CN117621396A - Integrated production device, method and application of Kela pipe and hollow wall pipe - Google Patents

Integrated production device, method and application of Kela pipe and hollow wall pipe Download PDF

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Publication number
CN117621396A
CN117621396A CN202410015696.9A CN202410015696A CN117621396A CN 117621396 A CN117621396 A CN 117621396A CN 202410015696 A CN202410015696 A CN 202410015696A CN 117621396 A CN117621396 A CN 117621396A
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CN
China
Prior art keywords
extrusion
winding
die
pipe
square
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Pending
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CN202410015696.9A
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Chinese (zh)
Inventor
王凌志
林细勇
田从陆
王永达
何旺枝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rifeng New Material Co ltd
Foshan Rifeng Enterprise Co Ltd
Rifeng Enterprise Group Co Ltd
Original Assignee
Rifeng New Material Co ltd
Foshan Rifeng Enterprise Co Ltd
Rifeng Enterprise Group Co Ltd
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Application filed by Rifeng New Material Co ltd, Foshan Rifeng Enterprise Co Ltd, Rifeng Enterprise Group Co Ltd filed Critical Rifeng New Material Co ltd
Priority to CN202410015696.9A priority Critical patent/CN117621396A/en
Publication of CN117621396A publication Critical patent/CN117621396A/en
Pending legal-status Critical Current

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Abstract

The invention provides an integrated production device, method and application of a Clar pipe and a hollow wall pipe, and relates to the technical field of plastic pipeline production equipment. Through setting up the extrusion tooling of different shapes, can realize making two kinds of different grade type pipeline in a machine, simultaneously, set up first pinch roller and winding mould interval setting, can be according to the wall thickness of above-mentioned interval control cavity wall pipe, the second pinch roller contacts with winding mould, can be used for supporting the winding pipe of preparation in the winding mould, when preparing cavity wall pipe, prevents that the excessive space between two winding pipes in the cavity wall pipe of melt adhesive influence. The device provided by the invention realizes that two pipelines are prepared by one machine, greatly saves equipment investment cost, and the hollow wall pipe adopts the same production method of the Kraft pipe, so that the bell mouth, the spigot and the pipe body can be integrally formed, and the problems of cracking, falling and the like of the bell mouth caused by independent injection molding of the bell mouth are avoided.

Description

Integrated production device, method and application of Kela pipe and hollow wall pipe
Technical Field
The invention relates to the technical field of plastic pipeline production equipment, in particular to an integrated production device, an integrated production method and an integrated production application of a carat pipe and a hollow wall pipe.
Background
Municipal winding pipelines mainly comprise a clara pipe and a hollow wall pipe, and various production equipment are required. For example, a carat pipe production facility primarily includes: the device comprises a PP base pipe production line, a coiler, an extruder, a winding machine, a steel die, a cooling machine and a trimming machine. The hollow wall pipe production equipment mainly comprises: square tube production line, melt adhesive extruder, winding mould and bellmouth injection molding machine. If a manufacturer wants to produce two types of pipelines, namely a hollow wall pipe and a carat pipe, two sets of equipment are required to be arranged for independent production, the occupied area of the equipment is large, the initial investment of the manufacturer is large, and the later maintenance cost is high.
In addition, the hollow wall winding pipe body is continuously produced but the socket of the hollow wall winding pipe still needs to be subjected to injection molding. Because injection molding is secondary molding, the joint of the socket and the pipe body has defects, and cracks are easy to appear when the pipe is stored for too long, so that repair and even rework are needed.
In view of this, the present invention has been made.
Disclosure of Invention
The invention aims to provide an integrated production device, an integrated production method and an integrated production application of a Kela pipe and a hollow wall pipe, which can save equipment investment cost and increase the types of pipelines which can be produced in factories.
Embodiments of the present invention are implemented as follows:
in a first aspect, the present invention provides an integrated production apparatus for a carat pipe and a hollow wall pipe, a winding pipe extrusion unit, a melt adhesive extrusion unit, and a winding molding unit.
