CN117569314A - Ground pile installation device and method - Google Patents
Ground pile installation device and method Download PDFInfo
- Publication number
- CN117569314A CN117569314A CN202311563907.4A CN202311563907A CN117569314A CN 117569314 A CN117569314 A CN 117569314A CN 202311563907 A CN202311563907 A CN 202311563907A CN 117569314 A CN117569314 A CN 117569314A
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- CN
- China
- Prior art keywords
- pile
- piling
- bucket
- groove
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000009434 installation Methods 0.000 title claims description 29
- 230000035939 shock Effects 0.000 claims description 18
- 239000006096 absorbing agent Substances 0.000 claims description 16
- 230000004888 barrier function Effects 0.000 abstract description 3
- 239000000945 filler Substances 0.000 abstract description 3
- 239000004575 stone Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000012876 topography Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/02—Placing by driving
- E02D7/06—Power-driven drivers
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/02—Placing by driving
- E02D7/06—Power-driven drivers
- E02D7/14—Components for drivers inasmuch as not specially for a specific driver construction
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/815—Blades; Levelling or scarifying tools
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/84—Drives or control devices therefor, e.g. hydraulic drive systems
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
The invention relates to the technical field of pile driving devices, in particular to a ground pile mounting device and a ground pile mounting method, wherein the ground pile mounting device comprises a travelling mechanism, an operating mechanism, a pile driving mechanism and a barrier breaking mechanism, wherein the pile driving mechanism is arranged on the operating mechanism, and the barrier breaking mechanism is arranged on one side of the travelling mechanism; the walking mechanism comprises a base and a crawler walking device, a containing groove is formed in the base, the operating mechanism is movably inserted into the containing groove, and the base is connected with the operating mechanism through a buffer assembly; the obstacle breaking mechanism comprises a bucket, and one side of the base is connected with the bucket through an adjusting mechanism; the piling mechanism comprises a support and a power head, and can be used for shoveling uneven rubble and filler for many times by setting the position of the adjusting mechanism control bucket, so that a relatively flat piling device supporting platform is formed, vertical piling can be ensured during piling, and deviation is prevented.
Description
Technical Field
The invention relates to the technical field of piling devices, in particular to a ground pile installation device and method.
Background
The characteristics of the rubble and the swamp areas such as complex topography, loose soil, staggered water areas and the like generally bring great difficulty to the installation of the ground piles, the traditional ground pile installation method often needs a large amount of manpower and material resources, the installation effect is difficult to ensure, in the rubble and swamp areas, the installation of the ground piles needs to consider the factors such as stone distribution of the soil, the depth of the water areas, fluctuation of the topography and the like, the traditional mechanical excavating equipment is often difficult to adapt to the complex topography, the equipment is not in a horizontal state when piling, the piling effect is influenced, and the inclined pile pit is easy to cause and deviates from the preset position.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a pile installation device and a pile installation method.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the ground pile installation device comprises a travelling mechanism, an operating mechanism, a piling mechanism and an obstacle breaking mechanism, wherein the operating mechanism is arranged on the travelling mechanism, the piling mechanism is arranged on the operating mechanism, and the obstacle breaking mechanism is arranged on one side of the travelling mechanism;
the walking mechanism comprises a base and a crawler walking device, a containing groove is formed in the base, the operating mechanism is movably inserted into the containing groove, and the base is connected with the operating mechanism through a buffer assembly;
the obstacle breaking mechanism comprises a bucket, and one side of the base is connected with the bucket through an adjusting mechanism;
the piling mechanism comprises a bracket and a power head.
Further, the buffer assembly comprises a shock absorber, a spring and a rubber block which are fixedly arranged in the accommodating groove, and two ends of the shock absorber are fixedly connected with the accommodating groove and the operating mechanism respectively.
Further, the shock absorber is a plurality of, the rubber block is arranged between the shock absorbers, the upper end and the lower end are respectively abutted to the accommodating groove and the operating mechanism, and the springs are a plurality of and are symmetrically arranged along the central axis of the accommodating groove.
