CN117619963B - Shaping device for steel structure production - Google Patents
Shaping device for steel structure production Download PDFInfo
- Publication number
- CN117619963B CN117619963B CN202410109405.2A CN202410109405A CN117619963B CN 117619963 B CN117619963 B CN 117619963B CN 202410109405 A CN202410109405 A CN 202410109405A CN 117619963 B CN117619963 B CN 117619963B
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- Prior art keywords
- fixedly connected
- rod
- block
- sliding
- strip
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 64
- 239000010959 steel Substances 0.000 title claims abstract description 64
- 238000007493 shaping process Methods 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000005452 bending Methods 0.000 claims abstract description 43
- 230000001050 lubricating effect Effects 0.000 claims abstract description 12
- 229920000742 Cotton Polymers 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 11
- 239000004519 grease Substances 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims 1
- 239000010687 lubricating oil Substances 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 9
- 239000003921 oil Substances 0.000 description 43
- 238000005520 cutting process Methods 0.000 description 7
- 238000007654 immersion Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- 241000826860 Trapezium Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/22—Auxiliary equipment, e.g. positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gripping Jigs, Holding Jigs, And Positioning Jigs (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
The invention relates to the technical field of steel structure production, in particular to a shaping device for steel structure production, which comprises a workbench, a shaping structure, a dismounting structure, a replacing structure, a limiting structure, a lubricating structure and an adjusting structure; the steel structure can be quickly fixed and bent through the shaping structure, so that the bending processing efficiency of the steel structure is improved, meanwhile, the steel structure is not easy to shake, and the bending effect is improved; the structure is convenient to replace different upper and lower dies through the replacement, so that the device is suitable for steel structures with different ruler diameters, the bending blocks with different radians are convenient to replace through the disassembly structure, the steel structures with different angles are convenient to bend, and the applicability of the device is improved; different driving plates can be replaced conveniently and quickly through the limiting structure, so that the sliding stroke of the upper module is changed, and the clamping and fixing effects of the upper module and the lower module on the steel structure are improved; when the sliding seat reciprocates, the lubricating oil can be added through the adjusting structure matched with the lubricating structure, so that the lubricating oil is uniformly added every time in equal quantity, and the lubricating effect is improved.
Description
Technical Field
The invention relates to the technical field of steel structure production, in particular to a shaping device for steel structure production.
Background
The steel structure is a structure composed of steel materials, and is one of main building structure types; the structure mainly comprises steel beams, steel columns, steel trusses and other components made of section steel, steel plates and the like, and the components or parts are connected by adopting welding seams, bolts or rivets, so that the self weight of the components or parts is light, the construction is simple and convenient, and the components or parts are widely applied to the fields of large-scale plants, venues, super high-rise and the like; when the steel structure is produced and processed, in order to fit the actual needs, part of the steel structure needs to be bent, and a shaping device needs to be used when the steel structure is bent.
However, the traditional shaping device for steel structure production drives the rack to move through the electric push rod so as to be matched with the first shell to slide up and down to fix and squeeze and bend the steel structure (the shaping device for steel structure production is referred to as the shaping device in the patent publication No. CN 218252475U), the gear and the rack are arranged in the workbench, when the rack and the gear are worn seriously, the clamping effect on the steel structure is affected, meanwhile, the gear and the rack are inconvenient to overhaul and replace, and different fixing dies are inconvenient to replace according to the ruler diameter of the steel pipe, and meanwhile, the bending angle of the steel structure is inconvenient to adjust, so that the device has lower applicability; through gear cooperation threaded rod drive first casing from top to bottom slip, the threaded rod uses after a period, and the screw thread is worn and torn easily, needs often to maintain the screw thread, simultaneously easily because the threaded rod screw thread is blocked by the foreign matter and leads to first casing unable upper and lower slip, and then influences the fixed and bending work to steel construction.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a shaping device for steel structure production.
The technical scheme adopted for solving the technical problems is as follows: the shaping device for the steel structure production comprises a workbench, a shaping structure arranged on the workbench, a dismounting structure arranged on the shaping structure, a replacement structure arranged on the shaping structure and a limiting structure arranged on the shaping structure; the shaping structure comprises a mounting block and a bending block, wherein the mounting block is connected to the workbench in a sliding manner, the bending block is connected to the mounting block in a detachable manner, a sliding seat is connected to the workbench in a sliding manner, a hydraulic rod is fixedly connected to the workbench, a telescopic end of the hydraulic rod is fixedly connected to the mounting block, two connecting blocks are fixedly connected to the mounting block in a sliding manner, two connecting strips are L-shaped in cross section, the connecting strips are connected to the connecting blocks in a Z-shaped cross section in a sliding manner, the connecting strips are connected to the workbench in a sliding manner, a driving plate is fixedly connected to the connecting strips in a limiting structure, a driving groove is formed in the driving plate, a fixing seat is fixedly connected to the workbench, a sliding seat is connected to the fixing seat in a sliding manner, two ends of the sliding seat are fixedly connected with a driving shaft, the driving shaft is connected to the driving groove in a rolling manner, an upper module is detachably connected to the workbench, the upper module is matched with the lower module, a driving plate is fixedly connected to the lower module, and the guide post is fixedly connected to the fixing seat.
