CN117602831A - Light absorbing material glass for high-definition ultrashort image inverter and preparation method thereof - Google Patents

Light absorbing material glass for high-definition ultrashort image inverter and preparation method thereof Download PDF

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CN117602831A
CN117602831A CN202311579603.7A CN202311579603A CN117602831A CN 117602831 A CN117602831 A CN 117602831A CN 202311579603 A CN202311579603 A CN 202311579603A CN 117602831 A CN117602831 A CN 117602831A
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glass
oxide
carbonate
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absorbing material
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石钰
贾金升
张弦
张磊
王久旺
赵越
汤晓峰
付杨
于浩洋
樊志恒
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China Building Materials Academy CBMA
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/02Other methods of shaping glass by casting molten glass, e.g. injection moulding
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/04Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres
    • G02B6/06Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres the relative position of the fibres being the same at both ends, e.g. for transporting images

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Abstract

The invention discloses a light absorbing material glass for a high-definition ultrashort image inverter and a preparation method thereof, wherein the light absorbing material glass comprises the following components in percentage by weight: 40-50% of quartz sand, 6-12% of boric acid, 7-15% of aluminum oxide, 1-10% of sodium carbonate, 1-10% of potassium carbonate, 0-2% of lithium carbonate, 0-3% of basic magnesium carbonate, 0-5% of calcium carbonate, 1-3% of barium nitrate, 0-3% of zirconium oxide, 1-3% of copper oxide, 3-6% of potassium permanganate, 0.2-1% of potassium chromate, 1-5% of ferric oxide, 1-6% of cobaltous oxide, 1-6% of nickel oxide, 1-6% of vanadium pentoxide and 0-1% of cerium oxide. The light absorbing material glass is used for preparing the ultra-short image inverter, and can effectively improve the transmittance and resolution of the ultra-short image inverter.

Description

用于高清晰度超短倒像器的光吸收料玻璃及其制备方法Light-absorbing material glass for high-definition ultra-short image inverter and preparation method thereof

技术领域Technical field

本发明涉及光纤传像元件制造领域,特别涉及一种用于高清晰度超短倒像器的光吸收料玻璃及其制备方法。The invention relates to the field of manufacturing optical fiber imaging components, and in particular to a light-absorbing material glass used in high-definition ultra-short image inverters and a preparation method thereof.

背景技术Background technique

光纤传像元件是由成百上千万根光纤经热压熔合而成的光纤元件,包括光纤面板、光纤倒像器、光纤光锥、光纤传像束等,具有气密性好,畸变小,斑点少,耦合效率高等特点,是一种性能优异的光电成像元器件。Fiber optic image transmission components are fiber optic components made of millions of optical fibers fused by hot pressure, including fiber optic panels, fiber optic inverters, fiber optic light cones, fiber optic image transmission bundles, etc. They have good air tightness and low distortion. , with few spots and high coupling efficiency, it is an optoelectronic imaging component with excellent performance.

光纤倒像器是采用低折射率的皮料玻璃管、高折射率的芯料玻璃棒利用棒管结合拉制单丝进行排板,将吸收料玻璃拉制成丝插入排板好的单丝中,吸收料玻璃主要作用吸收杂散光,之后捆成一次复合棒经拉丝、排板、热熔压成型毛坯板段,然后高温旋转180°制备而成。光纤倒像器是关键核心元件,主要应用于微观夜视仪的像增强器中实现光学倒像。光纤倒像器的应用有效缩短了像增强器的尺寸,减少了原有中继透镜倒像系统的场区畸变和虚焦缺陷,提高了成像清晰度和分辨率,是微光像增强器的核心器件之一。The optical fiber inverter uses a low refractive index leather glass tube and a high refractive index core glass rod. The rod tube is combined with the drawn monofilament for arranging. The absorbing glass is drawn into a wire and inserted into the arranged monofilament. Among them, the absorbent glass is mainly used to absorb stray light, and is then bundled into a composite rod, which is then drawn, plated, hot-melted and pressed to form a rough plate section, and then rotated 180° at high temperature to prepare it. The fiber optic inverter is a key core component and is mainly used in the image intensifier of microscopic night vision devices to achieve optical inversion. The application of fiber optic inverter effectively shortens the size of the image intensifier, reduces field distortion and virtual focus defects of the original relay lens inverter system, and improves imaging clarity and resolution. It is the best choice for low-light image intensifiers. One of the core devices.

光纤倒像器是将光纤板毛坯高温扭转180°而成,扭转后的光纤结构发生了不同程度的变化。从理论上讲,仅轴心处的光纤没有被扭转拉伸,其余光纤均被扭转拉伸成以不同螺旋角盘绕180°的双锥光纤。这一制作过程使得普通倒像器的外围区域分辨率下降,严重时导致像管的观瞄视野缩小。扭转过程中随着纤维到板坯中心的距离增加,扭转程度加重,纤维变长和变锥的程度也逐渐增大,其数值孔径逐渐降低,光纤的光通量和光掠出角随之减少,从而使芯皮界面全反射遭受不同程度的损失,光纤间的串光程度随之加重,因此光纤倒像器的数值孔径、光通量和对比度也逐之降低。另外热扭转过程中,板坯中的黑丝会引发着色离子扩散,使光泄漏增加,甚至扩散渗透进入纤芯,严重增加光吸收。并且受热扭转后纤维的拉伸使皮层厚度减薄,特别是边缘区域皮层减薄程度更大,加重了光泄漏,也加重了全反射损失的程度,从而降低倒像器的透过率和分辨率。高清晰度超短倒像器要求更加严格,要求扭转区域宽度变窄的同时保证倒像器高清晰成像,难度加大,高度越小的倒像器研制难度越大,其技术难点也越多,扭转成型扭曲宽度变窄,丝径变形大,从而降低倒像器的分辨率、透过率等指标。The optical fiber inverter is made by twisting the optical fiber plate blank 180° at high temperature. The twisted optical fiber structure has changed to varying degrees. Theoretically, only the optical fiber at the axis is not twisted and stretched, and the remaining optical fibers are twisted and stretched into biconical fibers coiled at 180° at different helix angles. This production process causes the resolution of the peripheral area of ordinary inverters to decrease, and in severe cases, the viewing field of view of the image tube is reduced. During the torsion process, as the distance from the fiber to the center of the slab increases, the degree of torsion increases, the degree of lengthening and tapering of the fiber also gradually increases, its numerical aperture gradually decreases, and the optical flux and light grazing angle of the optical fiber decrease accordingly, resulting in Total reflection at the core-sheath interface suffers varying degrees of loss, and the degree of light crosstalk between optical fibers increases. Therefore, the numerical aperture, luminous flux, and contrast of the optical fiber inverter also decrease gradually. In addition, during the thermal torsion process, the black wire in the slab will cause the diffusion of colored ions, which will increase light leakage and even diffuse and penetrate into the fiber core, seriously increasing light absorption. In addition, the stretching of the fibers after being heated and twisted makes the thickness of the cortex thinner, especially in the edge areas, which increases the light leakage and total reflection loss, thus reducing the transmittance and resolution of the inverter. Rate. The requirements for high-definition ultra-short inverters are more stringent, requiring the width of the torsion area to be narrowed while ensuring high-definition imaging of the inverter, which increases the difficulty. The smaller the height, the more difficult it is to develop an inverter, and the more technical difficulties it has. , the twist width of torsion molding becomes narrower and the wire diameter deforms greatly, thereby reducing the resolution, transmittance and other indicators of the inverter.

