CN117607469A - Automatic detection method for quality of finished ceramsite sand - Google Patents
Automatic detection method for quality of finished ceramsite sand Download PDFInfo
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- CN117607469A CN117607469A CN202410077062.6A CN202410077062A CN117607469A CN 117607469 A CN117607469 A CN 117607469A CN 202410077062 A CN202410077062 A CN 202410077062A CN 117607469 A CN117607469 A CN 117607469A
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- 239000004576 sand Substances 0.000 title claims abstract description 535
- 238000001514 detection method Methods 0.000 title claims abstract description 196
- 238000000034 method Methods 0.000 claims abstract description 42
- 239000000919 ceramic Substances 0.000 claims description 83
- 239000000843 powder Substances 0.000 claims description 73
- 238000005070 sampling Methods 0.000 claims description 58
- 238000011068 loading method Methods 0.000 claims description 36
- 238000005303 weighing Methods 0.000 claims description 31
- 238000001125 extrusion Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000013479 data entry Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 238000007726 management method Methods 0.000 description 56
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000007689 inspection Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 210000001747 pupil Anatomy 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/00584—Control arrangements for automatic analysers
- G01N35/00722—Communications; Identification
- G01N35/00732—Identification of carriers, materials or components in automatic analysers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume, or surface-area of porous materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N9/00—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
- G01N9/02—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V40/00—Recognition of biometric, human-related or animal-related patterns in image or video data
- G06V40/10—Human or animal bodies, e.g. vehicle occupants or pedestrians; Body parts, e.g. hands
- G06V40/16—Human faces, e.g. facial parts, sketches or expressions
- G06V40/172—Classification, e.g. identification
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V40/00—Recognition of biometric, human-related or animal-related patterns in image or video data
- G06V40/10—Human or animal bodies, e.g. vehicle occupants or pedestrians; Body parts, e.g. hands
- G06V40/18—Eye characteristics, e.g. of the iris
- G06V40/197—Matching; Classification
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to the technical field of material chemical detection, in particular to an automatic detection method for the quality of a finished product of ceramsite sand, which is characterized in that a ceramsite sand mark is bound with ceramsite sand to be detected through a constant volume container by a management cloud platform, so that accurate information of the ceramsite sand to be detected is ensured, and the method is simple and convenient; the identification client can update the information table of the ceramsite sand to be detected and upload the information table and the detection result to the management cloud platform through the identification server to calculate and record the ceramsite sand volume density, so that manual data entry is avoided, and the accuracy of the detection result is improved; meanwhile, the to-be-detected ceramsite sand and ceramsite sand identification correspond to each other one by one, so that the information table of the ceramsite sand can be accurately updated many times, the updating result is accurate, the reliability of the detection result is improved, the automatic detection degree is increased, the operation difficulty is reduced, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of ceramsite sand quality detection, in particular to an automatic detection method for the quality of a finished product of ceramsite sand.
Background
The quality detection of the ceramsite sand finished product usually requires frequent sampling detection by an experimenter, and manually records or manually inputs data of a detection result obtained in the detection process, wherein the detection result is mostly accurate to digits of thousandths, a large amount of data can be generated in the detection process, such as the detection result, instrument use record and the like, and the data quantity is large and difficult to manage; moreover, the inspection and detection process involves a plurality of links, such as sample receiving, detection, report generation and the like, and the flow is complex; in addition, various resources such as instruments, reagents, manpower and the like are needed to be used in the inspection and detection business, the resource utilization rate is low, waste is serious, so that various detection results are easily caused, the detection complexity is increased through manual input, the detection efficiency is reduced, meanwhile, the data reading, recording and inputting errors are caused by manual errors in manual recording, the detection results are inaccurate due to the manual errors, the judgment on the quality of ceramsite sand finished products is affected, and the actual detection requirements cannot be met.
Although the Chinese patent with publication number of CN106845579B provides an informationized control method and a control system for improving the accuracy of product quality inspection, firstly, whether a sample to be detected is a target sample is confirmed through a tag, then a handheld terminal scans a tag two-dimensional code to determine the detection requirement, finally, detection is carried out according to the detection requirement, and detection data is input into the handheld terminal through a display interface; the sample can be detected according to the detection requirement, so that the error of the detection result caused by the input confusion of the detection result due to different detection items is avoided, and the accuracy of quality inspection is improved.
Above-mentioned scheme can avoid detecting to mix up and lead to detecting inaccuracy, but still need the people to type in the detection data through this scheme, still can not avoid because of the circumstances that manual data lead to detecting failure of typesetting to detect the automation inadequately, need confirm many times whether sample and detection demand are unanimous, increase the detection degree of difficulty, reduce detection efficiency, can not satisfy the in-service use demand.
Disclosure of Invention
The invention aims to provide an automatic detection method for the quality of a finished product of ceramic sand, which solves the problem of low detection efficiency of the quality of the finished product of the ceramic sand at present.
The invention solves the technical problems as follows:
the automatic detection method for the quality of the finished product of the ceramsite sand is characterized by comprising the following steps of:
s1, constructing a ceramsite sand identifier containing a ceramsite sand initial information table through a management cloud platform, and obtaining an identifier ID of the ceramsite sand identifier;
s2, associating the ceramsite sand mark with the volume V of the constant-volume container through a management cloud platform, and updating a ceramsite sand initial information table to obtain a ceramsite sand sampling information table;
s3, measuring ceramsite sand to be detected with corresponding volume by using the constant volume container;
s4, recognizing the ceramsite sand mark through a recognition client to obtain a ceramsite sand sampling information table, loading ceramsite sand information to be detected into the ceramsite sand sampling information table to obtain a ceramsite sand batch information table, and uploading the ceramsite sand batch information table to a recognition server;
s5, weighing the initial weight of the ceramsite to be detected in the step S3 through a weighing deviceM 1 And the initial weight of the ceramsite sand to be detected is calculatedM 1 Uploading to an identification server;
s6, identifying the initial weight of the ceramsite sand to be detected by the service endM 1 Loading the ceramsite sand batch information table obtained in the step S4, and furtherUploading an identification ID corresponding to the ceramsite sand to be detected to a management cloud platform after the new ceramsite sand batch information table obtains a ceramsite sand initial weight information table;
s7, the management cloud platform receives the identification ID and acquires a corresponding ceramsite sand initial weight information table through the identification ID, and according to the volume V of the constant volume container in the ceramsite sand initial weight information table and the initial weight of the ceramsite sand to be detectedM 1 Calculating to obtain the volume density of the ceramsite sand to be detectedρ v And the resulting bulk densityρ v And loading the ceramsite initial weight information table to obtain a ceramsite sand volume density detection information table, and finishing ceramsite sand volume density detection.
2. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 1, further comprising the steps of:
s8, identifying the ceramsite sand mark obtained in the step S7 through the identification client, and uploading the ceramsite sand volume density detection information table obtained through identification to the identification server;
s9, placing the ceramsite sand to be detected into a press machine, screening ceramsite sand powder with set specifications according to set extrusion conditions, and obtaining the weight of the ceramsite sand powder through weighing equipmentM 2 And the weight of the ceramsite sand powder is addedM 2 Uploading to an identification server;
s10, identifying the weight of the ceramsite sand powder at the service endM 2 Loading the ceramsite sand volume density detection information table obtained in the step S8, updating the ceramsite sand volume density detection information table to obtain a ceramsite sand powder sampling information table, and uploading the identification ID corresponding to the ceramsite sand to be detected to a management cloud platform;
s11, the management cloud platform receives the identification ID and acquires a corresponding ceramsite sand powder sampling information table through the identification ID, and the initial weight of the ceramsite sand to be detected in the ceramsite sand powder sampling information table is calculated according to the initial weight of the ceramsite sand to be detectedM 1 Mixing with ceramsite sand powderM 2 Calculating to obtain the breaking rate of the ceramsite sand to be detectedkAnd the obtained crushing ratekLoading the ceramsite sand powder sampling information table to obtain a ceramsite sand crushing quality information table.
3. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 2, wherein the step S1 comprises the steps of:
s1.1, constructing a plurality of blank ceramsite sand initial information tables by a management cloud platform;
s1.2, a management cloud platform generates a corresponding ceramsite sand identifier from each ceramsite sand initial information table, wherein the ceramsite sand identifier comprises a corresponding identifier ID;
the step S2 includes the steps of:
s2.1, associating each constant-volume container with the ceramsite sand mark obtained in the step S1.2 in a one-to-one correspondence manner by a management cloud platform;
s2.2, the management cloud platform loads the volume V of the constant-volume container into a ceramic sand initial information table, and updates the ceramic sand initial information table to obtain a ceramic sand sampling information table.
4. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 3, wherein the step S4 comprises the steps of:
s4.1, recognizing ceramsite sand marks associated with the constant-volume container through a recognition client to obtain a ceramsite sand sampling information table;
s4.2, recognizing face information of a detection personnel scanned by a client to obtain current detection personnel information, loading the obtained detection personnel information into the ceramsite sand sampling information table obtained in the step S4.1, and updating the ceramsite sand sampling information table to obtain a ceramsite sand detection personnel information table;
s4.3, the identification client obtains a detection batch of the ceramsite sand to be detected according to the detection time and the detection times of the ceramsite sand to be detected, loads the detection batch into the ceramsite sand detector information table obtained in the step S4.2, and updates the ceramsite sand detector information table to obtain a ceramsite sand batch information table;
and S4.4, the identification client uploads the ceramsite sand batch information table obtained in the step S4.3 to the identification server.
5. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 4, wherein the step S6 comprises the steps of:
s6.1, the identification server acquires the ceramsite sand batch information table obtained in the step S4.4;
s6.2, the identification server acquires the initial weight of the ceramsite sand to be detected obtained in the step S5M 1 ；
S6.3, identifying the initial weight of the ceramsite sand to be detected obtained in the step S6.2 at the service endM 1 Loading the ceramsite sand batch information table obtained in the step S6.1, and updating the ceramsite sand batch information table to obtain a ceramsite sand initial weight information table;
and S6.4, uploading the identification ID corresponding to the ceramsite sand to be detected to a management cloud platform by the identification server.
6. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 5, wherein the step S7 comprises the steps of:
s7.1, the management cloud platform receives the identification ID obtained in the step S6.4;
s7.2, the management cloud platform acquires a corresponding ceramsite sand identifier according to the identifier ID received in the step S7.1;
s7.3, the management cloud platform recognizes and obtains the ceramsite sand initial weight information table updated in the step S6.3 according to the ceramsite sand identification obtained in the step S7.2;
s7.4, the management cloud platform acquires the volume V of the constant-volume container in the ceramsite sand initial weight information table and the initial weight of the ceramsite sand to be detectedM 1 According toρ v =M 1 V obtaining the volume density of the ceramsite sand to be detectedρ v ；
S7.5, managing volume density obtained by the cloud platformρ v And (3) loading the ceramsite sand initial weight information table obtained in the step (S7.3), and updating the ceramsite sand initial weight information table to obtain a ceramsite sand volume density detection information table, thereby completing ceramsite sand volume density detection.
7. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 6, wherein the step S8 comprises the steps of:
s8.1, identifying a ceramsite sand identifier corresponding to the ceramsite sand to be detected in the step S3 by the identification client to obtain a ceramsite sand volume density detection information table updated in the step S7.5;
and S8.2, the identification client uploads the ceramsite sand volume density detection information table obtained in the step S8.1 to the identification server.
8. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 7, wherein the step S9 comprises the steps of:
s9.1, placing ceramsite sand to be detected in a press machine, pressing the ceramsite sand to be detected under the extrusion condition of 69MPa for 2 minutes, and then keeping the ceramsite sand to be detected for 1 minute to obtain a ceramsite sand crushing mixture to be detected;
s9.2, filtering the ceramsite sand crushing mixture through a 50-mesh vibrating screen to obtain ceramsite sand powder with the specification not more than 50 meshes;
s9.3, weighing the ceramsite sand powder by weighing equipment to obtain the weight of the ceramsite sand powderM 2 ；
S9.4, weighing the weight of the obtained ceramsite sand powder by weighing equipmentM 2 Uploading the data to the identification server.
9. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 8, wherein the step S10 comprises the steps of:
s10.1, an identification server acquires the ceramsite sand volume density detection information table uploaded in the step S8.2;
s10.2, acquiring the weight of the ceramsite sand powder uploaded in the step S9.4 by the identification serverM 2 ；
S10.3, identifying the weight of the ceramsite sand powder obtained in the step S10.2 at the service endM 2 Loading the ceramsite sand volume density detection information table obtained in the step S10.1, and updating the ceramsite sand volume density detection information table to obtain a ceramsite sand powder sampling information table;
s10.4, the identification server side uploads an identification ID corresponding to the ceramsite sand to be detected to the management cloud platform.
10. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 9, wherein the step S11 comprises the steps of:
s11.1, the management cloud platform receives the identification ID uploaded in the step S10.4;
s11.2, the management cloud platform acquires a corresponding ceramsite sand identifier according to the identifier ID received in the step S11.1;
s11.3, the management cloud platform identifies and obtains a ceramsite sand powder sampling information table updated in the step S10.3 according to the ceramsite sand marks obtained in the step S11.2;
s11.4, acquiring the initial weight of the ceramsite sand to be detected in the ceramsite sand powder sampling information table by using a management cloud platformM 1 And the weight of the ceramsite sand powderM 2 According tok=100%×（M 1 -M 2 ）/M 1 Obtaining the breaking rate of the ceramsite sand to be detectedk；
S11.5, managing the crushing rate obtained by the cloud platformkAnd (3) loading the ceramsite sand powder sampling information table obtained in the step S11.3, and updating the ceramsite sand powder sampling information table to obtain a ceramsite sand crushing quality information table, thereby completing the detection of the ceramsite sand crushing rate.
The invention has the beneficial effects that:
1. according to the method, in the detection process, the ceramsite sand mark is bound with the ceramsite sand to be detected through the constant volume container by the management cloud platform, so that accurate information of the ceramsite sand to be detected is ensured, and the method is simple and convenient; the identification client can update the information table of the ceramsite sand to be detected and upload the information table and the detection result to the management cloud platform through the identification server to calculate and record the ceramsite sand volume density, so that manual data entry is avoided, and the accuracy of the detection result is improved; meanwhile, the to-be-detected ceramsite sand and ceramsite sand identification correspond to each other one by one, so that the information table of the ceramsite sand can be accurately updated many times, the result is ensured to be in the latest state, the reliability of the detection result is improved, the automatic detection degree is increased, the operation difficulty is reduced, and the working efficiency is improved.
2. The invention can meet the detection of the bulk density and the continuous detection of the crushing rate of the ceramic sand finished product, realize the continuous detection of different detection requirements of the ceramic sand finished product, improve the detection applicability and effectively avoid the mixed use and the disordered use of a detection instrument; and the detection result obtained in the bulk density detection process can be used for detecting the crushing rate, realizing interconnection and intercommunication of detection data, optimizing the detection step, effectively reducing repetitive work, reducing detection difficulty, integrating resources, improving resource utilization rate, reducing detection cost, rapidly completing automatic quality detection and result recording of ceramsite sand finished products, further improving detection efficiency, and simultaneously ensuring accuracy and reliability of the detection result.
3. According to the invention, a perfect automatic data collection and management system is established by utilizing the management cloud platform, and the detection data interconnection and intercommunication are realized by recording the ceramic sand quality detector information through the face recognition of the detector, so that the whole course tracking and traceability of data acquisition, storage and analysis are realized.
4. The method can monitor and control the inspection and detection process and the sample state through the association of data and automatic identification and transmission, and optimize the management reliability.
Drawings
FIG. 1 is a flow chart of a method for automatically detecting the quality of a ceramic grain sand finished product according to the embodiment 1 of the invention;
FIG. 2 is a flowchart of the method for automatically detecting the quality of the ceramic sand finished product according to the embodiment 2 of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
According to the performance index and the test recommendation method of the fracturing propping agent in the oil and gas industry standard SY/T5108-2006 of the republic of China, the quality of the finished ceramic sand is generally judged in terms of sphericity (degree of approximate sphericity of ceramic sand particles), roundness (sharpness of ceramic sand edges or bending degree of ceramic sand particles), acid solubility (percentage of the mass of a certain mass of propping agent dissolved by acid to the mass of the total propping agent under specified acid solution and reaction conditions), volume density, crushing resistance and the like of the ceramic sand during quality detection.
In order to improve the detection efficiency of the quality of the ceramic sand, the embodiment provides the detection of the quality detection efficiency of the ceramic sand by detecting two performance indexes of the volume density and the crushing rate of the ceramic sand.
Example 1
Referring to fig. 1, the embodiment provides a method for automatically detecting the quality of a finished product of ceramsite sand, which comprises the following steps:
s1, constructing a ceramsite sand identifier containing a ceramsite sand initial information table through a management cloud platform, and obtaining an identifier ID of the ceramsite sand identifier;
s2, associating the ceramsite sand mark with the volume V of the constant-volume container through a management cloud platform, and updating a ceramsite sand initial information table to obtain a ceramsite sand sampling information table;
s3, measuring ceramsite sand to be detected with corresponding volume by using the constant volume container;
s4, recognizing the ceramsite sand mark through a recognition client to obtain a ceramsite sand sampling information table, loading ceramsite sand information to be detected into the ceramsite sand sampling information table to obtain a ceramsite sand batch information table, and uploading the ceramsite sand batch information table to a recognition server;
s5, weighing the initial weight of the ceramsite to be detected in the step S3 through a weighing deviceM 1 And the initial weight of the ceramsite sand to be detected is calculatedM 1 Uploading to an identification server;
s6, identifying the initial weight of the ceramsite sand to be detected by the service endM 1 Loading the ceramsite sand batch information table obtained in the step S4, updating the ceramsite sand batch information table to obtain a ceramsite sand initial weight information table, and uploading an identification ID corresponding to ceramsite sand to be detected to a management cloud platform;
s7, the management cloud platform receives the identification ID and acquires a corresponding ceramsite sand initial weight information table through the identification ID, and according to the volume V of the constant volume container in the ceramsite sand initial weight information table and the initial weight of the ceramsite sand to be detectedM 1 Calculating to obtain the volume density of the ceramsite sand to be detectedρ v And the resulting bulk densityρ v And loading the ceramsite initial weight information table to obtain a ceramsite sand volume density detection information table, and finishing ceramsite sand volume density detection.