Specifically, the dismounting structure comprises an inserting strip, an inserting strip is fixedly connected to the bending block, a first slot is formed in the mounting block, the inserting strip is inserted into the first slot, a pressing block is slidably connected to the mounting block, a clamping strip is slidably connected between the pressing block and the mounting block, a first clamping groove is formed in the inserting strip, and the clamping strip is clamped with the first clamping groove.
Specifically, the inside fixedly connected with gib block of installation piece, sliding connection between gib block and the gib block, the outside cover of gib block is equipped with first spring, the both ends of first spring are fixed connection respectively on installation piece and gib block.
Specifically, change the structure and include the picture peg, fixedly connected with picture peg on the lower module, peg graft between lower module and the workstation, sliding connection has the driving lever on the workstation, fixedly connected with fixture block on the driving lever, sliding connection between fixture block and the workstation, be equipped with the second draw-in groove on the picture peg, the block is clamped between fixture block and the second draw-in groove, fixedly connected with guiding axle on the driving lever, sliding connection between guiding axle and the workstation, the outside cover of guiding axle is equipped with the second spring, fixed connection between both ends of second spring and driving lever and the workstation respectively.
Specifically, change structure still includes the inserted block, fixedly connected with inserted block on the slide, be equipped with the second slot on the last module, peg graft between inserted block and the second slot, sliding connection has two ejector pins on the slide, fixedly connected with connecting rod on the ejector pin, sliding connection between connecting rod and the slide, sliding connection between connecting rod and the inserted block, fixedly connected with anticreep piece on the connecting rod, sliding connection between anticreep piece and the inserted block, the inside of going up the module is equipped with two anticreep grooves, two the anticreep piece respectively with two the block between the anticreep groove, fixedly connected with guide bar on the connecting rod, sliding connection between guide bar and the inserted block, the outside cover of guide bar is equipped with the third spring, the both ends of third spring are fixedly connected with on inserted block and the connecting rod respectively.
Specifically, limit structure includes the slide rail, two cross-sections are trapezoidal slide rails of fixedly connected with on the connecting rod, sliding connection between drive plate and the slide rail, sliding connection has the pull rod that the cross-section is T shape on the connecting rod, the one end fixedly connected with stopper of pull rod, sliding connection between stopper and the connecting rod, be equipped with the spacing groove on the drive plate, the block between stopper and the spacing groove, fixedly connected with fourth spring between stopper and the connecting rod.
Specifically, be equipped with lubricating structure on the fixing base, lubricating structure includes the grease chamber, the inside of fixing base is equipped with the grease chamber, fixedly connected with fixed cover on the fixing base, sliding connection has the slide bar of cross-section "ten" font on the fixing base, sliding connection between slide bar and the fixed cover, fixedly connected with fifth spring between slide bar and the fixing base, be fixed with on the slide bar and support the piece, the bottom fixedly connected with sealing plug of slide bar, be equipped with the oilhole on the fixing base, laminating between sealing plug and the oilhole, communicate between oilhole and the grease chamber, be equipped with the oil duct of two slopes on the fixing base, communicate between one end and the oilhole of oil duct, be equipped with the cotton that soaks on the guide post, the other end of oil duct leads to one side of cotton that soaks.
Specifically, threaded connection has the spiral cover on the fixing base, the cross-section of sealing plug is trapezium structure, support the cross-section between piece and the slide bar and constitute L shape structure.
Specifically, be equipped with the regulation structure on the slide, the regulation structure includes the dead lever, fixedly connected with cross-section is the dead lever of L shape on the slide, the inside sliding connection of dead lever has the regulation pole, the top of regulation pole is contradicted with supporting between the piece.
Specifically, fixedly connected with lifting rod on the regulation pole, sliding connection between lifting rod and the dead lever, sliding connection has the gag lever post that the cross-section is "ten" font on the lifting rod, fixedly connected with sixth spring between gag lever post and the lifting rod, the linear arrangement is equipped with a plurality of spacing holes on the dead lever, the block is between gag lever post and one of them spacing hole, the tip fixedly connected with pull ring of gag lever post.
The beneficial effects of the invention are as follows:
(1) According to the shaping device for steel structure production, the shaping structure is arranged on the workbench, the steel structure is fast fixed and bent through the shaping structure, the bending processing efficiency of the steel structure is improved, meanwhile, the steel structure is locked by the shaping structure in bending operation, is not easy to shake, and the bending effect is improved.
(2) The shaping device for steel structure production is provided with the replacement structure, and the shaping structure is provided with the disassembly structure, so that different upper and lower dies can be conveniently replaced through the replacement structure, and the shaping device is suitable for steel structures with different ruler diameters; the bending blocks with different radians are convenient to replace through the disassembly structure, so that the steel structures with different angles are convenient to bend, and the applicability of the device is improved.
(3) According to the shaping device for steel structure production, the limiting structures are arranged on the connecting strips, and different driving plates are quickly replaced through the limiting structures, so that the sliding stroke of the upper module is changed, and the clamping and fixing effects of the upper module and the lower module on the steel structure are improved.
