CN117603133A - Application of quaternary ammonium salt in continuous flow Curtius rearrangement reaction - Google Patents
Application of quaternary ammonium salt in continuous flow Curtius rearrangement reaction Download PDFInfo
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- CN117603133A CN117603133A CN202311595496.7A CN202311595496A CN117603133A CN 117603133 A CN117603133 A CN 117603133A CN 202311595496 A CN202311595496 A CN 202311595496A CN 117603133 A CN117603133 A CN 117603133A
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- quaternary ammonium
- azide
- ammonium salt
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- 150000003242 quaternary ammonium salts Chemical class 0.000 title claims abstract description 36
- 238000006969 Curtius rearrangement reaction Methods 0.000 title claims abstract description 28
- 238000006243 chemical reaction Methods 0.000 claims abstract description 67
- -1 carboxylic acid compound Chemical class 0.000 claims abstract description 60
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims abstract description 45
- 238000010791 quenching Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 150000001540 azides Chemical class 0.000 claims abstract description 27
- 230000000171 quenching effect Effects 0.000 claims abstract description 27
- 239000012039 electrophile Substances 0.000 claims abstract description 26
- 239000012948 isocyanate Substances 0.000 claims abstract description 25
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 25
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 23
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 claims abstract description 20
- 239000012295 chemical reaction liquid Substances 0.000 claims abstract description 17
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 15
- 150000003141 primary amines Chemical class 0.000 claims abstract description 14
- 150000003672 ureas Chemical class 0.000 claims abstract description 13
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 claims abstract description 10
- 150000001412 amines Chemical class 0.000 claims abstract description 9
- 230000035484 reaction time Effects 0.000 claims description 24
- 235000010290 biphenyl Nutrition 0.000 claims description 6
- 239000004305 biphenyl Substances 0.000 claims description 6
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 6
- ZCRVPHKAQIHANY-UHFFFAOYSA-N (ne)-n-diazo-2-dodecylbenzenesulfonamide Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(=O)(=O)N=[N+]=[N-] ZCRVPHKAQIHANY-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 3
- BHQIGUWUNPQBJY-UHFFFAOYSA-N n-diazomethanesulfonamide Chemical compound CS(=O)(=O)N=[N+]=[N-] BHQIGUWUNPQBJY-UHFFFAOYSA-N 0.000 claims description 3
- SEDZOYHHAIAQIW-UHFFFAOYSA-N trimethylsilyl azide Chemical compound C[Si](C)(C)N=[N+]=[N-] SEDZOYHHAIAQIW-UHFFFAOYSA-N 0.000 claims description 3
- 239000000047 product Substances 0.000 abstract description 35
- 239000003513 alkali Substances 0.000 abstract description 8
- 239000007787 solid Substances 0.000 abstract description 6
- 239000006227 byproduct Substances 0.000 abstract description 5
- 239000003960 organic solvent Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 23
- 230000003068 static effect Effects 0.000 description 15
- 239000012044 organic layer Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 238000003756 stirring Methods 0.000 description 8
- 239000010410 layer Substances 0.000 description 7
- 239000012071 phase Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical group CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000002425 crystallisation Methods 0.000 description 5
- 230000008025 crystallization Effects 0.000 description 5
- 230000008707 rearrangement Effects 0.000 description 5
- MSHFRERJPWKJFX-UHFFFAOYSA-N 4-Methoxybenzyl alcohol Chemical group COC1=CC=C(CO)C=C1 MSHFRERJPWKJFX-UHFFFAOYSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 238000005070 sampling Methods 0.000 description 4
- 230000003321 amplification Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000003199 nucleic acid amplification method Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000269 nucleophilic effect Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- QJAIURPMYMHDCD-UHFFFAOYSA-N tert-butyl 2-aminopyridine-3-carboxylate Chemical group CC(C)(C)OC(=O)C1=CC=CN=C1N QJAIURPMYMHDCD-UHFFFAOYSA-N 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- GWEHVDNNLFDJLR-UHFFFAOYSA-N 1,3-diphenylurea Chemical compound C=1C=CC=CC=1NC(=O)NC1=CC=CC=C1 GWEHVDNNLFDJLR-UHFFFAOYSA-N 0.000 description 1
- DVUKWILERQFZFC-UHFFFAOYSA-N 2,3-dichloropyridin-4-amine Chemical compound NC1=CC=NC(Cl)=C1Cl DVUKWILERQFZFC-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 150000004657 carbamic acid derivatives Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- NZNMSOFKMUBTKW-UHFFFAOYSA-M cyclohexanecarboxylate Chemical compound [O-]C(=O)C1CCCCC1 NZNMSOFKMUBTKW-UHFFFAOYSA-M 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- SIOXPEMLGUPBBT-UHFFFAOYSA-N picolinic acid Chemical compound OC(=O)C1=CC=CC=N1 SIOXPEMLGUPBBT-UHFFFAOYSA-N 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 238000006462 rearrangement reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D213/00—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