为了解决上述难题,在排列好的光学纤维的间隙中插入光吸收料玻璃丝,从而起到吸收串光、漏光等作用,关键就是光吸收料玻璃材料的问题,不仅要求光吸收材料吸收效率高,还要求高温扭转时扩散程度低,即吸收料玻璃材料粘度足够大,从而制造优良的高清晰度超短倒像器。目前有用于光纤倒像器的光吸收料玻璃及其制备方法,但是现有的光吸收玻璃材料对于更高品质要求的超短倒像器无法达到满足,现有技术的光吸收料玻璃用于制备更高品质要求的超短倒像器无法满足成像清晰度高要求。In order to solve the above problems, light-absorbing glass filaments are inserted into the gaps between the arranged optical fibers to absorb cross-light, light leakage, etc. The key is the problem of light-absorbing glass materials, which not only require high absorption efficiency of light-absorbing materials, but also It is also required that the degree of diffusion during high-temperature torsion is low, that is, the viscosity of the absorbing glass material is large enough to create an excellent high-definition ultra-short inverter. There are currently light-absorbing glass materials used in optical fiber inverters and preparation methods thereof. However, existing light-absorbing glass materials cannot meet the requirements for ultra-short image inverters with higher quality requirements. The existing light-absorbing glass materials are used for Ultra-short inverters that require higher quality cannot meet the high requirements for imaging clarity.

发明内容Contents of the invention

本发明的目的是针对上述现有技术问题,提供一种可以有效提高超短倒像器透过率和分辨率的光吸收料玻璃及其制备方法。The purpose of the present invention is to solve the above-mentioned existing technical problems and provide a light-absorbing material glass that can effectively improve the transmittance and resolution of an ultra-short inverter and a preparation method thereof.

为了实现上述目的,本发明采取的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:

一种用于高清晰度超短倒像器的光吸收料玻璃的组合物,包括以下重量百分含量的组分:A composition of light-absorbing glass used for high-definition ultra-short image inverters, including the following components by weight:

石英砂40-50%、硼酸6-12%、氧化铝7-15%、碳酸钠1-10%、碳酸钾1-10%、碳酸锂0-2%、碱式碳酸镁0-3%、碳酸钙0-5%、硝酸钡1-3%、氧化锆0-3%、氧化铜1-3%、高锰酸钾3-6%、铬酸钾0.2-1%、三氧化二铁1-5%、三氧化二钴1-6%、氧化镍1-6%,五氧化二钒1-6%,氧化铈0-1%。Quartz sand 40-50%, boric acid 6-12%, alumina 7-15%, sodium carbonate 1-10%, potassium carbonate 1-10%, lithium carbonate 0-2%, basic magnesium carbonate 0-3%, Calcium carbonate 0-5%, barium nitrate 1-3%, zirconium oxide 0-3%, copper oxide 1-3%, potassium permanganate 3-6%, potassium chromate 0.2-1%, iron oxide 1 -5%, cobalt trioxide 1-6%, nickel oxide 1-6%, vanadium pentoxide 1-6%, cerium oxide 0-1%.

本发明还提供了一种优选的技术方案,一种用于高清晰度超短倒像器的光吸收料玻璃的组合物,包括以下重量百分含量的组分:The present invention also provides a preferred technical solution, a light-absorbing material glass composition for high-definition ultra-short inverter, including the following components by weight percentage:

石英砂41-50%、硼酸7-11%、氧化铝7.4-15%、碳酸钠2-10%、碳酸钾2-8%、碳酸锂0.5-1.5%、碱式碳酸镁0.5-2.5%、碳酸钙0.5-5%、硝酸钡1-2%、氧化锆0.5-3%、氧化铜1-2.5%、高锰酸钾3.5-6%、铬酸钾0.2-1%、三氧化二铁1-3%、三氧化二钴1-3%、氧化镍1-4%,五氧化二钒1-3.5%,氧化铈0.5-1%。Quartz sand 41-50%, boric acid 7-11%, alumina 7.4-15%, sodium carbonate 2-10%, potassium carbonate 2-8%, lithium carbonate 0.5-1.5%, basic magnesium carbonate 0.5-2.5%, Calcium carbonate 0.5-5%, barium nitrate 1-2%, zirconium oxide 0.5-3%, copper oxide 1-2.5%, potassium permanganate 3.5-6%, potassium chromate 0.2-1%, iron oxide 1 -3%, cobalt trioxide 1-3%, nickel oxide 1-4%, vanadium pentoxide 1-3.5%, cerium oxide 0.5-1%.

