CN117613547B - Ironing type manufacturing equipment and process for paper-based antenna - Google Patents
Ironing type manufacturing equipment and process for paper-based antenna Download PDFInfo
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- CN117613547B CN117613547B CN202410072061.2A CN202410072061A CN117613547B CN 117613547 B CN117613547 B CN 117613547B CN 202410072061 A CN202410072061 A CN 202410072061A CN 117613547 B CN117613547 B CN 117613547B
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- pressing
- ironing
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- 238000010409 ironing Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title abstract description 12
- 230000008569 process Effects 0.000 title abstract description 10
- 239000002131 composite material Substances 0.000 claims description 143
- 238000003825 pressing Methods 0.000 claims description 85
- 239000012528 membrane Substances 0.000 claims description 43
- 230000017105 transposition Effects 0.000 claims description 36
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000005520 cutting process Methods 0.000 claims description 31
- 230000007306 turnover Effects 0.000 claims description 21
- 238000003698 laser cutting Methods 0.000 claims description 19
- 230000002457 bidirectional effect Effects 0.000 claims description 16
- 239000012790 adhesive layer Substances 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 7
- 238000007723 die pressing method Methods 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007731 hot pressing Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 2
- 238000004064 recycling Methods 0.000 claims 1
- 229920002799 BoPET Polymers 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229910021389 graphene Inorganic materials 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
- 238000011064 split stream procedure Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/38—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0242—Heating, or preheating, e.g. drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0322—Post-pressing without reshaping, i.e. keeping the joint under pressure after joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0326—Cutting, e.g. by using waterjets, or perforating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2208—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems
- H01Q1/2225—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems used in active tags, i.e. provided with its own power source or in passive tags, i.e. deriving power from RF signal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3456—Antennas, e.g. radomes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Details Of Aerials (AREA)
Abstract
The invention discloses a ironing press type manufacturing device and a process thereof for a paper-based antenna, which belong to the technical field of paper-based antenna manufacturing, and particularly relate to an ironing press type manufacturing device and a process thereof for the paper-based antenna.
Description
Technical Field
The invention relates to the technical field of paper-based antenna manufacturing, in particular to ironing press type manufacturing equipment and process of a paper-based antenna.
Background
The RFID electronic tag is mainly developed based on a wireless radio frequency technology, and the main components of the RFID electronic tag are divided into three parts: 1. RFID antenna, 2, conductive adhesive, 3, chip, RFID mainly has two kinds of forms: 1, ultra High Frequency (UHF), the frequency is between 860MHz and 960MHz;2, high Frequency (HF), frequency at 13.56MHZ; both are passive, do not need power supply, and can be read infinitely by being matched with a professional reader-writer.
At present, the traditional manufacturing mode of the RFID antenna adopts silver paste, graphene and other conductive materials to adopt a printing mode to print a circuit, but the problem of the mode is that: silver paste and graphene have large price fluctuation, the silver paste and the graphene are all powder particles and have large resistance, the design difficulty is large and the cost is very high because of being limited on a plurality of graphs and projects of the electronic tag, and on the other hand, the traditional manufacturing mode of the RFID antenna is to manufacture the antenna shape on a plastic film substrate such as a PET film and then transfer the antenna shape to tag paper, and the method has the following defects:
1) The PET film has poor surface adhesion, smooth surface and no printing function, and is unfavorable for the subsequent development of industry;
2) The PET film is easy to generate static electricity in the winding and unwinding process, the static electricity cannot be effectively removed in a high-speed winding mode, and the damage to antenna products is easy to cause;
3) The PET film has poor temperature resistance, and the antenna can shrink, deform seriously and warp after being subjected to high temperature of about 200 ℃ in the process of processing the antenna into a label, so that the appearance and performance of a label finished product are poor;
4) The PET film is composed of polyethylene terephthalate as a main component, is not easy to decompose and is not beneficial to environmental protection;
5) The RFID tag made of the PET film cannot be directly used, so that the cost is high.
Therefore, how to directly form the required antenna on the paper substrate, simplify the manufacturing process, omit the transferring step and greatly reduce the cost is a problem to be solved urgently.
Disclosure of Invention
The present invention has been made in view of the above and/or problems occurring in the prior art of a ironing press type manufacturing apparatus of a paper-based antenna and a process thereof.
Therefore, the invention aims to provide the ironing press type manufacturing equipment and the process of the paper-based antenna, the turnover device drives the composite film to carry out circulating operation, meanwhile, the ironing press device, the die cutting device and the laser cutting device are used for carrying out ironing press cutting operation on the composite film, and finally, the cut composite film is collected and assembled through the circular transmission table and the split operation device, so that the existing problems can be solved.
In order to solve the technical problems, according to one aspect of the present invention, the following technical solutions are provided:
a stamping fabrication apparatus for a paper-based antenna, comprising:
the supporting device is placed on the ground, can support the workbench assembly and can place the round transmission table at the same time;
the turnover device is connected to the output end of the supporting device, is arranged on the outer wall of the supporting device, and can press and rotationally shift the composite membrane component placed on the surface;
the composite membrane component is placed on the surface of the turnover device and can carry out hot pressing operation on the antenna and the chip, and the composite membrane component is sequentially provided with a metal layer, an adhesive layer and a bottom paper layer from top to bottom;
the workbench assembly is arranged at the top of the supporting device and can be used for placing the ironing device, the die cutting device and the laser cutting device;
the table assembly includes: a work table;
the ironing device is arranged at one end of the surface of the workbench assembly and can be used for ironing the antenna and the chip on the composite membrane assembly on the surface of the turnover device, so that the antenna and the chip are adhered to the surface of the composite membrane assembly;
the ironing device comprises: a lifting table;
the ironing device further comprises:
the lifting assembly is arranged on the surface of the group of work tables and can drive the lifting tables to lift;
the antenna sliding box is arranged at one end of the surface of the lifting table, and can limit and slide the heated antenna, so that the heated antenna slides out and is placed on the surface of the composite film to form an antenna pressing groove;
the closing component is arranged at the sliding-out end of the antenna sliding-out box, can block the heated antenna, control the sliding-out of the antenna, and can press the heated antenna placed on the surface of the composite film at the same time, so that the ironing operation is realized;
the chip pressing component is arranged at the other end of the surface of the lifting table, and can press the composite film out of the chip pressing groove and place the chip;
the die cutting device is arranged at the other end of the surface of the workbench assembly, and can cut the hot-pressed composite membrane assembly and cut the area outside the hot-pressed shape of the composite membrane assembly;
the laser cutting device is arranged at the other end of the surface of the workbench assembly and can cut the non-hot-pressed area of the cut composite membrane assembly by laser;
the circular transmission table can be used for transmitting the die-cut composite membrane assembly and the laser-cut composite membrane assembly;
and the shunting operation device is arranged at two ends of the outer wall of the circular transmission table and can collect and weld the composite membrane component on the surface of the circular transmission table.
