Cylindrical gradient coil processing equipment
Technical Field
The invention relates to the technical field related to magnetic resonance accessory processing and manufacturing equipment, in particular to cylindrical gradient coil processing equipment.
Background
Magnetic resonance devices are applied as a technological front-end technology in a variety of high-precision fields including, but not limited to, medical diagnostics, material structure research, quantum computers, non-destructive testing, etc.
In the magnetic resonance technology, the precision requirements on the used workpiece and equipment are extremely high, in order to ensure that the workpiece is not easy to damage in a good state in the subsequent use and work, the material selection in the initial stage of processing and the processing are high, the quality of the material is generally easy to control, but the existing common processing equipment is difficult to achieve the required precision, particularly the precision is difficult to control in the pressure control and the thickness control during the plate forming, so that a series of problems caused by insufficient precision can occur in the subsequent slotting and winding assembly, and the performance of superconducting equipment is influenced. There is therefore a need for a cylindrical gradient coil processing apparatus that addresses the above-described issues.
Disclosure of Invention
The invention aims to provide cylindrical gradient coil processing equipment which solves the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions:
the utility model provides a cylindric gradient coil processing equipment, includes the backing plate that two levels set up, backing plate upper end fixedly connected with two vertical organism boards that set up, two be equipped with the main shaft that a level set up between the organism board, the main shaft is last to have fixedly cup jointed the home roll, two the backing plate upper end corresponds the position fixed mounting of home roll has the distancer, the main shaft both sides all are equipped with the sliding block, run through on the organism board lateral wall be equipped with sliding block assorted spout, sliding block sliding connection is in spout inside wall, and two equal fixedly connected with pressure sensor of sliding block upper end, the home roll downside is equipped with the countershaft that two levels set up, the countershaft is last to have fixedly cup jointed the auxiliary roller, countershaft both ends all run through the organism board and have rotated and cup jointed the crank, two the one side that the organism board is dorsad all is equipped with the fixed plate, fixed plate fixed connection is in the backing plate upper end, both sides the crank lower extreme all rotates and is connected on the fixed plate lateral wall.
Through adopting above-mentioned technical scheme, can make main shaft and main roll when taking place the position change through the gliding characteristic of both sides sliding block in the spout when processing, in time discover through the pressure change of top surface in pressure sensor and the spout, and then can carry out the roll up during operation at main roll and auxiliary roller, the pressure between real-time supervision main roll and the auxiliary roller, the atress of each position of panel is even when guaranteeing to roll up, can react and show through pressure sensor when pressure change, simultaneously, through the setting of distancer, before processing, distance between main roll and the distancer is measured through the distancer, and then can be when panel processing, detect panel processing thickness through the change of survey distance, and then can carry out the monitoring of all-round roll up to processing work and improve the machining accuracy, the precision degree during operation of distancer and pressure tester can be higher in order to satisfy the demand of high accuracy cooperation work.
Preferably, a horizontally arranged guide rail is arranged between the two backing plates.
By adopting the technical scheme, the guide rail is used for assisting the production and the manufacture of the plate bending machine.
Preferably, one side of the body plate, which is close to the main shaft, is provided with a claw, the other side of the body plate, which is close to the main shaft, is provided with a contact, the main shaft is arranged between the claw and the contact head, and the claw and the contact head are respectively fixedly connected with sliding blocks on two sides.
Through adopting above-mentioned technical scheme, come fixed main shaft through jack catch and butt, simultaneously through the setting of both sides sliding block, can remove simultaneously along the main shaft when the main shaft takes place the removal of vertical direction, cooperate the setting of upper end pressure sensor, can monitor the pressure in real time, avoid appearing the inhomogeneous condition of pressure because of the material that the pressure is not enough to lead to veneer reeling machine processing, the material distribution of accuracy and each position of follow-up product when guaranteeing to roll up is even.
Preferably, the two upper ends of the machine body plates are fixedly provided with hydraulic cylinders, the output ends of the hydraulic cylinders penetrate through the upper side wall of the machine body plates and extend to the inner side of the sliding grooves, and the output ends of the hydraulic cylinders are fixedly connected to the upper ends of the sliding blocks.
Through adopting above-mentioned technical scheme, through the position of pneumatic cylinder control sliding block before processing, synchronous main shaft and home roll are gone up and down through the sliding block to the pressure value between can preset home roll and the vice roller before processing, and the use of cooperation pressure sensor can make the pressure control between home roll and the vice roller more accurate during processing.