本发明还提供了一种更优选的技术方案,一种用于高清晰度超短倒像器的光吸收料玻璃的组合物,包括以下重量百分含量的组分:The present invention also provides a more preferred technical solution, a composition of light-absorbing material glass for high-definition ultra-short inverter, including the following components by weight percentage:

石英砂45%、硼酸9%、氧化铝7.4%、碳酸钠5%、碳酸钾5%、碳酸锂1%、碱式碳酸镁1.5%、碳酸钙2.5%、硝酸钡2%、氧化锆1.5%、氧化铜2%、高锰酸钾4%、铬酸钾0.6%、三氧化二铁3%、三氧化二钴3%、氧化镍3.5%,五氧化二钒3.5%,氧化铈0.5%。Quartz sand 45%, boric acid 9%, alumina 7.4%, sodium carbonate 5%, potassium carbonate 5%, lithium carbonate 1%, basic magnesium carbonate 1.5%, calcium carbonate 2.5%, barium nitrate 2%, zirconium oxide 1.5% , copper oxide 2%, potassium permanganate 4%, potassium chromate 0.6%, iron oxide 3%, cobalt oxide 3%, nickel oxide 3.5%, vanadium pentoxide 3.5%, cerium oxide 0.5%.

本发明又提供使用所述的组合物制备用于高清晰度超短倒像器的光吸收料玻璃的方法,包括以下步骤:The present invention also provides a method for using the composition to prepare light-absorbing glass for high-definition ultra-short image inverters, which includes the following steps:

(1)原料配备:按照重量配比称取石英砂、硼酸、氧化铝、碳酸钠、碳酸钾、碳酸锂、碱式碳酸镁、碳酸钙、硝酸钡、氧化锆、氧化铜、高锰酸钾、铬酸钾、三氧化二铁、三氧化二钴、氧化镍、五氧化二钒和氧化铈,混合均匀,得到原料混合物;(1) Raw material preparation: Weigh quartz sand, boric acid, alumina, sodium carbonate, potassium carbonate, lithium carbonate, basic magnesium carbonate, calcium carbonate, barium nitrate, zirconium oxide, copper oxide, and potassium permanganate according to the weight ratio , potassium chromate, ferric oxide, cobalt trioxide, nickel oxide, vanadium pentoxide and cerium oxide, mix evenly to obtain a raw material mixture;

(2)玻璃熔融:将原料混合物的五分之一加入坩埚中,在1420-1520℃熔融,每间隔半小时加入五分之一的原料混合物,直至原料混合物加完后熔融5-8小时,待原料混合物熔融后,在温度1520-1600℃澄清搅拌2-3小时,将熔融澄清后的玻璃液在1460-1480℃出料,在模具中浇铸成需要的玻璃,待玻璃冷却凝固后进行退火,即得到用于高清晰度超短倒像器的光吸收料玻璃。(2) Glass melting: Add one-fifth of the raw material mixture into the crucible and melt it at 1420-1520°C. Add one-fifth of the raw material mixture every half hour until the raw material mixture is added and melted for 5-8 hours. After the raw material mixture is melted, it is clarified and stirred at a temperature of 1520-1600°C for 2-3 hours. The molten and clarified glass liquid is discharged at 1460-1480°C and cast into the required glass in a mold. After the glass is cooled and solidified, it is annealed. , that is, the light-absorbing material glass used for high-definition ultra-short image inverter is obtained.

所述退火温度为520-550℃,保温时间2-3小时。The annealing temperature is 520-550°C, and the holding time is 2-3 hours.

本发明又提供一种用于高清晰度超短倒像器的光吸收料玻璃,按照所述的方法制备得到。The invention also provides a light-absorbing material glass for high-definition ultra-short image inverter, which is prepared according to the method.

所述光吸收料玻璃在0.40±0.01mm厚度下,在400-700nm波长范围的光谱透过率≤3%;在820℃保温2小时不产生析晶。The light-absorbing material glass has a spectral transmittance of ≤3% in the wavelength range of 400-700nm at a thickness of 0.40±0.01mm; it will not crystallize when kept at 820°C for 2 hours.

本发明再提供一种所述的光吸收料玻璃在超短倒像器上的应用。The invention further provides an application of the light-absorbing material glass in an ultra-short image inverter.

采用本发明的光吸收料玻璃制备超短倒像器,可以有效提高其透过率和分辨率,经统计计算后其超短倒像器的透过率>70%,分辨率>140lp/mm。本发明通过调节光吸收料玻璃的配方来制备透过率更低、吸收效率更高、高温扩散程度低的组分,可以进一步提高超短倒像器透过率和分辨率,提高产品性能。Using the light-absorbing material glass of the present invention to prepare an ultra-short image inverter can effectively improve its transmittance and resolution. After statistical calculation, the transmittance of the ultra-short image inverter is >70% and the resolution is >140lp/mm. . The present invention prepares components with lower transmittance, higher absorption efficiency and low high-temperature diffusion by adjusting the formula of light-absorbing material glass, which can further improve the transmittance and resolution of the ultra-short inverter and improve product performance.

本发明中,石英砂是玻璃形成氧化物SiO2的原料,SiO2是玻璃骨架中起重要作用的成分,同时是提高耐化学的成分。石英砂的重量百分比(wt.%)为40-50。石英砂含量低于40wt.%,不易获得膨胀系数匹配的玻璃,同时会降低玻璃的耐化学稳定性;石英砂含量高于50wt.%时,玻璃的高温黏度会增加,造成玻璃熔制温度过高,同时玻璃分相的几率增大。In the present invention, quartz sand is the raw material for glass-forming oxide SiO2 . SiO2 is a component that plays an important role in the glass skeleton and is also a component that improves chemical resistance. The weight percentage (wt.%) of quartz sand is 40-50. When the quartz sand content is less than 40wt.%, it is difficult to obtain glass with a matching expansion coefficient, and the chemical resistance stability of the glass will be reduced. When the quartz sand content is higher than 50wt.%, the high-temperature viscosity of the glass will increase, causing the glass melting temperature to be too high. High, and at the same time, the probability of glass phase separation increases.