- C07D213/02—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
- C07D213/04—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
- C07D213/60—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D213/72—Nitrogen atoms
- C07D213/75—Amino or imino radicals, acylated by carboxylic or carbonic acids, or by sulfur or nitrogen analogues thereof, e.g. carbamates
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C269/00—Preparation of derivatives of carbamic acid, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
- C07C269/02—Preparation of derivatives of carbamic acid, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups from isocyanates with formation of carbamate groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C273/00—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C273/18—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of substituted ureas
- C07C273/1809—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of substituted ureas with formation of the N-C(O)-N moiety
- C07C273/1818—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of substituted ureas with formation of the N-C(O)-N moiety from -N=C=O and XNR'R"
- C07C273/1827—X being H
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C275/00—Derivatives of urea, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C275/28—Derivatives of urea, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups having nitrogen atoms of urea groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D207/00—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom
- C07D207/02—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom
- C07D207/18—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having one double bond between ring members or between a ring member and a non-ring member
- C07D207/22—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D207/24—Oxygen or sulfur atoms
- C07D207/26—2-Pyrrolidones
- C07D207/273—2-Pyrrolidones with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to other ring carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D305/00—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms
- C07D305/02—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms not condensed with other rings
- C07D305/04—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms not condensed with other rings having no double bonds between ring members or between ring members and non-ring members
- C07D305/08—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms not condensed with other rings having no double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
- C07B2200/00—Indexing scheme relating to specific properties of organic compounds
- C07B2200/07—Optical isomers
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2602/00—Systems containing two condensed rings
- C07C2602/36—Systems containing two condensed rings the rings having more than two atoms in common
- C07C2602/44—Systems containing two condensed rings the rings having more than two atoms in common the bicyclo ring system containing eight carbon atoms
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
The invention provides a reaction for preparing primary amine, urea derivatives or carbamate by continuous flow Curtius rearrangement, which comprises the following steps: a) Mixing quaternary ammonium salt and carboxylic acid compound for reaction, and extracting with toluene to obtain extractive solution; mixing the extracting solution with an azide reagent in a first continuous reactor to obtain an acyl azide reaction solution; b) Reacting the acyl azide reaction liquid through a second continuous reactor to obtain isocyanate; c) Reacting electrophile with isocyanate in a third continuous reactor to obtain rearranged product; the electrophile is selected from one of water, amine and alcohol compound solutions; d) Quenching and separating the rearranged product to obtain feed liquid and water phase, and crystallizing the feed liquid to obtain the product. The present invention has been found to use quaternary ammonium salts such as: tetrabutylammonium bromide, tetrabutylammonium chloride and the like can replace alkali to carry out Curtius rearrangement reaction, and byproducts are dissolved in an organic solvent without separating out solids to block the reactor.
Description
Technical Field
The invention relates to the technical field of organic synthesis, in particular to application of quaternary ammonium salt in a continuous flow Curtius rearrangement reaction.
Background
Rearrangement reactions in organic chemistry can be generally classified into nucleophilic rearrangements, electrophilic rearrangements, radical rearrangements, alpha-migration rearrangements, and the like. As an important representation of electrophilic rearrangements, the Curtius rearrangement reaction converts carboxylic acids into isocyanates, which in turn can be conveniently converted into primary amines, urea derivatives or carbamates, and is thus of great importance in synthetic chemistry. However, many azides are toxic and potentially explosive, so there is still a need to consider the use of more green, safer synthetic routes to replace them in large-scale industrial production.