As a preferable scheme of the ironing press type manufacturing equipment of the paper-based antenna, the invention comprises the following steps: the support device includes:
a base placed on the ground;
a support column assembly provided at the center of the base and capable of supporting the table assembly;
the strut assembly includes:
a pillar provided at the center of the base;
the support column is arranged at the upper end of the outer wall of the support column;
the limiting disc is arranged on the outer wall of the support column and can limit the rotation of the turnover device;
the rotating assembly is arranged in the pillar assembly and can rotate the turnover device;
the rotating assembly includes:
a rotating electric machine provided at the bottom of the column;
a rotating rod arranged in the pillar and having a bottom connected to an output end of the rotating motor;
a rotating gear provided at an upper end of an outer wall of the rotating lever;
and the external gears are rotatably connected inside the support column and are arranged on two sides of the support column.
As a preferable scheme of the ironing press type manufacturing equipment of the paper-based antenna, the invention comprises the following steps: the epicyclic arrangement comprises:
the inner wall of the movable assembly is connected with the external gear in a meshed manner, and the movable assembly is rotationally connected between the limiting plates;
the hydraulic cylinder is arranged at the bottom of the outer side of the movable assembly, and the output end of the hydraulic cylinder is connected to the center of the bottom of the operating platform;
the operation table is arranged at the output end of the hydraulic cylinder, and the surface of the operation table can be used for placing the composite membrane assembly;
position adjusting components which are arranged at two ends of the surface of the operation table and can adjust the position of the pressing component;
the pressing component is arranged at the moving end of the position adjusting component and can press and limit the composite membrane component on the surface of the operating platform.
As a preferable scheme of the ironing press type manufacturing equipment of the paper-based antenna, the invention comprises the following steps: the movable assembly comprises:
the movable disc is rotationally connected between the limiting discs;
the inner tooth groove is arranged on the inner wall of the movable disc, is meshed with the outer wall of the outer gear, and can drive the movable disc to rotate through the outer gear;
the placing plate is arranged at the tail end of the movable disc and can be used for placing the hydraulic cylinder;
the position adjustment assembly includes:
the adjusting boxes are arranged at two ends of the surface of the operating platform;
the adjusting motor is arranged at one side port of the adjusting box;
the bidirectional screw rod is rotationally connected in the regulating box, one end of the bidirectional screw rod is connected to the output end of the regulating motor, and the bidirectional screw rod can be driven to rotate through the regulating motor;
the lower end of the inner part of the adjusting rod is in threaded connection with the two ends of the outer wall of the bidirectional screw rod, and the two groups of adjusting rods can be driven to be close to or far away from each other through the rotation of the bidirectional screw rod;
the pressing assembly includes:
the cylinder is arranged in the middle of the top of the adjusting rod;
the top of the telescopic rod is connected with the two ends of the bottom of the adjusting rod, the bottom of the telescopic rod is connected with the two ends of the top of the pressing rod, and the lifting of the pressing rod can be limited through the telescopic rod;
the top center of the pressing rod is connected with the output end of the air cylinder, and the pressing rod can press and limit the placement of the composite membrane assembly.
As a preferable scheme of the ironing press type manufacturing equipment of the paper-based antenna, the invention comprises the following steps: the composite membrane assembly includes:
a composite film which is placed on the surface of the operation table and is pressed by the pressing component;
the antenna pressing groove is arranged at one end of the surface of the composite film and is pressed by the antenna in a scalding way, so that the antenna pressing groove and the antenna are mutually attached through the adhesive layer;
the chip pressing groove is arranged at the other end of the surface of the composite film and is used for ironing the other end of the surface of the composite film through the ironing device.
As a preferable scheme of the ironing press type manufacturing equipment of the paper-based antenna, the invention comprises the following steps: the table assembly includes:
a mounting base mounted on top of the pillar;
the workbench is arranged around the outer wall of the mounting seat, and the surface of the workbench can be used for placing the ironing device, the die cutting device and the laser cutting device;
the placing groove is arranged on the surface of the workbench and can be overlapped with the operating platform, so that the operating platform can move the composite membrane assembly into the placing groove, and the ironing device, the die cutting device and the laser cutting device can be operated conveniently.
As a preferable scheme of the ironing press type manufacturing equipment of the paper-based antenna, the invention comprises the following steps: the lifting assembly includes:
the lifting bracket is arranged on the surface of the group of work tables;
the lifting screws are rotationally connected to two ends of the inside of the lifting bracket, are arranged into two groups, and are connected through chain transmission;
the lifting motor is arranged at one end of the top of the lifting bracket, and the output end of the lifting motor is connected with the top ends of a group of lifting screws;
the closure assembly includes:
limiting plates arranged at two ends of the bottom of the antenna sliding box;
the closing plate is connected inside the limiting plate in a sliding way and can block the bottom of the antenna sliding box;
the pushing telescopic rod is arranged at two ends of the outer wall of the antenna sliding box, the output end penetrates through the limiting plate to be connected with one end of the inner wall of the closing plate, and the closing plate can be driven to push and open through the pushing telescopic rod;
the chip pressing assembly includes:
the chip pressing cylinder is arranged at the other end of the surface of the lifting table;
the die stamping die is arranged at the bottom of the lifting platform, the top of the die stamping die is connected with the output end of the die pressing cylinder, and the die stamping die can be used for stamping the composite film, so that the composite film is stamped out of the die pressing groove.