Preferably, the two auxiliary shafts penetrate through the side wall of the machine body plate and are provided with arc grooves, and the auxiliary shafts penetrate through the arc grooves.
Through adopting above-mentioned technical scheme, restrict the motion of countershaft through the setting of arc wall, except the rotation of own countershaft, can also carry out certain restriction to the distance and the direction that the countershaft left and right movement for the precision is higher and be difficult for makeing mistakes when countershaft is adjusted.
Preferably, a driving motor is fixedly arranged at the upper end of the backing plate, the output end of the driving motor is rotationally connected to the side wall of the fixed plate, the output end of the driving motor is coaxially and fixedly sleeved with a driving wheel, one ends, close to the driving wheel, of the two auxiliary shafts are fixedly sleeved with driving wheels, and the two driving wheels are meshed with the driving wheel.
Through adopting above-mentioned technical scheme, drive the drive wheel through driving motor output and rotate the drive wheel meshing both sides, can rotate drive wheel and the countershaft in drive both sides, through the rotation of countershaft and auxiliary roller, the pressure that the cooperation main roll provided again can carry out extrusion forming to panel.
Preferably, the lower ends of the two cranks far away from the driving motor are respectively rotated to penetrate through the fixing plate and fixedly sleeved with the matching wheels, the upper end of the base plate is fixedly provided with the adjusting motor, and the output end of the adjusting motor is coaxially and fixedly connected with one of the matching wheels.
Through adopting above-mentioned technical scheme, the cooperation wheel that cup joints is all fixed to two crank lower extreme, after with regulating wheel intermeshing, the accessible regulating motor output drives two crank lower extreme rotations simultaneously, when crank rotates, can drive two auxiliary shafts and carry out position control in the arc wall, adjust the interval between auxiliary roller and the main roller through the position change of auxiliary roller, and then when facing the material of different processing thickness and different processing requirement, can freely adjust auxiliary roller position and keep the interval of both sides auxiliary roller and main roller the same, improve the adjustment efficiency and the degree of accuracy of roller interval.
In the technical scheme, the invention has the beneficial effects that:
the cylindrical gradient coil processing equipment is provided with the sliding blocks and the pressure sensors, the positions of the sliding blocks are controlled by the hydraulic cylinders before processing, the main shaft and the main roller are synchronized by the up-and-down movement of the sliding blocks, so that the pressure value between the main roller and the auxiliary roller can be preset before processing, the pressure sensors are matched for use, the pressure control between the main roller and the auxiliary roller during processing can be more accurate, when the main roller moves up and down during processing, the sliding blocks at two sides can be used for reflecting the pressure sensors in real time, the pressure sensors can reflect and display the pressure change of a plate in time, the plate requiring accurate pressure is convenient to process and produce, meanwhile, workers can conveniently adjust the device in time when errors occur, the accuracy of the device during production is improved, and the high accuracy of a produced product is ensured;
through setting up crank and cooperation wheel, the drive of accessible regulating motor makes cooperation wheel and crank rotate, and two cooperation wheels intermeshing for both sides crank rotates simultaneously, and then adjusts two auxiliary shafts and opens or close along the arc groove, reaches the purpose of adjusting the distance between auxiliary roller and the main roller, and the accessible adjusts the panel of different thickness and material of distance between auxiliary roller and the main roller, makes the whole device improve the adaptability when handling various different production requirements in guaranteeing the processing accuracy.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic diagram of a front structure according to an embodiment of the present invention;
FIG. 2 is a cross-sectional view taken along the direction A-A provided by an embodiment of the present invention;
FIG. 3 is a B-B cross-sectional view provided by an embodiment of the present invention;
FIG. 4 is a C-C cross-sectional view provided by an embodiment of the present invention;
FIG. 5 is a D-D cross-sectional view provided by an embodiment of the present invention;
fig. 6 is a schematic top view of an embodiment of the present invention.
Reference numerals illustrate:
1-backing plate; 2-organism plate; 3-a main shaft; 4-a main roller; 5-distance measuring instrument; 6-sliding blocks; 7-a chute; 8-a pressure sensor; 9-lay shaft; 10-crank; 11-a fixing plate; 12, a guide rail; 13-clamping jaws; 14-a contact; 15-a hydraulic cylinder; 16-arc grooves; 17-a drive motor; 18-a driving wheel; 19-a drive wheel; 20-mating wheels; 21-adjusting the motor; 22-auxiliary roller.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more apparent, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present disclosure. All other embodiments, which can be made by one of ordinary skill in the art without the need for inventive faculty, are within the scope of the present disclosure, based on the described embodiments of the present disclosure.