硼酸为玻璃形成氧化物B2O3的原料,B2O3也是构成玻璃骨架的主要成分,同时又是一种降低玻璃熔制黏度的助溶剂。硼酸的重量百分比(wt.%)为6-12,硼酸的含量低于6wt.%,无法起到助溶的作用,同时会降低玻璃的化学稳定性;硼酸的含量大于12wt.%,会使玻璃的分相倾向增加。Boric acid is the raw material for forming oxide B 2 O 3 in glass. B 2 O 3 is also the main component of the glass skeleton. It is also a cosolvent that reduces the viscosity of glass melting. The weight percentage (wt.%) of boric acid is 6-12. The content of boric acid is less than 6wt.%, which cannot play a role in promoting dissolution and will reduce the chemical stability of the glass. The content of boric acid is greater than 12wt.%, which will cause The tendency of glass to phase separate increases.

氧化铝为玻璃的中间体氧化物Al2O3的原料,氧化铝的重量百分比(wt.%)为7-15,当氧化铝的含量低于7wt.%,会增加玻璃的脆性;氧化铝含量高于15wt.%时,会增加玻璃的高温黏度,造成玻璃熔制温度过高,同时玻璃的析晶性能会下降。Alumina is the raw material of the intermediate oxide Al 2 O 3 of glass. The weight percentage (wt.%) of alumina is 7-15. When the content of alumina is less than 7wt.%, it will increase the brittleness of the glass; alumina When the content is higher than 15wt.%, it will increase the high-temperature viscosity of the glass, causing the glass melting temperature to be too high, and at the same time, the crystallization performance of the glass will decrease.

碳酸钠是碱金属氧化物Na2O的原料,Na2O是玻璃结构网络外体氧化物,碳酸钠的重量百分比(wt.%)为1-10%,碳酸钠的含量大于10wt.%,会增加玻璃的热膨胀系数,增大玻璃的析晶倾向。Sodium carbonate is the raw material of alkali metal oxide Na 2 O. Na 2 O is an oxide outside the glass structure network. The weight percentage (wt.%) of sodium carbonate is 1-10%, and the content of sodium carbonate is greater than 10wt.%. It will increase the thermal expansion coefficient of glass and increase the crystallization tendency of glass.

碳酸钾是碱金属氧化物K2O的主要原料,K2O是玻璃结构网络外体氧化物,碳酸钾的重量百分比(wt.%)含量为1-10,碳酸钾的含量小于1wt.%,起不到调节玻璃高温熔制黏度的作用,碳酸钾的含量大于10wt.%,会增加玻璃的热膨胀系数,增大玻璃的析晶倾向。Potassium carbonate is the main raw material of alkali metal oxide K 2 O. K 2 O is an oxide outside the glass structure network. The weight percentage (wt.%) content of potassium carbonate is 1-10, and the content of potassium carbonate is less than 1wt.%. , cannot adjust the viscosity of glass during high-temperature melting. The content of potassium carbonate is greater than 10wt.%, which will increase the thermal expansion coefficient of glass and increase the crystallization tendency of glass.

碳酸锂是碱金属氧化物Li2O的原料,Li2O是玻璃结构网络外体氧化物,碳酸锂的重量百分比(wt.%)为0-2,主要起降低玻璃熔制黏度的作用,碳酸锂的含量大于2wt.%,会增大玻璃的析晶倾向。Lithium carbonate is the raw material of alkali metal oxide Li 2 O. Li 2 O is an oxide outside the glass structure network. The weight percentage (wt.%) of lithium carbonate is 0-2. It mainly plays the role of reducing the viscosity of glass melting. The content of lithium carbonate greater than 2wt.% will increase the tendency of glass to crystallize.

碱式碳酸镁是玻璃结构网络外体氧化物MgO的原料,碱式碳酸镁的重量百分比(wt.%)为0-3,碱式碳酸镁的含量大于3wt.%时,会降低玻璃的耐化学稳定性,增加玻璃的热膨胀系数。Basic magnesium carbonate is the raw material of MgO, the outer body oxide of the glass structure network. The weight percentage (wt.%) of basic magnesium carbonate is 0-3. When the content of basic magnesium carbonate is greater than 3wt.%, the resistance of the glass will be reduced. Chemical stability, increase the thermal expansion coefficient of glass.

碳酸钙是玻璃结构网络外体氧化物CaO的原料,碳酸钙的重量百分比(wt.%)为0-5,碳酸钙的含量大于5wt.%时,会降低玻璃的耐化学稳定性,增加玻璃的热膨胀系数。Calcium carbonate is the raw material of CaO, the outer body oxide of the glass structure network. The weight percentage (wt.%) of calcium carbonate is 0-5. When the content of calcium carbonate is greater than 5wt.%, it will reduce the chemical resistance stability of the glass and increase the thermal expansion coefficient.

硝酸钡是玻璃结构网络外体氧化物BaO的原料,能有效降低玻璃的熔制温度,改善玻璃耐化性,硝酸钡的重量百分比(wt.%)为1-3,硝酸钡的含量大于3wt.%,增大玻璃的析晶倾向。Barium nitrate is the raw material of BaO, the outer body oxide of the glass structure network. It can effectively reduce the melting temperature of glass and improve the chemical resistance of glass. The weight percentage (wt.%) of barium nitrate is 1-3, and the content of barium nitrate is greater than 3wt. .%, increasing the crystallization tendency of glass.

氧化锆是ZrO2的原料,是用来调节玻璃密度和高温粘度的,适当的ZrO2有利于在玻璃熔制过程中玻璃液的澄清和条纹的消除。氧化锆的重量百分比(wt.%)为0-3,ZrO2的含量大于3wt.%,会增加玻璃的热膨胀系数。Zirconia is the raw material of ZrO 2 and is used to adjust the density and high temperature viscosity of glass. Appropriate ZrO 2 is beneficial to the clarification of the glass liquid and the elimination of streaks during the glass melting process. The weight percentage (wt.%) of zirconia is 0-3, and the content of ZrO2 is greater than 3wt.%, which will increase the thermal expansion coefficient of the glass.