The method adopts the continuous flow technology to carry out the amplified production of Curtius rearrangement reaction, can solve the safety risk existing in a large amount of azide, and can effectively and safely carry out the Curtius rearrangement reaction through continuous flow experiments. However, the risk of plugging the reactor by precipitation of the azide reagent and the salt of the base byproduct was found by long-term amplification.
It is therefore highly desirable to provide a Curtius rearrangement reaction that does not plug the reactor.
Disclosure of Invention
In view of the above, the technical problem to be solved by the present invention is to provide a reaction for preparing primary amine, urea derivative or carbamate by continuous flow Curtius rearrangement, the reaction of the present invention does not block the reactor, and the purity and the yield are high.
The invention provides application of quaternary ammonium salt as an acid binding agent in a continuous flow Curtius rearrangement reaction.
Preferably, the quaternary ammonium salt is tetrabutylammonium bromide or tetrabutylammonium chloride.
The invention provides a reaction for preparing primary amine, urea derivatives or carbamate by continuous flow Curtius rearrangement, which comprises the following steps:
a) Mixing quaternary ammonium salt and carboxylic acid compound for reaction, and extracting with toluene to obtain extractive solution; mixing the extracting solution with an azide reagent in a first continuous reactor to obtain an acyl azide reaction solution;
b) Reacting the acyl azide reaction liquid through a second continuous reactor to obtain isocyanate;
c) Reacting electrophile with isocyanate in a third continuous reactor to obtain rearranged product; the electrophile is selected from one of water, amine and alcohol compound solutions;
d) Quenching and separating the rearranged product to obtain feed liquid and water phase, and crystallizing the feed liquid to obtain the product.
Preferably, the quaternary ammonium salt is tetrabutylammonium bromide or tetrabutylammonium chloride; the carboxylic acid compound is pyridine dichloropicolinate;
the azide reagent is one or more of azido trimethylsilane, diphenyl azide phosphate, p-dodecylbenzenesulfonyl azide or methanesulfonyl azide.
Preferably, the molar ratio of quaternary ammonium salt, carboxylic acid compound and azide reagent in step a) is 1: (1-1.2): (1-1.3);
the feeding flow rate of the extracting solution is 6.7-0.67 mL/min; the feeding flow rate of the azide reagent is 3.3-0.33 mL/min.
Preferably, the temperature of the first continuous reactor is 20-50 ℃; the reaction time is 1-10 min; the acyl azide reaction liquid is obtained by a first continuous reaction
Preferably, the temperature of the second continuous reactor is 100-150 ℃ and the reaction time is 0.5-5 min.
Preferably, the molar ratio of electrophile to isocyanate is (1-1.5): 1, a step of;
the feeding flow rate of the electrophile is 1.6-0.16 mL/min.
Preferably, the reaction temperature of the third continuous reactor in the step C) is 100-150 ℃ and the reaction time is 0.5-5 min.
Preferably, the rearranged product comprises a primary amine, urea derivative or carbamate.
Compared with the prior art, the invention provides a reaction for preparing primary amine, urea derivatives or carbamate by continuous flow Curtius rearrangement, which comprises the following steps: a) Mixing quaternary ammonium salt and carboxylic acid compound for reaction, and extracting with toluene to obtain extractive solution; mixing the extracting solution with an azide reagent in a first continuous reactor to obtain an acyl azide reaction solution; b) Reacting the acyl azide reaction liquid through a second continuous reactor to obtain isocyanate; c) Reacting electrophile with isocyanate in a third continuous reactor to obtain rearranged product; the electrophile is selected from one of water, amine and alcohol compound solutions; d) Quenching and separating the rearranged product to obtain feed liquid and water phase, and crystallizing the feed liquid to obtain the product. The present invention has been found to use quaternary ammonium salts such as: tetrabutylammonium bromide, tetrabutylammonium chloride and the like can replace alkali to carry out Curtius rearrangement reaction, and byproducts are dissolved in an organic solvent without separating out solids to block the reactor.
Drawings
FIG. 1 is a schematic diagram of the process flow of the present invention.