(4) According to the shaping device for steel structure production, the lubricating structure is arranged on the fixing seat, the adjusting structure is arranged on the sliding seat, the sliding seat and the guide post are lubricated through the lubricating structure, so that the sliding seat slides more smoothly, the sliding stability of the upper module is improved, the lubricating structure is matched with the adjusting structure to add lubricating oil during reciprocating motion of the sliding seat, the lubricating effect is improved by uniformly adding the lubricating oil each time, and meanwhile, the adjusting structure is adjusted so that the sliding seat is not contacted and matched with the lubricating structure during reciprocating motion of the sliding seat, and the normal use of the shaping structure is not affected.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the whole structure of a shaping device for steel structure production according to a preferred embodiment of the present invention;
FIG. 2 is an enlarged schematic view of the portion A shown in FIG. 1;
FIG. 3 is an enlarged schematic view of the B-section structure shown in FIG. 1;
FIG. 4 is an enlarged schematic view of the structure of the portion C shown in FIG. 3;
FIG. 5 is a schematic diagram of a connection structure of the connection bar and the limiting structure of the present invention;
FIG. 6 is a schematic diagram of a connection structure between a slider and a plug according to the present invention;
FIG. 7 is a schematic view of the connection structure of the mounting block and the dismounting structure of the present invention;
FIG. 8 is an enlarged schematic view of the structure of the portion D shown in FIG. 7;
FIG. 9 is an enlarged schematic view of the E-section structure shown in FIG. 7;
FIG. 10 is a schematic diagram of the connection structure of the guide post and the oiled cotton of the present invention;
FIG. 11 is a schematic view of a connection structure between a driving shaft and a driving plate according to the present invention;
FIG. 12 is a schematic view of a connection structure between a connecting bar and a workbench according to the present invention;
fig. 13 is an enlarged schematic view of the F-section structure shown in fig. 12;
fig. 14 is a schematic diagram of a connection structure between a limiting rod and a limiting hole according to the present invention.
In the figure: 1. a work table; 2. a shaping structure; 201. a hydraulic rod; 202. a mounting block; 203. bending the block; 204. a connecting block; 205. a connecting strip; 206. a driving plate; 207. a driving groove; 208. a fixing seat; 209. a slide; 210. a drive shaft; 211. an upper module; 212. a lower module; 213. a fixing groove; 214. a guide post; 3. disassembling the structure; 301. cutting; 302. a first slot; 303. pressing the blocks; 304. clamping strips; 305. a first clamping groove; 306. a guide bar; 307. a first spring; 4. replacing the structure; 401. inserting plate; 402. a deflector rod; 403. a clamping block; 404. a second clamping groove; 405. a guide shaft; 406. a second spring; 407. inserting blocks; 408. a second slot; 409. a pushing block; 410. a connecting rod; 411. an anti-falling block; 412. an anti-drop groove; 413. a guide rod; 414. a third spring; 5. a limit structure; 501. a slide rail; 502. a pull rod; 503. a limiting block; 504. a limit groove; 505. a fourth spring; 6. a lubrication structure; 601. screwing the cover; 602. an oil chamber; 603. a fixed sleeve; 604. a slide bar; 605. abutting blocks; 606. a fifth spring; 607. a sealing plug; 608. an oil hole; 609. an oil passage; 610. soaking oil cotton; 7. an adjustment structure; 701. a fixed rod; 702. an adjusting rod; 703. a lifting rod; 704. a limit rod; 705. a limiting hole; 706. a sixth spring; 707. and (5) a pull ring.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 14, the shaping device for steel structure production comprises a workbench 1, a shaping structure 2 arranged on the workbench 1, a dismounting structure 3 arranged on the shaping structure 2, a replacement structure 4 arranged on the shaping structure 2 and a limiting structure 5 arranged on the shaping structure 2;
the shaping structure 2 comprises a mounting block 202 and a bending block 203, wherein the mounting block 202 is connected to the workbench 1 in a sliding manner, the bending block 203 is connected to the mounting block 202 in a detachable manner, a driving groove 207 is formed in the driving plate 206, a fixing seat 208 is fixedly connected to the workbench 1, a sliding seat 209 with a U-shaped section is fixedly connected to the fixing seat 208, two connecting blocks 204 which are connected to the workbench 1 in a sliding manner are fixedly connected to the mounting block 202, a connecting strip 205 with a Z-shaped section is fixedly connected to the connecting blocks 204 with two L-shaped sections, a driving plate 205 is connected to the connecting strip 205 in a sliding manner, a driving groove 207 is formed in the driving plate 206 in a sliding manner, a driving shaft 210 is fixedly connected to both ends of the sliding seat 209, a connecting rod 210 is connected to the driving groove 207 in a rolling manner, a connecting rod 205 is detachably connected to the connecting rod 205, a guide block 212 is connected to the sliding seat 212, and a module 212 is connected to the module 212 in a sliding manner, and the module 212 is connected to the module 212 in a sliding manner; namely: placing a steel structure to be bent in a fixed groove 213 on a lower module 212, starting a hydraulic rod 201, extending the hydraulic rod 201 to drive a mounting block 202 to slide, driving the mounting block 202 to slide to drive a bending block 203 to slide, simultaneously driving the mounting block 202 to slide to drive a connecting block 204 to slide, driving the connecting block 204 to drive a connecting strip 205 to slide, driving the connecting strip 205 to drive a driving plate 206 to move, driving the driving plate 206 to move so as to drive a driving shaft 210 to roll in the driving groove 207, wherein one part of the driving groove 207 is obliquely arranged, the other part of the driving groove 207 is horizontally arranged, driving shaft 210 drives a sliding seat 209 to slide in the fixed seat 208 when the driving shaft 210 rolls in the driving groove 207, when the driving shaft 210 rolls to the junction of the oblique part and the horizontal part of the driving groove 207, the upper module 211 just clamps and fixes the steel structure by matching with the lower module 212, at the moment, the hydraulic rod 201 continues to extend to drive the driving plate 206 to continue to roll in the horizontal part of the driving groove 207, and the bending block 203 gradually collides with the clamped and bends the fixed steel structure; after the bending process is finished, the hydraulic rod 201 contracts to drive the driving plate 206 to reset, the driving plate 206 resets to enable the driving shaft 210 to roll in the driving groove 207, when the driving shaft 210 rolls to the inclined part of the driving groove 207, the upper module 211 is gradually separated from the lower module 212, when the driving shaft 210 rolls to the top end of the inclined part of the driving groove 207, the upper module 211 is completely separated from the lower module 212, at the moment, a bent steel structure can be taken down from the lower module 212, the stability of the sliding seat 209 in the vertical sliding mode is improved due to the arrangement of the guide posts 214, the stress of the upper module 211 is more uniform, and the clamping effect is improved.