The winding forming unit comprises a bracket, a winding die, a first pressing wheel and a second pressing wheel, the winding die is arranged on the bracket, the winding pipe extrusion unit comprises a first extrusion outlet for extruding a winding pipe, the melt adhesive extrusion unit comprises a second extrusion outlet for extruding melt adhesive, and the first extrusion outlet and the second extrusion outlet are arranged at intervals with the winding die; the first pinch roller and the second pinch roller are connected with the melt adhesive extrusion unit, the first pinch roller and the winding die are arranged at intervals, and the second pinch roller is in contact with the winding die and is used for propping against a winding pipe extruded in the first extrusion outlet.
It will be appreciated that the winding tube extrusion unit, the melt adhesive extrusion unit and the winding forming unit are all movable in order to ensure that a uniform structure of the carat tube or hollow wall tube can be obtained on the winding die during the production of the carat tube and hollow wall tube. Because the winding mould is a strip-shaped cylindrical mould which is used for forming the inner wall surface of the pipeline, the production of the Clar pipe or the hollow wall pipe is completed in the process that the melt adhesive and the winding pipe move along the winding mould.
Therefore, the winding pipe extrusion unit moves to drive the winding die to move, and the melt adhesive extrusion unit and the winding forming unit move to drive the melt adhesive or the winding pipe to move. Generally, the melt adhesive extruding unit and the winding forming unit are kept stationary while the winding pipe extruding unit is moved, and the melt adhesive extruding unit and the winding forming unit are kept stationary while the winding pipe extruding unit is moved, so as to facilitate the formation of a pipe. However, the winding pipe extrusion unit, the melt adhesive extrusion unit and the winding forming unit can also move simultaneously, so long as the speeds of the three units are controlled, the preparation of the Kela pipe or the hollow wall pipe on the surface of the winding mould can also be realized.
In an alternative embodiment, the winding pipe extruding unit can adopt a crawler belt to drive the whole structure to move, and the melt adhesive extruding unit and the winding forming unit can also adopt the crawler belt, the sliding block and other structures to move.
Wherein, it is understood that the first pinch roller and the second pinch roller are both connected with the melt adhesive extrusion unit, and therefore, the movement modes of the first pinch roller and the second pinch roller are consistent with the melt adhesive extrusion unit.
The winding pipe extrusion unit comprises a round extrusion die and a square extrusion die, and the first extrusion outlet is connected with the round extrusion die or the square extrusion die. The winding pipe extrusion unit can extrude a winding pipe, and when the winding pipe extrusion unit adopts a round extrusion die, the extruded winding pipe is a round pipe and can be used for preparing a Kela pipe; when the winding pipe extrusion unit adopts a square extrusion die, the extruded winding pipe is a square pipe and can be used for preparing a hollow wall pipe.
The melt adhesive extrusion unit comprises a flat extrusion die and a square and round extrusion die, and the second extrusion outlet is connected with the flat extrusion die or the square and round extrusion die; the melt adhesive extrusion unit can extrude melt adhesive, and when the melt adhesive extrusion unit adopts a flat extrusion die, the extruded melt adhesive is a flat belt material and can be used for preparing a Kela pipe; when the melt adhesive extrusion unit adopts a square and round extrusion die, the extruded melt adhesive is in a strip-shaped structure and can be used for preparing hollow wall pipes.
When the first extrusion outlet is connected with the round extrusion outlet die, the second extrusion outlet is connected with the flat extrusion outlet die, and the Kela tube can be prepared. When the first extrusion outlet is connected with the square extrusion outlet die, the second extrusion outlet is connected with the square and round extrusion outlet die, and the hollow wall pipe can be prepared.
