CN117567002A - Horseshoe flame kiln for producing glass bricks - Google Patents
Horseshoe flame kiln for producing glass bricks Download PDFInfo
- Publication number
- CN117567002A CN117567002A CN202410053818.3A CN202410053818A CN117567002A CN 117567002 A CN117567002 A CN 117567002A CN 202410053818 A CN202410053818 A CN 202410053818A CN 117567002 A CN117567002 A CN 117567002A
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- China
- Prior art keywords
- plate
- window
- pneumatic telescopic
- limiting
- melting tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011521 glass Substances 0.000 title claims abstract description 31
- 239000011449 brick Substances 0.000 title claims abstract description 19
- 238000002844 melting Methods 0.000 claims abstract description 48
- 230000008018 melting Effects 0.000 claims abstract description 47
- 210000000481 breast Anatomy 0.000 claims abstract description 19
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000002485 combustion reaction Methods 0.000 claims description 25
- 238000001816 cooling Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 10
- 239000002737 fuel gas Substances 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims 6
- 241001330002 Bambuseae Species 0.000 claims 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 6
- 239000011425 bamboo Substances 0.000 claims 6
- 238000007789 sealing Methods 0.000 abstract description 19
- 238000001914 filtration Methods 0.000 abstract description 8
- 238000003466 welding Methods 0.000 abstract description 8
- 230000001105 regulatory effect Effects 0.000 abstract 2
- 238000009825 accumulation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000008602 contraction Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 2
- 238000005338 heat storage Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/04—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in tank furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/24—Automatically regulating the melting process
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention relates to the technical field of glass brick production, in particular to a horseshoe flame kiln for glass brick production, which comprises a melting tank, wherein a breast wall is arranged at the top of the melting tank, a plurality of windows are arranged on the breast wall of the melting tank along the length direction, a first square sealing cylinder with an opening facing the window and extending out of the window is arranged in the window, the position of a filter plate in each window is regulated by a regulating component, the overlapping degree of the filter plate is reduced, the filtering area is increased, and the filtering effect is improved; the appropriate window is selected by removing the straight rod and filter plate and then passing the welded rod through the hinge ball. The invention can realize the adjustment of the position of the welding rod at one end in the window and assist in repairing during welding repair.
Description
Technical Field
The invention relates to the technical field of glass brick production, in particular to a horseshoe flame kiln for glass brick production.
Background
The horseshoe flame melting furnace, the flaming mouth and the waste gas outlet are arranged at the same end of the glass tank furnace. The flame is named because of the horseshoe-shaped rotation in the melting furnace. Has the characteristics of simple structure, high heat efficiency and the like. The glass material is widely used for glass manufacture and has the advantages of high heat efficiency, energy conservation and the like. In the horseshoe flame kiln, flame rises in the kiln chamber in a spiral way to form convection heat transfer, so that the product can be heated uniformly, and a good sintering effect is achieved. The design and operation of horseshoe flame furnaces requires consideration of flame temperature, air flow velocity, product location, and the like.
The prior art provides a publication number: CN207108797U, entitled: the utility model provides a horseshoe flame kiln and horseshoe flame kiln system, this horseshoe flame kiln includes the kiln that is equipped with the melting chamber in, the kiln is equipped with the heat accumulation chamber along length direction's one end, the flowing back hole has been seted up to the other end, be equipped with in the heat accumulation chamber and divide into the partition wall in first heat accumulation chamber and second heat accumulation chamber with it, the melting chamber is equipped with the feed inlet that corresponds with the fritter through two fritter respectively with first heat accumulation chamber and second heat accumulation chamber intercommunication, be equipped with at least one spray gun in the fritter near the one end of melting chamber, the partition wall is equipped with the heat transfer passageway of intercommunication first heat accumulation chamber and second heat accumulation chamber and is used for switching the heat transfer door of heat transfer passageway, be equipped with the furnace gate that is used for intercommunication or cuts heat accumulation chamber and melting chamber in the fritter.
The regenerator of the existing horseshoe flame kiln is easy to be blocked, meanwhile, the later repair of the existing horseshoe flame kiln is needed to be carried out by beating the breast wall at a certain position and then welding the same through the breast wall, and new cracks are easy to be caused due to time and labor consumption for beating the breast wall.
Disclosure of Invention
The invention aims at the defects of the prior art, provides a horseshoe flame kiln for producing glass bricks, and effectively solves the problems in the prior art.