Detailed Description
The invention provides application of quaternary ammonium salt in a continuous flow Curtius rearrangement reaction, and a person skilled in the art can properly improve process parameters by referring to the content of the quaternary ammonium salt. It is expressly noted that all such similar substitutions and modifications will be apparent to those skilled in the art, and they are intended to be within the scope of the present invention. While the methods and applications of this invention have been described in terms of preferred embodiments, it will be apparent to those skilled in the relevant art that the invention can be practiced and practiced with modification and alteration and combination of the methods and applications herein without departing from the spirit and scope of the invention.
In the present application, the term "and/or" describes an association relationship of an association object, which means that three relationships may exist, for example, a and/or B may mean that a exists alone, a and B exist together, and B exists alone. Wherein A, B may be singular or plural.
In the present application, "at least one" means one or more, and "a plurality" means two or more. "at least one of" or the like means any combination of these items, including any combination of single item(s) or plural items(s).
It should be understood that, in various embodiments of the present application, the sequence number of each process does not mean that the sequence of execution is sequential, and some or all of the steps may be executed in parallel or sequentially, where the execution sequence of each process should be determined by its functions and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
The invention provides application of quaternary ammonium salt as an acid binding agent in a continuous flow Curtius rearrangement reaction.
According to the invention, the quaternary ammonium salt is tetrabutylammonium bromide or tetrabutylammonium chloride.
The inventive discovery of the present invention uses quaternary ammonium salts such as: tetrabutylammonium bromide, tetrabutylammonium chloride and the like can replace alkali to carry out Curtius rearrangement reaction, and byproducts are dissolved in an organic solvent without separating out solids to block the reactor.
The Curtius rearrangement reaction has good applicability to a plurality of carboxylic acids containing different functional groups. If it is desired to isolate the Curtius rearranged product isocyanate, the reaction is carried out in a solvent which is not nucleophilic. If water, an amine or an alcohol is introduced into the Curtius rearrangement reaction system, the reaction product will be the corresponding primary amine, urea derivative or carbamate.
FIG. 1 is a schematic diagram of the process flow of the present invention. The reaction system of the invention is back-pressed to 4-10 bar through a back-pressure valve.
The invention provides a reaction for preparing primary amine, urea derivatives or carbamate by continuous flow Curtius rearrangement, which comprises the following steps:
a) Mixing quaternary ammonium salt and carboxylic acid compound for reaction, and extracting with toluene to obtain extractive solution; mixing the extracting solution with an azide reagent in a first continuous reactor to obtain an acyl azide reaction solution;
b) Reacting the acyl azide reaction liquid through a second continuous reactor to obtain isocyanate;
c) Reacting electrophile with isocyanate in a third continuous reactor to obtain rearranged product; the electrophile is selected from one of water, amine and alcohol compound solutions;
d) Quenching and separating the rearranged product to obtain feed liquid and water phase, and crystallizing the feed liquid to obtain the product.
The reaction provided by the invention can prepare continuous flow Curtius rearrangement to prepare primary amine, urea derivatives or carbamate.
Wherein the electrophile is water and the product is primary amine.
If the electrophile of the present invention is an amine, the product is a urea derivative of formula (I), including aniline, benzylamine, and the like.
If the electrophile is an alcohol, the product is a carbamate. If the electrophile is tertiary butanol, the product is Boc-aminopyridine;
if the electrophile is methoxybenzyl alcohol, the product is butylene oxide aminomethoxybenzyl ester;
if the electrophile is methanol, the product is a carbamate.
Firstly, quaternary ammonium salt and carboxylic acid compound are mixed and reacted, and the extract is obtained by toluene extraction. The reaction temperature is 20-40 ℃.
Adding quaternary ammonium salt and carboxylic acid compound into the first continuous reactor, stirring, adding toluene into the first continuous reactor, stirring, extracting, standing and layering.
The quaternary ammonium salt is tetrabutylammonium bromide or tetrabutylammonium chloride.
The carboxylic acid compound is pyridine dichloropicolinate;
in some embodiments, the molar ratio of quaternary ammonium salt, carboxylic acid compound, and azide reagent is 1: (1-1.2): (1-1.3).
Mixing the extracting solution with the azide reagent in a first continuous reactor to obtain an acyl azide reaction solution. The temperature of the first continuous reactor is 20-50 ℃; the reaction time is 1-10 min.