The Kela pipe is a winding structure wall pipe, and the pipeline generally comprises a single-layer common pipeline with an inner wall surface, a round pipe with an outer wall surface wound, an inner pipe with a longitudinal section of an upper layer and a lower layer and a plurality of small round pipes with the outer wall surface of the inner pipe being uniformly arranged. The inner wall surface and the outer wall surface of the hollow wall pipe are smooth round pipes, and a hollow structure is arranged in the pipeline wall between the inner wall surface and the outer wall surface. Because the clara pipe is a round pipe with an outer layer wound on the surface of an inner pipe, and the hollow wall pipe is a molten rubber filled in a gap between the winding pipes and connected with the winding pipes, the production process is completely different, if the current method for simultaneously producing the hollow wall pipe and the clara pipe only adopts two sets of equipment for preparation, but the devices involved in each set of equipment are more, the equipment set can increase the input cost of the equipment. In addition, in order to guarantee that the structure of cavity wall pipe accords with the requirement, designed the position of second pinch roller control winding pipe, prevent that the melt adhesive from excessive, influence the interval between two adjacent winding pipes, guaranteed the quality of cavity wall pipe.
In an alternative embodiment, the winding forming unit further comprises a hollow wall tube flaring die, the hollow wall tube flaring die comprises a flaring section and a connecting section, one end of the connecting section is communicated with the flaring section, the opposite end is arranged at the end part of the winding die, and the diameter of the flaring section is larger than that of the winding die.
Since the apparatus of the present invention is improved based on the production facility of the clara tube, and the flared end of the hollow wall tube has a larger diameter, it is necessary to specially provide a die for preparing the hollow wall tube, wherein the connecting section of the hollow wall tube flaring die is used for connecting the winding die and the flaring section, and thus, in some embodiments, the connecting section has a diameter-expanding structure, and the diameters thereof sequentially increase in the direction from the winding die to the flaring section.
In an alternative embodiment, the same positions of the flared section and the connecting section are both provided with a connecting piece, which comprises any one of a snap-in type connecting piece, a half type connecting piece or a mortise-tenon type connecting piece. Because the winding mould used in the production of the Kela pipe has the contraction capability, the contraction structure is beneficial to demoulding the Kela pipe, and is also beneficial to the installation of the connecting piece of the invention, when the winding mould is contracted, the hollow wall pipe flaring mould is sleeved at the end part of the winding mould through the fastening type connecting piece or the connecting piece with other structures. Wherein the structure of the winding mold may be an existing conventional structure.
In an alternative embodiment, the second pinch roller is configured to bear against a wrapped tube extruded in the first extrusion outlet, and the direction from the first extrusion outlet to the second extrusion outlet is the same as the direction from the second pinch roller to the first pinch roller.
Because the first pinch roller and the second pinch roller are propped against the winding pipe, and the first pinch roller and the second pinch roller are connected with the melt adhesive extrusion unit, the positions of the melt adhesive extrusion unit and the winding pipe extrusion unit are easier to control, and the winding process of the melt adhesive and the winding pipe is ensured.
In an alternative embodiment, the height of the gap between the first pinch roller and the winding die is the outer diameter of the winding tube extruded by the winding tube extrusion unit.
In alternative embodiments, the extrusion orifice shape of the square extrusion orifice die comprises any one of a rectangle, square, parallelogram, or trapezoid. In other embodiments, the shape of the square extrusion die may be designed according to the structure of the hollow wall tube.
In an alternative embodiment, the extrusion orifice shape of the flat extrusion die comprises any one of a rectangle, square, or parallelogram, and the aspect ratio of the extrusion orifice of the flat extrusion die is 280-320:1.
In alternative embodiments, the extrusion port shape of the square and round extrusion die comprises any one of a rectangle, square, parallelogram, circle, or oval.
When the extrusion opening of the square and round extrusion opening die is any one of rectangle, square or parallelogram, the length-width ratio of the extrusion opening of the square and round extrusion opening die is 1-4:1; when the extrusion opening of the square and round extrusion opening die is circular or elliptical, the length ratio of the major axis to the minor axis of the extrusion opening of the square and round extrusion opening die is 1-4:1.