In order to solve the problems presented in the technical background, the technical scheme adopted by the invention is as follows: the horseshoe flame kiln furnace for producing glass bricks comprises a melting tank, wherein a breast wall is arranged at the top of the melting tank, a plurality of windows are arranged on the breast wall of the melting tank along the length direction, a first square sealing cylinder with an opening facing the window and extending out of the window is arranged in the window, a second square sealing cylinder penetrates through the cylinder bottom of the first square sealing cylinder, a square-shaped plate with the caliber larger than that of the window is fixed on the peripheral side wall of the second square sealing cylinder, a cooling cylinder which is fixed with the breast wall and has an opening deviating from the window is slidingly connected with a sliding plate at the bottom of the square-shaped plate, a straight rod with a filter plate is slidingly hinged on one end positioned in the window, a chuck is sleeved at the other end of the straight rod, a connecting plate is hinged on the side wall of the chuck, two groups of adjusting components are symmetrically arranged below the chuck, the adjusting components comprise vertical guide rails, one side of the vertical guide rail is slidably connected with a limiting plate which is in limiting connection with the inner wall of the vertical guide rail through a limiting component, one side of the two limiting plates which are close to each other is provided with two turning seven plates which are provided with a corner shaft and are hinged with the limiting plate in a linear array, the corner side wall of the turning seven plates which are far away from the window is hinged with a first pneumatic telescopic rod which is connected with the top of the vertical guide rail through a free telescopic rod, the vertical end of the turning seven plates far away from the window is hinged with a second pneumatic telescopic rod, the other end of the second pneumatic telescopic rod is fixedly connected with another turning seven plates, locking components matched with the limiting plates are arranged in the hinge shafts of the turning seven plates and the limiting plates, the horizontal ends of the turning seven plates are respectively fixed with a vertical plate with a first pneumatic telescopic column at the top, a horizontal plate which is movably inserted with the first pneumatic telescopic column and connected with the sliding plate is arranged between the two adjusting components, one end of the connecting plate, which is far away from the chuck, is detachably connected with a vertical plate, which is far away from the window, of one adjusting component.
Preferably, the breast wall top is provided with the arch, the symmetry is provided with two fritters on the breast wall at melting pond one end top, the one end that the fritter kept away from the melting pond all is provided with the regenerator, the one end bilateral symmetry that the melting pond is close to the fritter is provided with the charge door, the one end that the fritter was kept away from to the melting pond is provided with the throat, be provided with the kiln bank in the melting pond, all be equipped with a plurality of burning guns in the fritter.
Preferably, the sliding plate is hinged with a hinged ball, a through hole is formed in the hinged ball, and a straight rod is connected in the through hole in a sliding mode.
Preferably, the limiting component is an electric telescopic column, a tooth block is arranged at the telescopic end of the electric telescopic column, and tooth grooves matched with the electric telescopic column are formed in the inner wall of the vertical guide rail.
Preferably, the locking assembly comprises a second pneumatic telescopic column arranged in the hinge shaft, a locking block is arranged at the telescopic end of the second pneumatic telescopic column, the caliber of the locking block is smaller than that of the telescopic end of the second pneumatic telescopic column, a hinge hole which is hinged to the second pneumatic telescopic column and matched with the hinge hole is formed in the limiting plate, a locking hole matched with the limiting block is formed in the inner wall of the hinge hole, a plurality of limiting protrusions are arranged on one side, far away from the telescopic end of the second pneumatic telescopic column, of the locking block in an array mode, and a plurality of limiting grooves matched with the limiting protrusions are formed in the locking hole.
Preferably, a limiting rod is fixed on the horizontal plate, one end of the limiting rod, which is close to the window, is fixedly connected with the sliding plate, and the limiting rod is Z-shaped.
Preferably, the bottom of the vertical guide rail is provided with a fixed plate, and the fixed plate is connected with a foundation column buried underground through a bolt.
Preferably, the combustion gun comprises an outer sleeve, an internal combustion pipe communicated with fuel gas is connected in the outer sleeve in a penetrating manner, two semicircular pipes are symmetrically arranged in a cavity formed by the internal combustion pipe and the outer sleeve, two side walls of each semicircular pipe are respectively fixedly provided with an extension plate, one extension plate is provided with a sliding plate which is in sliding connection with the other extension plate, one side, away from the semicircular pipes, of each semicircular pipe is provided with a threaded rod which penetrates through and is in threaded connection with the outer sleeve, and one semicircular pipe is provided with a fuel gas inlet pipe penetrating through the outer sleeve.
Preferably, the charging port is a vertically placed U-shaped body, the bottom of the charging port is an inclined plane inclined to the melting tank, and the top of the U-shaped body is provided with a horn-shaped material guiding port.