Specifically, the disassembling structure 3 includes an insert 301, the bending block 203 is fixedly connected with the insert 301, the mounting block 202 is provided with a first slot 302, the insert 301 is inserted into the first slot 302, the mounting block 202 is slidably connected with a pressing block 303, the pressing block 303 is fixedly connected with a clamping bar 304 slidably connected with the mounting block 202, the insert 301 is provided with a first clamping groove 305, and the clamping bar 304 is clamped with the first clamping groove 305; the inside of the mounting block 202 is fixedly connected with a guide bar 306, the clamping bar 304 is in sliding connection with the guide bar 306, a first spring 307 is sleeved outside the guide bar 306, and two ends of the first spring 307 are respectively and fixedly connected to the mounting block 202 and the clamping bar 304;
the replacing structure 4 comprises an inserting plate 401, the lower module 212 is fixedly connected with the inserting plate 401, the lower module 212 is inserted between the lower module 212 and the workbench 1, a deflector rod 402 is slidably connected onto the workbench 1, a clamping block 403 is fixedly connected onto the deflector rod 402, the clamping block 403 is slidably connected with the workbench 1, a second clamping groove 404 is formed in the inserting plate 401, the clamping block 403 is clamped with the second clamping groove 404, a guide shaft 405 is fixedly connected onto the deflector rod 402, the guide shaft 405 is slidably connected with the workbench 1, a second spring 406 is sleeved outside the guide shaft 405, and two ends of the second spring 406 are fixedly connected with the deflector rod 402 and the workbench 1 respectively; the replacing structure 4 further comprises an inserting block 407, the inserting block 407 is fixedly connected to the sliding seat 209, a second inserting groove 408 is formed in the upper module 211, the inserting block 407 is inserted into the second inserting groove 408, two pushing blocks 409 are slidably connected to the sliding seat 209, a connecting rod 410 is fixedly connected to the pushing blocks 409, the connecting rod 410 is slidably connected to the sliding seat 209, the connecting rod 410 is slidably connected to the inserting block 407, an anti-falling block 411 is fixedly connected to the connecting rod 410, the anti-falling block 411 is slidably connected to the inserting block 407, two anti-falling grooves 412 are formed in the upper module 211, the two anti-falling blocks 411 are respectively clamped with the two anti-falling grooves 412, a guide rod 413 is fixedly connected to the connecting rod 410, the guide rod 413 is slidably connected to the inserting block 407, a third spring 414 is sleeved outside the guide rod 413, and two ends of the third spring 414 are respectively fixedly connected to the inserting block 407 and the connecting rod 410; namely: when the bending block 203, the upper module 211 and the lower module 212 need to be replaced according to the ruler diameter and the bending angle of the steel structure, the deflector rod 402 on the workbench 1 can be stirred first, the deflector rod 402 drives the clamping block 403 to be not clamped with the second clamping groove 404 on the plugboard 401, the second spring 406 is compressed, the lower module 212 can be pulled out of the workbench 1 together with the plugboard 401, the lower module 212 with the fixing grooves 213 with different shapes or sizes is replaced, after the plugboard 401 is inserted, the gear shifting clamping block 403 can be clamped with the second clamping groove 404 again under the reset action of the second spring 406, the sliding stability of the deflector rod 402 is improved due to the arrangement of the guide shaft 405, and meanwhile, the second spring 406 is prevented from deflecting; when the upper module 211 matched with the lower module 212 needs to be replaced, two push blocks 409 on the sliding seat 209 can be pushed, the push blocks 409 slide to drive a connecting rod 410 to slide, the connecting rod 410 slides to drive the anti-falling block 411 to be no longer clamped with an anti-falling groove 412 on the upper module 211, the third spring 414 contracts, at the moment, the upper module 211 can be pulled out from the insert block 407, the second slot 408 on the upper module 211 is separated from the insert block 407, when the new upper module 211 is replaced, the second slot 408 on the upper module 211 is aligned with the insert block 407 on the sliding seat 209, and then under the reset action of the third spring 414, the anti-falling block 411 is clamped with the anti-falling groove 412 on the upper module 211 again, so that the replacement efficiency of the upper module 211 and the lower module 212 is improved, and steel structures with different shapes and diameters are convenient to clamp; the setting of guide bar 413 has improved the gliding stability of connecting rod 410, the while has effectively avoided third spring 414 off tracking, when needing to change the bending block 203 according to the angle of buckling, can press the pressing block 303 on the installation piece 202, pressing block 303 drives card strip 304 and slides downwards, first spring 307 compresses, card strip 304 no longer blocks with the first draw-in groove 305 on the cutting 301, can dismantle cutting 301 from installation piece 202 this moment, then change the bending block 203 of different radians, insert the cutting 301 on the new bending block 203 in the first slot 302 of installation piece 202, under the reset action of first spring 307, card strip 304 blocks first draw-in groove 305 again, fixed bending block 203, and then the bending block 203 of different radians of quick replacement is applicable to bending out the steel construction of different angles, the suitability of device has been improved.
