CN117585349A - Automatic change material loading system - Google Patents

Automatic change material loading system Download PDF

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Publication number
CN117585349A
CN117585349A CN202410007091.5A CN202410007091A CN117585349A CN 117585349 A CN117585349 A CN 117585349A CN 202410007091 A CN202410007091 A CN 202410007091A CN 117585349 A CN117585349 A CN 117585349A
Authority
CN
China
Prior art keywords
line
conveyor
conveyor line
automated
loaded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410007091.5A
Other languages
Chinese (zh)
Inventor
郭朝冲
陈刚
何轶
赵柏林
屈辉现
唐良军
钟强
余超
刘桔芳
吕本伟
文雁
张仁涛
彭国起
陈坤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chaint Corp
Original Assignee
Chaint Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chaint Corp filed Critical Chaint Corp
Priority to CN202410007091.5A priority Critical patent/CN117585349A/en
Publication of CN117585349A publication Critical patent/CN117585349A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/64—Switching conveyors
    • B65G47/641—Switching conveyors by a linear displacement of the switching conveyor
    • B65G47/642—Switching conveyors by a linear displacement of the switching conveyor in a horizontal plane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00—Loading or unloading vehicles
    • B65G67/02—Loading or unloading land vehicles
    • B65G67/04—Loading land vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

The application relates to logistics system technical field provides an automatic change material loading system, include: a warehouse-out conveying line and a first conveying line; the disc disassembling device; a material reversing driving device; a material group type component; a second conveyor line and a first material support dispensing device disposed on the second conveyor line; stacking equipment; the automatic loading system is used for receiving the material stack loaded with the first material supporting piece on the second conveying line, and is in butt joint with a vehicle to be loaded so as to convey the material stack loaded with the first material supporting piece on the third conveying line to the vehicle to be loaded, unnecessary labor and labor cost are saved, and therefore the efficiency and safety of material delivery, delivery and loading are improved, and the unmanned and automatic material loading process is conveniently realized.

Description

Automatic change material loading system
Technical Field
The application relates to the technical field of logistics systems, and more particularly relates to an automatic material loading system.
Background
In the process of delivering and delivering materials with tray boxes in a stereoscopic warehouse in the prior art, a fork truck is generally adopted to fork out the whole tray box materials from a vertical warehouse discharge port, the whole tray box materials are placed on a delivery platform, then the whole tray box materials (with iron trays) are manually stacked again and then replaced by wooden trays so as to be delivered, finally the whole tray box materials replaced by the wooden trays are manually forked for packaging tensile films, and then the whole tray box materials are stacked on a flat car by adopting the fork truck one by one.
The defects of the process of delivering, shipping and loading materials with tray boxes in the prior art are that: the labor cost is high, the tray is replaced by the manual carrying box material, the forklift operation of the manual stretching film packaging box is carried out, the automation degree is low, the labor intensity of people is high, the safety of workers cannot be guaranteed, and particularly, the box material weight is high.
Disclosure of Invention
The invention mainly aims to provide an automatic material loading system, and aims to solve the technical problems of low automation degree, high manpower consumption and poor safety in the process of delivering materials with tray boxes out of a warehouse, delivering materials and loading in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme: an automated material loading system, comprising:
the warehouse delivery line is in butt joint with the warehouse so as to be capable of outputting the material stacks in the warehouse;
the tray removing device can extract materials in the material stack on the delivery line to the first delivery line layer by layer;
the material reversing driving device is arranged on the first conveying line and can selectively drive the materials on the first conveying line to rotate and reverse;
a material group type member provided at a distal end of the conveying direction of the first conveying line for grouping a plurality of materials on the first conveying line into a material group in a predetermined number;
a second conveyor line and a first material support dispensing apparatus disposed on the second conveyor line for dispensing a first material support onto the second conveyor line;
the stacking device is used for extracting the grouped material groups on the first conveying line and placing the material groups on the first material supporting piece on the second conveying line in a preset layer number mode so as to form a material stack on the first material supporting piece;
the automatic loading machine is used for carrying the material stack loaded with the first material supporting piece on the second conveying line, and is in butt joint with a vehicle to be loaded so as to convey the material stack loaded with the first material supporting piece on the third conveying line to the vehicle to be loaded.