In a second aspect, the present invention provides a method for integrally producing a clara pipe and a hollow wall pipe, which is suitable for the apparatus for integrally producing a clara pipe and a hollow wall pipe according to any one of the above embodiments, comprising extruding a molten gel through a flat extrusion die, extruding a winding pipe through a circular extrusion die, winding the molten gel around the surface of the winding die, and winding the winding pipe around the surface of the molten gel at intervals.
When the hollow wall pipe is produced, the square and round extrusion outlet die extrudes the melt adhesive, the square extrusion outlet die extrudes the winding pipes, the winding pipes are wound on the surface of the winding die at intervals, the second pressing wheel abuts against the winding pipes, and the first pressing wheel fills the melt adhesive on the surface of the winding die between the winding pipes.
It can be understood that, because the clara pipe and the hollow wall pipe are both pipelines formed by compounding two materials with different shapes, in order to ensure the structural stability of the clara pipe and the hollow wall pipe, the winding mode of the melt adhesive and the winding pipe on the winding mould is synchronous winding so as to ensure the stable structure of the prepared clara pipe and hollow wall pipe.
In an alternative embodiment, when producing the hollow wall pipe, firstly, a hollow wall pipe flaring die is arranged on a winding die, then, a square round extrusion outlet die extrudes molten rubber, the square extrusion outlet die extrudes the winding pipe, the molten rubber is wound on the surface of the hollow wall pipe flaring die to form a flaring end, after the flaring end is wound, the winding pipe is wound on the surface of the winding die at intervals, meanwhile, the molten rubber is filled between two adjacent winding pipes, a second pressing wheel abuts against the winding pipes, and the molten rubber on the surface of the winding die is filled between the winding pipes by a first pressing wheel.
In a third aspect, the present invention provides the use of a device for the integrated production of a clara tube and a hollow wall tube according to any of the preceding embodiments in the field of plastic pipe production.
The embodiment of the invention has the beneficial effects that:
the invention provides an integrated production device, method and application of a carat pipe and a hollow wall pipe, wherein two different types of pipelines can be manufactured in one machine by arranging extrusion dies with different shapes, meanwhile, a first pressing wheel is arranged at intervals with a winding die, the wall thickness of the hollow wall pipe can be controlled according to the intervals, a second pressing wheel is contacted with the winding die and can be used for propping against the winding pipe prepared in the winding die, and when the hollow wall pipe is prepared, the overflow of molten glue is prevented from influencing the distance between the two winding pipes in the hollow wall pipe. The device provided by the invention realizes that two pipelines are prepared by one machine, greatly saves equipment investment cost, and the hollow wall pipe adopts the same production method of the Kraft pipe, so that the bell mouth, the spigot and the pipe body can be integrally formed, and the problems of cracking, falling and the like of the bell mouth caused by independent injection molding of the bell mouth are avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of an integrated production apparatus for a carat pipe and a hollow wall pipe according to an embodiment of the present invention;
FIG. 2 is a top view of an integrated production apparatus for a carat pipe and a hollow wall pipe according to an embodiment of the present invention;
FIG. 3 is a perspective view showing the circular extrusion die from three view angles, namely front view, side view and top view, according to an embodiment of the present invention;
FIG. 4 is a perspective view showing the square extrusion die from three view angles, namely, a front view, a side view and a top view;
FIG. 5 is a bottom view of a flat extrusion die provided in accordance with an embodiment of the present invention;
FIG. 6 is a bottom view of a square and round extrusion die according to an embodiment of the present invention;
FIG. 7 is a side cross-sectional view of a hollow wall tube flaring die provided in an embodiment of the present invention;
fig. 8 is a top view of a hollow wall tube flaring die provided in an embodiment of the present invention.
