CN117568697A - Production method of steel for AP2CRE low-carbon rare earth flange - Google Patents

Production method of steel for AP2CRE low-carbon rare earth flange Download PDF

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Publication number
CN117568697A
CN117568697A CN202311320771.4A CN202311320771A CN117568697A CN 117568697 A CN117568697 A CN 117568697A CN 202311320771 A CN202311320771 A CN 202311320771A CN 117568697 A CN117568697 A CN 117568697A
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China
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percent
equal
less
steel
average
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CN202311320771.4A
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Chinese (zh)
Inventor
周彦
孙雪丽
郝振宇
宋振东
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Baotou Iron and Steel Group Co Ltd
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Baotou Iron and Steel Group Co Ltd
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Priority to CN202311320771.4A priority Critical patent/CN117568697A/en
Publication of CN117568697A publication Critical patent/CN117568697A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • B22D11/18Controlling or regulating processes or operations for pouring
    • B22D11/181Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
    • B22D11/182Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level by measuring temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • B22D11/20Controlling or regulating processes or operations for removing cast stock
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/30Regulating or controlling the blowing
    • C21C5/35Blowing from above and through the bath
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0006Adding metallic additives
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0075Treating in a ladle furnace, e.g. up-/reheating of molten steel within the ladle
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/10Handling in a vacuum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

The invention discloses a production method of steel for an AP2CRE low-carbon rare earth flange, which comprises the following chemical components in percentage by mass: 0.18 to 0.21 percent of C, 0.18 to 0.27 percent of S i, 0.80 to 0.90 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.010 percent of S, less than or equal to 0.020 to 0.050 percent of Al, 10 to 45ppm of RE, less than or equal to 0.20 percent of Cr, less than or equal to 0.20 percent of Cu, less than or equal to N i percent of [ H ] < 2.0ppm, [ O ] < 20ppm, [ N ] < 80ppm, less than or equal to 0.41 percent of CE, and the balance of Fe and unavoidable impurities, and a specific production process is also disclosed. On the premise of the existing process route, the invention adopts a specific smelting process and narrow component control to produce the rare earth flange steel meeting the requirements of customers.