Specifically, the limiting structure 5 includes a sliding rail 501, two sliding rails 501 with trapezoidal cross sections are fixedly connected to the connecting bar 205, a driving plate 206 is slidably connected with the sliding rail 501, a pull rod 502 with a T-shaped cross section is slidably connected to the connecting bar 205, a limiting block 503 is fixedly connected to one end of the pull rod 502, the limiting block 503 is slidably connected to the connecting bar 205, a limiting groove 504 is formed in the driving plate 206, the limiting block 503 is clamped with the limiting groove 504, and a fourth spring 505 is fixedly connected between the limiting block 503 and the connecting bar 205; namely: after the upper module 211 and the lower module 212 are replaced, the pull rod 502 on the connecting bar 205 can be pulled, the pull rod 502 slides to drive the limiting block 503 to be not clamped with the limiting groove 504 on the driving plate 206, the fourth spring 505 contracts, the driving plate 206 can be slid down from the sliding rail 501 at the moment, then the driving plate 206 with the driving groove 207 with different inclination angles and lengths is replaced, the groove on the new driving plate 206 is aligned with the sliding rail 501 on the connecting bar 205, meanwhile, the driving shaft 210 is ensured to be inserted into the driving groove 207, then the pull rod 502 is loosened, the limiting block 503 is driven to be clamped and fixed with the new driving plate 206 under the reset action of the fourth spring 505, and then the vertical sliding distance of the upper module 211 is changed according to the change of the different driving plates 206, so that the clamping effect on the steel structure is improved.
Specifically, the fixed seat 208 is provided with the lubrication structure 6, the lubrication structure 6 includes an oil chamber 602, the inside of the fixed seat 208 is provided with the oil chamber 602, the fixed seat 208 is fixedly connected with a fixed sleeve 603, the fixed seat 208 is slidably connected with a slide bar 604 with a cross section, the slide bar 604 is slidably connected with the fixed sleeve 603, a fifth spring 606 is fixedly connected between the slide bar 604 and the fixed seat 208, a supporting block 605 is fixedly connected with the slide bar 604, the bottom end of the slide bar 604 is fixedly connected with a sealing plug 607, the fixed seat 208 is provided with an oil hole 608, the sealing plug 607 is attached to the oil hole 608, the oil hole 608 is communicated with the oil chamber 602, the fixed seat 208 is provided with two inclined oil channels 609, one end of each oil channel 609 is communicated with the oil hole 608, the guide post 214 is provided with an oil immersion cotton 610, and the other end of each oil channel 609 is led to one side of the oil immersion cotton 610; the screw thread of the fixed seat 208 is connected with a screw cap 601, the section of the sealing plug 607 is of a trapezoid structure, and the section between the abutting block 605 and the sliding rod 604 forms an L-shaped structure;
the sliding seat 209 is provided with an adjusting structure 7, the adjusting structure 7 comprises a fixed rod 701, the sliding seat 209 is fixedly connected with the fixed rod 701 with an L-shaped section, the inside of the fixed rod 701 is slidably connected with an adjusting rod 702, and the top end of the adjusting rod 702 is in contact with the abutting block 605; a lifting rod 703 is fixedly connected to the adjusting rod 702, the lifting rod 703 is slidably connected with a fixing rod 701, a limiting rod 704 with a cross section in a cross shape is slidably connected to the lifting rod 703, a sixth spring 706 is fixedly connected between the limiting rod 704 and the lifting rod 703, a plurality of limiting holes 705 are linearly arranged on the fixing rod 701, the limiting rod 704 is clamped with one of the limiting holes 705, and a pull ring 707 is fixedly connected to the end part of the limiting rod 704; namely: when the lubricating oil needs to be smeared on the guide post 214, the propping block 605 on the sliding rod 604 can be pulled, the propping block 605 drives the sliding rod 604 to slide, the fifth spring 606 is compressed, the sliding rod 604 slides to drive the sealing plug 607 not to seal with the oil hole 608, at the moment, the lubricating oil flows into the oil hole 608 from the oil chamber 602, then flows into the oil immersion cotton 610 from the oil duct 609, after the oil immersion cotton 610 fully infiltrates the lubricating oil, the propping block 605 is loosened, the fifth spring 606 is reset, the sealing plug 607 reseals the oil hole 608, the sliding seat 209 can squeeze the oil immersion cotton 610 on the guide post 214 when in up-and-down reciprocating motion, the lubricating oil is driven to all parts of the guide post 214, the smoothness of the sliding seat 209 is improved, when the lubricating oil is insufficient, the rotary cover 601 on the fixing seat 208 can be rotated, the lubricating oil is added into the oil chamber 602, when the automatic equal amount of the lubricating oil needs to be selected, the upper module 211 can be lifted to the highest height firstly, then the limiting rod 704 is pulled through the pull ring 707, the sixth spring 706 compresses, the limiting rod 704 is not clamped with the limiting hole 705 on the fixed rod 701 any more, at this time, the lifting rod 703 is lifted to drive the adjusting rod 702 to slide inside the fixing rod 701, the adjusting rod 702 is firstly in contact with the abutting block 605, then the lifting rod 703 is lifted continuously, the adjusting rod 702 drives the abutting block 605 and the sliding rod 604 to lift, the sealing plug 607 is separated from the oil hole 608, at this time, the pull ring 707 is released, the limiting rod 704 is clamped with the other limiting hole 705 under the reset action of the sixth spring 706, then the upper module 211 is lowered, after each bending, the sliding seat 209 lifts to drive the adjusting rod 702 to abut against the block 605, so that lubricating oil enters the inside of the oil duct 609, the time of each abutting is consistent with the lifting height of the abutting block 605, the lubricating oil is added more uniformly and equally, when the oil impregnated cotton 610 is completely wet, the pull ring 707 can be pulled, the stop lever 704 is not clamped with the stop hole 705, the adjusting lever 702 is slid to the bottommost end, and then is not abutted against the abutting block 605, and the adding of lubricating oil is stopped.