Preferably, one side of the side wall of the cooling cylinder is connected with the air inlet pipe through an air inlet valve, the other side of the side wall of the cooling cylinder is connected with a main combustion air pipe through an exhaust valve and an exhaust pipe, and the main combustion air pipe is connected with the air inlet of the regenerator through a branch flow pipe and a control valve.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, through the arrangement of the adjusting component, the two first pneumatic telescopic columns corresponding to the adjusting component connected with the connecting plate are controlled to shrink, the second pneumatic telescopic column in the locking component of the adjusting component close to the window is controlled to stretch, the second pneumatic telescopic column in the locking component far away from the window is controlled to shrink, and then the second pneumatic telescopic rod corresponding to the adjusting component connected with the connecting plate is controlled to shrink, so that the depth of the straight rod penetrating into the window is deepened, and the depth of the filter plate penetrating into the melting tank is adjusted;
2. according to the invention, through the arrangement of the adjusting component, the limit is released by controlling the limit component, and simultaneously, the extension of all the two second pneumatic telescopic columns is controlled, and then the first pneumatic telescopic rod is controlled to shrink, so that the straight rod moves horizontally and integrally, and the filter plate is pushed to move horizontally and integrally, so that the filter plate moves horizontally and integrally;
3. according to the invention, the positions of the filter plates in each window are adjusted by the arrangement of the adjusting components, so that the overlapping degree of the filter plates is reduced, the filtering area is increased, and the filtering effect is further improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a horseshoe flame kiln for producing glass bricks.
FIG. 2 is a schematic cross-sectional view of the overall structure of a horseshoe flame kiln for producing glass bricks.
Fig. 3 is a schematic structural connection diagram of a first square sealing cylinder, a second square sealing cylinder and a cooling cylinder of the horseshoe flame kiln for producing glass bricks.
Fig. 4 is a schematic diagram of the adjusting component structure of the horseshoe flame kiln for producing glass bricks.
Fig. 5 is a schematic diagram showing the connection between a seven-turn plate and a limiting plate structure of a horseshoe flame kiln for producing glass bricks.
Fig. 6 is a schematic diagram of the structure of a second pneumatic telescopic column and a limiting protrusion of the horseshoe flame kiln for producing glass bricks.
FIG. 7 is a schematic cross-sectional view of a burning gun of a horseshoe flame kiln for producing glass bricks.
Fig. 8 is a schematic diagram showing the connection of semicircular pipe structures of a horseshoe flame kiln for producing glass bricks.
Fig. 9 is a schematic diagram of the ventilation direction of the cooling cylinder of the horseshoe flame kiln for producing glass bricks.
Reference numerals in the drawings: 1-melting tank, 2-breast wall, 3-crown, 4-small furnace, 5-regenerator, 6-charging port, 7-kiln bank, 8-combustion gun, 9-first square sealing cylinder, 10-hinge ball, 11-second square sealing cylinder, 12-return-word plate, 13-cooling cylinder, 14-exhaust valve, 15-slide plate, 16-straight rod, 17-filter plate, 18-chuck, 19-connecting plate, 20-adjusting component, 21-limit plate, 22-turning seven plate, 23-free telescopic rod, 24-first pneumatic telescopic rod, 25-second pneumatic telescopic rod, 26-locking component, 27-vertical plate, 28-horizontal plate, 29-first pneumatic telescopic column, 30-vertical guide rail, 31-fixed plate, 32-base column, 33-second pneumatic telescopic column, 34-locking block, 35-hinge hole, 36-limit protrusion, 37-limit rod, 38-outer sleeve, 39-inner combustion tube, 40-semicircle tube, 41-extension plate, 42-slide plate, 43-inclined plane.