Further, the adjusting mechanism comprises a lifting mechanism and an angle adjusting mechanism, and a mounting frame matched with the adjusting mechanism is fixedly arranged on one side of the base.
Further, the angle adjusting mechanism comprises a supporting seat rotationally connected with the mounting frame, a chute is formed in one side, close to the supporting seat, of the base, and a connecting rod mechanism matched with the supporting seat is arranged in the chute.
Further, the link mechanism comprises a sliding block which is in sliding connection with the sliding groove, the sliding block is in rotary connection with the supporting seat through a connecting rod, a screw rod driven by a motor is arranged in the sliding groove, and the screw rod is in threaded connection with the sliding block.
Further, the lifting mechanism comprises a dovetail groove formed in the supporting seat, a supporting plate is fixedly arranged on the bucket, and a dovetail block matched with the dovetail groove is fixedly arranged on the supporting plate.
Further, two dovetail grooves are arranged, a mounting groove is arranged between the two dovetail grooves, a hydraulic cylinder is fixedly arranged in the mounting groove, the mounting groove is communicated with the two dovetail grooves, and an output shaft of the hydraulic cylinder is fixedly connected with the two dovetail blocks through a fixing plate.
Further, the vertical section of fixed plate length direction is several font structures, its bellying with the output shaft fixed connection of pneumatic cylinder.
The invention also provides a ground pile installation method, which comprises the ground pile installation device and further comprises the following steps:
s1, controlling the ground pile installation device to move through the travelling mechanism, and controlling the position of the bucket through the adjusting mechanism so as to push away rough stones or silt which cause the road, thereby ensuring that the ground pile installation device is in a relatively horizontal state during piling;
s2, drilling a stone disorder area by adopting a spiral drill rod through the cooperation of the bracket and the power head, so that the ground pile is convenient to install, and the spiral ground pile can be directly driven;
s3, when piling is carried out on the swamp areas, the ground is pretreated, vegetation and dike drainage are cleaned, and smooth piling work is ensured;
s4, filling gravel or concrete and the like into the ground to strengthen the stability of the pile foundation
S5, driving the spiral ground pile through the cooperation of the support and the power head, so as to ensure the firmness of the ground pile.
The device and the method for installing the ground pile have the beneficial effects that:
according to the invention, the position of the bucket is controlled by arranging the adjusting mechanism, so that the bucket can be used for removing uneven rubble and filler, and leveling can be carried out for a plurality of times, so that a relatively flat supporting platform of the piling device is formed, vertical piling can be ensured during piling, deviation is prevented, the bucket is more accurate, and the buffer assembly is arranged to absorb impact generated by jolting during movement, so that the driving experience of the device is more comfortable;
in the invention, the lifting mechanism is used for controlling the height of the bucket, so that the bucket can not influence the movement of the device when the bucket is not required to be shoveled, the angle of the bucket can be adjusted according to the size of the rubble, the angle of the bucket and the ground can be reduced when the rubble is larger through the angle adjusting mechanism, the stress angle of the bucket is changed, and the abrasion of the bucket is reduced.
Drawings
FIG. 1 is a schematic view of a pile-mounting device according to the present invention;
FIG. 2 is a schematic view of the structure of the spring of the present invention;
FIG. 3 is a schematic view of a chute according to the present invention;
FIG. 4 is a schematic diagram of a shock absorber according to the present invention;
FIG. 5 is a schematic view of the structure of the bracket of the present invention;
fig. 6 is an enlarged schematic view of the structure of the area a of the present invention.