Description

Production method of steel for AP2CRE low-carbon rare earth flange
Technical Field
The invention relates to a production method of steel for an AP2CRE low-carbon rare earth flange.
Background
The forged flange is a product with the best mechanical property in flange products, and the raw material of the forged flange is generally a tube blank, and then continuous hammering is carried out after cutting so as to eliminate the defects of segregation, looseness and the like in steel ingots. The price and the mechanical property are one grade higher than those of the common casting flange. The flange is a part for connecting the pipe, the pipe and the valve with each other and is connected with the pipe end; there are also flanges for use in the ports of the apparatus, and the connection between the two apparatus is made by interconnecting the pipes to the pipe ends. Is an accessory product of the pipeline. The main materials of the forged flange are carbon steel, alloy steel and stainless steel. The main standards are national standard, electric standard, american standard, german standard, japanese standard and the like. The main corrosion-resistant treatments are oil coating and zinc coating. The forging flange has better pressure resistance and temperature resistance, and is generally suitable for high-pressure high-temperature working environments.
The rare earth element has the characteristics of extremely strong chemical activity, variable valence state, large atomic size and the like due to the unique outer-layer electronic structure, and becomes an important micro-alloy element of a deep purifying agent of steel, an alterant of inclusion and a high-added-value steel material. A large number of researches prove that the rare earth can effectively improve the heat strength, wear resistance/corrosion resistance and fatigue resistance of steel, improve the hot processing performance and low-temperature performance, and improve the yield, oxidation resistance and the like. The 30ppm rare earth alloy is added into the low-carbon rare earth flange AP2C, so that the processing performance, the low-temperature performance and the corrosion resistance of the flange steel can be effectively improved, and the comprehensive performance of the flange steel is further improved.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a production method of the steel for the AP2CRE low-carbon rare earth flange.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention relates to steel for an AP2CRE low-carbon rare earth flange, which comprises the following chemical components in percentage by mass: 0.18 to 0.21 percent of C, 0.18 to 0.27 percent of S i, 0.80 to 0.905 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.010 percent of S, less than or equal to 0.020 to 0.050 percent of Al, 10 to 45ppm of RE, less than or equal to 0.20 percent of Cr, less than or equal to 0.20 percent of Cu, less than or equal to 0.20 percent of Ni, less than or equal to 2.0ppm of [ H ], [ O ] < 20ppm, [ N ] < 80ppm, less than or equal to 0.41 percent of CE, and the balance of Fe and unavoidable impurities;
the production method comprises the following steps:
the continuous casting blank production process comprises the following steps: blast furnace molten iron-molten iron pretreatment-converter top-bottom combined blowing smelting-LF external refining-VD vacuum treatment-continuous casting
1) Converter production
In order to ensure the quality of the product and the accurate control of the components of the finished product, the requirements of molten iron of a converter are as follows: the content of phosphorus is less than or equal to 0.13 percent and the content of sulfur is less than or equal to 0.050 percent by mass percent; adding slag-making auxiliary materials such as lime, dolomite, fluorite and the like in the converter smelting process, and adding ferrosilicon, silicomanganese and aluminum-silicomanganese according to the component requirements of the finished product AP2CRE in the tapping process for deoxidization alloying;
the carbon content, the phosphorus content and the tapping temperature of the molten steel at the end point of the converter are as follows:
tapping temperature is 1600-1650 ℃ and average 1612 ℃; carbon content 0.06-0.10%, average 0.07%; the phosphorus content is 0.011-0.020%, and the average is 0.015%;
2) LF furnace production
The refining in-situ temperature of the LF furnace is 1571-157652 ℃, and the average 1579 ℃; refining off-site temperature 1552-161278 ℃ and average 1587 ℃; refining for 53-73min, and averaging 60min; and fine tuning the components according to the standard component requirements in the later refining stage;
3) Production by VD furnace
The molten steel is subjected to vacuum degassing treatment by a VD furnace, so that the content of harmful gas in the steel is further reduced, the cleanliness of the steel is improved, and the gas content requirement is met: the content of [ O ] is less than or equal to 20ppm; n is less than or equal to 60ppm; [H] less than or equal to 2.5ppm; feeding a calcium silicate wire to denature inclusions; the deep vacuum time required by the VD furnace smelting is more than 13min, the deep vacuum degree is less than or equal to 0.10Kpa, the soft blowing time is 13-15min, and the average time is 14min; soft blowing flow rate is 80-200N l/min, average 140-N l/min, and 30-35Kg rare earth alloy is added after vacuum breaking; the upper stage temperature is 1557-1573 ℃ and the average 1568 ℃;
4) Continuous casting production
The superheat degree in continuous casting production is controlled between 20 ℃ and 33 ℃, and the pulling speed is controlled between 0.62m/min and 0.67 m/min.
Furthermore, 3500-4000kg of lime, 1500-2000kg of dolomite and 1000-2300kg of iron sheet are added according to actual conditions during converter smelting, and silicon manganese and silicon iron are added during tapping.
Further, LF furnace refining carries out slag making by adding auxiliary materials according to molten steel components and temperature change, alloy fine adjustment and heating operation are carried out, 0-80kg of calcium carbide and 0-80kg of fluorite are added, alloy fine adjustment ferromanganese is carried out according to refined in-place components, ferrosilicon is 0-50kg, and aluminum wire is fed for 150m.
Compared with the prior art, the invention has the beneficial technical effects that:
on the premise of the existing process route, special smelting process and narrow component control are adopted to produce the rare earth flange steel meeting the requirements of customers.
Detailed Description
The industrial production process is briefly described as follows:
converter smelting- (LF) ladle furnace refining- (VD) vacuum degassing-continuous casting (280 x 380 mm) -special steel rolling.
More than 10 furnaces are industrially produced, and specific process parameters are controlled as follows:
1) Converter production
3500-4000kg of lime, 1500-2000kg of dolomite and 1000-2300kg of iron sheet are added according to actual conditions during converter smelting, and silicon-manganese and silicon-iron are added during tapping.
The carbon content, phosphorus content (mass percent) and tapping temperature of the molten steel at the end point of the converter are shown in Table 1.
TABLE 1 composition and temperature of converter tapping
Tapping temperature DEG C Drawn carbon content% Phosphorus content of steel tapping%
Minimum value 1608 0.06 0.011
Maximum value 1652 0.10 0.020
Average value of 1622 0.07 0.015
2) LF furnace production
LF refining is carried out, auxiliary materials are added for slagging according to the components of molten steel and the temperature change, and alloy fine adjustment and heating operation are carried out. 0-80kg of calcium carbide, 0-80kg of fluorite, 0-100kg of ferromanganese, 0-50kg of ferrosilicon and 150m of aluminum wire are added into the alloy, and the temperature and the treatment time of molten steel are shown in table 2.
Table 2 refining LF furnace temperature control
Refining in-situ temperature DEG C Refining leaving temperature DEG C Refining treatment time min
Minimum value 1571 1582 53
Maximum value 1576 1612 73
Average value of 1569 1587 60
3) VD furnace production
The molten steel after ladle LF refining is subjected to vacuum degassing treatment by a VD furnace, so that the content of harmful gas in the steel is further reduced, the cleanliness of the steel is improved, and the gas content requirement is as follows: the content of [ O ] is less than or equal to 20ppm; n is less than or equal to 90ppm; [H] less than or equal to 2.5ppm, and after refining, feeding the silicon-calcium wire 100m for inclusion denaturation. The deep vacuum time of the VD furnace smelting is required to be more than 13min, 20-35Kg of rare earth alloy is added after vacuum breaking, and other technological parameters are shown in Table 3.
TABLE 3 refining VD furnace process control
4) Continuous casting production
The superheat degree in continuous casting production is controlled between 22-33 ℃, the pulling speed is controlled between 0.65m/min and 0.67m/min, and the components (mass percent) of molten steel are controlled as shown in table 4.
TABLE 4 finished product composition (%)
C Si Mn P S Al RE(ppm)
Minimum value 0.18 0.19 0.82 0.012 0.004 0.005 15
Maximum value 0.22 0.25 0.87 0.016 0.009 0.006 32
Average value of 0.20 0.23 0.84 0.014 0.007 0.006 26
5) Surface quality
The surface of the continuous casting blank has no defects such as surface cracks and the like, and completely meets the surface quality requirements of the steel for producing the continuous casting blank for the flange and the hot-rolled round steel.
6) Mechanical properties
TABLE 5 tensile test results
Table 6 round steel normal temperature impact work results
The above embodiments are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should fall within the protection scope defined by the claims of the present invention without departing from the design spirit of the present invention.