Detailed Description
The following are specific embodiments of the present invention, and the technical solutions of the present invention are further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-9, the invention provides a horseshoe flame kiln for glass brick production, which comprises a melting tank 1, wherein a breast wall 2 is arranged at the top of the melting tank 1, a plurality of windows are arranged on the breast wall 2 along the length direction of the melting tank 1, the window is arranged in the melting tank 1, the later stage of observation and maintenance are facilitated, a first square sealing cylinder 9 with an opening facing the window and extending out of the window is arranged in the window, and a second square sealing cylinder 11 penetrates through the bottom of the first square sealing cylinder 9; the invention sets up the cooling cylinder 13, make the cavity that the cooling cylinder 13 forms with first square seal cylinder 9 and second square seal cylinder 11 as the heat exchange cavity, can play one end that first square seal cylinder 9 and second square seal cylinder 11 lie outside the window to cool down on the one hand, the second aspect can carry on the preliminary preheating to the combustion air entering in the regenerative chamber 5 at the same time; specifically, one side of the side wall of the cooling cylinder 13 is connected with an air inlet pipe through an air inlet valve, the other side of the side wall of the cooling cylinder 13 is connected with a combustion air main pipe through an air exhaust valve 14 and an air exhaust pipe, a dust removing filter screen is arranged on the other side of the side wall of the cooling cylinder 13, the combustion air main pipe is connected with an air inlet of the regenerator 5 through a branch flow pipe and a control valve, when the combustion air entering the regenerator 5 needs to be primarily preheated, the combustion air reaches a cavity formed by the cooling cylinder 13, the first square sealing cylinder 9 and the second square sealing cylinder 11 after passing through the air inlet pipe and the air inlet valve, the low-temperature combustion air takes away heat at one end of the first square sealing cylinder 9 and the second square sealing cylinder 11 outside the window after passing through the heat exchange cavity and becomes high-temperature combustion air, then enters the combustion air main pipe through the air exhaust valve 14 and the air exhaust pipe and finally reaches the air inlet of the regenerator 5, and thus the primary preheating of the combustion air is completed, and the primarily preheated combustion air is heated again through the regenerator 5; the sliding plate 15 is slidably connected to the bottom of the second square sealing cylinder 11, and the sliding plate 15 is arranged, so that the sliding plate 15 is adjusted to move, and the sliding plate 15 moves to drive the straight rod 16 to move, so that the position of the straight rod 16 is adjusted; the sliding plate 15 is slidably hinged with a straight rod 16 with a filter plate 17 at one end positioned in the window, in particular, the sliding plate 15 is hinged with a hinge ball 10, the hinge ball 10 is provided with a through hole, the straight rod 16 is slidably connected with the through hole, and as the straight rod 16 slides and is hinged with the sliding plate 15, on one hand, the movement of the straight rod 16 pushes the filter plate 17 to move by pushing the movement of the straight rod 16, and further, the depth of the filter plate 17 into the melting tank 1 is adjusted, on the other hand, the height of one end positioned outside the window is adjusted by adjusting the height of the straight rod 16, and as the straight rod 16 is hinged with the sliding plate 15 through the hinge ball 10, the height of one end positioned outside the window of the straight rod 16 is inversely changed with the height of one end positioned outside the window under the leverage, so that the position of the filter plate 17 is adjusted, and further, the filtering effect is realized at different positions, and the filtering effect is increased; the chuck 18 is sleeved at the other end of the straight rod 16, and the chuck 18 is arranged to lock the straight rod 16, so that the position of the straight rod 16 cannot be changed when the position of the chuck 18 is not adjusted, and the adjustment of the position of the straight rod 16 is realized by adjusting the chuck 18; the side wall of the chuck 18 is hinged with a connecting plate 19, two groups of adjusting components 20 are symmetrically arranged below the chuck 18, and the position of the chuck 18 is adjusted by arranging the adjusting components 20, so that the straight rod 16 is adjusted, and finally the depth of the filter plate 17 penetrating into the melting tank 1 and the position of the filter plate 17 are adjusted.
The adjusting component 20 comprises a vertical guide rail 30, wherein one side of the vertical guide rail 30 is slidably connected with a limiting plate 21 which is in limiting connection with the inner wall of the vertical guide rail 30 through a limiting component, the limiting component is an electric telescopic column, a tooth block is arranged at the telescopic end of the electric telescopic column, a tooth groove matched with the electric telescopic column is arranged on the inner wall of the vertical guide rail 30, the electric telescopic column is controlled to extend to push the tooth block to lock with the tooth groove, and further limiting of the limiting plate 21 and the vertical guide rail 30 is achieved, the electric telescopic column is controlled to shrink to drive the tooth block to move, so that the tooth block is separated from the tooth groove, limiting is released, the limiting plate 21 is slidably connected with the vertical guide rail 30, and further the sliding connection and limiting connection of the limiting plate 21 and the vertical guide rail 30 are switched; the invention discloses a filter plate 17 which moves up and down in parallel by arranging a first pneumatic telescopic rod 24, controlling the first pneumatic telescopic rod 24 to stretch so as to enable a horizontal plate 28 to move up and down in parallel, enabling the horizontal plate 28 to move up and down in parallel to drive a sliding plate 15 to move up and down to drive a straight rod 16 to move up and down integrally, and enabling the filter plate 17 to move up and down in parallel; the vertical end of a crutch seven plate 22 far away from a window is hinged with a second pneumatic telescopic rod 25, the other end of the second pneumatic telescopic rod 25 is fixedly connected with the other crutch seven plate 22, and a locking component 26 matched with the limiting plate 21 is arranged in a hinge shaft of the crutch seven plate 22 hinged with the limiting plate 21; the horizontal ends of the turning seven plates 22 are respectively fixed with a vertical plate 27 with a first pneumatic telescopic column 29 at the top, a horizontal plate 28 which is movably inserted into the first pneumatic telescopic column 29 and is connected with the sliding plate 15 is arranged between the two adjusting components 20, and a limiting rod 37 is fixed on the horizontal plate 28, one end of the limiting rod 37 close to a window is fixedly connected with the sliding plate 15, and the limiting rod 37 is Z-shaped, so that the connection between the sliding plate 15 and the horizontal plate 28 is realized; according to the invention, the vertical plate 27 and the horizontal plate 28 are spliced by arranging the first pneumatic telescopic column 29; the end of the web 19 remote from the chuck 18 is detachably connected to a vertical plate 27 of one of the adjustment assemblies 20 remote from the window.