Further, the disc disassembling equipment and the stacking equipment are robots with sucker devices.
Further, the first conveying line comprises an edge roller conveyor and a horizontal roller conveyor which are in butt joint with each other, the edge roller conveyor comprises two rows of inclined conveying rollers which are perpendicular to the conveying direction of the edge roller conveyor, the two rows of inclined conveying rollers form a structure with high middle and low two sides, the conveying rollers on the horizontal roller conveyor are horizontally arranged, the tray disassembling equipment can extract materials in a material stack on a delivery conveying line onto the edge roller conveyor one by one layer, the material reversing driving device and the material group type component are arranged on the horizontal roller conveyor, and the stacking equipment is used for extracting and placing a material group after the group type on the horizontal roller conveyor onto a first material supporting piece on a second conveying line in a preset layer number.
Further, the material reversing driving device comprises a telescopic driving mechanism and a reversing wheel connected to the telescopic driving mechanism, when the telescopic driving mechanism stretches out, the reversing wheel can touch the material on the first conveying line for reversing, and when the telescopic driving mechanism retracts, the reversing wheel does not touch the material on the first conveying line.
Further, the automated material loading system comprises a label scanning device and an automatic stretch film packaging device, wherein the label scanning device is arranged on the first conveying line and located behind an operation station of the material reversing driving device along the conveying direction of the first conveying line, and the automatic stretch film packaging device is arranged on the second conveying line and located behind an operation station of the stacking device along the conveying direction of the second conveying line.
Further, the first material support is a wooden piece, and the stack of material in the warehouse is placed on a second material support, which is a metallic piece.
Further, the automated material handling system includes a support conveyor line for stacking a first material support, the support conveyor line interfacing with the second conveyor line, the first material support dispensing apparatus including an intercept beam spanning where the second conveyor line interfaces with the support conveyor line, a gap between the intercept beam and the support conveyor line allowing only 1 of the first material support to pass.
Further, the automatic material loading system comprises two first ground rails which are arranged at intervals in parallel, a loading section of the vehicle to be loaded is formed between the two first ground rails, the automatic loading machine comprises a main body frame, a travelling mechanism, a lifting mechanism, a transverse driving mechanism and a fork mechanism, the lifting mechanism is used for driving the fork mechanism to move up and down, the transverse driving mechanism is used for driving the fork mechanism to move horizontally along the direction perpendicular to the first ground rails, and the travelling mechanism is arranged on the two first ground rails so as to drive the main body frame to move along the two first ground rails, so that the fork mechanism can be positioned above the vehicle to be loaded in the loading section.
Further, the automated material loading system includes a movable conveyor roller that is capable of reciprocating between a distal end of the second conveyor line in the conveying direction and a head end of the third conveyor line in the conveying direction.
Further, the automated material loading system comprises a vision correction system, wherein the vision correction system is used for identifying size and position information of the vehicle to be loaded, so that the traveling mechanism, the lifting mechanism and the transverse driving mechanism can control the position of the automatic loading machine relative to the vehicle to be loaded based on the size and position information identified by the vision correction system.
The beneficial effect that this application provided automatic change material loading system lies in:
the automatic material loading system provided by the embodiment of the invention comprises the delivery conveying line, the first conveying line, the tray disassembling equipment, the material reversing driving device, the material assembling type component, the second conveying line, the first material supporting part distributing device, the stacking equipment, the third conveying line and the automatic loading machine, wherein the materials output from the warehouse can be subjected to operations such as splitting, reversing, assembling and the like of the materials through the equipment (the component), and finally the material stack with the first material supporting part carried on the third conveying line is conveyed to the vehicle to be loaded through the automatic loading machine, so that the delivery and loading process of the materials (including the tray box parts) can be automatically completed through controlling the equipment (the component) to work, unnecessary labor and labor cost are saved, the delivery and loading efficiency and safety of the materials are improved, the unmanned and automatic loading process of the materials is convenient, and the automatic loading system is particularly suitable for occasions with large box materials weight and can be suitable for various box and loading vehicles.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following description will briefly introduce the drawings that are needed in the embodiments or the description of the prior art, it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a general schematic of an automated material loading system provided in one embodiment of the present application;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view at B in FIG. 1;
FIG. 4 is an enlarged view of FIG. 1 at C;
fig. 5 is an enlarged view of D in fig. 1;
FIG. 6 is an enlarged view at E in FIG. 1;
fig. 7 is a schematic perspective view of an automatic loader in an automated material loading system according to one embodiment of the present application.
