Disclosure of Invention
Aiming at the situation, the invention provides a catalyst for synthesizing methacrylonitrile and a preparation method thereof, and aims to solve the problems of low catalyst activity and harsh reaction conditions.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the invention provides a catalyst for synthesizing methacrylonitrile and a preparation method thereof, wherein the catalyst for synthesizing methacrylonitrile comprises the following components in parts by weight: 2.5-3.5 parts of cobalt nitrate, 10-15 parts of zinc nitrate, 22-27 parts of 2-methylimidazole, 0.9-1.7 parts of manganese nitrate, 8-13 parts of ferrous nitrate and 6-8 parts of copper nitrate; the catalyst is of a core-shell structure obtained by sintering a composite organic metal frame; the core-shell structure takes C-Co/Mn as a core body and C-Fe/Cu as a shell;
preferably, the preparation method of the catalyst for synthesizing the methacrylonitrile specifically comprises the following steps:
S1, dissolving cobalt nitrate in ionized water to obtain a cobalt nitrate solution, and dissolving 2-methylimidazole in deionized water to obtain a 2-methylimidazole solution;
S2, uniformly mixing the cobalt nitrate solution obtained in the step S1 and the 2-methylimidazole solution, stirring in a water bath at the speed of 300rpm and the temperature of 30-40 ℃ for 5-7h, and filtering and drying to obtain ZIF-67;
s3, dissolving the ZIF-67 obtained in the step S2 in methanol, adding manganese nitrate, performing ultrasonic treatment at the power of 80-120w for 100-120min, then reacting for 1h at the temperature of 100 ℃ in a reaction kettle, filtering, drying, and calcining at the temperature of 300 ℃ for 80-120min to obtain Mn/ZIF-67;
s4, adding the Mn/ZIF-67 obtained in the step S3 and zinc nitrate into a methanol solution, adding 0.06g/mL of a 2-methylimidazole methanol solution in a volume ratio of 1:1, stirring in a water bath, filtering and drying to obtain ZIF-8@Mn/ZIF-67;
s5, calcining the ZIF-8@Mn/ZIF-67 obtained in the S4 at 800 ℃ for 120min in an argon atmosphere to obtain C-Zn@C-Co/Mn;
s6, adding ferrous nitrate and copper nitrate into the C-Zn@C-Co/Mn obtained in the S5, soaking for 12 hours, filtering, drying, and calcining for 30 minutes at 950 ℃ in an argon atmosphere to obtain C-Fe/Cu@C-Co/Mn;
S7, cooling the C-Fe/Cu@C-Co/Mn obtained in the step S6 to room temperature to obtain the catalyst for synthesizing the methacrylonitrile.
Preferably, in S1, the addition amount of cobalt nitrate in water is 0.15-17g/mL.
Preferably, in S1, the addition amount of 2-methylimidazole in water is 0.13-16g/mL.
Preferably, in S2, the volume ratio of the cobalt nitrate solution to the 2-methylimidazole solution is 1:8-10.
Preferably, in S3, the ultrasonic power is 80-120W and the reaction time is 100-120min.
Preferably, in S4, the volume ratio of the methanol solution to the 2-methylimidazole methanol solution is 1:1-1.3.
The beneficial effects obtained by the invention are as follows: according to the invention, a mode of preparing a carbon skeleton composite catalyst with a core-shell structure is provided, so that a composite catalyst with larger specific surface area and pore volume and higher low-temperature activity is obtained, a Co is used as a core to synthesize ZIF-67, mn is loaded on the ZIF-67 through an impregnation method to obtain Mn/ZIF-67, a Mn/ZIF-67 is used as a core to synthesize ZIF-8@Mn/ZIF-67 on the ZIF-67, C-Zn@C-Co/Mn is obtained through calcination, fe 2+ and Cu 2+ are replaced by reduced Zn, the atomic replacement proportion is controlled by controlling the addition amount of ferrous nitrate and copper nitrate, and then high-temperature calcination evaporation Zn is carried out again for a shorter time to obtain C-Fe/Cu@C-Co/Mn; the C-Fe/Cu@C-Co/Mn has large specific surface area and high pore volume, is favorable for oxygen absorption and reaction, reduces crystallinity by utilizing strong interaction between two metals, inhibits crystallization of metal oxide in a core body, realizes increase of the specific surface area inside, and can well protect Co/Mn core body due to the fact that porous carbon structure is reserved outside Zn evaporation, improves the stability of a catalyst, and further improves the product yield and the service life of the catalyst.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. In addition, any methods and materials similar or equivalent to those described herein can be used in the present application. The preferred methods and materials described herein are illustrative only and should not be construed as limiting the application.