The top of the breast wall 2 is provided with a large arch 3, two small furnaces 4 are symmetrically arranged on the breast wall 2 at the top of one end of the melting tank 1, heat storage chambers 5 are arranged at one ends of the small furnaces 4 far away from the melting tank 1, the specific heat storage chambers 5 comprise a grate, the upper part of the grate is provided with a grid body, two sides of one end of the melting tank 1 close to the small furnaces 4 are symmetrically provided with feed inlets 6, the feed inlets 6 are used for filling materials into the melting tank 1, the specific feed inlets 6 are vertically arranged U-shaped bodies, the bottom of each feed inlet 6 is an inclined surface 43 inclined towards the melting tank 1, and the top of each U-shaped body is provided with a horn-shaped feed guide opening; according to the invention, the horn-shaped material guide opening is arranged, so that materials are convenient to pour, the materials are prevented from falling outside the material inlet 6, and the bottom of the material inlet 6 is provided with the inclined surface 43, so that the materials can automatically flow into the melting tank 1 after being preheated; one end of the melting tank 1, which is far away from the small furnace 4, is provided with a liquid flow hole, a kiln bank 7 is arranged in the melting tank 1, and a plurality of burning guns 8 are arranged in the small furnace 4.
Further, in order to meet the heating requirement on the space length in the melting tank 1, the combustion gun 8 comprises an outer sleeve 38, an inner combustion pipe 39 communicated with the fuel gas is connected in the outer sleeve 38 in a penetrating manner, two semicircular pipes 40 are symmetrically arranged in a cavity formed by the inner combustion pipe 39 and the outer sleeve 38, two side walls of each semicircular pipe 40 are fixedly provided with an extension plate 41, one extension plate 41 is provided with a sliding plate 42 in sliding connection with the other extension plate 41, one side, away from each semicircular pipe 40, of each semicircular pipe is provided with a threaded rod penetrating through and in threaded connection with the outer sleeve 38, and one semicircular pipe 40 is provided with a fuel gas inlet pipe penetrating through the outer sleeve 38; the size of the cavity between the two semicircular pipes 40 is further adjusted by adjusting the threaded rod, so that the gas flow rate sprayed out of the outer sleeve 38 is changed, the length of flame is further adjusted, when the flow rate is high, the spraying distance is long, and when the flow rate is low, the spraying distance is short, and the flame is short.
The locking assembly 26 comprises a second pneumatic telescopic column 33 arranged in the hinge shaft, a locking block 34 is arranged at the telescopic end of the second pneumatic telescopic column 33, the caliber of the locking block 34 is smaller than that of the telescopic end of the second pneumatic telescopic column 33, a hinge hole 35 which is in hinge fit with the second pneumatic telescopic column 33 is formed in the limiting plate 21, a locking hole which is in fit with a limiting block is formed in the inner wall of the hinge hole 35, a plurality of limiting protrusions 36 are arranged on one side, far away from the telescopic end of the second pneumatic telescopic column 33, of the locking block 34 in an array manner, and a plurality of limiting grooves which are in fit with the limiting protrusions 36 are formed in the locking hole; according to the invention, the expansion and contraction of the second pneumatic expansion and contraction column 33 is controlled, the second pneumatic expansion and contraction column 33 is primarily elongated and is inserted into the limiting plate 21, and the second pneumatic expansion and contraction column 33 secondarily elongated, so that the limiting protrusion 36 on the locking block 34 is attached to the limiting groove, and the limit locking of the crutch seven plate 22 and the limiting plate 21 is realized.
Further, in order to improve the fixing firmness of the vertical guide rail 30, a fixing plate 31 is arranged at the bottom of the vertical guide rail 30, and the fixing plate 31 is connected with a foundation column 32 buried underground through bolts; the invention improves the fixing firmness of the vertical guide rail 30 by fixedly connecting the vertical guide rail 30 with the foundation column 32 buried under the ground.