Further illustratively, step S1 includes the steps of:
s1.1, constructing a plurality of blank ceramsite sand initial information tables by the management cloud platform.
Specifically, since the ceramsite sand needs to be always sampled and subjected to finished product quality detection in the production process, a plurality of blank ceramsite sand initial information tables can be directly constructed, one ceramsite sand initial information table is used in each sampling detection, and the constructed ceramsite sand initial information tables correspond to a plurality of ceramsite sand finished product quality detections.
The method is characterized in that the data part of each ceramsite sand initial information table about the ceramsite sand to be detected is blank, for example, the detection time of the ceramsite sand to be detected, the detection batch of the ceramsite sand to be detected, the volume density of the ceramsite sand to be detected, the breaking rate of the ceramsite sand to be detected and the like are blank.
S1.2, the management cloud platform generates a corresponding ceramsite sand identifier from each ceramsite sand initial information table, wherein the ceramsite sand identifier comprises a corresponding identifier ID.
Specifically, the ceramsite sand initial information table is converted into corresponding ceramsite sand marks, wherein the ceramsite sand marks can be selected from bar codes or two-dimensional codes and the like, and the two-dimensional codes are taken as an example for illustration of the ceramsite sand marks.
And converting the ceramsite sand initial information table into ceramsite sand two-dimension codes, so that two-dimension code IDs can be obtained, wherein each two-dimension code corresponds to one two-dimension code ID, and meanwhile, the ceramsite sand initial information table corresponds to the ceramsite sand two-dimension codes one by one.
Further illustratively, step S2 includes the steps of:
s2.1, the management cloud platform associates each constant-volume container with the ceramsite sand mark obtained in the step S1.2 in a one-to-one correspondence manner.
Specifically, the constant volume containers are then associated with the ceramsite sand two-dimensional codes, each constant volume container corresponds to one ceramsite sand two-dimensional code, and each constant volume container is used for containing a sample to be detected, so that the ceramsite sand to be detected is bound by means of the constant volume containers.
When binding, the ceramsite two-dimensional code can be attached to the constant volume container, or the number of the constant volume container and the ID are bound in a one-to-one correspondence.
S2.2, the management cloud platform loads the volume V of the constant-volume container into a ceramic sand initial information table, and updates the ceramic sand initial information table to obtain a ceramic sand sampling information table.
Specifically, the volume of the accommodating space of each constant volume container is fixed and single, so that when the volume density of the ceramsite sand is detected, the constant volume container with fixed volume can be selected, and at the moment, after the constant volume container is bound with the ceramsite sand two-dimensional code, the cloud platform is managed to directly ensure that the volume V of the constant volume container is equal to the volume V of the constant volume containercm 3 ) And loading the ceramsite sand initial information table, adding the volume data of the constant volume container in the ceramsite sand initial information table, and updating the blank ceramsite sand initial information table to obtain a ceramsite sand sampling information table recorded with the volume of the constant volume container.
If a plurality of constant volume containers with different volumes exist, the corresponding volumes can be selected by the management cloud platform to be updated to the ceramsite sand initial information table when the ceramsite sand constant volume storage device is used, so that the data are not required to be manually input while different detection requirements are met, and the fault tolerance rate is increased by selecting the specification.
When the ceramsite sand initial information table is updated, the ceramsite sand two-dimensional code pattern cannot be changed, namely, the ceramsite sand initial information table after the ceramsite sand two-dimensional code is identified is the updated ceramsite sand sampling information table, so that the ceramsite sand two-dimensional code does not need to be replaced in the detection process, the information table of the ceramsite sand can be ensured to be in the latest state, namely, the ceramsite sand identification is updated by updating the information table of the ceramsite sand.
Further, the step S3 specifically includes:
specifically, the ceramsite sand to be detected is obtained by sampling from the ceramsite sand finished product, and the obtained ceramsite sand to be detected is filled into any one constant volume container until the constant volume container is filled, so that the ceramsite sand to be detected with the volume V is obtained.
Further illustratively, step S4 includes the steps of:
s4.1, recognizing ceramsite sand identifiers associated with the constant-volume container through the recognition client to obtain a ceramsite sand sampling information table.
Specifically, the identification client can be selected as a two-dimension code reading device, and the ceramsite sand sampling information table updated in the step S2.2 can be obtained by reading the ceramsite sand two-dimension code on the constant-volume container by the identification client.
S4.2, recognizing face information of detection personnel scanned by the client to obtain current detection personnel information, loading the obtained detection personnel information into the ceramsite sand sampling information table obtained in the step S4.1, and updating the ceramsite sand sampling information table to obtain the ceramsite sand detection personnel information table.
Specifically, when a detection person performs detection, face recognition or iris recognition or pupil recognition or other face information recognition can be performed through the recognition client, face information is input in the recognition server in advance, identity information of the detection person, such as age, name, height and the like, is bound, when the recognition client performs face recognition, the face information of the current detection person is uploaded to the recognition server to perform face matching, corresponding identity information is obtained after the matching is successful, and the obtained identity information and the input face information are simultaneously loaded into the current ceramsite sand sampling information table to obtain a ceramsite sand detection person information table, so that the detection person can be confirmed according to the identity information and the face information of the detection person in the ceramsite sand detection person information table during later information tracing, the situation that manual registration is inaccurate is avoided, and meanwhile, the three-in-one management can be realized by integrating the detection person information, the ceramsite sand information and the sand detection result.