The azide reagent is one or more of azido trimethylsilane, diphenyl azide phosphate, p-dodecylbenzenesulfonyl azide or methanesulfonyl azide.
According to the invention, the feeding flow rate of the extracting solution is 6.7-0.67 mL/min; the feeding flow rate of the azide reagent is 3.3-0.33 mL/min. The reaction flow rate is fixed by the liquid holdup of the laboratory reactor, and is correspondingly adjusted according to the reaction time.
The acyl azide reaction liquid is a mixed liquid of diphenyl azide phosphate and toluene.
The invention can monitor and detect in real time through the on-line detector.
And (3) reacting the acyl azide reaction liquid through a second continuous reactor to obtain isocyanate.
The temperature of the second continuous reactor is 100-150 ℃, and the reaction time is 0.5-5 min.
Reacting electrophile with isocyanate in a third continuous reactor to obtain rearranged product; the electrophile is selected from one of water, amine and alcohol compound solutions.
Specifically, the molar ratio of the electrophile to isocyanate is (1-1.5): 1, a step of; including but not limited to 1:1, a step of; 1:1.1;1:1.2;1:1.3;1:1.4;1:1.5.
the feeding flow rate of the electrophile is 1.6-0.16 mL/min.
The reaction temperature of the third continuous reactor is 100-150 ℃ and the reaction time is 0.5-5 min.
And (3) carrying out the next reaction of the isocyanate in the reaction liquid in the third continuous reactor to obtain a rearranged product, and carrying out real-time monitoring detection by using an online detector.
The rearranged products of the invention comprise primary amine, urea derivatives or carbamate.
Quenching and separating the rearranged product to obtain feed liquid and water phase, and crystallizing the feed liquid to obtain the product.
The invention finally quenches the solution and carries on the separation of the online continuous organic phase and water phase through the liquid-liquid separator, the liquid-liquid is to carry on the crystallization treatment, the water phase carries on the three wastes treatment.
The method uses quaternary ammonium salt to replace alkali to carry out Curtius rearrangement reaction of continuous flow, and can realize continuous flow amplification production without risk of blocking the reactor after long-time amplification.
Firstly, a continuous flow technology is adopted, so that the problem of safety of the Curtius rearrangement reaction batch kettle is solved (the risk of an azide reagent and a large amount of gas can be generated in the reaction process, the batch kettle is controlled improperly and is easy to flush materials), the reaction can be safely and efficiently commercialized, and secondly, the yield and quality of the product are obviously improved.
The invention provides a reaction for preparing primary amine, urea derivatives or carbamate by continuous flow Curtius rearrangement, which comprises the following steps: a) Mixing quaternary ammonium salt and carboxylic acid compound for reaction, and extracting with toluene to obtain extractive solution; mixing the extracting solution with an azide reagent in a first continuous reactor to obtain an acyl azide reaction solution; b) Reacting the acyl azide reaction liquid through a second continuous reactor to obtain isocyanate; c) Reacting electrophile with isocyanate in a third continuous reactor to obtain rearranged product; the electrophile is selected from one of water, amine and alcohol compound solutions; d) Quenching and separating the rearranged product to obtain feed liquid and water phase, and crystallizing the feed liquid to obtain the product. The present invention has been found to use quaternary ammonium salts such as: tetrabutylammonium bromide, tetrabutylammonium chloride and the like can replace alkali to carry out Curtius rearrangement reaction, and byproducts are dissolved in an organic solvent without separating out solids to block the reactor.
To further illustrate the present invention, the following describes in detail the use of a quaternary ammonium salt according to the present invention in a continuous flow Curtius rearrangement reaction, in conjunction with examples.