When the device is used, firstly, the straight rod 16 is inserted into the hinging ball 10 and the chuck 18, then the second square sealing cylinder 11 is inserted into the window, then the cooling cylinder 13 passes through the square plate 12 on the second square sealing cylinder 11, then the horizontal plate 28 is spliced with the limiting rod 37, then the first pneumatic telescopic column 29 close to the window is controlled to be spliced with the horizontal plate 28, meanwhile, the first pneumatic telescopic column 29 far from the window is controlled to be stretched, the telescopic end of the first pneumatic telescopic column 29 is spliced with the horizontal plate 28 in a limiting way, and then the connecting plate 19 connected with the chuck 18 is connected with the vertical plate 27 of one of the adjusting assemblies 20 far from the window through bolts; thereby completing the installation.
When the filter plate 17 is required to be controlled to move horizontally and integrally, firstly, the limiting assembly is controlled to release the limit, so that the limit plate 21 and the vertical guide rail 30 are released to realize sliding connection, meanwhile, the two second pneumatic telescopic columns 33 are controlled to extend, the second pneumatic telescopic columns 33 are extended to push the locking blocks 34 to be locked with the limit grooves on the limit plate 21 in a limiting manner, so that the limit plate 21 and the turning seven plates 22 are locked in a limiting manner, then, by controlling the first pneumatic telescopic rods 24 to shrink, the first pneumatic telescopic rods 24 shrink and drive the limit plate 21 to slide, the limit plate 21 slides and drive the second pneumatic telescopic columns 33 to move, the second pneumatic telescopic columns 33 move and drive the turning seven plates 22 to move upwards, the turning seven plates 22 move upwards and push the connecting plates 19 and the horizontal plates 28 to move upwards, the slide plate 15 is pushed upwards by the limit rods 37, the slide plate 15 moves upwards and the straight rods 16 are pushed upwards, and simultaneously, the other ends of the straight rods 16 are synchronously pushed upwards by the upward movement of the connecting plates 19, the horizontal whole filter plate 16 is pushed upwards, and the horizontal whole filter plate 17 is moved upwards.
When the depth of the filter plate 17 into the window needs to be adjusted, the two first pneumatic telescopic columns 29 corresponding to the adjusting component 20 connected with the connecting plate 19 are controlled to shrink, so that the vertical plate 27 and the horizontal plate 28 are not in butt joint any more, meanwhile, the second pneumatic telescopic column 33 in the locking component 26, which is close to the window, of the adjusting component 20 is controlled to stretch, the second pneumatic telescopic column 33 in the locking component 26, which is far away from the window, is controlled to shrink, so that the second pneumatic telescopic column 33, which is close to the window, pushes the locking block 34 to be locked with the limiting groove on the limiting plate 21, the second pneumatic telescopic column 33, which is far away from the window, is not hinged with the limiting plate 21 any more, then the second pneumatic telescopic rod 25, which is corresponding to the adjusting component 20 connected with the connecting plate 19, is controlled to shrink, and the second pneumatic telescopic column 33 and the limiting plate 21 are controlled, and the second pneumatic telescopic column 33 can not drive the seven turning plates 22, which are close to the window, to move only the seven turning plates 22, which are far away from the window, to move towards one side of the window, so that the seven turning plates 22, which are far away from the window, can drive the seven turning plates 22, which are far away from the window, to move towards the window, move the side of the straight rod 16, the second pneumatic telescopic rod 16 is driven by the same sliding depth, and the depth is further extended into the side of the window 16, and the depth is further extended by the straight rod 16 is controlled to move the depth, which is further, and the depth is further extended by the depth of the straight rod 16, and the depth is further extended, and the depth is controlled by the depth, and the depth is further extended, and the depth is further extended, and the depth is moved, and the depth is further, and 16, and the depth is moved, and further, and depth is further depth.
When the inclination angle of the filter plate 17 needs to be adjusted, the limiting component corresponding to the adjusting component 20 connected with the connecting plate 19 is controlled to release the limit, so that the limiting plate 21 and the vertical guide rail 30 are released to realize sliding connection, then the second pneumatic telescopic column 33 close to the window in the adjusting component 20 is controlled to stretch, the second pneumatic telescopic column 33 stretches to push the locking block 34 to be locked with the limiting groove on the limiting plate 21, meanwhile, the second pneumatic telescopic column 33 far away from the window in the adjusting component 20 is controlled to shrink, the second pneumatic telescopic column 33 far away from the window is not connected with the limiting plate 21 any more, then the first pneumatic telescopic rod 24 is controlled to stretch, due to the arrangement of the free telescopic rod 23, the first pneumatic telescopic rod 24 stretches to drive the seven turning plates 22 far away from the window to upwards or downwards rotate around the hinging point of the second pneumatic telescopic rod 25, the seven turning plates 22 far away from the window are driven to rotate, the vertical plates 27 are driven to rotate, the connecting plate 19 are driven to rotate, the straight rods 16 are driven to be located at one end of the window to upwards or downwards rotate, and the inclination angle of the filter plate 17 is adjusted.