氧化铜是光吸收料玻璃的着色剂CuO的原料,能与Ni2+、Co3+、Mn2+等相结合,在玻璃中形成稳定的着色,利用复合吸收作用,可以保证吸收400nm-700nm波长范围的杂散光,获得较好的光吸收效果,使光吸收曲线在可见光区域不出现明显的透过峰,氧化铜的重量百分比(wt.%)为1-3,但氧化铜的含量大于3wt.%,会增大玻璃的析晶倾向。Copper oxide is the raw material for the colorant CuO of light-absorbing glass. It can be combined with Ni 2+ , Co 3+ , Mn 2+ , etc. to form stable coloring in the glass. By utilizing the composite absorption effect, it can ensure the absorption of 400nm-700nm. Stray light in the wavelength range can obtain better light absorption effect, so that the light absorption curve does not have an obvious transmission peak in the visible light region. The weight percentage (wt.%) of copper oxide is 1-3, but the content of copper oxide is greater than 3wt.% will increase the crystallization tendency of glass.

高锰酸钾是光吸收料玻璃的着色剂MnO2的原料,在本发明中高锰酸钾是起主要作用的光吸收剂,Mn离子在400-700nm之间具有稳定的光吸收能力,能在玻璃中形成稳定的着色,高锰酸钾的重量百分比(wt.%)为3-6,高锰酸钾的含量大于6wt.%,会降低玻璃耐化学稳定性,增大玻璃的析晶倾向。Potassium permanganate is the raw material for the colorant MnO2 of light-absorbing glass. In the present invention, potassium permanganate is the main light absorber. Mn ions have stable light absorption ability between 400-700nm and can Stable coloring is formed in the glass. The weight percentage (wt.%) of potassium permanganate is 3-6. The content of potassium permanganate is greater than 6wt.%, which will reduce the chemical resistance stability of the glass and increase the crystallization tendency of the glass. .

铬酸钾是光吸收料玻璃的着色剂Cr2O3的原料,铬酸钾的重量百分比(wt.%)为0.2-1.0,铬酸钾的含量大于1.0wt.%,会降低玻璃的耐化性,增加析晶倾向。Potassium chromate is the raw material for the colorant Cr 2 O 3 of light-absorbing glass. The weight percentage (wt.%) of potassium chromate is 0.2-1.0. The content of potassium chromate is greater than 1.0wt.%, which will reduce the resistance of the glass. chemical properties and increase the tendency of crystallization.

三氧化二铁是光吸收料玻璃的着色剂Fe2O3的原料,三氧化二铁的重量百分比(wt.%)为1-5,三氧化二铁的含量大于5wt.%,会降低玻璃的耐化性,增加析晶倾向。Iron oxide is the raw material of the colorant Fe 2 O 3 of light-absorbing glass. The weight percentage (wt.%) of iron oxide is 1-5. The content of iron oxide is greater than 5wt.%, which will reduce the quality of the glass. Chemical resistance and increased crystallization tendency.

三氧化二钴是光吸收料玻璃的着色剂Co2O3的原料,三氧化二钴的重量百分比(wt.%)为1-6,Co2O3能与其他着色离子结合起来,在玻璃中形成稳定的形态,从而使光吸收料着色更稳定。三氧化二钴的含量大于6.0wt.%时,会降低玻璃耐化学稳定性,增大玻璃的析晶倾向。Cobalt trioxide is the raw material for the colorant Co 2 O 3 of light-absorbing glass. The weight percentage (wt.%) of cobalt trioxide is 1-6. Co 2 O 3 can be combined with other coloring ions in the glass. A stable form is formed in the light-absorbing material, thereby making the coloring of the light-absorbing material more stable. When the content of cobalt trioxide is greater than 6.0wt.%, it will reduce the chemical resistance stability of the glass and increase the crystallization tendency of the glass.

氧化镍是光吸收料玻璃的着色剂NiO的原料,氧化镍的重量百分比(wt.%)为1-6,Ni2+在可见光区域具有较好的吸收效果,氧化镍的含量大于6.0wt.%,会降低玻璃耐化学稳定性,增大玻璃的析晶倾向。Nickel oxide is the raw material of NiO, the colorant of light-absorbing glass. The weight percentage (wt.%) of nickel oxide is 1-6. Ni 2+ has a good absorption effect in the visible light region, and the content of nickel oxide is greater than 6.0wt. % will reduce the chemical resistance stability of the glass and increase the crystallization tendency of the glass.

五氧化二钒是光吸收料玻璃的着色剂V2O5的原料,五氧化二钒的重量百分比(wt.%)为1-6,五氧化二钒能固化锰离子着色,从而使光吸收料着色更稳定。五氧化二钒的含量大于6.0wt.%时,会降低玻璃耐化学稳定性,增大玻璃的析晶倾向。Vanadium pentoxide is the raw material for the colorant V 2 O 5 of light-absorbing glass. The weight percentage (wt.%) of vanadium pentoxide is 1-6. Vanadium pentoxide can solidify manganese ions for coloring, thereby making light absorption Material coloring is more stable. When the content of vanadium pentoxide is greater than 6.0wt.%, it will reduce the chemical resistance stability of the glass and increase the crystallization tendency of the glass.

氧化铈是一种稀土氧化物,主要调节玻璃的析晶性能和起到玻璃澄清剂的作用,是CeO2的原料,氧化铈的重量百分比(wt.%)为0-1,氧化铈的含量大于1wt.%时,会增大玻璃的析晶倾向。Cerium oxide is a rare earth oxide, which mainly adjusts the crystallization properties of glass and functions as a glass clarifier. It is the raw material of CeO 2. The weight percentage (wt.%) of cerium oxide is 0-1, and the content of cerium oxide When it is greater than 1wt.%, the crystallization tendency of the glass will be increased.