Example 1
Feed pump A, material A is quaternary ammonium salt of pyridine carboxylic acid, feed pump B, material B is azide reagent, feed pump C: material C t-butanol, feed pump D: quenching solution
The reaction system is back-pressed to 5bar through a back-pressure valve, a flow rate of 6.7ml/min is set by a feed pump A, a flow rate of 3.3ml/min is set by a feed pump B, and the reaction system is pumped into a pipeline reactor (pipeline reactor A) through a static mixer, wherein the temperature of the reactor is 20 ℃, and the reaction time is 1 minute; and then the isocyanate is obtained by reaction for 0.5 minutes through a pipeline reactor B at the temperature of 130 ℃. The feeding pump C is set at a flow rate of 1.6ml/min, materials are mixed and reacted through a static mixer and a pipeline reactor (pipeline reactor A.B), the temperature of the reactor is set at 130 ℃, the reaction time is 1 minute, the feeding pump D pumps quenching solution to quench reaction liquid through the static mixer, after quenching, the quenching solution passes through a liquid-liquid separator, and an organic layer and a water layer are separated and collected separately. The obtained organic layer is subjected to reduced pressure distillation, and crystallization to obtain the product Boc-aminopyridine with the yield of 91% and the purity of 99.1%. The whole reaction process has stable pressure, no blocking phenomenon, and continuous feeding can be realized.
Example 2
Feed pump A is quaternary ammonium salt of carboxylic acid butylene oxide, feed pump B is azide reagent, feed pump C: material C p-methoxybenzyl alcohol, feed pump D: quenching solution
The reaction system is back-pressed to 7bar through a back-pressure valve, the flow rate of a feed pump A is set to be 0.6ml/min, the flow rate of a feed pump B is set to be 0.3ml/min, and the reaction system is pumped into a pipeline reactor (pipeline reactor A) through a static mixer, wherein the temperature of the reactor is 40 ℃ and the reaction time is 40 minutes; and then reacting for 5 minutes through a reactor B at 130 ℃ to obtain isocyanate. The feeding pump C is set with the flow rate of 0.15ml/min, materials are mixed and reacted through a static mixer and a pipeline reactor (pipeline reactor A.B), the temperature of the reactor is set to 130 ℃, the reaction time is 3 minutes, the feeding pump D pumps quenching solution to quench reaction liquid through the static mixer, after quenching, the quenching solution passes through a liquid-liquid separator, and an organic layer and a water layer are separated and collected separately. The obtained organic layer is subjected to detection purity of 92%, alkali extraction, reduced pressure distillation and crystallization to obtain the product of the epoxybutane amino methoxybenzyl ester with the yield of 81% and the purity of 99.4%.
Example 3
Feed pump A, material A is quaternary ammonium salt of carboxylic acid lactam, feed pump B, material B is azide reagent, feed pump C: material C water, feed pump D: quenching solution
The reaction system is back-pressed to 4bar through a back-pressure valve, a flow rate of 3ml/min is set for a feed pump A, a flow rate of 1.5ml/min for a feed pump B, and the reaction system is pumped into a pipeline reactor (pipeline reactor A) through a static mixer, wherein the temperature of the reactor is 30 ℃, and the reaction time is 2 minutes; and then the isocyanate is obtained through the reaction of the reactor B at the temperature of 110 ℃ for 0.5 minutes. The feeding pump C is set with the flow rate of 0.8ml/min, materials are mixed and reacted through the static mixer and the pipeline reactor (pipeline reactor A.B) to enter the reactor C, the temperature of the reactor is set to 130 ℃, the reaction time is 1 minute, the feeding pump D pumps quenching solution to quench reaction liquid through the static mixer, after quenching, the quenching solution passes through the liquid-liquid separator, and an organic layer and a water layer are separated and collected separately. The obtained organic layer has the purity of 90 percent, the chiral purity of 99 percent, and the yield of the amino compound of the product is 80 percent and the purity of 98.7 percent by vacuum distillation and crystallization.
Example 4
Feed pump A, feed pump B, feed pump C, wherein material A is quaternary ammonium salt of cyclohexane carboxylate, material B is azide reagent: material C methanol, feed pump D: quenching solution
The reaction system is back-pressed to 8bar through a back-pressure valve, a flow rate of 5ml/min is set for a feed pump A, a flow rate of 2.5ml/min for a feed pump B, and the reaction system is pumped into a pipeline reactor (pipeline reactor A) through a static mixer, wherein the temperature of the reactor is 20 ℃, and the reaction time is 3 minutes; and then the isocyanate is obtained by reaction for 0.5 minutes through a pipeline reactor B at the temperature of 130 ℃. The feeding pump C is set at a flow rate of 1.4ml/min, materials are mixed and reacted through a static mixer and a pipeline reactor (pipeline reactor A.B), the temperature of the reactor is set at 130 ℃, the reaction time is 1 minute, the feeding pump D pumps quenching solution to quench reaction liquid through the static mixer, after quenching, the quenching solution passes through a liquid-liquid separator, and an organic layer and a water layer are separated and collected separately. The obtained organic layer is subjected to vacuum distillation, crystallization to obtain the product carbamate with the yield of 90% and the purity of 99.6% after detection of the purity of 95%.