Referring to fig. 1-6, the cylindrical gradient coil processing device provided by the embodiment of the invention comprises two horizontally arranged backing plates 1, wherein two numerically arranged machine body plates 2 are fixedly connected to the upper ends of the backing plates 1, a horizontally arranged main shaft 3 is arranged between the two machine body plates 2, a main roller 4 is fixedly sleeved on the main shaft 3, a distance meter 5 is fixedly arranged at the upper ends of the two backing plates 1 corresponding to the position of the main roller 4, before processing, the distance between the main roller 4 and the distance meter 5 is measured through the distance meter 5, and further, the thickness of the plate processing can be detected through the change of the measured distance during the plate processing, and further, the processing accuracy can be improved through omnibearing monitoring of the processing work.
In the invention, sliding blocks 6 are arranged on both sides of a main shaft 3, sliding grooves 7 matched with the sliding blocks 6 are penetrated through the side walls of a machine body plate 2, the sliding blocks 6 are in sliding connection with the inner side walls of the sliding grooves 7, pressure sensors 8 are fixedly connected to the upper ends of the two sliding blocks 6, two auxiliary shafts 9 which are horizontally arranged are arranged on the lower side of a main roller 4, auxiliary rollers 22 are fixedly sleeved on the auxiliary shafts 9, both ends of the auxiliary shafts 9 penetrate through the machine body plate 2 and rotatably sleeved with cranks 10, fixed plates 11 are arranged on the opposite sides of the two machine body plates 2, the fixed plates 11 are fixedly connected to the upper ends of a base plate 1, and the lower ends of the cranks 10 on both sides are rotatably connected to the side walls of the fixed plates 11.
According to the invention, when the positions of the main shaft 3 and the main roller 4 are changed through the characteristic that the sliding blocks 6 on two sides can slide in the sliding groove 7 during processing, the pressure of the inner top surfaces of the pressure sensor 8 and the sliding groove 7 is changed to be found in time, so that the pressure between the main roller 4 and the auxiliary roller 22 can be monitored in real time when the main roller 4 and the auxiliary roller 22 perform plate rolling, the stress of each position of a plate is ensured to be uniform during plate rolling, the pressure can be reflected and displayed through the pressure sensor 8 at the first time when the pressure is changed, and meanwhile, the accuracy degree of the plate rolling during processing can be higher through the arrangement of the distance meter 5 and the pressure tester so as to meet the requirement of high-precision matching work.
In the invention, a horizontally arranged guide rail 12 is arranged between two backing plates 1, and the guide rail 12 is used for assisting the production and the manufacture of a plate bending machine.
According to the invention, one side of one machine body plate 2, which is close to the main shaft 3, is provided with the clamping jaw 13, the other side of the other machine body plate 2, which is close to the main shaft 3, is provided with the abutting contact 14, the main shaft 3 is arranged between the clamping jaw 13 and the abutting contact 14, the clamping jaw 13 and the abutting contact 14 are respectively fixedly connected with the sliding blocks 6 on the two sides, the main shaft 3 is fixed through the clamping jaw 13 and the abutting contact 14, meanwhile, through the arrangement of the sliding blocks 6 on the two sides, the main shaft 3 can be moved simultaneously when the main shaft 3 moves in the vertical direction, the pressure can be monitored in real time by matching with the arrangement of the pressure sensor 8 on the upper end, the condition that the pressure of materials processed by a plate bending machine is uneven due to insufficient pressure is avoided, and the accuracy in plate bending and the uniformity of the distribution of materials at each position of subsequent products are ensured.
In the invention, the upper ends of the two machine body plates 2 are fixedly provided with the hydraulic cylinders 15, the output ends of the hydraulic cylinders 15 penetrate through the upper side wall of the machine body plate 2 and extend to the inner side of the sliding groove 7, the output ends of the hydraulic cylinders 15 are fixedly connected to the upper ends of the sliding blocks 6, before machining, the positions of the sliding blocks 6 are controlled by the hydraulic cylinders 15, and the main shaft 3 and the main roller 4 are synchronized by the up-and-down movement of the sliding blocks 6, so that the pressure value between the main roller 4 and the auxiliary roller 22 can be preset before machining, and the pressure control between the main roller 4 and the auxiliary roller 22 can be more accurate when machining is performed by matching with the use of the pressure sensor 8.