An integrated production device of 100-carat pipe and hollow wall pipe; 110-a wound tube extrusion unit; 111-a first extrusion outlet; 112-a circular extrusion die; 113-square extrusion die; 120-a melt adhesive extrusion unit; 121-a second extrusion outlet; 122-flat extrusion die; 123-extruding an outlet die in a square and round shape; 130-winding forming unit; 131-a bracket; 132-winding a mold; 133-a first puck; 134-second pinch roller; 135-hollow wall tube flaring die; 1351-flaring segment; 1352-a connection segment; 1353-connectors; 200-winding a tube; 300-melt adhesive.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
First embodiment
Referring to fig. 1 and 2, the present embodiment provides an integrated production apparatus 100 for a carat pipe and a hollow wall pipe, which includes a winding pipe extrusion unit 110, a melt adhesive extrusion unit 120, and a winding forming unit 130.
The winding forming unit 130 includes a bracket 131, a winding die 132, a first pressing wheel 133 and a second pressing wheel 134, the winding die 132 is mounted on the bracket 131, the winding tube extruding unit 110 includes a first extruding outlet 111 for extruding the winding tube 200, the melt adhesive extruding unit 120 includes a second extruding outlet 121 for extruding the melt adhesive 300, and the first extruding outlet 111 and the second extruding outlet 121 are each spaced apart from the winding die 132; the first pressing wheel 133 and the second pressing wheel 134 are both connected with the melt adhesive extrusion unit 120, and the first pressing wheel 133 is arranged at intervals with the winding die 132, and the second pressing wheel 134 is in contact with the winding die 132 and is used for propping against the winding tube 200 extruded in the first extrusion outlet 111.
It will be appreciated that the winding tube extrusion unit 110, the melt adhesive extrusion unit 120, and the winding forming unit 130 are movable during the production of the carat tube and the hollow wall tube in order to ensure that a uniform structure of the carat tube or the hollow wall tube is obtained on the winding die 132. Since the winding mold 132 is a long cylindrical mold for forming the inner wall surface of the pipe, the production of the carat pipe or the hollow wall pipe is completed in the course that the melt adhesive 300 and the winding pipe 200 move along the winding mold 132.
For example, when the winding mold 132 is stationary, the winding tube extruding unit 110 and the melt adhesive extruding unit 120 are moved to prepare a cradling tube or a hollow wall tube, first, the winding tube extruding unit 110 and the melt adhesive extruding unit 120 are both disposed at the socket end of the winding mold 132 and moved from the socket end to the socket end of the winding mold 132, and the winding tube extruding unit 110 extrudes the winding tube 200 and the melt adhesive extruding unit 120 extrudes the melt adhesive 300 during the movement to form a cradling tube or a hollow wall tube at the surface of the winding mold 132.
When the winding mold 132 is moved and the winding tube extruding unit 110 and the melt adhesive extruding unit 120 are fixed to prepare a cradling tube or a hollow wall tube, first, the winding tube extruding unit 110 and the melt adhesive extruding unit 120 are both disposed at the socket end of the winding mold 132, and the winding mold 132 is moved in the direction from the socket end to the socket end during the extrusion of the winding tube 200 by the winding tube extruding unit 110 and the melt adhesive extruding unit 120 during the extrusion of the melt adhesive 300, so that the winding mold 132 forms a cradling tube or a hollow wall tube on the surface of the winding mold 132 during the movement of the melt adhesive 300 and the winding tube 200.
Since the melt adhesive extruding unit 120 and the winding forming unit 130 are moved, the melt adhesive 300 and the winding pipe 200 are respectively driven to move. Thus, in general, the melt adhesive extruding unit 120 and the winding and shaping unit 130 remain stationary while the winding and shaping unit 110 moves, and the winding and shaping unit 110 remains stationary while the melt adhesive extruding unit 120 and the winding and shaping unit 130 move, so as to facilitate the formation of pipes. However, the winding tube extruding unit 110, the melt adhesive extruding unit 120 and the winding forming unit 130 may be moved simultaneously, and the preparation of the clara tube or the hollow wall tube on the surface of the winding mold 132 may be accomplished as long as the speeds of the three units are controlled.