In the figure: 1. a walking mechanism; 11. a base; 12. a crawler belt walking device; 13. a receiving groove; 2. an operating mechanism; 3. a pile driving mechanism; 31. a bracket; 32. a power head; 4. a barrier breaking mechanism; 41. a bucket; 5. a buffer assembly; 51. a shock absorber; 52. a spring; 53. a rubber block; 6. an adjusting mechanism; 61. a lifting mechanism; 611. a dovetail groove; 612. a support plate; 613. a mounting groove; 614. a hydraulic cylinder; 615. a fixing plate; 62. an angle adjusting mechanism; 621. a support base; 622. a chute; 623. a slide block; 624. a connecting rod; 625. a screw; 63. and (5) mounting a frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-6, a ground pile installation device comprises a travelling mechanism 1, an operating mechanism 2, a piling mechanism 3 and an obstacle breaking mechanism 4, wherein the operating mechanism 2 is arranged on the travelling mechanism 1, the piling mechanism 3 is arranged on the operating mechanism 2, and the obstacle breaking mechanism 4 is arranged on one side of the travelling mechanism 1;
the traveling mechanism 1 comprises a base 11 and a crawler traveling device 12, a containing groove 13 is formed in the base 11, the operating mechanism 2 is movably inserted into the containing groove 13, and the base 11 is connected with the operating mechanism 2 through a buffer assembly 5;
the obstacle breaking mechanism 4 comprises a bucket 41, and one side of the base 11 is connected with the bucket 41 through an adjusting mechanism 6;
the pile driving mechanism 3 comprises a carriage 31 and a power head 32.
In the invention, the position of the bucket 41 is controlled by arranging the adjusting mechanism 6, so that the bucket can be used for removing uneven rubble and filler, and leveling can be performed for a plurality of times, thereby forming a relatively flat piling device supporting platform, so that vertical piling can be ensured during piling, offset is prevented, the bucket is more accurate, the buffer assembly 5 is arranged to absorb impact generated by jolting during movement, the driving experience of the device in a rubble area is more comfortable, in the embodiment, the bracket 31 adopts a traction type bracket, the operating mechanism 2 is provided with a hoisting mechanism and a hydraulic assembly which are matched with the traction type bracket, and the positions of the bracket 31 and the power head 32 are controlled, and in the embodiment, the bucket 41 has a V-shaped structure.
Further, in this embodiment, the buffer assembly 5 includes a shock absorber 51, a spring 52 and a rubber block 53 fixedly disposed in the accommodating groove 13, two ends of the shock absorber 51 are fixedly connected with the accommodating groove 13 and the operating mechanism 2 respectively, and the shock absorber is damped by matching the spring 52, the shock absorber 51 and the rubber block 53, so as to enhance the shock absorbing effect of the crawler running device 12.
Further, in some embodiments, the number of the shock absorbers 51 is plural, the rubber blocks 53 are disposed between the shock absorbers 51, and the upper and lower ends are respectively abutted against the accommodating groove 13 and the operating mechanism 2, and the springs 52 are plural and symmetrically disposed along the central axis of the accommodating groove 13, so that the shock can be absorbed more uniformly, the influence on the operating mechanism 2 is reduced, and the driving experience is improved.
It should be noted that, in this embodiment, the adjusting mechanism 6 includes a lifting mechanism 61 and an angle adjusting mechanism 62, one side of the base 11 is fixedly provided with a mounting frame 63 matched with the adjusting mechanism 6, the height of the bucket 41 is controlled by the lifting mechanism 61, the shoveling depth of the bucket 41 can be adjusted according to the requirement, the angle of the bucket 41 is adjusted by the angle adjusting mechanism 62, so that the stress direction of the bucket 41 is changed, when encountering a large-volume rubble, the angle between the bucket 41 and the ground is reduced, so that the stress angle of the bucket 41 is changed, and the rubble moves along two sides of the bucket 41, thereby avoiding the impact received by direct collision.
Further, in this embodiment, the angle adjusting mechanism 62 includes a supporting seat 621 rotatably connected with the mounting frame 63, a sliding groove 622 is formed on one side of the base 11 close to the supporting seat 621, a link mechanism matched with the supporting seat 621 is disposed in the sliding groove 622, and when the link mechanism moves, the angle between the supporting seat 621 and the mounting frame 63 is changed, so that the angle of the bucket 41 is changed.
Further, in this embodiment, the link mechanism includes a slide block 623 slidably connected to the slide groove 622, the slide block 623 is rotatably connected to the support seat 621 via a link 624, a screw rod 625 driven by a motor is disposed in the slide groove 622, and other driving structures such as a rotary cylinder may be adopted to drive the screw rod 625 to rotate, the screw rod 625 is in threaded connection with the slide block 623, and the position of the slide block 623 is controlled by the rotation of the screw rod 625, so that the link 624 is driven to move when the slide block 623 moves, thereby changing the angles of the support seat 621 and the bucket 41.