Reference numerals related to the above figures are as follows:
1-a delivery line; 2-a disk dismounting device;
3-a second conveyor line; 4-stacking equipment;
5-a third conveyor line; 6, material box;
7-a first material support; 8-a second material support;
9-support conveyor line; 10-a horizontal roller conveyor;
11-a vehicle to be loaded; 12-a label scanning device;
13-an automatic stretch film packaging apparatus; 14-sucking disc device;
15-a first ground rail; 16-a main body frame;
17-a travelling mechanism; 18-a lifting mechanism;
19-a transverse driving mechanism; 20-a fork mechanism;
21-maintaining a cat ladder; 22-a movable conveyor roller;
23-a second ground rail; 24-a sliding frame;
100-material reversing driving device; 101-a telescopic driving mechanism;
102, reversing wheels; 200-material group type parts;
201-pushing plate; 300-edge roller conveyor;
301-inclined conveying rollers; 400-a first material support dispensing apparatus;
401-intercepting a beam; 402-a dispenser holder.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved by the present application more clear, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present application and simplify description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
For the purpose of illustrating the technical solutions described herein, the following detailed description is provided with reference to specific drawings and examples.
Referring to fig. 1 to 6, an embodiment of the present invention provides an automated material loading system, including:
the delivery conveyor line 1 and the first conveyor line, the delivery conveyor line 1 is in butt joint with a warehouse to be capable of outputting a material stack in the warehouse, wherein the material stack particularly refers to a box material 6 placed on a metal tray (such as an iron tray), and the material stack can also be in other suitable material stack forms;
the tray removing device 2 is used for extracting materials in the material stack on the delivery line 1 to the first conveying line layer by layer;
the material reversing driving device 100 is arranged on the first conveying line, and can selectively drive the material on the first conveying line to rotate and reverse;
a material group type member 200 provided at an end of the conveying direction of the first conveying line for grouping a plurality of materials on the first conveying line into a material group in a predetermined number;
a second conveyor line 3 and a first material support dispensing device 400 provided to the second conveyor line 3, the first material support dispensing device 400 being adapted to dispense a first material support 7 onto the second conveyor line 3;
a palletising apparatus 4 for extracting and palletising groups of grouped materials on a first conveyor line onto a first material support 7 on a second conveyor line 3 in a predetermined number of layers (sufficient to require loading, for example 2, 3, 4 or more layers) to form stacks of materials on the first material support 7;
the third transfer chain 5 and set up in the automatic loading machine of third transfer chain 5, third transfer chain 5 is used for accepting the material buttress that is loaded with and takes first material support 7 on the second transfer chain 3, automatic loading machine dock with wait to load the car 11 to carry the material buttress that takes first material support 7 accepted on the third transfer chain 5 to wait to load the car 11, second transfer chain 3 and third transfer chain 5 can adopt structures such as roller conveyor.
The automatic material loading system provided by the embodiment of the invention comprises a warehouse outlet conveying line 1, a first conveying line, a tray disassembling device 2, a material reversing driving device 100, a material group component 200, a second conveying line 3, a first material supporting piece distributing device 400, a stacking device 4, a third conveying line 5 and an automatic loading machine, wherein the materials output from a warehouse can be subjected to operations such as material splitting, reversing, assembling and the like through the devices (components), and finally, the material stack with the first material supporting piece 7 received on the third conveying line 5 is conveyed to a vehicle 11 to be loaded through the automatic loading machine, and the processes of material (including a box with a tray) warehouse outlet and loading can be automatically completed through controlling the devices (components) to work, so that unnecessary labor and labor cost are saved, the efficiency, the safety and the convenience of material warehouse outlet and loading are improved, the unmanned and automatic material loading process are realized, and the automatic material loading system is particularly suitable for occasions with high box weight.