In the present embodiment, the winding tube extruding unit 110, the melt adhesive extruding unit 120, and the winding forming unit 130 all employ a caterpillar motion.
It is understood that both the first pinch roller 133 and the second pinch roller 134 are connected to the melt adhesive extrusion unit 120, and thus, the movement patterns of the first pinch roller 133 and the second pinch roller 134 are identical to those of the melt adhesive extrusion unit 120.
In this embodiment, the first pressing wheel 133 and the second pressing wheel 134 are cylindrical structures formed by a plurality of ring-shaped close contacts, and the axial direction of the cylindrical structure of the first pressing wheel 133 is horizontally disposed, the axial direction of the cylindrical structure of the second pressing wheel 134 is vertically disposed, and the axial directions of the cylindrical structures of the first pressing wheel 133 and the second pressing wheel 134 are perpendicular to each other.
Referring to fig. 3 and 4, the winding tube extrusion unit 110 includes a circular extrusion die 112 and a square extrusion die 113, and the first extrusion die 111 is connected to the circular extrusion die 112 or the square extrusion die 113. The winding tube extrusion unit 110 may extrude the winding tube 200, and when the winding tube extrusion unit 110 adopts the circular extrusion die 112, the extruded winding tube 200 is a circular tube, which may be used to prepare a clara tube; when the winding tube extruding unit 110 employs the square extruding outlet die 113, the extruded winding tube 200 is a square tube, and can be used to prepare a hollow wall tube.
Referring to fig. 5 and 6, the melt adhesive extruding unit 120 includes a flat extruding outlet die 122 and a square and round extruding outlet die 123, and the second extruding outlet 121 is connected to the flat extruding outlet die 122 or the square and round extruding outlet die 123; the melt adhesive extrusion unit 120 can extrude the melt adhesive 300, and when the melt adhesive extrusion unit 120 adopts the flat extrusion die 122, the extruded melt adhesive 300 is a flat belt material and can be used for preparing a carat pipe; when the melt adhesive extruding unit 120 employs the square and round extruding outlet mold 123, the extruded melt adhesive 300 has a bar-shaped structure and can be used to prepare a hollow wall tube.
When the first extrusion outlet 111 is connected to the circular extrusion die 112, the second extrusion outlet 121 is connected to the flat extrusion die 122, and a clara tube can be manufactured. When the first extrusion outlet 111 is connected to the square extrusion die 113, the second extrusion outlet 121 is connected to the square extrusion die 123, and a hollow wall tube can be manufactured.
Referring to fig. 7 and 8, in the present embodiment, the winding forming unit 130 further includes a hollow-wall tube flaring die 135, the hollow-wall tube flaring die 135 includes a flaring section 1351 and a connecting section 1352, one end of the connecting section 1352 is communicated with the flaring section 1351, the opposite end is mounted at the end of the winding die 132, and the diameter of the flaring section 1351 is larger than that of the winding die 132.
Since the apparatus of the present invention is improved based on the production equipment of the clara tube, and the diameter of the flared end of the hollow wall tube is larger, it is necessary to specially provide a mold for preparing the hollow wall tube, wherein the connecting section 1352 of the hollow wall tube flaring mold 135 is used for connecting the winding mold 132 and the flaring section 1351, and therefore, in this embodiment, the connecting section 1352 is of an expanded diameter structure, and the diameters sequentially increase along the direction from the winding mold 132 to the flaring section 1351.
In this embodiment, the same positions of the flared section 1351 and the connection section 1352 are both provided with a connector 1353, and the connector 1353 is a snap-fit connector 1353. Since the winding mold 132 used in the production of the clara tube has the contraction capability, the contraction structure is beneficial to the demolding of the clara tube, and is also beneficial to the installation of the connecting piece 1353 of the invention, when the winding mold 132 is contracted, the hollow wall tube flaring mold 135 is sleeved at the end part of the winding mold 132 through the snap-in connecting piece 1353. Wherein the structure of the winding mold 132 may be an existing conventional structure.