Example 5
Feed pump A, material A is quaternary ammonium salt of benzoic acid, feed pump B, material B is azide reagent, feed pump C: material C aniline, feed pump D: quenching solution
The reaction system is back-pressed to 7bar through a back-pressure valve, a flow rate of 3ml/min is set for a feed pump A, a flow rate of 1.7ml/min for a feed pump B, and the reaction system is pumped into a pipeline reactor (pipeline reactor A) through a static mixer, wherein the temperature of the reactor is 30 ℃, and the reaction time is 3 minutes; and then the isocyanate is obtained after 2 minutes of reaction through a reactor B at the temperature of 120 ℃. The feeding pump C is set with the flow rate of 0.8ml/min, materials are mixed and reacted through the static mixer and the pipeline reactor (pipeline reactor A.B) to enter the reactor C, the temperature of the reactor is set to 120 ℃, the reaction time is 1 minute, the feeding pump D pumps quenching solution to quench reaction liquid through the static mixer, after quenching, the quenching solution passes through the liquid-liquid separator, and an organic layer and a water layer are separated and collected separately. The obtained organic layer has the detected purity of 91 percent, is distilled under reduced pressure, and is crystallized to obtain the diphenyl urea product with the yield of 86 percent and the purity of 99.6 percent
Comparative example 1
Toluene 5W was added to the reaction vessel R1, and pyridine dichlorocarboxylate (1.0W) was added to R1 with stirring. Controlling the internal temperature of R1 to 20 ℃, sucking 1.1 eq) of organic alkali into R1, and stirring to dissolve. And (3) press-filtering the dissolved materials of the reaction kettle R1 into a reaction kettle R2 for standby, wherein the inner temperature of the reaction kettle R2 is controlled to be 20 ℃. The diphenyl azide phosphate 1.2eq and toluene 3W are pumped into a reaction kettle R3 for stirring and mixing, and the internal temperature is controlled to be 20 ℃. Tertiary butanol is pumped into reaction vessel R4. The first temperature zone was controlled at 50℃and the second temperature zone was controlled at 130℃with a back pressure valve pressure of 8bar. Carboxylic acid compound feed pump was controlled at 6.7ml/min [ (equation=low temperature Duan Guandao reactor hold-up/reaction time) ], azide feed pump was controlled at 3.3ml/min [ (equation=low temperature Duan Guandao reactor hold-up/reaction time) ]), tert-butanol feed pump was controlled at 1.5 ml/min. Starting feeding, collecting materials in the first 30 minutes separately, switching to a clean receiving kettle, sampling and detecting carboxylic acid compounds to be less than or equal to 1 percent (if the carboxylic acid compounds are continuously received in a central control manner, switching to other clean receiving kettles in a disqualification manner, sampling and detecting) and finishing single batch feeding, transferring reaction liquid to R6, adding domestic drinking water (3W) for water washing and layering, extracting a water layer by toluene (4) (0.8W), merging organic layers, performing reduced pressure distillation, and crystallizing to obtain a product Boc amino dichloropyridine with the yield of 91 percent and the purity of 99.1 percent. Continuous flow was run for 3 hours to see pressure fluctuations and the reactor was run for 1 hour more to plug. The reactor was unpicked and washed and a large amount of white water-soluble solids were found to plug the reactor in the tube.