As a preferable scheme of the ironing press type manufacturing equipment of the paper-based antenna, the invention comprises the following steps: the split stream operation device includes:
the diversion tables are arranged at two ends of the outer wall of the round transmission table;
the transposition assembly is arranged on the surface of the diversion table, the other end of the transposition assembly is arranged on the upper end surface of the round transmission table, and the transposition assembly can be used for conveying the cut redundant composite film and the laser cut redundant composite film to the surface of the pushing and conveying table, so that the pushing and conveying table can be used for conveying the redundant composite film to the surface of the splicing operation table for splicing and thermal connection;
the transposition assembly comprises:
the transposition motor is arranged in the shunting table;
the bottom of the transposition disk is connected with the output end of the transposition motor;
a calibration motor disposed at one end of the surface of the index plate;
the calibration disc is rotationally connected to the bottom of the transposition disc, the center of the calibration disc is connected with the output end of the calibration motor, and the calibration disc can be driven to rotate through the calibration motor;
the guide block is arranged around the top of the calibration disc and is rotationally connected to one end of the bottom of the transposition disc;
one end of the electric telescopic rod is connected with two ends of the bottom of the calibration disc, and the other end of the electric telescopic rod is connected with two ends of the top of the inclined plane transportation table;
the inclined plane transport table, its both ends are the inclined plane to make the surface be equipped with the conveyer belt, can carry the article, and can collect and transport the unnecessary complex film of circular transport table surface transportation through the inclined plane transport table, and transport the unnecessary complex film of collecting to propelling movement transport table surface.
A hot stamping type manufacturing process of a paper-based antenna comprises the following operation steps:
s1: the composite membrane is placed on the surface of the operation table, the starting cylinder drives the pressing rod to press the composite membrane, and the starting hydraulic cylinder drives the operation table to lift, so that the operation table moves into the placing groove and is level with the workbench;
s2: heating one end of the surface of the antenna, putting the antenna into the interior of the antenna sliding box, blocking by the chip pressing component, starting the lifting component, moving the closing component to the upper end of the composite film, and not contacting with the composite film, simultaneously starting the pushing telescopic rod to open and close the closing plate, putting the antenna on the surface of the composite film, and continuously moving downwards by pushing the telescopic rod to close the closing plate, so that the bottom of the closing plate presses the antenna on the surface of the composite film, and the adhesive layer of the composite film is adhered with the antenna;
s3: the chip pressing cylinder is started to drive the heated chip pressing die to press downwards, so that the surface of the composite film is pressed out of the antenna pressing groove, the chip is placed in the antenna pressing groove, the chip is bonded with the composite film, and at the moment, the operating platform is contracted by starting the hydraulic cylinder and starting the rotating motor to drive the operating platform to move into the placing groove of the next group of operating platform;
s4: through starting the cross cutting device, cut the complex film after scalding the pressure, cut the complex film scalds the region outside the shape, and take out the complex film after cutting, and place and transmit on circular transmission platform, circular transmission platform is with the complex film transportation after cutting to the reposition of redundant personnel operating means by, and transport the complex film after cutting to the propelling movement transport platform through the transposition subassembly, and transport the propelling movement transport platform to the concatenation operation panel, and carry out artifical concatenation and thermal connection to the complex film of cutting through the concatenation operation panel, thereby constitute new complex film and continue cyclic utilization:
s5: the composite film with the antenna and the chip bonded is moved into a placing groove of a next group of working tables through an operation table, and the composite film with the antenna and the chip bonded is subjected to punching cutting through a laser cutting device, so that the shape around the composite film with the antenna and the chip bonded is subjected to laser punching cutting, and the shape cutting of the antenna and the composite film and the chip and the composite film is completed;
s6: and finally, placing the cut composite film on the surface of a circular transmission table, transmitting the composite film to the other group of component flow operation devices, and performing manual splicing and thermal connection.
Compared with the prior art:
the metal layer required by the antenna is directly arranged on the bottom paper layer by using the stamping die for stamping and simultaneously the antenna shape is formed, so that the antenna is formed in one step, the manufacturing process is simplified, the manufacturing cost is greatly reduced, no waste water is discharged in the production process, and the energy conservation and emission reduction are realized;
the edge precision of the antenna in the chip setting area can be further improved by a laser cutting method, so that the performance of the paper-based antenna is improved;
through the cooperation of circular transmission platform and reposition of redundant personnel operating means, can collect the complex film after cutting to assemble the complex film after will cutting and thermally connect, thereby realize waste utilization, reduce the extravagant use of complex film.
Drawings
FIG. 1 is a schematic view of the overall structure provided by the present invention;
FIG. 2 is a schematic diagram of an overall split structure provided by the present invention;
FIG. 3 is a schematic view of a supporting device according to the present invention;
FIG. 4 is a schematic view of a post assembly according to the present invention;
FIG. 5 is a schematic view of a rotary assembly according to the present invention;
FIG. 6 is a schematic view of the structure of the turnover device provided by the invention;
FIG. 7 is a schematic view of a connection structure of a position adjusting assembly according to the present invention;
FIG. 8 is a schematic view of a composite membrane module according to the present invention;
FIG. 9 is a schematic diagram illustrating the separation of the workbench assembly and the ironing device according to the present invention;
FIG. 10 is a schematic view of a lifting assembly according to the present invention;
FIG. 11 is a schematic structural diagram of a ironing device according to the present invention;
FIG. 12 is a schematic view of a closure assembly connection structure provided by the present invention;
FIG. 13 is a schematic view of a closure assembly according to the present invention;
fig. 14 is a schematic structural diagram of a chip pressing assembly according to the present invention;
FIG. 15 is a schematic view of a connection structure of a split operation device according to the present invention;
FIG. 16 is a schematic view of a split structure of a split operation device according to the present invention;
FIG. 17 is a schematic view of a split-flow operation device according to the present invention;
FIG. 18 is a schematic diagram of a transposition assembly according to the present invention.