In the present embodiment, the second pinch roller 134 is used to abut against the wound tube 200 extruded in the first extrusion outlet 111, and the direction from the first extrusion outlet 111 to the second extrusion outlet 121 is the same as the direction from the second pinch roller 134 to the first pinch roller 133.
Because the first pressing wheel 133 and the second pressing wheel 134 are all abutted against the winding pipe 200, and the first pressing wheel 133 and the second pressing wheel 134 are all connected with the melt adhesive extrusion unit 120, the positions of the melt adhesive extrusion unit 120 and the winding pipe extrusion unit 110 are easier to control, and the winding process of the melt adhesive 300 and the winding pipe 200 is ensured.
In the present embodiment, the height of the interval between the first pressing wheel 133 and the winding mold 132 is the outer diameter of the winding tube 200 extruded by the winding tube extrusion unit 110.
In the present embodiment, the extrusion port shape of the square extrusion port mold 113 is square.
In the present embodiment, the extrusion port of the flat extrusion die 122 has a parallelogram shape, and the aspect ratio of the extrusion port of the flat extrusion die 122 is 300:1.
In the present embodiment, the extrusion port shape of the square-round extrusion port mold 123 is elliptical, and the length ratio of the major axis to the minor axis of the extrusion port of the square-round extrusion port mold 123 is 3:1. The aspect ratio here is the ratio of the lengths of the major and minor axes of the ellipse.
The present embodiment provides an integrated production device 100 for a carat pipe and a hollow wall pipe, which has the following working principle:
in the production of the clara tube, the second extrusion outlet 121 of the melt adhesive extruding unit 120 is provided with a flat extrusion outlet die 122 for extruding the melt adhesive 300, the first extrusion outlet 111 of the winding tube extruding unit 110 is provided with a circular extrusion outlet die 112 for extruding the winding tube 200, the melt adhesive 300 is wound on the surface of the winding die 132, and the winding tube 200 is simultaneously and intermittently wound on the surface of the melt adhesive 300.
In producing the hollow wall tube, a hollow wall tube flaring die 135 is first installed on the winding die 132. The second extrusion outlet 121 of the melt adhesive extrusion unit 120 is provided with a square-round extrusion outlet die 123 for extruding the melt adhesive 300, the first extrusion outlet 111 of the winding tube extrusion unit 110 is provided with a square extrusion outlet die 113 for extruding the winding tube 200, the melt adhesive 300 is wound on the surface of the hollow wall tube flaring die 135 to form a flaring end, after the flaring end is wound, the winding tube 200 is wound on the surface of the winding die 132 at intervals, meanwhile, the melt adhesive 300 is filled between two adjacent winding tubes 200, the second pressing wheel 134 abuts against the winding tubes 200, and the first pressing wheel 133 fills the melt adhesive 300 on the surface of the winding die 132 between the winding tubes 200.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An integrated production device for a carat pipe and a hollow wall pipe is characterized by comprising a winding pipe extrusion unit, a melt adhesive extrusion unit and a winding forming unit;
the winding forming unit comprises a bracket, a winding die, a first pressing wheel and a second pressing wheel, the winding die is arranged on the bracket, the winding pipe extrusion unit comprises a first extrusion outlet for extruding a winding pipe, the melt adhesive extrusion unit comprises a second extrusion outlet for extruding melt adhesive, and the first extrusion outlet and the second extrusion outlet are arranged at intervals with the winding die; the first pressing wheel and the second pressing wheel are connected with the melt adhesive extrusion unit, the first pressing wheel and the winding die are arranged at intervals, and the second pressing wheel is in contact with the winding die and is used for propping against a winding pipe extruded in the first extrusion outlet;
the winding pipe extrusion unit comprises a round extrusion die and a square extrusion die, and the first extrusion outlet is connected with the round extrusion die or the square extrusion die;
the melt adhesive extrusion unit comprises a flat extrusion die and a square and round extrusion die, and the second extrusion outlet is connected with the flat extrusion die or the square and round extrusion die; and the second extrusion outlet is connected with the flat extrusion die when the first extrusion outlet is connected with the round extrusion die.