According to an embodiment of the present invention, the tray removing device 2 and the stacking device 4 are both robots with the sucker devices 14, that is, the materials are extracted by sucking, but the tray removing device 2 and the stacking device 4 are not limited to the embodiment, and other suitable mechanisms such as clamping, grabbing and the like besides the sucker devices 14 may be adopted.
Referring to fig. 1 and 2, according to a preferred embodiment of the present invention, the first transfer line comprises an edge roller conveyor 300 and a horizontal roller conveyor 10 which are butted against each other, the edge roller conveyor 300 comprises two rows of inclined conveyor rollers 301 arranged perpendicularly to the conveying direction thereof, the two rows of inclined conveyor rollers 301 form a structure with a high middle and a low middle, so that the boxes 6 on both sides of each layer of boxes 6 extracted by the tray removing device 2 in the stack of materials can be separated to each other to the two sides of the edge roller conveyor 300 and further conveyed forward to the horizontal roller conveyor 10, the conveyor rollers on the horizontal roller conveyor 10 are arranged horizontally, the tray removing device 2 can extract the materials in the stack of materials on the discharge transfer line 1 one by one onto the edge roller conveyor 300, the material reversing driving device 100, the material group member 200 is arranged on the horizontal roller conveyor 10, and the palletizing device 4 is used for extracting and palletizing the number of layers (sufficient for requiring loading, for example, 2 layers, 3 layers, 4 layers or more) of materials on the second transfer line 3 onto the first support 7.
In this embodiment, the edge roller conveyor 300 and the horizontal roller conveyor 10 are arranged vertically, that is, the conveying direction of the edge roller conveyor 300 and the conveying direction of the horizontal roller conveyor 10 are perpendicular to each other, so that the design is ingenious in that two boxes 6 conveyed on both sides of the edge roller conveyor 300 arrive at the horizontal roller conveyor 10 exactly at the same time and continue to be conveyed in tandem along the conveying direction of the horizontal roller conveyor 10, thereby improving the conveying efficiency and the continuity of the conveying process.
Referring to fig. 3, according to an embodiment of the present invention, the material reversing driving apparatus 100 includes a telescopic driving mechanism 101 and a reversing wheel 102 connected to the telescopic driving mechanism 101, the reversing wheel 102 is preferably rotatably connected to one end of the telescopic driving mechanism 101, the telescopic driving mechanism 101 may be a cylinder or the like, the telescopic driving mechanism 101 can enable the reversing wheel 102 to touch the material on the first conveying line for reversing when being extended, the reversing wheel 102 does not touch the material on the first conveying line when the telescopic driving mechanism 101 is retracted, and the extension and retraction of the roller wheels are controlled to control the turning and non-turning of the box material 6. When the roller wheel stretches out, one end of the box material 6 is blocked, the other end of the box material continues to move forwards, the box material 6 rotates for 90 degrees and then continues to move forwards, according to the box material 6 stack type, certain box materials 6 need to rotate for 90 degrees and then are assembled, the box material 6 reversing device completes reversing treatment, the box materials 6 are conveyed in a specific direction after reversing treatment, and the label surface is turned to the direction of the identification surface of the label scanning device 12, which is mentioned later.
Referring to fig. 4, according to one embodiment of the present invention, the automated material loading system includes a label scanning device 12 and an automatic stretch film packaging device 13, where the label scanning device 12 and the automatic stretch film packaging device 13 employ known apparatuses, and functions of the label scanning device 12 are described above, and the automatic stretch film packaging device 13 may automatically perform stretch film packaging on the material on the second conveyor line 3, and the label scanning device 12 is disposed on the first conveyor line and located after the operation station of the material reversing driving device 100 along the conveying direction of the first conveyor line, and the automatic stretch film packaging device 13 is disposed on the second conveyor line 3 and located after the operation station of the palletizing apparatus 4 along the conveying direction of the second conveyor line 3.