In the figure: the support device 1, the base 11, the support column assembly 12, the support column 121, the support column 122, the limit plate 123, the rotation assembly 13, the rotation motor 131, the rotation lever 132, the rotation gear 133, the external gear 134, the turnover device 2, the movable assembly 21, the movable plate 211, the internal gear groove 212, the placement plate 213, the hydraulic cylinder 22, the operation table 24, the position adjustment assembly 25, the adjustment box 251, the adjustment motor 252, the bidirectional screw 253, the adjustment lever 254, the pressing assembly 26, the cylinder 261, the telescopic rod 262, the pressing rod 263, the composite film assembly 3, the composite film 31, the antenna pressing groove 32, the chip pressing groove 33, the table assembly 4, the mount 41, the table 42, the placement groove 43, the ironing device 5, the lifting assembly 51, the lifting bracket 511, the lifting screw 512, the lifting motor 513, the lifting table 52, the antenna slide box 53, the closing assembly 54, the limit plate 541, the closing plate 542, the push telescopic rod 22, the chip pressing assembly 55, the chip pressing cylinder 551, the chip ironing die 552, the device 6, the laser cutting device 7, the circular transfer table 8, the shunt operation device 9, the shunt operation table 91, the transposition motor 92, the transposition motor 924, the transposition block, the electric transposition block 926, the calibration block 92924, the transportation table 93, the conveyance table 93, the oblique plane 93, the conveyance table 924, the conveyance table 93, the calibration table 93, and the conveyance table 93.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
The invention provides ironing press type manufacturing equipment and a process thereof for a paper-based antenna, which have the advantages of simplifying the manufacturing process, greatly reducing the manufacturing cost, avoiding waste water emission, saving energy and reducing emission in the production process, and refer to figures 1-18, and comprise a supporting device 1, a turnover device 2, a composite membrane assembly 3, a workbench assembly 4, an ironing press device 5, a die cutting device 6, a laser cutting device 7, a circular transmission table 8 and a shunt operation device 9;
support device 1, it is placed in ground, and can support workstation subassembly 4, can place circular transmission platform 8 simultaneously, and support device 1 includes: the rotary mechanism comprises a base 11, a support column assembly 12, a support column 121, a support column 122, a limiting disc 123, a rotary assembly 13, a rotary motor 131, a rotary rod 132, a rotary gear 133 and an external gear 134, wherein the base 11 is placed on the ground, the support column assembly 12 is arranged at the center of the base 11 and can support the workbench assembly 4, the support column 121 is arranged at the center of the base 11, the support column 122 is arranged at the upper end of the outer wall of the support column 121, the limiting disc 123 is arranged at the outer wall of the support column 121 and can limit the rotation of the turnover device 2, the rotary assembly 13 is arranged inside the support column assembly 12 and can rotate the turnover device 2, the rotary motor 131 is arranged at the bottom of the support column 121, the rotary rod 132 is arranged inside the support column 121 and enables the bottom to be connected with the output end of the rotary motor 131, the rotary gear 133 is arranged at the upper end of the outer wall of the rotary rod 132, and the external gear 134 is rotationally connected inside the support column 121 and is arranged at two sides of the support column 122.
The turnover device 2, it connects the output at strutting arrangement 1 to set up the outer wall at strutting arrangement 1, and can press and rotate the transposition to the complex film subassembly 3 that the surface was placed, turnover device 2 includes: the movable assembly 21, the movable plate 211, the internal tooth groove 212, the placing plate 213, the hydraulic cylinder 22, the operation table 24, the position adjusting assembly 25, the adjusting box 251, the adjusting motor 252, the bidirectional screw 253, the adjusting rod 254, the pressing assembly 26, the air cylinder 261, the telescopic rod 262 and the pressing rod 263, the movable assembly 21, the inner wall of which is meshed with the external gear 134 and enables the movable assembly 21 to be rotatably connected between the limiting plates 123, the movable plate 211, the internal tooth groove 212, which is arranged on the inner wall of the movable plate 211 and meshed with the outer wall of the external gear 134, can drive the movable plate 211 to rotate through the external gear 134, the placing plate 213, which is arranged at the tail end of the movable plate 211 and can place the hydraulic cylinder 22, which is arranged at the outer bottom of the movable assembly 21 and enables the output end of the hydraulic cylinder 22 to be connected at the bottom center of the operation table 24, an operation table 24 provided at an output end of the hydraulic cylinder 22 and having a surface capable of placing the complex film assembly 3, a position adjusting assembly 25 provided at both ends of the surface of the operation table 24 and capable of adjusting a position of the pressing assembly 26, an adjusting box 251 provided at both ends of the surface of the operation table 24, an adjusting motor 252 provided at one side port of the adjusting box 251, a bidirectional screw 253 rotatably connected to an inside of the adjusting box 251 and having one end connected to an output end of the adjusting motor 252, and capable of driving the bidirectional screw 253 to rotate by the adjusting motor 252, an adjusting lever 254 having an inner lower end screwed to both ends of an outer wall of the bidirectional screw 253 and capable of driving both sets of adjusting levers 254 to approach or separate from each other by rotation of the bidirectional screw 253, the pressing assembly 26 provided at a moving end of the position adjusting assembly 25, and can press spacing to the compound membrane module 3 on operation panel 24 surface, cylinder 261, it sets up in the middle of the top of adjusting pole 254, telescopic link 262, and the bottom both ends of adjusting pole 254 are connected at its top to make the bottom connect the top both ends of pressing pole 263, and can carry out spacingly to the lift of pressing pole 263 through telescopic link 262, press the output of pole 263 is connected at its top center, and can press spacing to the placing of compound membrane module 3 through pressing pole 263.