When the invention is used, a steel structure to be bent is placed in a fixed groove 213 on a lower module 212, then a hydraulic rod 201 is started, the hydraulic rod 201 stretches to drive a mounting block 202 to slide, the mounting block 202 slides to drive a bending block 203 to slide, meanwhile, the mounting block 202 slides to drive a connecting block 204 to slide, the connecting block 204 slides to drive a connecting strip 205 to slide, the connecting strip 205 slides to drive a driving plate 206 to move, the driving plate 206 moves to drive a driving shaft 210 to roll in the inside of the driving groove 207, one part of the driving groove 207 is obliquely arranged, the other part of the driving groove 207 is horizontally arranged, a sliding seat 209 is driven to slide in the inside of a fixed seat 208 when the driving shaft 210 rolls in the driving groove 207, when the driving shaft 210 rolls to the junction of the oblique part of the driving groove 207 and the horizontal part, an upper module 211 just fits with the lower module 212 to clamp and fix the steel structure, at this moment, the hydraulic rod 201 continues to stretch to drive the driving plate 206 to continue to move, the driving shaft 210 rolls in the horizontal part of the driving groove 207, at this moment, the bending block 203 gradually collides with the clamped and the fixed steel structure, after the processing is finished, the driving shaft 201 drives a shrinkage driving plate 206 to roll in the inside of the driving groove 207, the other part of the driving groove 207 is obliquely arranged, the other part of the driving groove 207 is horizontally arranged, the driving groove is gradually inclined to slide to the upper end of the driving shaft 210, and the driving shaft 210 is separated from the upper module 211, and the upper module is gradually rolls to the lower module 211, and the upper end of the upper module is more gradually, and the lower driving structure is more gradually lower than the upper end, and the lower driving structure is lower, and the structure is clamped and the fixed, and is better, and the fixed and is better;
secondly, when the bending block 203, the upper module 211 and the lower module 212 need to be replaced according to the rule diameter and the bending angle of the steel structure, the deflector 402 on the workbench 1 can be stirred first, the deflector 402 drives the clamping block 403 to be no longer clamped with the second clamping groove 404 on the plugboard 401, the second spring 406 is compressed, at the moment, the lower module 212 can be pulled out of the workbench 1 together with the plugboard 401, the lower module 212 with the fixing grooves 213 with different shapes or sizes is replaced, after the plugboard 401 is inserted, the gear shifting clamping block 403 can be clamped with the second clamping groove 404 again under the reset action of the second spring 406, the guide shaft 405 improves the sliding stability of the deflector 402, simultaneously avoids the second spring 406 from deflecting, when the upper module 211 matched with the lower module 212 needs to be replaced, the two pushing blocks 409 on the sliding seat 209 can be pushed, the pushing blocks 409 slide to drive the connecting rod 410 to slide, the connecting rod 410 slides to drive the anti-falling block 411 to be no longer clamped with the anti-falling groove 412 on the upper module 211, the third spring 414 is contracted, at this time, the upper module 211 can be pulled out from the insert 407, the second slot 408 on the upper module 211 is separated from the insert 407, when a new upper module 211 is replaced, the second slot 408 on the upper module 211 is aligned with the insert 407 on the sliding seat 209, then under the reset action of the third spring 414, the anti-falling block 411 is clamped with the anti-falling slot 412 on the upper module 211 again, so that different upper module 211 and lower module 212 are replaced quickly, the replacement efficiency of the upper module 211 and the lower module 212 is improved, steel structures with different shapes and diameters are convenient to clamp, the sliding stability of the connecting rod 410 is improved due to the arrangement of the guide rod 413, meanwhile, the third spring 414 is prevented from deflecting effectively, when the bending block 203 is required to be replaced according to a bending angle, the pressing block 303 on the mounting block 202 can be pressed, the pressing block 303 drives the clamping bar 304 to slide downwards, the first spring 307 is compressed, the clamping strips 304 are not clamped with the first clamping grooves 305 on the cutting strips 301 any more, at the moment, the cutting strips 301 can be detached from the mounting block 202, then the bending blocks 203 with different radians are replaced, the cutting strips 301 on the new bending blocks 203 are inserted into the first inserting grooves 302 of the mounting block 202, and under the reset action of the first spring 307, the clamping strips 304 are clamped with the first clamping grooves 305 again, so that the bending blocks 203 are fixed, the bending blocks 203 with different radians are replaced quickly, the device is suitable for bending steel structures with different angles, and the applicability of the device is improved;
then, after replacing different upper modules 211 and lower modules 212, the pull rod 502 on the connecting bar 205 can be pulled, the pull rod 502 slides to drive the limiting block 503 not to be clamped with the limiting groove 504 on the driving plate 206 any more, the fourth spring 505 contracts, at this time, the driving plate 206 can be slid down from the sliding rail 501, then the driving plate 206 with driving grooves 207 with different inclination angles and lengths is replaced, the grooves on the new driving plate 206 are aligned with the sliding rail 501 on the connecting bar 205, meanwhile, the driving shaft 210 is ensured to be inserted into the driving groove 207, then the pull rod 502 is loosened, the limiting block 503 is driven to be clamped and fixed with the new driving plate 206 under the reset action of the fourth spring 505, and then the vertical sliding distance of the upper module 211 is changed according to changing different driving plates 206, so that the clamping effect on the steel structure is improved;