Referring to fig. 4, as a specific embodiment, the material group-type component 200 includes a lateral pushing mechanism capable of pushing a material in a horizontal direction, where the lateral pushing mechanism may take a form of driving a push plate 201 to push the material by using a known telescopic driving mechanism 101 such as an air cylinder, an electric push rod, etc., and a specific example of a group type is: the bins 6 are sorted by a specific number (e.g., 4 bins) per palletization according to the bin 6 size, and the present invention is not limited thereto.
According to one embodiment of the invention, the first material support 7 is a wooden piece, such as a wooden pallet, and the stack of material in the warehouse is placed on the second material support 8, and the second material support 8 is a metal piece, such as a ferrous pallet, a great feature of the present application is that the ferrous pallet material can be changed Cheng Mutuo by the conveying process of the system, of course, without being limited to changing the ferrous pallet material to Cheng Mutuo, but any situation in which the material with the second material support 8 is changed to the material with the first material support 7 will fall within the scope of the invention, without limiting the type of first material support 7 and the second material support 8.
According to one embodiment of the invention, the automated material loading system comprises a support conveyor line 9 for stacking first material supports 7, the support conveyor line 9 being in abutment with the second conveyor line 3, the first material support dispensing device 400 comprising an interception beam 401 spanning the abutment of the second conveyor line 3 with the support conveyor line 9, the interception beam 401 being mountable on a dispensing device rack 402, the gap between the interception beam 401 and the support conveyor line 9 allowing only 1 first material support 7 to pass, such that only 1 first material support 7 passes through the interception beam 401 to reach the second conveyor line 3 at a time when the support conveyor line 9 stacks multiple layers of first material supports 7.
Referring to fig. 1, 6 and 7, according to one embodiment of the present invention, an automated material loading system includes two first ground rails 15 disposed in parallel with each other at intervals, a loading section of a vehicle 11 to be loaded is formed between the two first ground rails 15, an automated material loading machine includes a main body frame 16, a traveling mechanism 17 disposed on the main body frame 16, a lifting mechanism 18, a transverse driving mechanism 19 and a fork mechanism 20, the lifting mechanism 18 is used for driving the fork mechanism 20 to move up and down, the transverse driving mechanism 19 is used for driving the fork mechanism 20 to move horizontally in a direction perpendicular to the first ground rails 15, and the traveling mechanism 17 is disposed on the two first ground rails 15 to enable the main body frame 16 to move along the two first ground rails 15, so that the fork mechanism 20 can be located above the vehicle 11 to be loaded in the loading section.
Referring to fig. 1, 6 and 7, in this embodiment, specifically, the main body frame 16 may be provided with a maintenance ladder 21 to facilitate a person to climb up the automatic loader for maintenance, the travelling mechanism 17 may be a self-driving wheel or other mechanism disposed on the first ground rail 15, one travelling mechanism 17 is disposed below two sides of the automatic loader, the number of the fork mechanisms 20 is 2, specifically, an L-shaped fork frame, each fork mechanism 20 is provided with a lifting mechanism 18, a transverse driving mechanism 19, the lifting mechanism 18 includes a motor, a lifting chain and other components, the lifting chain is in transmission connection with corresponding sprocket on the fork mechanism 20 to drive the fork mechanism 20 to move up and down, the transverse driving mechanism 19 may be any one of a driving cylinder, a driving hydraulic cylinder, an electric push rod and an electric guide rail, the lifting mechanism 18 and the fork mechanism 20 may be mounted on the sliding frame 24, the sliding frame 24 may be slidably mounted on the main body frame 16 and connected with the transverse driving mechanism 19, the transverse driving mechanism 19 can drive the main body frame 16 to reciprocate along a horizontal straight line, so that the lifting mechanism 18 and the forking mechanism 20 can be driven to reciprocate along the horizontal straight line, the sliding frame 24 can also downwards extend to form a vertical lifting guide rail, the forking mechanism 20 is installed on the vertical lifting guide rail in a lifting sliding manner, one specific loading process of the automatic loader can be that the third conveying line 5 conveys a material stack to the lower part of the automatic loader, the 2 forking mechanisms 20 move close to each other to fork the material stack firstly through the driving of the corresponding transverse driving mechanism 19, the 2 forking mechanisms 20 are driven to synchronously lift through the corresponding lifting mechanism 18, the material stack forked by the forking mechanism 20 also rises along with the lifting mechanism, the other material stack continues to move to the lower part of the material stack forked by the forking mechanism 20 along with the conveying of the third conveying line 5, through the drive of corresponding horizontal actuating mechanism 19, 2 get the mechanism 20 and move each other and release the material buttress on it and pile up to the material buttress top of below, the rethread is similar drive mode before makes and gets the mechanism 20 and descend, get two material buttress after piling up near the motion fork each other, then promote certain height, running gear 17 drive automatic loader moves to the loading section of loading interval wait to load on the goods carrying part (for example the loading flat board of flatbed), thereby get the loading of material buttress after the mechanism 20 release material and accomplished a set of material buttress, so can fill whole car repeatedly, of course, the quantity of the material buttress of loading at every turn is not limited to this.