The complex film subassembly 3, it is placed on the surface of turnover device 2 to can carry out the hot pressing operation to antenna and chip, and complex film subassembly 3 from the top down sets gradually to metal level, adhesive layer and backing paper layer, complex film subassembly 3 includes: the composite film 31, the antenna pressing groove 32 and the chip pressing groove 33, the composite film 31 is placed on the surface of the operation table 24 and is pressed by the pressing component 26, the antenna pressing groove 32 is arranged at one end of the surface of the composite film 31 and is pressed by the antenna, the antenna pressing groove 32 and the antenna are mutually attached through the adhesive layer, and the chip pressing groove 33 is arranged at the other end of the surface of the composite film 31 and presses the other end of the surface of the composite film 31 by the pressing device 5.
The workstation subassembly 4, it sets up at the top of strutting arrangement 1 to can place scalding pressure device 5, cross cutting device 6 and laser cutting device 7, workstation subassembly 4 includes: mount pad 41, workstation 42 and standing groove 43, mount pad 41, it is installed at the top of pillar 121, and workstation 42, it sets up around the outer wall of mount pad 41, and the surface can place ironing device 5, cross cutting device 6 and laser cutting device 7, and standing groove 43, it sets up at the surface of workstation 42, and can coincide with operation panel 24, makes operation panel 24 remove compound membrane module 3 to the standing groove 43 in, conveniently ironing device 5, cross cutting device 6 and laser cutting device 7 operate.
Ironing device 5, it is placed in the surperficial one end of workstation subassembly 4, and can carry out the ironing of antenna and chip to the complex film subassembly 3 of turnover device 2 surface, makes antenna and chip bond at the surface of complex film subassembly 3, and ironing device 5 includes: the lifting assembly 51, the lifting bracket 511, the lifting screw 512, the lifting motor 513, the lifting table 52, the antenna sliding box 53, the closing assembly 54, the limiting plate 541, the closing plate 542, the pushing telescopic rod 543, the chip pressing assembly 55, the chip pressing cylinder 551 and the chip pressing mold 552, the lifting assembly 51 is arranged on the surface of one group of the work tables 42 and can drive the lifting table 52 to perform lifting operation, the lifting bracket 511 is arranged on the surface of one group of the work tables 42, the lifting screw 512 is rotatably connected at two ends inside the lifting bracket 511, the lifting screw 512 is arranged into two groups, the two groups of the lifting screw 512 are connected through chain transmission, the lifting motor 513 is arranged at one end of the top of the lifting bracket 511, the output end of the lifting motor 513 is connected with the top end of one group of the lifting screw 512, the antenna sliding box 53 is arranged at one end of the surface of the lifting table 52, and the heated antenna can be limited and slid through the antenna sliding box 53, so that the heated antenna can slide out and be placed on the surface of the composite film 31, an antenna pressing groove 32 is formed, a closing component 54 is arranged at the sliding-out end of the antenna sliding box 53, the heated antenna can be blocked, the sliding-out of the antenna is controlled, meanwhile, the heated antenna placed on the surface of the composite film 31 can be pressed, so that the ironing operation is realized, a limiting plate 541 is arranged at two ends of the bottom of the antenna sliding box 53, a closing plate 542 is connected in the limiting plate 541 in a sliding manner, the bottom of the antenna sliding box 53 can be blocked, a telescopic rod 543 is pushed, the telescopic rod 543 is arranged at two ends of the outer wall of the antenna sliding box 53, the output end penetrates through the limiting plate 541 to be connected with one end of the inner wall of the closing plate 542, and the closing plate 542 can be driven by pushing the telescopic rod 543 to push and open and close, the chip pressing assembly 55 is arranged at the other end of the surface of the lifting platform 52, and the composite film 31 can be pressed out of the chip pressing groove 33 through the chip pressing assembly 55 and can be placed on a chip, the chip pressing cylinder 551 is arranged at the other end of the surface of the lifting platform 52, the chip pressing die 552 is arranged at the bottom of the lifting platform 52, the top is connected with the output end of the chip pressing cylinder 551, and the composite film 31 can be pressed through the chip pressing die 552, so that the composite film 31 is pressed out of the chip pressing groove 33.
The die cutting device 6 is arranged at the other end of the surface of the workbench assembly 4, and can cut the composite membrane assembly 3 after ironing and pressing, and cut the area outside the ironing and pressing shape of the composite membrane assembly 3.
And a laser cutting device 7 which is arranged at the other end of the surface of the workbench assembly 4 and can cut the area of the cut composite membrane assembly 3 which is not hot pressed by laser.
And a circular transfer table 8 capable of transferring the die-cut composite membrane module 3 and the laser-cut composite membrane module 3.