The experimental methods in the following examples are all conventional methods unless otherwise specified; the test materials and test strains used in the examples described below, unless otherwise specified, were commercially available.
Example 1
The catalyst for synthesizing the methacrylonitrile comprises the following components in parts by weight: 3.5 parts of cobalt nitrate, 15 parts of zinc nitrate, 27 parts of 2-methylimidazole, 1.7 parts of manganese nitrate, 13 parts of ferrous nitrate and 8 parts of copper nitrate.
The preparation method of the catalyst for synthesizing the methacrylonitrile specifically comprises the following steps:
s1, dissolving cobalt nitrate in ionized water according to the addition amount of 17g/mL to obtain a cobalt nitrate solution, and dissolving 2-methylimidazole in deionized water according to the addition amount of 16g/mL to obtain a 2-methylimidazole solution;
s2, uniformly mixing the cobalt nitrate solution obtained in the step S1 with a 2-methylimidazole solution in a volume ratio of 1:10, stirring in a water bath at a speed of 300rpm and a temperature of 40 ℃ for 7 hours, and filtering and drying to obtain ZIF-67;
S3, dissolving the ZIF-67 obtained in the step S2 in methanol, adding manganese nitrate, performing ultrasonic treatment at 120w for 120min, then reacting for 1h at 100 ℃ in a reaction kettle, filtering, drying, and calcining at 300 ℃ for 120min to obtain Mn/ZIF-67;
s4, adding the Mn/ZIF-67 obtained in the step S3 and zinc nitrate into a methanol solution, adding 0.06g/mL of a 2-methylimidazole methanol solution in a volume ratio of 1:1.3, stirring in a water bath, filtering and drying to obtain ZIF-8@Mn/ZIF-67;
s5, calcining the ZIF-8@Mn/ZIF-67 obtained in the S4 at 800 ℃ for 120min in an argon atmosphere to obtain C-Zn@C-Co/Mn;
s6, adding ferrous nitrate and copper nitrate into the C-Zn@C-Co/Mn obtained in the S5, soaking for 12 hours, filtering, drying, and calcining for 30 minutes at 950 ℃ in an argon atmosphere to obtain C-Fe/Cu@C-Co/Mn;
S7, cooling the C-Fe/Cu@C-Co/Mn obtained in the step S6 to room temperature to obtain the catalyst for synthesizing the methacrylonitrile.
Example 2
The catalyst for synthesizing the methacrylonitrile comprises the following components in parts by weight: 2.5 parts of cobalt nitrate, 10 parts of zinc nitrate, 22 parts of 2-methylimidazole, 0.9 part of manganese nitrate, 8 parts of ferrous nitrate and 6 parts of copper nitrate.
The preparation method of the catalyst for synthesizing the methacrylonitrile specifically comprises the following steps:
S1, dissolving cobalt nitrate in ionized water according to the addition amount of 0.15g/mL to obtain a cobalt nitrate solution, and dissolving 2-methylimidazole in deionized water according to the addition amount of 13g/mL to obtain a 2-methylimidazole solution;
s2, uniformly mixing the cobalt nitrate solution obtained in the step S1 with a 2-methylimidazole solution in a volume ratio of 1:8, stirring in a water bath at a speed of 300rpm and a temperature of 30 ℃ for 5 hours, and filtering and drying to obtain ZIF-67;
s3, dissolving the ZIF-67 obtained in the step S2 in methanol, adding manganese nitrate, performing ultrasonic treatment at 80w for 100min, then reacting for 1h at 100 ℃ in a reaction kettle, filtering, drying, and calcining at 300 ℃ for 80min to obtain Mn/ZIF-67;
s4, adding the Mn/ZIF-67 obtained in the step S3 and zinc nitrate into a methanol solution, adding 0.06g/mL of a 2-methylimidazole methanol solution in a volume ratio of 1:1, stirring in a water bath, filtering and drying to obtain ZIF-8@Mn/ZIF-67;
s5, calcining the ZIF-8@Mn/ZIF-67 obtained in the S4 at 800 ℃ for 120min in an argon atmosphere to obtain C-Zn@C-Co/Mn;
s6, adding ferrous nitrate and copper nitrate into the C-Zn@C-Co/Mn obtained in the S5, soaking for 12 hours, filtering, drying, and calcining for 30 minutes at 950 ℃ in an argon atmosphere to obtain C-Fe/Cu@C-Co/Mn;
S7, cooling the C-Fe/Cu@C-Co/Mn obtained in the step S6 to room temperature to obtain the catalyst for synthesizing the methacrylonitrile.
Example 3
The catalyst for synthesizing the methacrylonitrile comprises the following components in parts by weight: 3 parts of cobalt nitrate, 12 parts of zinc nitrate, 25 parts of 2-methylimidazole, 1.5 parts of manganese nitrate, 10 parts of ferrous nitrate and 7 parts of copper nitrate.