Claims (3)

1. A production method of steel for an AP2CRE low-carbon rare earth flange is characterized by comprising the following steps: the chemical components of the paint comprise the following components in percentage by mass: 0.18 to 0.21 percent of C, 0.18 to 0.27 percent of Si, 0.80 to 0.90 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.010 percent of S, less than or equal to 0.020 to 0.050 percent of Al, 10 to 45ppm of RE, less than or equal to 0.20 percent of Cr, less than or equal to 0.20 percent of Cu, less than or equal to 0.20 percent of Ni, less than or equal to 2.0ppm of [ H ], [ O ] < 20ppm, [ N ] < 80ppm, less than or equal to 0.41 percent of CE, and the balance of Fe and unavoidable impurities;
the production method comprises the following steps:
the continuous casting blank production process comprises the following steps: blast furnace molten iron-molten iron pretreatment-converter top-bottom combined blowing smelting-LF external refining-VD vacuum treatment-continuous casting
1) Converter production
In order to ensure the quality of the product and the accurate control of the components of the finished product, the requirements of molten iron of a converter are as follows: the content of phosphorus is less than or equal to 0.13 percent and the content of sulfur is less than or equal to 0.050 percent by mass percent; adding slag-making auxiliary materials such as lime, dolomite, fluorite and the like in the converter smelting process, and adding ferrosilicon, silicomanganese and aluminum-silicomanganese according to the component requirements of the finished product AP2CRE in the tapping process for deoxidization alloying;
the carbon content, the phosphorus content and the tapping temperature of the molten steel at the end point of the converter are as follows:
tapping temperature is 1600-1650 ℃ and average 1612 ℃; carbon content 0.06-0.10%, average 0.07%; the phosphorus content is 0.011-0.020%, and the average is 0.015%;
2) LF furnace production
The refining in-situ temperature of the LF furnace is 1571-157652 ℃, and the average 1579 ℃; refining off-site temperature 1552-161278 ℃ and average 1587 ℃; refining for 53-73min, and averaging 60min; and fine tuning the components according to the standard component requirements in the later refining stage;
3) Production by VD furnace
The molten steel is subjected to vacuum degassing treatment by a VD furnace, so that the content of harmful gas in the steel is further reduced, the cleanliness of the steel is improved, and the gas content requirement is met: the content of [ O ] is less than or equal to 20ppm; n is less than or equal to 60ppm; [H] less than or equal to 2.5ppm; feeding a calcium silicate wire to denature inclusions; the deep vacuum time required by the VD furnace smelting is more than 13min, the deep vacuum degree is less than or equal to 0.10Kpa, the soft blowing time is 13-15min, and the average time is 14min; the soft blowing flow is 80-200Nl/min, the average 140Nl/min, and 30-35Kg of rare earth alloy is added after vacuum breaking; the upper stage temperature is 1557-1573 ℃ and the average 1568 ℃;
4) Continuous casting production
The superheat degree in continuous casting production is controlled between 20 ℃ and 33 ℃, and the pulling speed is controlled between 0.62m/min and 0.67 m/min.
2. The method for producing the steel for the AP2CRE low-carbon rare earth flange according to claim 1, wherein: 3500-4000kg of lime, 1500-2000kg of dolomite and 1000-2300kg of iron sheet are added according to actual conditions during converter smelting, and silicon-manganese and silicon-iron are added during tapping.
3. The method for producing the steel for the AP2CRE low-carbon rare earth flange according to claim 1, wherein: LF furnace refining carries out slag making by adding auxiliary materials according to molten steel components and temperature change, alloy is subjected to fine adjustment and heating operation, 0-80kg of calcium carbide, 0-80kg of fluorite are added, alloy is subjected to fine adjustment according to refined in-place components, ferromanganese is 0-100kg, ferrosilicon is 0-50kg, and the alloy is fed into an aluminum wire for 150m.
CN202311320771.4A 2023-10-12 2023-10-12 Production method of steel for AP2CRE low-carbon rare earth flange Pending CN117568697A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311320771.4A CN117568697A (en) 2023-10-12 2023-10-12 Production method of steel for AP2CRE low-carbon rare earth flange

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311320771.4A CN117568697A (en) 2023-10-12 2023-10-12 Production method of steel for AP2CRE low-carbon rare earth flange

Publications (1)

Publication Number Publication Date
CN117568697A true CN117568697A (en) 2024-02-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311320771.4A Pending CN117568697A (en) 2023-10-12 2023-10-12 Production method of steel for AP2CRE low-carbon rare earth flange

Country Status (1)

Country Link
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