2. The integrated production device of a clara tube and a hollow wall tube according to claim 1, wherein the winding forming unit further comprises a hollow wall tube flaring die, the hollow wall tube flaring die comprises a flaring section and a connecting section, one end of the connecting section is communicated with the flaring section, the opposite end is mounted at the end of the winding die, and the diameter of the flaring section is larger than that of the winding die.
3. The apparatus for integrated production of clara and hollow wall pipe of claim 2, wherein the same positions of the flared section and the connecting section are each provided with a connecting piece, the connecting piece comprising any one of a snap-in type connecting piece, a half type connecting piece, or a mortise-and-tenon type connecting piece.
4. The apparatus for producing a tube according to claim 1, wherein the second pinch roller is adapted to abut against a wound tube extruded from the first extrusion outlet, and the direction from the first extrusion outlet to the second extrusion outlet is the same as the direction from the second pinch roller to the first pinch roller.
5. The integrated production apparatus of a clara tube and a hollow wall tube according to claim 1, wherein the height of the interval between the first pinch roller and the winding die is the outer diameter of the winding tube extruded by the winding tube extrusion unit.
6. The integrated production apparatus of a clara tube and a hollow wall tube according to claim 1, wherein the extrusion port shape of the square extrusion port die comprises any one of a rectangle, a square, a parallelogram, or a trapezoid.
7. The integrated production apparatus of a clara tube and a hollow wall tube according to claim 1, wherein the extrusion port shape of the flat extrusion port die comprises any one of rectangle, square or parallelogram, and the aspect ratio of the extrusion port of the flat extrusion port die is 280-320:1.
8. The integrated production apparatus of a clara tube and a hollow wall tube according to claim 1, wherein the extrusion port shape of the square-round extrusion die comprises any one of rectangle, square, parallelogram, circle or ellipse;
when the extrusion opening of the square and round extrusion opening die is any one of rectangle, square or parallelogram, the length-width ratio of the extrusion opening of the square and round extrusion opening die is 1-4:1; when the extrusion opening of the square and round extrusion opening die is circular or elliptical, the length ratio of the major axis to the minor axis of the extrusion opening of the square and round extrusion opening die is 1-4:1.
9. An integrated production method of a clara pipe and a hollow wall pipe, which is suitable for the integrated production device of the clara pipe and the hollow wall pipe according to any one of claims 1 to 8, and comprises the steps that when the clara pipe is produced, a flat extrusion outlet die extrudes a melt adhesive, a round extrusion outlet die extrudes a winding pipe, the melt adhesive is wound on the surface of a winding die, and the winding pipe is wound on the surface of the melt adhesive at intervals;
when the hollow wall pipe is produced, the square and round extrusion outlet die extrudes the melt adhesive, the square extrusion outlet die extrudes the winding pipes, the winding pipes are wound on the surface of the winding die at intervals, the second pressing wheel abuts against the winding pipes, and the first pressing wheel fills the melt adhesive on the surface of the winding die between the winding pipes.
10. Use of an integrated production device of a clara tube and a hollow wall tube according to any one of claims 1-8 in the field of plastic pipe production.
CN202410015696.9A 2024-01-04 2024-01-04 Integrated production device, method and application of Kela pipe and hollow wall pipe Pending CN117621396A (en)

Priority Applications (1)

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CN202410015696.9A CN117621396A (en) 2024-01-04 2024-01-04 Integrated production device, method and application of Kela pipe and hollow wall pipe

Applications Claiming Priority (1)

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CN202410015696.9A CN117621396A (en) 2024-01-04 2024-01-04 Integrated production device, method and application of Kela pipe and hollow wall pipe

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CN117621396A true CN117621396A (en) 2024-03-01

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