与现有技术相比,本发明的一种用于高清晰度超短倒像器的光吸收料玻璃及其制备方法,具有以下有益效果:Compared with the existing technology, the light-absorbing material glass used in high-definition ultra-short image inverters of the present invention and its preparation method have the following beneficial effects:

(1)该制备方法成本低,可以有效提高超短倒像器产品的清晰度;(1) This preparation method is low-cost and can effectively improve the clarity of ultra-short inverter products;

(2)该光吸收料玻璃在0.40±0.01mm厚度下,在400-700nm波长范围的光谱透过率≤3%;(2) The light-absorbing material glass has a spectral transmittance of ≤3% in the wavelength range of 400-700nm at a thickness of 0.40±0.01mm;

(3)该光吸收料玻璃在820℃保温2小时不产生析晶,抗析晶性能良好,耐潮稳定性好,化学稳定性好;(3) The light-absorbing material glass will not crystallize when kept at 820°C for 2 hours, and has good crystallization resistance, moisture resistance, and chemical stability;

(3)本发明制备的光吸收料玻璃熔融后具有玻璃内部无结石、无气泡等优点,热学性能满足光纤成像元件制备工艺要求;(3) The light-absorbing material glass prepared by the present invention has the advantages of no stones and bubbles inside the glass after being melted, and its thermal properties meet the requirements of the optical fiber imaging element preparation process;

(4)本发明的光吸收料玻璃应用在超短倒像器上,能够提升成像的透过率和分辨率。(4) The light-absorbing material glass of the present invention is applied to an ultra-short inverter, which can improve the transmittance and resolution of imaging.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面对本发明实施方式作进一步地详细描述,但不作为对本发明的限定。In order to make the purpose, technical solutions and advantages of the present invention clearer, the embodiments of the present invention are described in further detail below, but this is not intended to limit the present invention.

表1为光吸收料玻璃实施例的化学组成(wt.%)和性能Table 1 shows the chemical composition (wt.%) and properties of light absorbing material glass embodiments

实施例1Example 1

按表1实施例1玻璃成份选择原料,使其配料满足表1的玻璃化学组成,然后按照以下步骤制备光吸收料玻璃:Select the raw materials according to the glass composition of Example 1 in Table 1 so that the ingredients meet the chemical composition of the glass in Table 1, and then prepare the light-absorbing material glass according to the following steps:

(1)将原料混合物的五分之一加入坩埚中,在1470℃熔融,每间隔半小时加入五分之一的原料混合物,直至原料混合物加完后熔融7小时,待原料混合物熔融后,在温度1560℃澄清搅拌2小时,将熔融澄清后的玻璃液在1470℃出料,在模具中浇铸成需要的玻璃;(1) Add one-fifth of the raw material mixture into the crucible and melt it at 1470°C. Add one-fifth of the raw material mixture every half hour until the raw material mixture is added and melted for 7 hours. After the raw material mixture is melted, Clarify and stir for 2 hours at a temperature of 1560°C. Discharge the molten and clarified glass liquid at 1470°C and cast it into the required glass in a mold;

(2)待玻璃冷却凝固后进行退火,退火温度530℃,保温时间3小时,即可得到用于高清晰度超短倒像器的吸收料玻璃。(2) After the glass is cooled and solidified, anneal it at an annealing temperature of 530°C and a holding time of 3 hours to obtain the absorbent glass for high-definition ultra-short image inverters.

用实施例1的原料制成的玻璃片(厚度0.40±0.01mm),经测试,400-700nm波长范围的光谱透过率为2.0%,在820℃下保温2小时不析晶。The glass sheet (thickness 0.40±0.01mm) made from the raw materials of Example 1 has been tested and has a spectral transmittance of 2.0% in the wavelength range of 400-700nm. It does not crystallize after being kept at 820°C for 2 hours.

实施例2Example 2

按表1实施例2玻璃成份选择原料,使其配料满足表1的玻璃化学组成,然后按照以下步骤制备光吸收料玻璃:Select the raw materials according to the glass composition of Example 2 in Table 1, so that the ingredients meet the chemical composition of the glass in Table 1, and then prepare the light-absorbing material glass according to the following steps:

(1)将原料混合物的五分之一加入坩埚中,在1420℃熔融,每间隔半小时加入五分之一的原料混合物,直至原料混合物加完后熔融8小时,待原料混合物熔融后,在温度1600℃澄清搅拌3小时,将熔融澄清后的玻璃液在1460℃出料,在模具中浇铸成需要的玻璃;(1) Add one-fifth of the raw material mixture into the crucible and melt it at 1420°C. Add one-fifth of the raw material mixture every half hour until the raw material mixture is completely added and melted for 8 hours. After the raw material mixture is melted, Clarify and stir at a temperature of 1600°C for 3 hours. Discharge the molten and clarified glass liquid at 1460°C and cast it into the required glass in a mold;

(2)待玻璃冷却凝固后进行退火,退火温度520℃,保温时间3小时,即可得到用于高清晰度超短倒像器的吸收料玻璃。(2) After the glass is cooled and solidified, anneal it at an annealing temperature of 520°C and a holding time of 3 hours to obtain the absorbent glass for high-definition ultra-short image inverters.

用实施例2的原料制成的玻璃片(厚度0.40±0.01mm),经测试,400-700nm波长范围的光谱透过率为2.5%,在820℃下保温2小时不析晶。The glass sheet (thickness 0.40±0.01mm) made from the raw materials of Example 2 has been tested and has a spectral transmittance of 2.5% in the wavelength range of 400-700nm. It does not crystallize after being kept at 820°C for 2 hours.