That is, in this embodiment, the lifting mechanism 61 includes a dovetail groove 611 formed on a supporting seat 621, a supporting plate 612 is fixedly disposed on the bucket 41, a dovetail block matched with the dovetail groove 611 is fixedly disposed on the supporting plate 612, and when the height of the dovetail block is changed, the supporting plate 612 and the bucket 41 are driven to move, so that the heights of the supporting plate 612 and the bucket 41 are changed.
In detail, in the present embodiment, there are two dovetail grooves 611, a mounting groove 613 is provided between the two dovetail grooves 611, a hydraulic cylinder 614 is fixedly provided in the mounting groove 613, the mounting groove 613 is communicated with the two dovetail grooves, and an output shaft of the hydraulic cylinder 614 is fixedly connected with the two dovetail blocks through a fixing plate 615, and the position of the fixing plate 615 is controlled through the output shaft of the hydraulic cylinder 614, so that the positions of the two dovetail blocks are simultaneously controlled, when the output shaft of the hydraulic cylinder 614 extends, the bucket 41 moves upward along with the output shaft, and when the output shaft of the hydraulic cylinder 614 retracts, the bucket 41 moves downward along with the output shaft of the hydraulic cylinder 614.
In more detail, in the present embodiment, the vertical section of the fixing plate 615 in the length direction is a rectangular structure, and the protrusion of the fixing plate is fixedly connected with the output shaft of the hydraulic cylinder 614, so that a part of elastic deformation can be generated, and the impact generated by the bucket 41 can be absorbed, thereby preventing the hydraulic cylinder 614 from being damaged.
The invention also provides a ground pile installation method, which comprises the ground pile installation device and comprises the following steps:
s1, controlling the ground pile installation device to move through the travelling mechanism 1, controlling the position of the sliding block 623 through the rotation of the screw rod 625, driving the connecting rod 624 to move when the sliding block 623 moves, further changing the angles of the supporting seat 621 and the bucket 41, controlling the position of the fixed plate 615 through the output shaft of the hydraulic cylinder 614, thereby simultaneously controlling the positions of two dovetail blocks, when the output shaft of the hydraulic cylinder 614 retracts, the bucket 41 moves downwards along with the retracted output shaft, and causing rough stones or silt on a road to be pushed away, thereby ensuring that the ground pile installation device is in a relatively horizontal state when piling;
s2, through the cooperation of the bracket 31 and the power head 32, a screw drill rod is adopted to drill a stone disorder area, so that a ground pile is convenient to install, and the screw drill rod can be replaced by a screw ground pile to be directly driven into the screw ground pile;
s3, when piling is carried out on the swamp areas, the ground is pretreated, vegetation and dike drainage are cleaned, and smooth piling work is ensured;
s4, filling gravel or concrete and the like into the ground to strengthen the stability of the pile foundation
S5, the support 31 is matched with the power head 32, and the spiral ground pile is driven, so that the firmness of the ground pile is ensured.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The ground pile installation device comprises a travelling mechanism (1), an operating mechanism (2), a piling mechanism (3) and an obstacle breaking mechanism (4), and is characterized in that the operating mechanism (2) is arranged on the travelling mechanism (1), the piling mechanism (3) is arranged on the operating mechanism (2), and the obstacle breaking mechanism (4) is arranged on one side of the travelling mechanism (1);
the walking mechanism (1) comprises a base (11) and a crawler walking device (12), wherein a containing groove (13) is formed in the base (11), the operating mechanism (2) is movably inserted into the containing groove (13), and the base (11) is connected with the operating mechanism (2) through a buffer assembly (5);
the obstacle breaking mechanism (4) comprises a bucket (41), and one side of the base (11) is connected with the bucket (41) through an adjusting mechanism (6);
the piling mechanism (3) comprises a bracket (31) and a power head (32).