According to one embodiment of the invention, the automated material loading system further comprises a movable conveyor roller 22, the movable conveyor roller 22 being capable of reciprocating between the end of the second conveyor line 3 in the conveying direction and the head end of the third conveyor line 5 in the conveying direction, in particular a self-driving wheel or the like may also be mounted under the movable conveyor roller 22, arranged on the second ground rail 23 between the end of the second conveyor line 3 in the conveying direction and the head end of the third conveyor line 5 in the conveying direction.
According to one embodiment of the invention, the automated material loading system comprises a vision correction system, the vision correction system is used for identifying the size and position information of the vehicle 11 to be loaded, so that the traveling mechanism 17, the lifting mechanism 18 and the transverse driving mechanism 19 can control the position of the automated loading machine relative to the vehicle 11 to be loaded based on the size and position information identified by the vision correction system, accurate loading is realized, correction of the position of the automated loading machine relative to the vehicle 11 to be loaded is facilitated, and in addition, the automated material loading system can further comprise a vehicle blocking component used for limiting and stopping the vehicle 11 to be loaded.
In this embodiment, specifically, the vision correction system may include a laser vision device disposed on the automatic loader, where the laser vision device includes a laser vision device capable of moving along a width direction of the vehicle 11 to be loaded, taking the vehicle 11 to be loaded as a flat car as an example, where the flat car and the automatic loader are required to be guaranteed to be parallel, specifically, after the flat car is stopped within a parking area according to a guide line, there may be a direction deviation and a left-right displacement deviation between a flat car edge center plane and a loading part (including the two-fork mechanism 20, etc.) center plane, and when the automatic loader walks to a tail and head position, the laser vision device may move a sensor to detect a vehicle width and a vehicle edge distribution, and a control center of the system calculates a center plane difference between the flat car and the automatic loader according to the acquired data, and then calculates a displacement required to be offset. Then the transverse driving mechanism 19 on the automatic loading machine can move corresponding displacement when stacking, so that the center plane of the flat car is overlapped with the plane of the loading part, the uniformity and stability of subsequent stacking loading stacks are ensured, in addition, the walking deviation correcting part can be arranged aiming at the automatic loading machine, the loading part can move along the direction parallel to the flat car and is perpendicular to the direction of the flat car, and finally, the center plane of the loading part is overlapped with the center plane of the flat car.
The foregoing description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, since it is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

Claims (10)

1. An automated material loading system, comprising:
the warehouse delivery line is in butt joint with the warehouse so as to be capable of outputting the material stacks in the warehouse;
the tray removing device can extract materials in the material stack on the delivery line to the first delivery line layer by layer;
the material reversing driving device is arranged on the first conveying line and can selectively drive the materials on the first conveying line to rotate and reverse;
a material group type member provided at a distal end of the conveying direction of the first conveying line for grouping a plurality of materials on the first conveying line into a material group in a predetermined number;
a second conveyor line and a first material support dispensing apparatus disposed on the second conveyor line for dispensing a first material support onto the second conveyor line;
the stacking device is used for extracting the grouped material groups on the first conveying line and placing the material groups on the first material supporting piece on the second conveying line in a preset layer number mode so as to form a material stack on the first material supporting piece;
the automatic loading machine is used for carrying the material stack loaded with the first material supporting piece on the second conveying line, and is in butt joint with a vehicle to be loaded so as to convey the material stack loaded with the first material supporting piece on the third conveying line to the vehicle to be loaded.