实施例3Example 3

按表1实施例3玻璃成份选择原料,使其配料满足表1的玻璃化学组成,然后按照以下步骤制备光吸收料玻璃:Select the raw materials according to the glass composition of Example 3 in Table 1 so that the ingredients meet the chemical composition of the glass in Table 1, and then prepare the light-absorbing material glass according to the following steps:

(1)将原料混合物的五分之一加入坩埚中,在1520℃熔融,每间隔半小时加入五分之一的原料混合物,直至原料混合物加完后熔融5小时,待原料混合物熔融后,在温度1520℃澄清搅拌2小时,将熔融澄清后的玻璃液在1480℃出料,在模具中浇铸成需要的玻璃;(1) Add one-fifth of the raw material mixture into the crucible and melt it at 1520°C. Add one-fifth of the raw material mixture every half hour until the raw material mixture is added and melted for 5 hours. After the raw material mixture is melted, Clarify and stir for 2 hours at a temperature of 1520°C. Discharge the molten and clarified glass liquid at 1480°C and cast it into the required glass in a mold;

(2)待玻璃冷却凝固后进行退火,退火温度550℃,保温时间2小时,即可得到用于高清晰度超短倒像器的吸收料玻璃。(2) After the glass is cooled and solidified, anneal it at an annealing temperature of 550°C and a holding time of 2 hours to obtain the absorbent glass for high-definition ultra-short image inverters.

用实施例3的原料制成的玻璃片(厚度0.40±0.01mm),经测试,400-700nm波长范围的光谱透过率为3.0%,在820℃下保温2小时不析晶。The glass sheet (thickness 0.40±0.01mm) made from the raw materials of Example 3 has been tested and has a spectral transmittance of 3.0% in the wavelength range of 400-700nm. It does not crystallize after being kept at 820°C for 2 hours.

实施例4Example 4

按表1实施例4玻璃成份选择原料,使其配料满足表1的玻璃化学组成,然后按照以下步骤制备光吸收料玻璃:Select the raw materials according to the glass composition of Example 4 in Table 1 so that the ingredients meet the chemical composition of the glass in Table 1, and then prepare the light-absorbing material glass according to the following steps:

(1)将原料混合物的五分之一加入坩埚中,在1510℃熔融,每间隔半小时加入五分之一的原料混合物,直至原料混合物加完后熔融6小时,待原料混合物熔融后,在温度1550℃澄清搅拌2小时,将熔融澄清后的玻璃液在1460℃出料,在模具中浇铸成需要的玻璃;(1) Add one-fifth of the raw material mixture into the crucible and melt it at 1510°C. Add one-fifth of the raw material mixture every half hour until the raw material mixture is added and melted for 6 hours. After the raw material mixture is melted, Clarify and stir for 2 hours at a temperature of 1550°C. Discharge the molten and clarified glass liquid at 1460°C and cast it into the required glass in a mold;

(2)待玻璃冷却凝固后进行退火,退火温度530℃,保温时间2小时,即可得到用于高清晰度超短倒像器的吸收料玻璃。(2) After the glass is cooled and solidified, anneal it. The annealing temperature is 530°C and the holding time is 2 hours. The absorbent glass for high-definition ultra-short image inverter can be obtained.

用实施例4的原料制成的玻璃片(厚度0.40±0.01mm),经测试,400-700nm波长范围的光谱透过率为2.2%,在820℃下保温2小时不析晶。The glass sheet (thickness 0.40±0.01mm) made from the raw materials of Example 4 has been tested and has a spectral transmittance of 2.2% in the wavelength range of 400-700nm. It does not crystallize after being kept at 820°C for 2 hours.

实施例5Example 5

按表1实施例5玻璃成份选择原料,使其配料满足表1的玻璃化学组成,然后按照以下步骤制备光吸收料玻璃:Select the raw materials according to the glass composition of Example 5 in Table 1 so that the ingredients meet the chemical composition of the glass in Table 1, and then prepare the light-absorbing material glass according to the following steps:

(1)将原料混合物的五分之一加入坩埚中,在1500℃熔融,每间隔半小时加入五分之一的原料混合物,直至原料混合物加完后熔融8小时,待原料混合物熔融后,在温度1580℃澄清搅拌2小时,将熔融澄清后的玻璃液在1470℃出料,在模具中浇铸成需要的玻璃;(1) Add one-fifth of the raw material mixture into the crucible and melt it at 1500°C. Add one-fifth of the raw material mixture every half hour until the raw material mixture is added and melted for 8 hours. After the raw material mixture is melted, Clarify and stir for 2 hours at a temperature of 1580°C. Discharge the molten and clarified glass liquid at 1470°C and cast it into the required glass in a mold;

(2)待玻璃冷却凝固后进行退火,退火温度540℃,保温时间3小时,即可得到用于高清晰度超短倒像器的吸收料玻璃。(2) After the glass is cooled and solidified, anneal it at an annealing temperature of 540°C and a holding time of 3 hours to obtain the absorbent glass for high-definition ultra-short image inverters.

用实施例5的原料制成的玻璃片(厚度0.40±0.01mm),经测试,400-700nm波长范围的光谱透过率为2.3%,在820℃下保温2小时不析晶。The glass sheet (thickness 0.40±0.01mm) made from the raw materials of Example 5 has been tested and has a spectral transmittance of 2.3% in the wavelength range of 400-700nm. It does not crystallize after being kept at 820°C for 2 hours.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (8)