2. A pile mounting arrangement according to claim 1, characterised in that: the buffer assembly (5) comprises a shock absorber (51), a spring (52) and a rubber block (53) which are fixedly arranged in the accommodating groove (13), and two ends of the shock absorber (51) are fixedly connected with the accommodating groove (13) and the operating mechanism (2) respectively.
3. A pile mounting arrangement according to claim 2, characterised in that: the shock absorbers (51) are multiple, the rubber blocks (53) are arranged between the shock absorbers (51), the upper ends and the lower ends of the rubber blocks are respectively abutted to the accommodating grooves (13) and the operating mechanism (2), and the springs (52) are multiple and are symmetrically arranged along the central axis of the accommodating grooves (13).
4. A pile mounting arrangement according to claim 1, characterised in that: the adjusting mechanism (6) comprises a lifting mechanism (61) and an angle adjusting mechanism (62), and a mounting frame (63) matched with the adjusting mechanism (6) is fixedly arranged on one side of the base (11).
5. A pile installation according to claim 4, wherein: the angle adjusting mechanism (62) comprises a supporting seat (621) rotationally connected with the mounting frame (63), a sliding groove (622) is formed in one side, close to the supporting seat (621), of the base (11), and a connecting rod mechanism matched with the supporting seat (621) is arranged in the sliding groove (622).
6. A pile installation according to claim 5, wherein: the connecting rod mechanism comprises a sliding block (623) which is in sliding connection with a sliding groove (622), the sliding block (623) is in rotary connection with the supporting seat (621) through a connecting rod (624), a screw rod (625) driven by a motor is arranged in the sliding groove (622), and the screw rod (625) is in threaded connection with the sliding block (623).
7. A pile installation according to claim 5, wherein: the lifting mechanism (61) comprises a dovetail groove (611) formed in the supporting seat (621), a supporting plate (612) is fixedly arranged on the bucket (41), and a dovetail block matched with the dovetail groove (611) is fixedly arranged on the supporting plate (612).
8. A pile installation according to claim 7, wherein: the two dovetail grooves (611) are arranged, a mounting groove (613) is arranged between the two dovetail grooves (611), a hydraulic cylinder (614) is fixedly arranged in the mounting groove (613), the mounting groove (613) is communicated with the two dovetail grooves, and an output shaft of the hydraulic cylinder (614) is fixedly connected with the two dovetail blocks through a fixing plate (615) at the same time.
9. A pile installation device according to claim 8, characterised in that: the vertical section of the length direction of the fixing plate (615) is of a Chinese character 'ji' -shaped structure, and the protruding part of the fixing plate is fixedly connected with an output shaft of the hydraulic cylinder (614).
10. A method of pile installation comprising a pile installation apparatus according to any one of claims 1 to 9, characterised in that: the method also comprises the following steps:
s1, controlling the ground pile installation device to move through the travelling mechanism (1), and controlling the position of the bucket (41) through the adjusting mechanism (6) so as to push away rubble or silt which causes rugged roads, thereby ensuring that the ground pile installation device is in a relatively horizontal state when piling;
s2, through the cooperation of the bracket (31) and the power head (32), a screw drill rod is adopted to drill a stone-disorder area, so that the ground pile is convenient to install, and the screw ground pile can be directly driven;
s3, when piling is carried out on the swamp areas, the ground is pretreated, vegetation and dike drainage are cleaned, and smooth piling work is ensured;
s4, filling gravel or concrete and the like into the ground to strengthen the stability of the pile foundation
S5, driving the spiral ground pile through the cooperation of the support (31) and the power head (32), and guaranteeing the firmness of the ground pile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311563907.4A CN117569314A (en) | 2023-11-21 | 2023-11-21 | Ground pile installation device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311563907.4A CN117569314A (en) | 2023-11-21 | 2023-11-21 | Ground pile installation device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117569314A true CN117569314A (en) | 2024-02-20 |
Family
ID=89860269
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311563907.4A Pending CN117569314A (en) | 2023-11-21 | 2023-11-21 | Ground pile installation device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117569314A (en) |
-
2023
- 2023-11-21 CN CN202311563907.4A patent/CN117569314A/en active Pending
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