Comparative example 2
Toluene 5W was added to the reaction vessel R1, and butylene oxide carboxylate (1.0W) was added to R1 with stirring. Controlling the internal temperature of R1 to 20 ℃, pumping 1.2 eq) of organic alkali into R1, and stirring to dissolve. And (3) press-filtering the dissolved materials of the reaction kettle R1 into a reaction kettle R2 for standby, wherein the inner temperature of the reaction kettle R2 is controlled to be 20 ℃. The diphenyl azide phosphate 1.3eq and toluene 3W are pumped into a reaction kettle R3 for stirring and mixing, and the internal temperature is controlled to be 20 ℃. And pumping the p-methoxybenzyl alcohol into a reaction kettle R4. The first temperature zone was controlled at 40℃and the second temperature zone was controlled at 130℃with a back pressure valve pressure of 8bar. The carboxylic acid compound feed pump was controlled at 3ml/min [ (formula=low temperature Duan Guandao reactor hold-up/reaction time) ], the azide feed pump was controlled at 1.5ml/min [ (formula=low temperature Duan Guandao reactor hold-up/reaction time) ]), and the p-methoxybenzyl alcohol feed pump was controlled at 0.7 ml/min. Starting feeding, collecting materials in the first 30 minutes separately, switching to a clean receiving kettle, sampling and detecting carboxylic acid compounds to be less than or equal to 1 percent (if the carboxylic acid compounds are continuously received in a central control manner, switching to other clean receiving kettles in a disqualification manner, sampling and detecting) and finishing single batch feeding, transferring reaction liquid to R6, adding domestic drinking water (3W) for water washing and layering, extracting a water layer by toluene (4) (0.8W), merging organic layers, performing reduced pressure distillation, and crystallizing to obtain the epoxybutane amino methoxybenzyl ester with the yield of 85 percent and the purity of 99.1 percent. Continuous flow was run for 1 hour to see pressure fluctuations and the reactor was run for 0.5 hour to plug. The reactor was unpicked and washed and a large amount of white water-soluble solids were found to plug the reactor in the tube.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (10)
1. The quaternary ammonium salt is applied as an acid binding agent in a continuous flow Curtius rearrangement reaction.
2. The use according to claim 1, wherein the quaternary ammonium salt is tetrabutylammonium bromide or tetrabutylammonium chloride.
3. A reaction for preparing primary amine, urea derivative or carbamate by continuous flow Curtius rearrangement, which is characterized by comprising the following steps:
a) Mixing quaternary ammonium salt and carboxylic acid compound for reaction, and extracting with toluene to obtain extractive solution; mixing the extracting solution with an azide reagent in a first continuous reactor to obtain an acyl azide reaction solution;
b) Reacting the acyl azide reaction liquid through a second continuous reactor to obtain isocyanate;
c) Reacting electrophile with isocyanate in a third continuous reactor to obtain rearranged product; the electrophile is selected from one of water, amine and alcohol compound solutions;
d) Quenching and separating the rearranged product to obtain feed liquid and water phase, and crystallizing the feed liquid to obtain the product.
4. The reaction of claim 1, wherein the quaternary ammonium salt is tetrabutylammonium bromide or tetrabutylammonium chloride; the carboxylic acid compound is pyridine dichloropicolinate;
the azide reagent is one or more of azido trimethylsilane, diphenyl azide phosphate, p-dodecylbenzenesulfonyl azide or methanesulfonyl azide.
5. The reaction of claim 1, wherein the molar ratio of quaternary ammonium salt, carboxylic acid compound and azide reagent of step a) is 1: (1-1.2): (1-1.3);
the feeding flow rate of the extracting solution is 6.7-0.67 mL/min; the feeding flow rate of the azide reagent is 3.3-0.33 mL/min.
6. The reaction of claim 1, wherein the first continuous reactor temperature is 20-50 ℃; the reaction time is 1-10 min.
7. The reaction according to claim 1, wherein the temperature of the second continuous reactor is 100 to 150 ℃ and the reaction time is 0.5 to 5min.
8. The reaction of claim 1, wherein the molar ratio of electrophile to isocyanate is (1-1.5): 1, a step of;
the feeding flow rate of the electrophile is 1.6-0.16 mL/min.
9. The reaction according to claim 1, wherein the reaction temperature of the third continuous reactor in step C) is 100 to 150 ℃ and the reaction time is 0.5 to 5min.
10. The reaction of claim 1, wherein the post-rearrangement product comprises a primary amine, urea derivative, or carbamate.
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