The positions of the filter plates 17 in each window are adjusted through the operation steps, and the overlapping degree of the filter plates 17 is reduced, so that the filtering area is increased, the filtering effect is improved, and when the filter plates 17 need to be cleaned, the filter plates 17 can be cleaned by taking the filter plates 17 out of the windows.
When the crown 3 at the top of the melting tank 1 needs to be repaired by welding, a proper window is selected, the straight rod 16 and the filter plate 17 are removed, then the welding rod passes through the hinged ball 10, and then the position of the welding rod at one end in the window is adjusted under the leverage effect by rotating the welding rod at one end outside the window, so that the position adjustment of the repair welding process is realized.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions, without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (10)
1. The utility model provides a glass brick production is with horse shoe flame kiln stove, includes melting tank (1), its characterized in that: the utility model discloses a vertical limit guide rail device, including vertical limit guide rail (30) and limit guide rail, be provided with breast wall (2) at melting pond (1) top, melting pond (1) top is provided with, all be provided with a plurality of windows on breast wall (2) along length direction in melting pond (1), be provided with opening orientation window and extend to the first square sealed section of thick bamboo (9) outside the window in the window, the barrel head of first square sealed section of thick bamboo (9) runs through and has second square sealed section of thick bamboo (11), second square sealed section of thick bamboo (11) peripheral lateral wall is fixed with the back font board (12) that the bore is greater than the window, back font board (12) outer wall slides and has cooling section of thick bamboo (13) fixed and opening deviating from the window with breast wall (2), sliding connection has slide plate (15) in the barrel head of second square sealed section of thick bamboo (11), sliding connection has straight-bar (16) that are located the filter plate (17) on the slide plate (15), chuck (18) other end cover is equipped with chuck (18), chuck (18) lateral wall articulates two sets of chuck (20), two sets of vertical regulation components (20) are provided with vertical limit guide rail (30) below, vertical limit guide rail (30) and limit guide rail (30) are all connected through vertical limit guide rail (30), two limit plate (21) are close to one side all be linear array and are equipped with the corner have articulated axle and with limit plate (21) articulated two turn seven board (22), keep away from turn seven board (22) corner lateral wall of window is articulated through free telescopic link (23) have with first pneumatic telescopic link (24) of vertical guide rail (30) top connection, keep away from turn seven board (22) vertical end of window articulates there is second pneumatic telescopic link (25), the other end of second pneumatic telescopic link (25) and another turn seven board (22) fixed connection, turn seven board (22) and limit plate (21) articulated epaxial all be equipped with limit plate (21) complex locking subassembly (26), turn seven board (22) horizontal end all be fixed with the top have first pneumatic telescopic column (29) vertical board (27), two be equipped with between adjusting part (20) with first pneumatic telescopic column (29) activity grafting and with slide plate (15) be connected horizontal board (28), chuck (19) are kept away from one of them can dismantle with adjusting part (20) of them.
2. The horseshoe flame furnace for producing glass tiles according to claim 1, wherein: the utility model discloses a melting tank, including melting tank (1), breast wall (2) top is provided with crown (3), symmetry is provided with two fritters (4) on breast wall (2) at melting tank (1) one end top, one end that fritters (4) were kept away from melting tank (1) all is provided with regenerator (5), one end bilateral symmetry that melting tank (1) is close to fritters (4) is provided with charge door (6), one end that fritters (4) were kept away from in melting tank (1) is provided with the throat, be provided with kiln bank (7) in melting tank (1), all be equipped with a plurality of burning guns (8) in fritters (4).
3. The horseshoe flame furnace for producing glass tiles according to claim 1, wherein: the sliding plate (15) is hinged with a hinged ball (10), a through hole is formed in the hinged ball (10), and a straight rod (16) is connected in the through hole in a sliding mode.
4. The horseshoe flame furnace for producing glass tiles according to claim 1, wherein: the limiting component is an electric telescopic column, a tooth block is arranged at the telescopic end of the electric telescopic column, and tooth grooves matched with the electric telescopic column are formed in the inner wall of the vertical guide rail (30).