The preparation method of the catalyst for synthesizing the methacrylonitrile specifically comprises the following steps:
s1, dissolving cobalt nitrate in ionized water according to the addition amount of 0.16g/mL to obtain a cobalt nitrate solution, and dissolving 2-methylimidazole in deionized water according to the addition amount of 15g/mL to obtain a 2-methylimidazole solution;
S2, uniformly mixing the cobalt nitrate solution obtained in the step S1 with a 2-methylimidazole solution according to a volume ratio of 1:9, stirring in a water bath at a speed of 300rpm and a temperature of 35 ℃ for 6 hours, and filtering and drying to obtain ZIF-67;
S3, dissolving the ZIF-67 obtained in the step S2 in methanol, adding manganese nitrate, performing ultrasonic treatment at 100w for 110min, then reacting for 1h at 100 ℃ in a reaction kettle, filtering, drying, and calcining at 300 ℃ for 100min to obtain Mn/ZIF-67;
s4, adding the Mn/ZIF-67 obtained in the step S3 and zinc nitrate into a methanol solution, adding 0.06g/mL of a 2-methylimidazole methanol solution in a volume ratio of 1:1, stirring in a water bath, filtering and drying to obtain ZIF-8@Mn/ZIF-67;
s5, calcining the ZIF-8@Mn/ZIF-67 obtained in the S4 at 800 ℃ for 120min in an argon atmosphere to obtain C-Zn@C-Co/Mn;
s6, adding ferrous nitrate and copper nitrate into the C-Zn@C-Co/Mn obtained in the S5, soaking for 12 hours, filtering, drying, and calcining for 30 minutes at 950 ℃ in an argon atmosphere to obtain C-Fe/Cu@C-Co/Mn;
S7, cooling the C-Fe/Cu@C-Co/Mn obtained in the step S6 to room temperature to obtain the catalyst for synthesizing the methacrylonitrile.
Example 4
The catalyst for synthesizing the methacrylonitrile comprises the following components in parts by weight: 2.7 parts of cobalt nitrate, 12 parts of zinc nitrate, 24 parts of 2-methylimidazole, 1.2 parts of manganese nitrate, 9 parts of ferrous nitrate and 6 parts of copper nitrate.
The preparation method of the catalyst for synthesizing the methacrylonitrile specifically comprises the following steps:
S1, dissolving cobalt nitrate in ionized water according to the addition amount of 0.16g/mL to obtain a cobalt nitrate solution, and dissolving 2-methylimidazole in deionized water according to the addition amount of 14g/mL to obtain a 2-methylimidazole solution;
s2, uniformly mixing the cobalt nitrate solution obtained in the step S1 with a 2-methylimidazole solution in a volume ratio of 1:8, stirring in a water bath at a speed of 300rpm and a temperature of 32 ℃ for 5.5 hours, and filtering and drying to obtain ZIF-67;
s3, dissolving the ZIF-67 obtained in the step S2 in methanol, adding manganese nitrate, performing ultrasonic treatment at 90w power for 100min, then reacting for 1h at 100 ℃ in a reaction kettle, filtering, drying, and calcining at 300 ℃ for 100min to obtain Mn/ZIF-67;
s4, adding the Mn/ZIF-67 obtained in the step S3 and zinc nitrate into a methanol solution, adding 0.06g/mL of a 2-methylimidazole methanol solution in a volume ratio of 1:1.1, stirring in a water bath, filtering and drying to obtain ZIF-8@Mn/ZIF-67;
s5, calcining the ZIF-8@Mn/ZIF-67 obtained in the S4 at 800 ℃ for 120min in an argon atmosphere to obtain C-Zn@C-Co/Mn;
s6, adding ferrous nitrate and copper nitrate into the C-Zn@C-Co/Mn obtained in the S5, soaking for 12 hours, filtering, drying, and calcining for 30 minutes at 950 ℃ in an argon atmosphere to obtain C-Fe/Cu@C-Co/Mn;
S7, cooling the C-Fe/Cu@C-Co/Mn obtained in the step S6 to room temperature to obtain the catalyst for synthesizing the methacrylonitrile.
Example 5
The catalyst for synthesizing the methacrylonitrile comprises the following components in parts by weight: 3.3 parts of cobalt nitrate, 14 parts of zinc nitrate, 26 parts of 2-methylimidazole, 1.6 parts of manganese nitrate, 12 parts of ferrous nitrate and 7.5 parts of copper nitrate.