The reposition of redundant personnel operating means 9, it sets up at the outer wall both ends of circular transmission platform 8, and can collect and weld the utilization to the complex film subassembly 3 on circular transmission platform 8 surface, and reposition of redundant personnel operating means 9 includes: the diversion bench 91, the transposition assembly 92, the transposition motor 921, the transposition disk 922, the calibration motor 924, the calibration disk 925, the guide block 926, the electric telescopic rod 927, the inclined plane transportation bench 928, the pushing transportation bench 93 and the splicing operation bench 94, the diversion bench 91 is arranged at two ends of the outer wall of the circular transmission bench 8, one end of the transposition assembly 92 is arranged on the surface of the diversion bench 91, the other end of the transposition assembly 92 is arranged on the upper end surface of the circular transmission bench 8, and the transposition assembly 92 can transport the cut redundant composite film 31 and the laser cut redundant composite film 31 to the surface of the pushing transportation bench 93, so that the pushing transportation bench 93 can transport the redundant composite film 31 to the surface of the splicing operation bench 94 for splicing and thermal connection, the transposition motor 921 is arranged inside the diversion bench 91, the bottom of the transposition disk 922 is connected with the output end of the transposition motor 921, the calibrating motor 924, it sets up in the surperficial one end of transposition dish 922, the calibrating dish 925, it rotates the bottom of connecting at transposition dish 922, and make the output of center connection calibrating motor 924, and can drive calibrating dish 925 and rotate through calibrating motor 924, the guide block 926, it sets up around the top of calibrating dish 925, and it connects in the bottom one end of transposition dish 922 to rotate, the bottom both ends of calibrating dish 925 are connected to electric telescopic handle 927 its one end, the top both ends of inclined plane transport table 928 are connected to the other end, inclined plane transport table 928, its both ends are the inclined plane, and make the surface be equipped with the conveyer belt, can carry out the transmission to the article, and can collect and transport the unnecessary complex film 31 of circular transport table 8 surface transportation through inclined plane transport table 928, and transport the unnecessary complex film 31 of collection to pushing transport table 93 surface.
In specific use, a person skilled in the art will press the composite film 31 by placing the composite film 31 on the surface of the operation table 24, driving the pressing rod 263 by the actuating cylinder 261, driving the operation table 24 to rise by the actuating cylinder 22, moving the operation table 24 into the placement groove 43 and flush with the operation table 42, heating one end of the surface of the antenna, placing the antenna into the interior of the antenna slide box 53, blocking by the chip pressing assembly 55, and actuating the lifting assembly 51, moving the closing assembly 54 to the upper end of the composite film 31 without contacting the composite film 31, simultaneously actuating the push rod 543 to open and close the closing plate 542, placing the antenna on the surface of the composite film 31, pushing the telescopic rod 543 to close the closing plate 542, and continuously moving downwards, pressing the antenna on the surface of the composite film 31 by the bottom of the closing plate 542, the adhesive layer of the composite film 31 is adhered to the antenna, the heated die stamping die 552 is driven to press downwards by starting the die pressing cylinder 551, the surface of the composite film 31 is pressed out of the antenna pressing groove 32, the die is placed in the antenna pressing groove 32, the die is adhered to the composite film 31, at the moment, the operation table 24 is driven to move into the placing groove 43 of the next group of operation tables 42 by starting the hydraulic cylinder 22 and contracting the operation table 24 and starting the rotating motor 131, the die cutting device 6 is started to cut the composite film 31 after stamping, the area outside the shape of the composite film 31 after stamping is cut, the cut composite film 31 is taken out and placed on the circular transmission table 8 for transmission, the circular transmission table 8 conveys the cut composite film 31 to the side of the shunting operation device 9, the cut composite film 31 is conveyed to the pushing and conveying table 93 through the transposition assembly 92, and transport the push transport table 93 to the splicing operation table 94, and manually splice and thermally connect the cut composite film 31 through the splicing operation table 94, so that a new composite film 31 is formed to be recycled, the antenna and chip bonded composite film 31 is moved into the placing groove 43 of the next group of work tables 42 through the operation table 24, the antenna and chip bonded composite film 31 is punched and cut through the laser cutting device 7, the shape around the antenna and chip bonded composite film 31 is punched and cut through the laser, the shape cutting of the antenna and composite film 31 and the chip and the composite film 31 is completed, and the surface of the cut composite film 31 placed on the circular transmission table 8 is transmitted to the other group of component flow operation devices 9 for manual splicing and thermal connection.
Although the invention has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the features of the disclosed embodiments may be combined with each other in any manner as long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of omitting the descriptions and saving resources. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (9)
1. A ironing type manufacturing device of a paper-based antenna is characterized in that: comprising the following steps:
a supporting device (1) which is placed on the ground and can support the workbench assembly (4) and can simultaneously place the circular transmission table (8);
the turnover device (2) is connected to the output end of the supporting device (1), is arranged on the outer wall of the supporting device (1), and can press and rotate the composite membrane component (3) placed on the surface;
the composite membrane component (3) is placed on the surface of the turnover device (2) and can carry out hot pressing operation on the antenna and the chip, and the composite membrane component (3) is sequentially provided with a metal layer, an adhesive layer and a bottom paper layer from top to bottom;
the workbench assembly (4) is arranged at the top of the supporting device (1) and can be used for placing the ironing device (5), the die cutting device (6) and the laser cutting device (7);
the table assembly (4) comprises: a work table (42);
the ironing device (5) is arranged at one end of the surface of the workbench assembly (4) and can be used for ironing the antenna and the chip on the composite membrane assembly (3) on the surface of the turnover device (2) so that the antenna and the chip are adhered to the surface of the composite membrane assembly (3);
the ironing device (5) comprises: a lifting table (52);
the ironing device (5) further comprises:
the lifting assembly (51) is arranged on the surface of the group of work tables (42) and can drive the lifting table (52) to lift;
an antenna sliding box (53) which is arranged at one end of the surface of the lifting table (52), and can limit and slide the heated antenna through the antenna sliding box (53) so that the heated antenna slides out and is put into the surface of the composite film (31) to form an antenna pressing groove (32);
the closing component (54) is arranged at the sliding-out end of the antenna sliding-out box (53), can block the heated antenna, controls the sliding-out of the antenna, and can press the heated antenna placed on the surface of the composite film (31) at the same time, so that the ironing operation is realized;
a die pressing unit (55) which is provided at the other end of the surface of the lifting table (52), and which can press the composite film (31) out of the die pressing groove (33) by the die pressing unit (55) and can place the die;
the die cutting device (6) is arranged at the other end of the surface of the workbench assembly (4) and can cut the hot-pressed composite membrane assembly (3) and cut the area outside the hot-pressed shape of the composite membrane assembly (3);
the laser cutting device (7) is arranged at the other end of the surface of the workbench assembly (4) and can cut the non-hot-pressed area of the cut composite membrane assembly (3) by laser;
a circular transfer table (8) capable of transferring the die-cut composite membrane module (3) and the laser-cut composite membrane module (3);
and the diversion operation device (9) is arranged at two ends of the outer wall of the circular transmission table (8) and can collect and weld the composite membrane component (3) on the surface of the circular transmission table (8).