In the invention, the positions corresponding to the two auxiliary shafts 9 on the side walls of the two machine body plates 2 are provided with the arc-shaped grooves 16 in a penetrating way, the auxiliary shafts 9 penetrate through the arc-shaped grooves 16, the movement of the auxiliary shafts 9 is limited by the arrangement of the arc-shaped grooves 16, and besides the rotation of the auxiliary shafts 9, the left and right movement distance and direction of the auxiliary shafts 9 can be limited to a certain extent, so that the precision of the auxiliary shafts 9 in adjustment is higher and errors are not easy to occur.
In the invention, the upper end of the backing plate 1 is fixedly provided with a driving motor 17, the output end of the driving motor 17 is rotationally connected to the side wall of the fixed plate 11, the output end of the driving motor 17 is coaxially and fixedly sleeved with a driving wheel 19, one ends of two auxiliary shafts 9 close to the driving wheel 19 are fixedly sleeved with driving wheels 18, the two driving wheels 18 are meshed with the driving wheel 19, the driving wheel 19 is driven to rotate through the output end of the driving motor 17 to mesh with the driving wheels 18 on two sides, the driving wheels 18 on two sides and the auxiliary shafts 9 can be rotated, and the plate can be extruded and molded through the rotation of the auxiliary shafts 9 and the auxiliary rollers 22 and the pressure provided by the main rollers 4.
In the invention, the lower ends of two cranks 10 far away from a driving motor 17 are respectively rotated to penetrate through a fixed plate 11 and fixedly sleeved with a matching wheel 20, the upper end of a backing plate 1 is fixedly provided with an adjusting motor 21, the output end of the adjusting motor 21 is coaxially and fixedly connected with one matching wheel 20, the lower ends of the two cranks 10 are respectively fixedly sleeved with the matching wheel 20, after the lower ends of the two cranks are mutually meshed with the adjusting wheels, the lower ends of the two cranks 10 can be simultaneously driven to rotate by the output end of the adjusting motor 21, when the cranks 10 rotate, the two auxiliary shafts 9 can be driven to carry out position adjustment in an arc-shaped groove 16, the distance between the auxiliary rollers 22 and a main roller 4 is adjusted by the position change of the auxiliary rollers 22, and then when materials with different processing thicknesses and different processing requirements are met, the positions of the auxiliary rollers 22 on two sides can be freely adjusted and the distance between the auxiliary rollers 22 and the main roller 4 is kept the same, and the roller distance adjusting efficiency and accuracy are improved.
Before processing, the rotation through the output end of the regulating motor 21 drives two matched wheels 20 to rotate, the matched wheels 20 and the crank 10 can drive the auxiliary shaft 9 to move in the arc groove 16 when rotating, the distance between the auxiliary roller 22 and the main roller 4 is regulated through the movement of the auxiliary shafts 9 on two sides, after the distance regulation is finished, the sliding block 6 can be pushed downwards through the hydraulic cylinder 15, the pressure and the certain distance are ensured through the assistance of the distance meter 5 and the numerical value representation of the pressure tester, the driving motor 17 can be started and the plate is put into after the accuracy is met, at the moment, the output end of the driving motor 17 drives the driving wheel 19 to rotate to engage the driving wheel 18, the two auxiliary shafts 9 and the auxiliary roller 22 are driven to rotate, the processing is carried out on the plate, meanwhile, the specific thickness of the plate is known through the setting of the distance meter 5, the pressure value between the main roller 4 and the auxiliary roller 22 is known through the numerical value of the pressure sensor 8, the accuracy of the plate processing is ensured, after the regulation is finished, the driving motor 17 is started, the output end of the driving motor 17 drives the driving wheel 19 to rotate to engage the auxiliary shaft 18, the auxiliary shaft 18 drives the auxiliary roller 9 to rotate, the auxiliary roller 9 and the auxiliary roller 22 can rotate, the position of the pressure sensor 4 can be changed in time, the position of the main roller 4 can be changed, and the processing time is changed, and the position of the plate can be processed in time, and the main roller 4 can be processed, and the processing time, and the position of the main roller can be changed, and the top and the position of the main roller can be processed.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
This document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all of the features of the disclosed technology.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.