2. The automated material loading system of claim 1, wherein the disketing and palletizing apparatus are robots with suction cup devices.
3. The automated material handling system of claim 1, wherein the first conveyor line includes an edge roller conveyor and a horizontal roller conveyor that are butted against each other, the edge roller conveyor includes two rows of inclined conveyor rollers arranged perpendicular to a conveying direction thereof, the two rows of inclined conveyor rollers form a structure with a high middle and a low side, the conveyor rollers on the horizontal roller conveyor are arranged horizontally, the tray removing device is capable of extracting materials in a stack of materials on the delivery conveyor line onto the edge roller conveyor layer by layer, the material reversing drive device, the material group type component are provided on the horizontal roller conveyor, and the palletizing device is used for extracting and placing the grouped material groups on the horizontal roller conveyor onto the first material support on the second conveyor line in a predetermined layer number.
4. The automated material loading system of claim 1, wherein the material reversing drive comprises a telescoping drive mechanism and a reversing wheel coupled to the telescoping drive mechanism, wherein the telescoping drive mechanism, when extended, is capable of reversing material on the first conveyor line that is touched by the reversing wheel, and wherein the telescoping drive mechanism, when retracted, is not touched by the reversing wheel.
5. The automated material handling system of claim 1, comprising a label scanning device disposed on the first conveyor line and located in a direction of conveyance of the first conveyor line after an operating station of the material reversing drive, and an automated stretch film packaging device disposed on the second conveyor line and located in a direction of conveyance of the second conveyor line after an operating station of the palletizing apparatus.
6. The automated material loading system of claim 1, wherein the first material support is a wooden piece and the stack of material in the warehouse is placed on a second material support, the second material support being a metallic piece.
7. The automated material loading system of claim 1, including a support conveyor line for stacking a first material support, the support conveyor line interfacing with the second conveyor line, the first material support dispensing device including an intercept beam spanning where the second conveyor line interfaces with the support conveyor line, a gap between the intercept beam and the support conveyor line allowing only 1 of the first material support to pass.
8. The automated material handling system of any one of claims 1 to 7, wherein the automated material handling system comprises two first ground rails disposed in parallel with each other at an interval, a loading section of the vehicle to be loaded is formed between the two first ground rails, the automated material handling machine comprises a main body frame, a traveling mechanism disposed on the main body frame, a lifting mechanism, a transverse driving mechanism, and a fork-taking mechanism, the lifting mechanism is used for driving the fork-taking mechanism to move up and down, the transverse driving mechanism is used for driving the fork-taking mechanism to move horizontally in a direction perpendicular to the first ground rails, and the traveling mechanism is disposed on the two first ground rails so as to drive the main body frame to move along the two first ground rails, so that the fork-taking mechanism can be located above the vehicle to be loaded in the loading section.
9. The automated material loading system of any one of claims 1 to 7, wherein the automated material loading system comprises a movable conveyor roller that is reciprocally movable between a distal end of the second conveyor line in the conveying direction and a head end of the third conveyor line in the conveying direction.
10. The automated material loading system of claim 8, wherein the automated material loading system comprises a vision correction system for identifying size and position information of the vehicle to be loaded such that the travelling mechanism, lifting mechanism, and lateral drive mechanism are capable of controlling a position of the automated loader relative to the vehicle to be loaded based on the size and position information identified by the vision correction system.
CN202410007091.5A 2024-01-02 2024-01-02 Automatic change material loading system Pending CN117585349A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410007091.5A CN117585349A (en) 2024-01-02 2024-01-02 Automatic change material loading system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410007091.5A CN117585349A (en) 2024-01-02 2024-01-02 Automatic change material loading system

Publications (1)

Publication Number Publication Date
CN117585349A true CN117585349A (en) 2024-02-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410007091.5A Pending CN117585349A (en) 2024-01-02 2024-01-02 Automatic change material loading system

Country Status (1)

Country Link
CN (1) CN117585349A (en)

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