2. Ironing press type manufacturing equipment of paper-based antenna according to claim 1, characterized in that the supporting device (1) comprises:
a base (11) which is placed on the ground;
a column assembly (12) which is provided in the center of the base (11) and can support the table assembly (4);
the strut assembly (12) includes:
a support (121) provided at the center of the base (11);
a support column (122) provided at the upper end of the outer wall of the support column (121);
a limiting plate (123) which is provided on the outer wall of the support column (121) and can limit the rotation of the turnover device (2);
a rotation assembly (13) which is provided inside the strut assembly (12) and which is capable of rotating the turnover device (2);
the rotating assembly (13) comprises:
a rotating electric machine (131) provided at the bottom of the column (121);
a rotating rod (132) which is provided inside the column (121) and has the bottom connected to the output end of the rotating motor (131);
a rotation gear (133) provided at the upper end of the outer wall of the rotation lever (132);
and external gears (134) rotatably connected to the inside of the support column (121) and disposed at both sides of the support column (122).
3. A stamping manufacturing apparatus of a paper-based antenna according to claim 2, characterized in that the turnover device (2) comprises:
the inner wall of the movable assembly (21) is meshed with the external gear (134), and the movable assembly (21) is rotationally connected between the limiting plates (123);
a hydraulic cylinder (22) which is arranged at the bottom of the outer side of the movable assembly (21) and enables the output end of the hydraulic cylinder (22) to be connected with the center of the bottom of the operation table (24);
the operation table (24) is arranged at the output end of the hydraulic cylinder (22), and the surface of the operation table can be used for placing the composite membrane component (3);
position adjustment units (25) which are provided at both ends of the surface of the operation table (24) and which are capable of adjusting the position of the pressing by the pressing unit (26);
and a pressing unit (26) which is provided at the movable end of the position adjustment unit (25) and which can press and limit the composite membrane unit (3) on the surface of the operation table (24).
4. A stamping device for paper-based antennas according to claim 3, characterized in that the movable assembly (21) comprises:
a movable disc (211) rotatably connected between the limiting discs (123);
the inner tooth groove (212) is arranged on the inner wall of the movable disc (211), is meshed with the outer wall of the outer gear (134), and can drive the movable disc (211) to rotate through the outer gear (134);
a placement plate (213) which is provided at the end of the movable plate (211) and can place the hydraulic cylinder (22);
the position adjustment assembly (25) comprises:
adjustment boxes (251) provided at both ends of the surface of the operation table (24);
an adjustment motor (252) provided at one side port of the adjustment box (251);
the bidirectional screw rod (253) is rotationally connected inside the adjusting box (251), one end of the bidirectional screw rod is connected to the output end of the adjusting motor (252), and the bidirectional screw rod (253) can be driven to rotate through the adjusting motor (252);
the inner lower end of the adjusting rod (254) is in threaded connection with two ends of the outer wall of the bidirectional screw rod (253), and the two groups of adjusting rods (254) can be driven to be close to or far away from each other through rotation of the bidirectional screw rod (253);
the pressing assembly (26) includes:
a cylinder 261 provided in the middle of the top of the adjusting rod 254;
the top of the telescopic rod (262) is connected with the two ends of the bottom of the regulating rod (254), the bottom of the telescopic rod is connected with the two ends of the top of the pressing rod (263), and the lifting of the pressing rod (263) can be limited through the telescopic rod (262);
the top center of the pressing rod (263) is connected with the output end of the air cylinder (261), and the pressing rod (263) can press and limit the placement of the composite membrane assembly (3).
5. A ironing press type manufacturing apparatus of a paper-based antenna according to claim 3, characterized in that the composite film assembly (3) comprises:
a composite film (31) which is placed on the surface of the operation table (24) and is pressed by the pressing unit (26);
an antenna pressing groove (32) which is provided at one end of the surface of the composite film (31) and which is pressed by the antenna, wherein the antenna pressing groove (32) and the antenna are mutually attached by an adhesive layer;
and a chip pressing groove (33) which is arranged at the other end of the surface of the composite film (31) and is used for ironing the other end of the surface of the composite film (31) through an ironing device (5).
6. The ironing press type manufacturing apparatus of paper-based antenna according to claim 4, characterized in that said table assembly (4) comprises:
a mounting base (41) mounted on the top of the column (121);
the workbench (42) is arranged around the outer wall of the mounting seat (41), and the surface of the workbench can be used for placing the ironing device (5), the die cutting device (6) and the laser cutting device (7);
the placing groove (43) is formed in the surface of the workbench (42) and can be overlapped with the operating platform (24), so that the operating platform (24) can move the composite membrane assembly (3) into the placing groove (43), and the ironing device (5), the die cutting device (6) and the laser cutting device (7) can be conveniently operated.