S4.3, the identification client obtains a detection batch of the ceramsite sand to be detected according to the detection time and the detection times of the ceramsite sand to be detected, loads the detection batch into the ceramsite sand detector information table obtained in the step S4.2, and updates the ceramsite sand detector information table to obtain a ceramsite sand batch information table.
Specifically, the two-dimensional code reading device can obtain the detection batch of the ceramsite sand to be detected currently according to the reading time and the reading times, for example, 231223-15 batches are the 15 th ceramsite sand volume density detection of 2023, 12 months and 23 days, and the detection result is conveniently traced according to the detection batch. And (3) the identification client loads the obtained detection batch into the ceramsite sand detection personnel information table obtained in the step S4.2, and the ceramsite sand detection personnel information table is newly added with detection batch information to obtain the ceramsite sand batch information table, so that the ceramsite sand information is updated.
And S4.4, the identification client uploads the ceramsite sand batch information table obtained in the step 4.3 to the identification server.
Specifically, the identification client uploads the updated obtained ceramsite sand batch information table to the identification server, so that data preparation during ceramsite sand preparation detection to be detected is realized, and accurate and reliable ceramsite sand data to be detected can be conveniently provided during subsequent detection.
Further describing, step S5 specifically includes:
specifically, the operator weighs the ceramsite sand to be detected in the constant volume container through weighing equipment, and the weighing equipment can select a high-precision electronic scale, so that a weighing result can be uploaded to an identification server, automatic uploading of the weighing result is realized, and manual data input is avoided.
Weighing resultM 1 （g) And the weighing equipment uploads the weighing result to the identification server through a data line or a mobile network or a local area network for the initial weight of the ceramsite to be detected.
Step S6 includes the steps of:
s6.1, the identification server acquires the ceramsite sand batch information table obtained in the step S4.4;
s6.2, the identification server acquires the initial weight of the ceramsite sand to be detected obtained in the step S5M 1 ；
Specifically, the identification server acquires a ceramsite sand batch information table uploaded by the identification client and the initial weight of ceramsite sand to be detected uploaded by the weighing equipmentM 1 The ceramsite sand information can be transmitted through a data line, a mobile network or a local area network.
S6.3, identifying the initial weight of the ceramsite sand to be detected obtained in the step S6.2 at the service endM 1 Loading the ceramsite sand batch information table obtained in the step S6.1, and updating the ceramsite sand batch information table to obtain a ceramsite sand initial weight information table;
and S6.4, uploading the identification ID corresponding to the ceramsite sand to be detected to a management cloud platform by the identification server.
Specifically, the identification server loads the obtained data content into a ceramsite batch information table, and the initial weight of ceramsite sand to be detected is calculatedM 1 The data is input into a ceramsite sand batch information table, the ceramsite sand batch information table is updated, and a ceramsite sand initial weight information table is obtained, so that the data is updated timely, accurate and reliable.
And then, uploading the identification ID of the ceramsite two-dimensional code corresponding to the ceramsite sand to be detected to a management cloud platform, so that on one hand, the technical difficulty of cross-platform ceramsite sand batch information table transmission is avoided, and on the other hand, the transmission content is reduced, and the processing speed is improved.
Further illustratively, step S7 includes the steps of:
s7.1, the management cloud platform receives the identification ID obtained in the step S6.4;
s7.2, the management cloud platform acquires a corresponding ceramsite sand identifier according to the identifier ID received in the step S7.1;
and S7.3, the management cloud platform recognizes and obtains the ceramsite sand initial weight information table updated in the step S6.3 according to the ceramsite sand identification obtained in the step S7.2.
Specifically, the management cloud platform acquires the identification ID uploaded by the identification server, and the ceramsite sand two-dimensional code is constructed through the management cloud platform, so that the management cloud platform can be conveniently matched with the corresponding ceramsite sand two-dimensional code by directly uploading the identification ID, and stability and reliability of data transmission are improved.
And (3) after the management cloud platform acquires the corresponding ceramsite sand two-dimensional code, identifying and obtaining a ceramsite sand initial weight information table in the latest state, namely the ceramsite sand initial weight information table updated in the step (S6.3).
S7.4, the management cloud platform acquires the volume V of the constant-volume container in the ceramsite sand initial weight information table and the initial weight of the ceramsite sand to be detectedM 1 According toρ v =M 1 V obtaining the volume density of the ceramsite sand to be detectedρ v 。
Specifically, the cloud platform is managed to obtain the volume V of a constant volume container in a ceramsite sand initial weight information table and the initial weight of the ceramsite sand to be detectedM 1 The data in the two data fields are calculated according to a set formula to obtain the volume density of the ceramsite sand to be detectedρ v （g/cm 3 ) Thereby obtaining the corresponding batch to be inspected through automatic calculation of the initial weight information table of the ceramic sandBulk density results for the ceramsite sand.
S7.5, managing volume density obtained by the cloud platformρ v And (3) loading the ceramsite sand initial weight information table obtained in the step (S7.3), and updating the ceramsite sand initial weight information table to obtain a ceramsite sand volume density detection information table, thereby completing ceramsite sand volume density detection.
Specifically, after the acquisition of the ceramsite sand volume density results to be detected in the corresponding batch is completed, the management cloud platform loads the obtained results into the ceramsite sand initial weight information table, so that the detection of the ceramsite sand finished product quality volume density is completed, the detection can be completed by identifying the corresponding ceramsite sand two-dimensional code when the detection result is checked, the detection is simple and quick, the manual data entry is avoided, and the detection work efficiency and reliability are improved.
And the cloud platform is managed to obtain a detection result of the volume density of the ceramic sand, whether the detection result meets the quality requirement or not is conveniently judged according to a set value of the volume density, if the detection result does not meet the requirement, the quality of the ceramic sand is not met, if the detection result meets the requirement, the volume density performance meets the requirement in the quality detection of the ceramic sand, and the rest detection of the quality detection of the ceramic sand can be finished by selecting the existing mode.