5. The horseshoe flame furnace for producing glass tiles according to claim 1, wherein: the locking assembly (26) comprises a second pneumatic telescopic column (33) arranged in a hinge shaft, a locking block (34) is arranged at the telescopic end of the second pneumatic telescopic column (33), the caliber of the locking block (34) is smaller than that of the telescopic end of the second pneumatic telescopic column (33), a hinge hole (35) hinged to the second pneumatic telescopic column (33) is formed in the limiting plate (21), a locking hole matched with the limiting block is formed in the inner wall of the hinge hole (35), a plurality of limiting protrusions (36) are arranged on one side of the locking block (34) away from the telescopic end of the second pneumatic telescopic column (33) in an array mode, and a plurality of limiting grooves matched with the limiting protrusions (36) are formed in the locking hole.
6. The horseshoe flame furnace for producing glass tiles according to claim 1, wherein: a limiting rod (37) is fixed on the horizontal plate (28), one end, close to the window, of the limiting rod (37) is fixedly connected with the sliding plate (15), and the limiting rod (37) is Z-shaped.
7. The horseshoe flame furnace for producing glass tiles according to claim 1, wherein: the bottom of the vertical guide rail (30) is provided with a fixed plate (31), and the fixed plate (31) is connected with a foundation column (32) buried underground through a bolt.
8. The horseshoe flame furnace for producing glass tiles according to claim 2, wherein: the combustion gun (8) comprises an outer sleeve (38), an internal combustion pipe (39) communicated with fuel gas is connected in the outer sleeve (38) in a penetrating manner, two semicircular pipes (40) are symmetrically arranged in a cavity formed by the internal combustion pipe (39) and the outer sleeve (38), two extending plates (41) are fixed on two side walls of the semicircular pipes (40), a sliding plate (42) which is connected with the other extending plate (41) in a sliding manner is arranged on one extending plate (41), threaded rods which penetrate through and are connected with the outer sleeve (38) in a threaded manner are arranged on one side, away from the semicircular pipes (40), of the semicircular pipes (40), and a fuel gas inlet pipe penetrating through the outer sleeve (38) is arranged on one semicircular pipe (40).
9. The horseshoe flame furnace for producing glass tiles according to claim 2, wherein: the charging port (6) is a vertically placed U-shaped body, the bottom of the charging port (6) is an inclined surface (43) inclined to the melting tank (1), and a horn-shaped material guide port is arranged at the top of the U-shaped body.
10. The horseshoe flame furnace for producing glass tiles according to claim 1, wherein: one side of the side wall of the cooling cylinder (13) is connected with an air inlet pipe through an air inlet valve, the other side of the side wall of the cooling cylinder (13) is connected with a main combustion air pipe through an exhaust valve (14) and an exhaust pipe, and the main combustion air pipe is connected with an air inlet of the regenerator (5) through a branch flow pipe and a control valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410053818.3A CN117567002B (en) | 2024-01-15 | 2024-01-15 | Horseshoe flame kiln for producing glass bricks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410053818.3A CN117567002B (en) | 2024-01-15 | 2024-01-15 | Horseshoe flame kiln for producing glass bricks |
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| CN117567002B CN117567002B (en) | 2024-03-26 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201890832U (en) * | 2010-11-18 | 2011-07-06 | 蚌埠市新黄山玻璃制品有限公司 | Horseshoe flame glass furnace |
| CN203947017U (en) * | 2014-07-15 | 2014-11-19 | 重庆市永恒玻陶工艺有限公司 | Horse shoe flame melting furnaces |
| CN207108797U (en) * | 2017-08-25 | 2018-03-16 | 重庆市南川区川华玻璃制造有限公司 | Horse-shoe flame furnace and horseshoe flame furnace furnace system |
| CN215828616U (en) * | 2021-09-03 | 2022-02-15 | 秦皇岛玻璃工业研究设计院有限公司 | Horseshoe flame glass kiln and float glass production system |
-
2024
- 2024-01-15 CN CN202410053818.3A patent/CN117567002B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201890832U (en) * | 2010-11-18 | 2011-07-06 | 蚌埠市新黄山玻璃制品有限公司 | Horseshoe flame glass furnace |
| CN203947017U (en) * | 2014-07-15 | 2014-11-19 | 重庆市永恒玻陶工艺有限公司 | Horse shoe flame melting furnaces |
| CN207108797U (en) * | 2017-08-25 | 2018-03-16 | 重庆市南川区川华玻璃制造有限公司 | Horse-shoe flame furnace and horseshoe flame furnace furnace system |
| CN215828616U (en) * | 2021-09-03 | 2022-02-15 | 秦皇岛玻璃工业研究设计院有限公司 | Horseshoe flame glass kiln and float glass production system |
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| Publication number | Publication date |
|---|---|
| CN117567002B (en) | 2024-03-26 |
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