finally, when the lubricating oil needs to be smeared on the guide post 214, the abutting block 605 on the sliding rod 604 can be pulled, the abutting block 605 drives the sliding rod 604 to slide, the fifth spring 606 is compressed, the sliding rod 604 slides to drive the sealing plug 607 to be no longer sealed with the oil hole 608, at the moment, the lubricating oil flows into the oil hole 608 from the oil chamber 602, then flows into the oil immersing cotton 610 from the oil duct 609, the oil immersing cotton 610 fully infiltrates the lubricating oil, the abutting block 605 is loosened, the fifth spring 606 is reset, the sealing plug 607 reseals the oil hole 608, the sliding seat 209 can squeeze the oil immersing cotton 610 on the guide post 214 when in up-and-down reciprocating motion, the lubricating oil is driven to all parts of the guide post 214, the smoothness of the sliding seat 209 in up-and-down sliding is improved, when the lubricating oil is insufficient, the rotating cover 601 on the fixing seat 208 can be rotated, the lubricating oil is added into the oil chamber 602, when the automatic equal amount of the lubricating oil needs to be selected, the upper module 211 can be lifted to the highest height firstly, then the limiting rod 704 is pulled through the pull ring 707, the sixth spring 706 compresses, the limiting rod 704 is not clamped with the limiting hole 705 on the fixed rod 701 any more, at this time, the lifting rod 703 is lifted to drive the adjusting rod 702 to slide in the fixed rod 701, the adjusting rod 702 is firstly in conflict with the abutting block 605, then the lifting rod 703 is lifted continuously, the adjusting rod 702 drives the abutting block 605 and the sliding rod 604 to lift, the sealing plug 607 is separated from the oil hole 608, at this time, the pull ring 707 and the limiting rod 704 are released to be clamped with other limiting holes 705 under the reset action of the sixth spring 706, then the upper module 211 is lowered, after each bending, the sliding seat 209 lifts to drive the adjusting rod 702 to abut against the block 605, so that lubricating oil enters the inside of the oil duct 609, and the time of each time of abutting is consistent with the lifting height of the abutting block 605, the lubricating oil is added more uniformly, when the oil impregnated cotton 610 is completely wet, the pull ring 707 can be pulled, the stop lever 704 is not clamped with the stop hole 705, the adjusting lever 702 is slid to the bottommost end, and then is not abutted against the abutting block 605, and the adding of lubricating oil is stopped.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (6)
1. The shaping device for the steel structure production is characterized by comprising a workbench (1), a shaping structure (2) arranged on the workbench (1), a dismounting structure (3) arranged on the shaping structure (2), a replacement structure (4) arranged on the shaping structure (2) and a limiting structure (5) arranged on the shaping structure (2);
the shaping structure (2) comprises a mounting block (202) and a bending block (203), wherein the mounting block (202) is connected with the mounting block (202) in a sliding manner, the bending block (203) is connected with the mounting block (202) in a detachable manner, a hydraulic rod (201) is fixedly connected with the workbench (1), a telescopic end of the hydraulic rod (201) is fixedly connected with the mounting block (202), two connecting blocks (204) which are connected with the workbench (1) in a sliding manner are fixedly connected with two connecting blocks (204) which are L-shaped in cross section, a connecting strip (205) which is Z-shaped in cross section is fixedly connected with the connecting blocks (204), a driving plate (206) is fixedly connected with the connecting strip (205) through a limiting structure (5), a driving groove (207) is formed in the driving plate (206), a fixing seat (208) is fixedly connected with the workbench (1), two sliding seats (209) are connected with one driving groove (209) which are fixedly connected with one driving seat (209), an upper module (211) is detachably connected to the sliding seat (209), a lower module (212) is detachably connected to the workbench (1), the upper module (211) and the lower module (212) are matched for use, fixing grooves (213) are formed in the upper module (211) and the lower module (212), a guide post (214) is fixedly connected to the inside of the fixing seat (208), and the sliding seat (209) is slidably connected with the guide post (214);
the disassembly structure (3) comprises an inserting strip (301), the bending block (203) is fixedly connected with the inserting strip (301), the mounting block (202) is provided with a first slot (302), the inserting strip (301) is inserted into the first slot (302), the mounting block (202) is slidably connected with a pressing block (303), the pressing block (303) is fixedly connected with a clamping strip (304) which is slidably connected with the mounting block (202), the inserting strip (301) is provided with a first clamping groove (305), and the clamping strip (304) is clamped with the first clamping groove (305); the inside of the mounting block (202) is fixedly connected with a guide strip (306), the clamping strip (304) is in sliding connection with the guide strip (306), a first spring (307) is sleeved outside the guide strip (306), and two ends of the first spring (307) are respectively and fixedly connected to the mounting block (202) and the clamping strip (304);