7. The ironing press manufacturing apparatus of paper-based antenna according to claim 6, wherein said elevating assembly (51) comprises:
a lifting bracket (511) which is arranged on the surface of a group of work tables (42);
the lifting screws (512) are rotatably connected to two ends of the inside of the lifting bracket (511), the lifting screws (512) are arranged in two groups, and the two groups of lifting screws (512) are connected through chain transmission;
a lifting motor (513) which is arranged at one end of the top of the lifting bracket (511) and enables the output end of the lifting motor (513) to be connected with the top end of a group of lifting screws (512);
the closure assembly (54) includes:
limiting plates (541) provided at both ends of the bottom of the antenna slide case (53);
a closing plate (542) which is slidably connected to the inside of the limit plate (541) and which can block the bottom of the antenna slide case (53);
the pushing telescopic rod (543) is arranged at two ends of the outer wall of the antenna sliding box (53), the output end penetrates through the limiting plate (541) to be connected with one end of the inner wall of the closing plate (542), and the closing plate (542) can be driven to be pushed to open and close by pushing the telescopic rod (543);
the chip pressing assembly (55) includes:
a chip pressing cylinder 551 provided at the other end of the surface of the elevating table 52;
the chip ironing die (552) is arranged at the bottom of the lifting table (52) and is connected with the output end of the chip pressing cylinder (551), and the composite film (31) can be ironed through the chip ironing die (552) so that the composite film (31) is ironed out of the chip pressing groove (33).
8. The ironing press type manufacturing apparatus of a paper-based antenna according to claim 7, wherein said shunt operation means (9) comprises:
a diversion stage (91) which is arranged at both ends of the outer wall of the circular transmission stage (8);
the transposition assembly (92) is arranged on the surface of the diversion table (91) at one end, the other end is arranged on the upper end surface of the round transmission table (8), and the transposition assembly (92) can be used for conveying the cut redundant composite film (31) and the laser cut redundant composite film (31) to the surface of the pushing and conveying table (93), so that the pushing and conveying table (93) can be used for conveying the redundant composite film (31) to the surface of the splicing operation table (94) for splicing and thermal connection;
the indexing assembly (92) comprises:
a transposition motor (921) provided inside the diversion stage (91);
the bottom of the transposition disk (922) is connected with the output end of the transposition motor (921);
a calibration motor (924) disposed at one end of the surface of the index plate (922);
the calibration disc (925) is rotationally connected to the bottom of the transposition disc (922), the center of the calibration disc is connected with the output end of the calibration motor (924), and the calibration disc (925) can be driven to rotate through the calibration motor (924);
a guide block (926) disposed around the top of the calibration disk (925) and rotatably connected to one end of the bottom of the index disk (922);
an electric telescopic rod (927), one end of which is connected with the two ends of the bottom of the calibration disk (925) and the other end of which is connected with the two ends of the top of the inclined plane transportation table (928);
the inclined plane transport table (928), its both ends are the inclined plane to make the surface be equipped with the conveyer belt, can carry the article, and can collect and transport unnecessary complex film (31) of circular transport table (8) surface transportation through inclined plane transport table (928), and transport unnecessary complex film (31) of collecting to propelling movement transport table (93) surface.
9. A ironing press type manufacturing process of a paper-based antenna, which uses the ironing press type manufacturing equipment of the paper-based antenna according to claim 8, and is characterized by comprising the following operation steps:
s1: the composite film (31) is placed on the surface of the operation table (24), the pressing rod (263) is driven by the starting cylinder (261) to press the composite film (31), and the operation table (24) is driven by the starting hydraulic cylinder (22) to lift, so that the operation table (24) moves into the placing groove (43) and is flush with the workbench (42);
s2: heating one end of the surface of the antenna, putting the antenna into the antenna sliding box (53), blocking the antenna by the chip pressing component (55), starting the lifting component (51), moving the closing component (54) to the upper end of the composite film (31) and not contacting the composite film (31), starting the pushing telescopic rod (543) to open and close the closing plate (542), placing the antenna on the surface of the composite film (31), and continuously moving downwards by pushing the telescopic rod (543), so that the bottom of the closing plate (542) presses the antenna on the surface of the composite film (31), and adhering the adhesive layer of the composite film (31) to the antenna;
s3: the chip pressing cylinder (551) is started to drive the heated chip pressing die (552) to press downwards, so that the surface of the composite film (31) is pressed out of the antenna pressing groove (32), the chip is placed in the antenna pressing groove (32), the chip is bonded with the composite film (31), at the moment, the operation table (24) is contracted by starting the hydraulic cylinder (22), the rotating motor (131) is started, and the operation table (24) is driven to move into the placing groove (43) of the next group of work tables (42);
s4: cutting the hot-pressed composite film (31) by starting a die cutting device (6), cutting an area of the composite film (31) except the hot-pressed shape, taking out the cut composite film (31), placing the cut composite film on a circular conveying table (8) for conveying, conveying the cut composite film (31) to the side of a shunting operation device (9) by the circular conveying table (8), conveying the cut composite film (31) to a pushing conveying table (93) by a transposition assembly (92), conveying the pushing conveying table (93) to a splicing operation table (94), and manually splicing and thermally connecting the cut composite film (31) by the splicing operation table (94), so that a new composite film (31) is formed for continuous recycling;
s5: the composite film (31) bonded by the antenna and the chip is moved into a placing groove (43) of a next group of working tables (42) through an operation table (24), and the composite film (31) bonded by the antenna and the chip is punched and cut through a laser cutting device (7), so that the shape around the composite film (31) bonded by the antenna and the chip is punched and cut, and the shape cutting of the antenna and the composite film (31) and the shape of the chip and the composite film (31) are completed;
s6: and finally, placing the cut composite film (31) on the surface of a circular transmission table (8) and transmitting the composite film to the other component flow operation device (9) for manual splicing and thermal connection.
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| CN202410072061.2A CN117613547B (en) | 2024-01-18 | 2024-01-18 | Ironing type manufacturing equipment and process for paper-based antenna |
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| CN202410072061.2A CN117613547B (en) | 2024-01-18 | 2024-01-18 | Ironing type manufacturing equipment and process for paper-based antenna |
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| CN117613547B true CN117613547B (en) | 2024-04-12 |
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| CN117613547A (en) | 2024-02-27 |
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Denomination of invention: A hot pressing manufacturing equipment and process for paper-based antennas Granted publication date: 20240412 Pledgee: Bank of China Limited Wuxi Branch Pledgor: JIANGSU SUNKEY PLASTIC PACKAGING Co.,Ltd. Registration number: Y2024980030619 |
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