The data obtained in the detection process are loaded into the corresponding positions in each information table of the ceramic sand, so that the data are associated, meanwhile, the data are automatically loaded into the information tables and transmitted and received, manual data input is avoided, the detection process can be supervised through the data in the information tables, the state of a sample in the detection process is real-time, and the reliability in the management process is improved.
Further, the management cloud platform can acquire detection results of the ceramic sand to be detected in continuous batches according to requirements to conduct ceramic sand volume density trend analysis, for example, the ceramic sand volume density results of continuous 3 batches are acquired, if the volume density detection results are gradually reduced or gradually increased, the ceramic sand production is represented to be in an unstable quality state, the situation that the volume density is too low or too high needs to be alerted occurs, whether the proportion of ceramic sand production raw materials or faults exist in the production process is checked in time, and therefore the quality stability and reliability of the ceramic sand are guaranteed.
Example 2
Referring to fig. 2, based on the method for automatically detecting the quality of the finished product of the ceramic grain sand provided in embodiment 1, the method for automatically detecting the quality of the finished product of the ceramic grain sand provided in this embodiment further includes the following steps:
s8, identifying the ceramsite sand mark obtained in the step S7 through the identification client, and uploading the ceramsite sand volume density detection information table obtained through identification to the identification server;
s9, placing the ceramsite sand to be detected into a press machine, screening ceramsite sand powder with set specifications according to set extrusion conditions, and obtaining the weight of the ceramsite sand powder through weighing equipmentM 2 And the weight of the ceramsite sand powder is addedM 2 Uploading to an identification server;
s10, identifying the weight of the ceramsite sand powder at the service endM 2 Loading the ceramsite sand volume density detection information table obtained in the step S8, updating the ceramsite sand volume density detection information table to obtain a ceramsite sand powder sampling information table, and uploading the identification ID corresponding to the ceramsite sand to be detected to a management cloud platform;
s11, the management cloud platform receives the identification ID and acquires a corresponding ceramsite sand powder sampling information table through the identification ID, and the initial weight of the ceramsite sand to be detected in the ceramsite sand powder sampling information table is calculated according to the initial weight of the ceramsite sand to be detectedM 1 Mixing with ceramsite sand powderM 2 Calculating to obtain the breaking rate of the ceramsite sand to be detectedkAnd the obtained crushing ratekLoading the ceramsite sand powder sampling information table to obtain a ceramsite sand crushing quality information table.
Further illustratively, step S8 includes the steps of:
s8.1, identifying a ceramsite sand identifier corresponding to the ceramsite sand to be detected in the step S3 by the identification client to obtain a ceramsite sand volume density detection information table updated in the step S7.5;
and S8.2, the identification client uploads the ceramsite sand volume density detection information table obtained in the step S8.1 to the identification server.
Specifically, when the ceramic sand finished product breakage rate is detected, after the ceramic sand finished product volume density detection is completed, the identification client can be used for scanning the two-dimensional code corresponding to the ceramic sand to be detected, and at the moment, the ceramic sand volume density detection information table is updated in the step S7.5, so that the ceramic sand volume density detection information table obtained at the moment is directly uploaded to the identification server.
Further illustratively, step S9 includes the steps of:
s9.1, placing ceramsite sand to be detected in a press machine, extruding according to a conventional extrusion process, and keeping the ceramsite sand to be detected for 1 minute after the ceramsite sand to be detected is pressed for 2 minutes under the extrusion condition of 69MPa to obtain a ceramsite sand crushing mixture to be detected;
s9.2, filtering the ceramsite sand crushing mixture through a 50-mesh vibrating screen to obtain ceramsite sand powder with the specification not more than 50 meshes;
s9.3, weighing the ceramsite sand powder by weighing equipment to obtain the weight of the ceramsite sand powderM 2 ；
S9.4, weighing the weight of the obtained ceramsite sand powder by weighing equipmentM 2 Uploading to an identification server;
specifically, the ceramsite sand to be detected is extruded according to the detection requirement and then screened to obtain a ceramsite sand agent with the specification of less than 50 meshes, and finally the obtained ceramsite sand agent is weighed by weighing equipment to obtain the weight of ceramsite sand powderM 2 （g) And then the weighing equipment uploads the obtained data to the identification server.
Step S10 includes the steps of:
s10.1, an identification server acquires the ceramsite sand volume density detection information table uploaded in the step S8.2;
s10.2, acquiring the weight of the ceramsite sand powder uploaded in the step S9.4 by the identification serverM 2 ；
S10.3, identifying the weight of the ceramsite sand powder obtained in the step S10.2 at the service endM 2 Loading the ceramsite sand volume density detection information table obtained in the step S10.1, and updating the ceramsite sand volume density detection information table to obtain a ceramsite sand powder sampling information table;
s10.4, the identification server side uploads an identification ID corresponding to the ceramsite sand to be detected to the management cloud platform.
In particular, the identificationThe server acquires the ceramsite sand volume density detection information table and ceramsite sand powder weight uploaded during the detection of the crushing rateM 2 And after receiving, the weight of the ceramsite sand powder is reducedM 2 And loading the obtained ceramsite sand volume density detection information table.
Avoiding the weight of ceramsite sand powder at the identification service endM 2 Initial mass of the ceramsite sand to be detectedM 1 The confusion loading error is usually selected to detect the volume density of the ceramic sand according to the prior ceramic sand, and then detect the breaking rate of the ceramic sand, at the moment, the recognition server side loads the data into the initial quality column of the ceramic sand to be detected preferentially when carrying out data loading, and loads the data into the weight column of the ceramic sand powder to be detected when the column has the data, thereby ensuring the accuracy and the reliability of the data loading, reducing the sampling times and realizing the repeated use of the ceramic sand to be detected.
Step S11 includes the steps of:
s11.1, the management cloud platform receives the identification ID uploaded in the step S10.4;
s11.2, the management cloud platform acquires a corresponding ceramsite sand identifier according to the identifier ID received in the step S11.1;
and S11.3, the management cloud platform identifies and obtains the ceramsite sand powder sampling information table updated in the step S10.3 according to the ceramsite sand marks obtained in the step S11.2.
