are formed in the end portions of the limit inclined grooves (1306), and the disengaging grooves (1307) are equidistantly arranged on the arc-shaped inclined plate (1305).
2. The method for manufacturing the ultrahigh-pressure high-sulfur-resistant alloy steel material according to claim 1, which is characterized in that: the bearing rods (1206) correspond to the telescopic control cylinders (1201) in setting positions, the number of the setting groups is the same, four groups are arranged, two groups are symmetrically arranged at the cavity opening positions of the accommodating cavity in the processing device main body (1), and two groups are symmetrically arranged at the inner side of the accommodating cavity.
3. The method for manufacturing the ultrahigh-pressure high-sulfur-resistant alloy steel material according to claim 1, which is characterized in that: three spherical meshes are equidistantly arranged on one cleaning soft strip (1207), and an auxiliary convex ball (1208) is arranged at the end part of the cleaning soft strip (1207).
4. The method for manufacturing the ultrahigh-pressure high-sulfur-resistant alloy steel material according to claim 1, which is characterized in that: a purified cotton ball (1211) is movably arranged in the spherical net.
5. The method for manufacturing the ultrahigh-pressure high-sulfur-resistant alloy steel material according to claim 1, which is characterized in that: the separation groove (1307) is arranged to be a circular groove, the separation groove (1307) is communicated with the limiting chute (1306), the two separation grooves are corresponding in arrangement position and same in arrangement group number, the diameter of the separation groove (1307) is larger than that of the auxiliary convex ball (1208), the two end notch sizes of the limiting chute (1306) are different, the small end notch of the limiting chute is connected with the separation groove (1307), and the large end notch is arranged at the side position of the arc-shaped inclined plate (1305).
6. The method for manufacturing the ultrahigh-pressure high-sulfur-resistant alloy steel material according to claim 1, which is characterized in that: the arc-shaped inclined plates (1305) are corresponding to the arrangement positions of the bearing rods (1206) and are the same in arrangement group number, namely, the arc-shaped inclined plates (1305) are arranged right above the bearing rods (1206), the arc-shaped inclined plates (1305) are obliquely arranged on the bearing plates (1303), and one arc-shaped inclined plate (1305) is arranged on the bearing plates (1303).
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| CN202410105178.6A CN117625922B (en) | 2024-01-25 | 2024-01-25 | Manufacturing method and processing device for ultrahigh-pressure high-sulfur-resistant alloy steel material |
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|---|---|---|---|---|
| CN103436803A (en) * | 2013-08-13 | 2013-12-11 | 武汉重工铸锻有限责任公司 | Processing method for pump head body of five-cylinder plunger pump |
| CN114318139A (en) * | 2021-11-29 | 2022-04-12 | 河南中原重型锻压有限公司 | High-strength metal material formula for slurry pump valve body |
| CN117187517A (en) * | 2023-09-15 | 2023-12-08 | 盐城旭东机械有限公司 | High-pressure valve production heat treatment method and equipment |
| CN117338194A (en) * | 2023-11-22 | 2024-01-05 | 山东省建筑设计研究院有限公司 | Intelligent window cleaning machine for high-rise |
| CN117380482A (en) * | 2023-10-18 | 2024-01-12 | 安徽立萃精密五金有限公司 | Flexible and stable spring wire processing equipment and operation method |
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- 2024-01-25 CN CN202410105178.6A patent/CN117625922B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103436803A (en) * | 2013-08-13 | 2013-12-11 | 武汉重工铸锻有限责任公司 | Processing method for pump head body of five-cylinder plunger pump |
| CN114318139A (en) * | 2021-11-29 | 2022-04-12 | 河南中原重型锻压有限公司 | High-strength metal material formula for slurry pump valve body |
| CN117187517A (en) * | 2023-09-15 | 2023-12-08 | 盐城旭东机械有限公司 | High-pressure valve production heat treatment method and equipment |
| CN117380482A (en) * | 2023-10-18 | 2024-01-12 | 安徽立萃精密五金有限公司 | Flexible and stable spring wire processing equipment and operation method |
| CN117338194A (en) * | 2023-11-22 | 2024-01-05 | 山东省建筑设计研究院有限公司 | Intelligent window cleaning machine for high-rise |
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| CN117625922A (en) | 2024-03-01 |
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