1.一种用于高清晰度超短倒像器的光吸收料玻璃的组合物,其特征在于,包括以下重量百分含量的组分:1. A composition of light-absorbing glass used for high-definition ultra-short image inverters, which is characterized in that it includes the following components in weight percent: 石英砂40-50%、硼酸6-12%、氧化铝7-15%、碳酸钠1-10%、碳酸钾1-10%、碳酸锂0-2%、碱式碳酸镁0-3%、碳酸钙0-5%、硝酸钡1-3%、氧化锆0-3%、氧化铜1-3%、高锰酸钾3-6%、铬酸钾0.2-1%、三氧化二铁1-5%、三氧化二钴1-6%、氧化镍1-6%,五氧化二钒1-6%,氧化铈0-1%。Quartz sand 40-50%, boric acid 6-12%, alumina 7-15%, sodium carbonate 1-10%, potassium carbonate 1-10%, lithium carbonate 0-2%, basic magnesium carbonate 0-3%, Calcium carbonate 0-5%, barium nitrate 1-3%, zirconium oxide 0-3%, copper oxide 1-3%, potassium permanganate 3-6%, potassium chromate 0.2-1%, iron oxide 1 -5%, cobalt trioxide 1-6%, nickel oxide 1-6%, vanadium pentoxide 1-6%, cerium oxide 0-1%. 2.根据权利要求1所述的组合物,其特征在于,包括以下重量百分含量的组分:2. The composition according to claim 1, characterized in that it includes the following components in weight percentages: 石英砂41-50%、硼酸7-11%、氧化铝7.4-15%、碳酸钠2-10%、碳酸钾2-8%、碳酸锂0.5-1.5%、碱式碳酸镁0.5-2.5%、碳酸钙0.5-5%、硝酸钡1-2%、氧化锆0.5-3%、氧化铜1-2.5%、高锰酸钾3.5-6%、铬酸钾0.2-1%、三氧化二铁1-3%、三氧化二钴1-3%、氧化镍1-4%,五氧化二钒1-3.5%,氧化铈0.5-1%。Quartz sand 41-50%, boric acid 7-11%, alumina 7.4-15%, sodium carbonate 2-10%, potassium carbonate 2-8%, lithium carbonate 0.5-1.5%, basic magnesium carbonate 0.5-2.5%, Calcium carbonate 0.5-5%, barium nitrate 1-2%, zirconium oxide 0.5-3%, copper oxide 1-2.5%, potassium permanganate 3.5-6%, potassium chromate 0.2-1%, iron oxide 1 -3%, cobalt trioxide 1-3%, nickel oxide 1-4%, vanadium pentoxide 1-3.5%, cerium oxide 0.5-1%. 3.根据权利要求2所述的组合物,其特征在于,包括以下重量百分含量的组分:3. The composition according to claim 2, characterized in that it includes the following components by weight: 石英砂45%、硼酸9%、氧化铝7.4%、碳酸钠5%、碳酸钾5%、碳酸锂1%、碱式碳酸镁1.5%、碳酸钙2.5%、硝酸钡2%、氧化锆1.5%、氧化铜2%、高锰酸钾4%、铬酸钾0.6%、三氧化二铁3%、三氧化二钴3%、氧化镍3.5%,五氧化二钒3.5%,氧化铈0.5%。Quartz sand 45%, boric acid 9%, alumina 7.4%, sodium carbonate 5%, potassium carbonate 5%, lithium carbonate 1%, basic magnesium carbonate 1.5%, calcium carbonate 2.5%, barium nitrate 2%, zirconium oxide 1.5% , copper oxide 2%, potassium permanganate 4%, potassium chromate 0.6%, iron oxide 3%, cobalt oxide 3%, nickel oxide 3.5%, vanadium pentoxide 3.5%, cerium oxide 0.5%. 4.使用权利要求1-3任一项所述的组合物制备用于高清晰度超短倒像器的光吸收料玻璃的方法,其特征在于,包括以下步骤:4. A method for preparing light-absorbing material glass for high-definition ultra-short image inverters using the composition of any one of claims 1-3, characterized in that it includes the following steps: (1)原料配备:按照重量配比称取石英砂、硼酸、氧化铝、碳酸钠、碳酸钾、碳酸锂、碱式碳酸镁、碳酸钙、硝酸钡、氧化锆、氧化铜、高锰酸钾、铬酸钾、三氧化二铁、三氧化二钴、氧化镍、五氧化二钒和氧化铈,混合均匀,得到原料混合物;(1) Raw material preparation: Weigh quartz sand, boric acid, alumina, sodium carbonate, potassium carbonate, lithium carbonate, basic magnesium carbonate, calcium carbonate, barium nitrate, zirconium oxide, copper oxide, and potassium permanganate according to the weight ratio , potassium chromate, ferric oxide, cobalt trioxide, nickel oxide, vanadium pentoxide and cerium oxide, mix evenly to obtain a raw material mixture; (2)玻璃熔融:将原料混合物的五分之一加入坩埚中,在1420-1520℃熔融,每间隔半小时加入五分之一的原料混合物,直至原料混合物加完后熔融5-8小时,待原料混合物熔融后,在温度1520-1600℃澄清搅拌2-3小时,将熔融澄清后的玻璃液在1460-1480℃出料,在模具中浇铸成需要的玻璃,待玻璃冷却凝固后进行退火,即得到用于高清晰度超短倒像器的光吸收料玻璃。(2) Glass melting: Add one-fifth of the raw material mixture into the crucible and melt it at 1420-1520°C. Add one-fifth of the raw material mixture every half hour until the raw material mixture is added and melted for 5-8 hours. After the raw material mixture is melted, it is clarified and stirred at a temperature of 1520-1600°C for 2-3 hours. The molten and clarified glass liquid is discharged at 1460-1480°C and cast into the required glass in a mold. After the glass is cooled and solidified, it is annealed. , that is, the light-absorbing material glass used for high-definition ultra-short image inverter is obtained. 5.根据权利要求4所述的方法,其特征在于,所述退火温度为520-550℃,保温时间2-3小时。5. The method according to claim 4, characterized in that the annealing temperature is 520-550°C, and the holding time is 2-3 hours. 6.一种用于高清晰度超短倒像器的光吸收料玻璃,其特征在于,按照权利要求4或5所述的方法制备得到。6. A light-absorbing material glass for high-definition ultra-short image inverter, characterized in that it is prepared according to the method described in claim 4 or 5. 7.根据权利要求6所述的用于高清晰度超短倒像器的光吸收料玻璃,其特征在于,所述光吸收料玻璃在0.40±0.01mm厚度下,在400-700nm波长范围的光谱透过率≤3%;在820℃保温2小时不产生析晶。7. The light-absorbing material glass for high-definition ultra-short image inverter according to claim 6, characterized in that the light-absorbing material glass has a thickness of 0.40±0.01mm and a wavelength range of 400-700nm. Spectral transmittance ≤ 3%; no crystallization will occur when kept at 820°C for 2 hours. 8.一种权利要求6或7所述的光吸收料玻璃在超短倒像器上的应用。8. Application of the light-absorbing material glass according to claim 6 or 7 in an ultra-short image inverter.
CN202311579603.7A 2023-11-24 2023-11-24 Light absorbing material glass for high-definition ultrashort image inverter and preparation method thereof Pending CN117602831A (en)

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