Specifically, after identification ID uploaded by a service end is identified when the management cloud platform receives the breakage rate detection, the management cloud platform still matches the corresponding ceramsite sand two-dimensional code through the identification ID, and at the moment, the ceramsite sand two-dimensional code contains a ceramsite sand volume density detection result and ceramsite sand powder weightM 2 。
S11.4, acquiring the initial weight of the ceramsite sand to be detected in the ceramsite sand powder sampling information table by using a management cloud platformM 1 And the weight of the ceramsite sand powderM 2 According tok=100%×（M 1 -M 2 ）/M 1 Obtaining the breaking rate of the ceramsite sand to be detectedk；
S11.5, managing the crushing rate obtained by the cloud platformkLoading the ceramsite sand powder sampling information table obtained in the step S11.3,and updating the ceramic sand powder sampling information table to obtain a ceramic sand crushing quality information table, and finishing the detection of the ceramic sand crushing rate.
Specifically, a cloud platform is managed to obtain initial weight of ceramsite sand to be detected in a ceramsite sand powder sampling information tableM 1 And the weight of the ceramsite sand powderM 2 And calculating the crushing rate of the current ceramsite sand to be detected through a set calculation formula, managing a cloud platform, loading the calculated ceramsite sand crushing rate result into a ceramsite sand powder sampling information table, updating the ceramsite sand powder sampling information table, obtaining a ceramsite sand crushing quality information table, and finally finishing quality detection of the ceramsite sand finished product.
And similarly, the cloud platform is managed to obtain a ceramic sand breakage rate detection result, whether the ceramic sand breakage rate detection result meets quality requirements or not is conveniently judged according to a set value of the ceramic sand breakage rate, if the detection result does not meet the requirements, the ceramic sand quality of the time is not met, and if the detection result meets the requirements, the ceramic sand breakage resistance in the ceramic sand breakage rate detection is met.
When the quality of the ceramsite sand is detected, if the volume density of the ceramsite sand does not meet the detection requirement, the detection can be stopped, the quality of the current batch of ceramsite sand is judged to be unqualified, and the detection time is saved; and the detection of the ceramic sand crushing rate can be continuously carried out to judge whether the ceramic sand crushing resistance meets the requirement, so that the quality detection of the ceramic sand in the current batch can be carried out to obtain the detection result, and the content that the ceramic sand does not meet the quality detection requirement can be obtained.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (10)
1. The automatic detection method for the quality of the finished product of the ceramsite sand is characterized by comprising the following steps of:
s1, constructing a ceramsite sand identifier containing a ceramsite sand initial information table through a management cloud platform, and obtaining an identifier ID of the ceramsite sand identifier;
s2, associating the ceramsite sand mark with the volume V of the constant-volume container through a management cloud platform, and updating a ceramsite sand initial information table to obtain a ceramsite sand sampling information table;
s3, measuring ceramsite sand to be detected with corresponding volume by using the constant volume container;
s4, recognizing the ceramsite sand mark through a recognition client to obtain a ceramsite sand sampling information table, loading ceramsite sand information to be detected into the ceramsite sand sampling information table to obtain a ceramsite sand batch information table, and uploading the ceramsite sand batch information table to a recognition server;
s5, weighing the initial weight of the ceramsite to be detected in the step S3 through a weighing deviceM 1 And the initial weight of the ceramsite sand to be detected is calculatedM 1 Uploading to an identification server;
s6, identifying the initial weight of the ceramsite sand to be detected by the service endM 1 Loading the ceramsite sand batch information table obtained in the step S4, updating the ceramsite sand batch information table to obtain a ceramsite sand initial weight information table, and uploading an identification ID corresponding to ceramsite sand to be detected to a management cloud platform;
s7, the management cloud platform receives the identification ID and acquires a corresponding ceramsite sand initial weight information table through the identification ID, and according to the volume V of the constant volume container in the ceramsite sand initial weight information table and the initial weight of the ceramsite sand to be detectedM 1 Calculating to obtain the volume density of the ceramsite sand to be detectedρ v And the resulting bulk densityρ v And loading the ceramsite initial weight information table to obtain a ceramsite sand volume density detection information table, and finishing ceramsite sand volume density detection.
2. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 1, further comprising the steps of:
s8, identifying the ceramsite sand mark obtained in the step S7 through the identification client, and uploading the ceramsite sand volume density detection information table obtained through identification to the identification server;
s9, placing the ceramsite sand to be detected into a press machine, screening ceramsite sand powder with set specifications according to set extrusion conditions, and obtaining the weight of the ceramsite sand powder through weighing equipmentM 2 And the weight of the ceramsite sand powder is addedM 2 Uploading to an identification server;
s10, identifying the weight of the ceramsite sand powder at the service endM 2 Loading the ceramsite sand volume density detection information table obtained in the step S8, updating the ceramsite sand volume density detection information table to obtain a ceramsite sand powder sampling information table, and uploading the identification ID corresponding to the ceramsite sand to be detected to a management cloud platform;
s11, the management cloud platform receives the identification ID and acquires a corresponding ceramsite sand powder sampling information table through the identification ID, and the initial weight of the ceramsite sand to be detected in the ceramsite sand powder sampling information table is calculated according to the initial weight of the ceramsite sand to be detectedM 1 Mixing with ceramsite sand powderM 2 Calculating to obtain the breaking rate of the ceramsite sand to be detectedkAnd the obtained crushing ratekLoading the ceramsite sand powder sampling information table to obtain a ceramsite sand crushing quality information table.
3. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 2, wherein the step S1 comprises the steps of:
s1.1, constructing a plurality of blank ceramsite sand initial information tables by a management cloud platform;
s1.2, a management cloud platform generates a corresponding ceramsite sand identifier from each ceramsite sand initial information table, wherein the ceramsite sand identifier comprises a corresponding identifier ID;
the step S2 includes the steps of:
s2.1, associating each constant-volume container with the ceramsite sand mark obtained in the step S1.2 in a one-to-one correspondence manner by a management cloud platform;
s2.2, the management cloud platform loads the volume V of the constant-volume container into a ceramic sand initial information table, and updates the ceramic sand initial information table to obtain a ceramic sand sampling information table.
4. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 3, wherein the step S4 comprises the steps of:
s4.1, recognizing ceramsite sand marks associated with the constant-volume container through a recognition client to obtain a ceramsite sand sampling information table;
s4.2, recognizing face information of a detection personnel scanned by a client to obtain current detection personnel information, loading the obtained detection personnel information into the ceramsite sand sampling information table obtained in the step S4.1, and updating the ceramsite sand sampling information table to obtain a ceramsite sand detection personnel information table;
s4.3, the identification client obtains a detection batch of the ceramsite sand to be detected according to the detection time and the detection times of the ceramsite sand to be detected, loads the detection batch into the ceramsite sand detector information table obtained in the step S4.2, and updates the ceramsite sand detector information table to obtain a ceramsite sand batch information table;
and S4.4, the identification client uploads the ceramsite sand batch information table obtained in the step S4.3 to the identification server.
5. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 4, wherein the step S6 comprises the steps of:
s6.1, the identification server acquires the ceramsite sand batch information table obtained in the step S4.4;
s6.2, the identification server acquires the initial weight of the ceramsite sand to be detected obtained in the step S5M 1 ；
S6.3, identifying the initial weight of the ceramsite sand to be detected obtained in the step S6.2 at the service endM 1 Loading the ceramsite sand batch information table obtained in the step S6.1, and updating the ceramsite sand batch information table to obtain a ceramsite sand initial weight information table;
and S6.4, uploading the identification ID corresponding to the ceramsite sand to be detected to a management cloud platform by the identification server.
6. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 5, wherein the step S7 comprises the steps of:
s7.1, the management cloud platform receives the identification ID obtained in the step S6.4;
s7.2, the management cloud platform acquires a corresponding ceramsite sand identifier according to the identifier ID received in the step S7.1;
s7.3, the management cloud platform recognizes and obtains the ceramsite sand initial weight information table updated in the step S6.3 according to the ceramsite sand identification obtained in the step S7.2;
s7.4, the management cloud platform acquires the volume V of the constant-volume container in the ceramsite sand initial weight information table and the initial weight of the ceramsite sand to be detectedM 1 According toρ v =M 1 V obtaining the volume density of the ceramsite sand to be detectedρ v ；
S7.5, managing volume density obtained by the cloud platformρ v And (3) loading the ceramsite sand initial weight information table obtained in the step (S7.3), and updating the ceramsite sand initial weight information table to obtain a ceramsite sand volume density detection information table, thereby completing ceramsite sand volume density detection.
7. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 6, wherein the step S8 comprises the steps of:
s8.1, identifying a ceramsite sand identifier corresponding to the ceramsite sand to be detected in the step S3 by the identification client to obtain a ceramsite sand volume density detection information table updated in the step S7.5;
and S8.2, the identification client uploads the ceramsite sand volume density detection information table obtained in the step S8.1 to the identification server.
8. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 7, wherein the step S9 comprises the steps of:
s9.1, placing ceramsite sand to be detected in a press machine, pressing the ceramsite sand to be detected under the extrusion condition of 69MPa for 2 minutes, and then keeping the ceramsite sand to be detected for 1 minute to obtain a ceramsite sand crushing mixture to be detected;
s9.2, filtering the ceramsite sand crushing mixture through a 50-mesh vibrating screen to obtain ceramsite sand powder with the specification not more than 50 meshes;
s9.3, weighing the ceramsite sand powder by weighing equipment to obtain the weight of the ceramsite sand powderM 2 ；
S9.4, weighing the weight of the obtained ceramsite sand powder by weighing equipmentM 2 Uploading the data to the identification server.
9. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 8, wherein the step S10 comprises the steps of:
s10.1, an identification server acquires the ceramsite sand volume density detection information table uploaded in the step S8.2;
s10.2, acquiring the weight of the ceramsite sand powder uploaded in the step S9.4 by the identification serverM 2 ；
S10.3, identifying the weight of the ceramsite sand powder obtained in the step S10.2 at the service endM 2 Loading the ceramsite sand volume density detection information table obtained in the step S10.1, and updating the ceramsite sand volume density detection information table to obtain a ceramsite sand powder sampling information table;
s10.4, the identification server side uploads an identification ID corresponding to the ceramsite sand to be detected to the management cloud platform.
10. The method for automatically detecting the quality of a finished product of the ceramic sand according to claim 9, wherein the step S11 comprises the steps of:
s11.1, the management cloud platform receives the identification ID uploaded in the step S10.4;
s11.2, the management cloud platform acquires a corresponding ceramsite sand identifier according to the identifier ID received in the step S11.1;
s11.3, the management cloud platform identifies and obtains a ceramsite sand powder sampling information table updated in the step S10.3 according to the ceramsite sand marks obtained in the step S11.2;
s11.4, acquiring the initial weight of the ceramsite sand to be detected in the ceramsite sand powder sampling information table by using a management cloud platformM 1 And the weight of the ceramsite sand powderM 2 According tok=100%×（M 1 -M 2 ）/M 1 Obtaining the breaking rate of the ceramsite sand to be detectedk；
S11.5, managing the crushing rate obtained by the cloud platformkLoading the ceramsite sand powder obtained in the step S11.3 for samplingAnd in the information table, updating the ceramic sand powder sampling information table to obtain a ceramic sand crushing quality information table, and finishing the detection of the ceramic sand crushing rate.
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| CN108907067A (en) * | 2018-07-20 | 2018-11-30 | 南阳仁创砂业科技有限公司 | Haydite precoated sand and preparation method thereof |
| CN109946193A (en) * | 2019-04-19 | 2019-06-28 | 四川省劲腾环保建材有限公司 | A kind of inspection method for preparing extruding dregs porcelain granule and detecting clod content in the process |
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