The preparation method of the catalyst for synthesizing the methacrylonitrile specifically comprises the following steps:
s1, dissolving cobalt nitrate in ionized water according to the addition amount of 0.16g/mL to obtain a cobalt nitrate solution, and dissolving 2-methylimidazole in deionized water according to the addition amount of 15g/mL to obtain a 2-methylimidazole solution;
s2, uniformly mixing the cobalt nitrate solution obtained in the step S1 with a 2-methylimidazole solution according to a volume ratio of 1:9, stirring in a water bath at a speed of 300rpm and a temperature of 38 ℃ for 7 hours, and filtering and drying to obtain ZIF-67;
s3, dissolving the ZIF-67 obtained in the step S2 in methanol, adding manganese nitrate, performing ultrasonic treatment at 110w for 115min, then reacting for 1h at 100 ℃ in a reaction kettle, filtering, drying, and calcining at 300 ℃ for 110min to obtain Mn/ZIF-67;
s4, adding the Mn/ZIF-67 obtained in the step S3 and zinc nitrate into a methanol solution, adding 0.06g/mL of a 2-methylimidazole methanol solution in a volume ratio of 1:1.3, stirring in a water bath, filtering and drying to obtain ZIF-8@Mn/ZIF-67;
s5, calcining the ZIF-8@Mn/ZIF-67 obtained in the S4 at 800 ℃ for 120min in an argon atmosphere to obtain C-Zn@C-Co/Mn;
s6, adding ferrous nitrate and copper nitrate into the C-Zn@C-Co/Mn obtained in the S5, soaking for 12 hours, filtering, drying, and calcining for 30 minutes at 950 ℃ in an argon atmosphere to obtain C-Fe/Cu@C-Co/Mn;
S7, cooling the C-Fe/Cu@C-Co/Mn obtained in the step S6 to room temperature to obtain the catalyst for synthesizing the methacrylonitrile.
Comparative example 1
This comparative example provides a catalyst which differs from example 1 only in that all components do not contain 2-methylimidazole, i.e. the product is prepared without a core-shell structure, and is only sintered, and the remaining components and the component contents are the same as in example 1.
Experimental example
1. Preparation experiments
Sequentially adding the catalysts obtained in the examples 1-3 and the comparative example 1 and tertiary butanol into a polytetrafluoroethylene-lined pressure kettle, sealing the reaction kettle, filling ammonia gas of 0.7MPa, filling oxygen gas into the kettle to pressure of 2.5MPa, reacting at 130 ℃ for 20 hours, cooling to room temperature after the reaction is finished, and slowly deflating and depressurizing; after the test is finished, the catalyst is recovered for the next experiment, and when the experiment is carried out for 1 time and 40 times, an internal standard is added into the reaction liquid for gas chromatographic analysis, and the yield of the methacrylonitrile is calculated.
Methacrylonitrile yield = methacrylonitrile yield/methacrylonitrile theoretical yield x 100%
FIG. 1 is a graph showing the results of the methacrylonitrile yields when the experiments of examples 1 to 5 and comparative example 1 were carried out 1 time; as shown in the figure, when the experiment was conducted 1 time, the methacrylonitrile yields of examples 1 to 5 and comparative example 1 were 93.26%, 92.66%, 91.35%, 91.18%, 92.37%, 53.29%, respectively; when the experiment is carried out for 1 time, the yield of the methacrylonitrile in the examples 1-5 is obviously higher than that in the comparative example 1, the catalyst prepared by calcining the organometallic framework has larger specific surface area and pore volume, the absorption of oxygen and the reaction are facilitated, and the synergistic effect among metals also increases the adsorption amount of oxygen on the catalyst.
FIG. 2 is a graph showing the results of the methacrylonitrile yields when the experiments of examples 1 to 5 and comparative example 1 were carried out 40 times; as shown in the figure, when the experiment was conducted 40 times, the methacrylonitrile yields of examples 1 to 5 and comparative example 1 were 90.11%, 89.66%, 90.27%, 90.03%, 90.16%, 17.76%, respectively; when the experiment was conducted 40 times, the yields of methacrylonitrile of examples 1-5 were significantly higher than those of comparative example 1, and the data yield of comparative FIG. 1 was significantly lower than that of comparative example 1, indicating that examples 1-5 could be reused, calcining the converted highly porous carbon shell, acting to protect the center Co/Mn nanoparticles, and helping to preserve their activity.
FIG. 3 is an SEM image after 40 times of the catalytic experiment of example 1; as shown in the figure, the product particles are still good in dispersibility after the catalytic experiment is carried out for 40 times, no obvious aggregation phenomenon occurs, and the catalyst has good stability.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The invention and its embodiments have been described above with no limitation, and the invention is illustrated in the figures of the accompanying drawings as one of its embodiments, without limitation in practice. In summary, those skilled in the art, having benefit of this disclosure, will appreciate that the invention can be practiced without the specific details disclosed herein.