the replacing structure (4) comprises an inserting plate (401), the inserting plate (401) is fixedly connected to the lower module (212), the lower module (212) is connected with the workbench (1) in an inserting mode, a deflector rod (402) is connected to the workbench (1) in a sliding mode, a clamping block (403) is fixedly connected to the deflector rod (402), the clamping block (403) is connected with the workbench (1) in a sliding mode, a second clamping groove (404) is formed in the inserting plate (401), the clamping block (403) is clamped with the second clamping groove (404), a guide shaft (405) is fixedly connected to the deflector rod (402), the guide shaft (405) is connected with the workbench (1) in a sliding mode, a second spring (406) is sleeved outside the guide shaft (405), and two ends of the second spring (406) are respectively connected with the deflector rod (402) and the workbench (1) in a fixed mode. The replacement structure (4) further comprises an inserting block (407), the inserting block (407) is fixedly connected to the sliding seat (209), a second inserting groove (408) is formed in the upper module (211), two inserting blocks (409) are inserted between the inserting block (407) and the second inserting groove (408), two inserting blocks (409) are connected to the sliding seat (209) in a sliding mode, a connecting rod (410) is fixedly connected to the inserting block (409), the connecting rod (410) is connected to the sliding seat (209) in a sliding mode, the connecting rod (410) is connected to the inserting block (407) in a sliding mode, an anti-falling block (411) is fixedly connected to the connecting rod (410), two anti-falling blocks (411) are connected to the inserting block (407) in a sliding mode, two anti-falling grooves (412) are clamped between the two anti-falling blocks (411) respectively, a guide rod (413) is fixedly connected to the connecting rod (410), a guide rod (413) is connected to the sliding mode between the connecting rod (410) and the sliding block (209), and two ends of the connecting rod (410) are connected to the third spring (410) respectively.
2. The shaping device for steel structure production according to claim 1, wherein: limit structure (5) are including slide rail (501), two slide rails (501) that the cross-section is trapezoidal of fixedly connected with on connecting strip (205), sliding connection between drive plate (206) and slide rail (501), sliding connection has pull rod (502) that the cross-section is T shape on connecting strip (205), one end fixedly connected with stopper (503) of pull rod (502), sliding connection between stopper (503) and connecting strip (205), be equipped with spacing groove (504) on drive plate (206), block between stopper (503) and spacing groove (504), fixedly connected with fourth spring (505) between stopper (503) and connecting strip (205).
3. The shaping device for steel structure production according to claim 1, wherein: be equipped with lubricating structure (6) on fixing base (208), lubricating structure (6) include grease chamber (602), the inside of fixing base (208) is equipped with grease chamber (602), fixedly connected with fixed cover (603) on fixing base (208), sliding connection has slide bar (604) that the cross-section is "ten" font on fixing base (208), sliding connection between slide bar (604) and fixed cover (603), fixedly connected with fifth spring (606) between slide bar (604) and fixing base (208), be fixed with on slide bar (604) and support piece (605), the bottom fixedly connected with sealing plug (607) of slide bar (604), be equipped with oilhole (608) on fixing base (208), laminating between sealing plug (607) and oilhole (608), communicate between oilhole (608) and grease chamber (602), be equipped with between one end and oilhole (608) of two slopes on fixing base (208), be equipped with on guide post (214) and dip cotton (610), one side of the other end (610) of cotton that dip is led to.
4. A steel construction production setting device according to claim 3, characterized in that: the screw thread is connected with a spiral cover (601) on the fixing seat (208), the section of the sealing plug (607) is of a trapezoid structure, and the section between the abutting block (605) and the sliding rod (604) forms an L-shaped structure.
5. A steel construction production setting device according to claim 3, characterized in that: be equipped with on slide (209) and adjust structure (7), adjust structure (7) including dead lever (701), fixedly connected with cross-section is dead lever (701) of L shape on slide (209), the inside sliding connection of dead lever (701) has regulation pole (702), the top of regulation pole (702) is contradicted with supporting between piece (605).
6. The sizing device for steel structure production according to claim 5, wherein: the lifting rod is characterized in that a lifting rod (703) is fixedly connected to the adjusting rod (702), the lifting rod (703) is connected with the fixing rod (701) in a sliding mode, a limiting rod (704) with a cross-shaped cross section is connected to the lifting rod (703) in a sliding mode, a sixth spring (706) is fixedly connected between the limiting rod (704) and the lifting rod (703), a plurality of limiting holes (705) are formed in the fixing rod (701) in a linear arrangement mode, the limiting rod (704) is clamped with one of the limiting holes (705), and a pull ring (707) is fixedly connected to the end portion of the limiting rod (704).
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| CN202410109405.2A CN117619963B (en) | 2024-01-26 | 2024-01-26 | Shaping device for steel structure production |
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