CN117565412B - Electric power pipe hot melt interfacing apparatus - Google Patents
Electric power pipe hot melt interfacing apparatus Download PDFInfo
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- CN117565412B CN117565412B CN202410052997.9A CN202410052997A CN117565412B CN 117565412 B CN117565412 B CN 117565412B CN 202410052997 A CN202410052997 A CN 202410052997A CN 117565412 B CN117565412 B CN 117565412B
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- 239000012943 hotmelt Substances 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 56
- 210000001503 joint Anatomy 0.000 claims abstract description 24
- 238000005192 partition Methods 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims description 39
- 230000007246 mechanism Effects 0.000 claims description 36
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 210000000078 claw Anatomy 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000003032 molecular docking Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 2
- 125000003158 alcohol group Chemical group 0.000 claims 1
- 238000011065 in-situ storage Methods 0.000 claims 1
- 238000002844 melting Methods 0.000 abstract description 11
- 230000008018 melting Effects 0.000 abstract description 11
- 238000003801 milling Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 230000009916 joint effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000003872 anastomosis Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000006353 environmental stress Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2092—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" and involving the use of a facer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2053—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
- B29C65/2061—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of electric power, in particular to a hot melting butt joint device for an electric power pipe. The technical problems are as follows: under the effect of heating plate and power tube face pressure among the prior art, the part that softens can extrude from the outer loop edge of power tube and the interior annular edge extrudees in the pipeline, can lead to the internal surface of power tube hookup location to have the arch, can influence the problem of the crossing of follow-up cable. The technical proposal is as follows: the utility model provides a power tube hot melt interfacing apparatus, includes chassis and first slide rail, the chassis is installed on work plane, first slide rail is provided with two, two first slide rail symmetry is installed on the chassis, slide on the first slide rail is provided with two clamping components, two clamping components are used for the centre gripping respectively two power tubes that wait to dock; the electric power pipe butt joint device is characterized by further comprising a heating plate, wherein two circular ring-shaped partition plates are respectively arranged on two side surfaces of the heating plate, and the outer diameter of each circular ring-shaped partition plate is the same as the inner diameter of the electric power pipe to be butt-jointed.
Description
Technical Field
The invention relates to the technical field of electric power, in particular to a hot melting butt joint device for an electric power pipe.
Background
The power tube is often used for cable laying. The electric power pipe has low water absorption, high mechanical strength and small friction coefficient, can achieve the aim of long-term use, and can also effectively prevent the damage of plant root systems and soil environmental stress.
The length is often required to be increased in the use process of the power tube, a plurality of power tubes are in butt joint, the butt joint surface of the power tube is heated, the butt joint surface is partially softened by hot melting, the softened part can be extruded out of the outer ring edge of the power tube and the inner ring edge of the power tube to the inside of a pipeline under the action of the pressure of the heating disc and the power tube surface, the bulge is arranged on the inner surface of the power tube connecting position, the passing of a subsequent cable can be influenced, the end head of the cable is easily clamped, and the inner diameter of the power tube connecting position can be reduced.
Disclosure of Invention
The invention provides a hot melting butt joint device for an electric power pipe, which solves the problems that in the prior art, under the action of the pressure of a heating disc and the surface of the electric power pipe, a softened part can be extruded out of the edge of an outer ring of the electric power pipe and the edge of an inner ring of the electric power pipe into a pipeline, so that the inner surface of a connecting position of the electric power pipe is provided with a bulge, and the penetration of a subsequent cable can be influenced.
The technical scheme of the invention is as follows:
the utility model provides a power tube hot melt interfacing apparatus, includes chassis and first slide rail, the chassis is installed on work plane, first slide rail is provided with two, two first slide rail symmetry is installed on the chassis, slide on the first slide rail is provided with two clamping components, two clamping components are used for the centre gripping respectively two power tubes that wait to dock;
the electric power pipe butt joint device is characterized by further comprising a heating plate, wherein two circular ring-shaped partition plates are respectively arranged on two side surfaces of the heating plate, and the outer diameter of each circular ring-shaped partition plate is the same as the inner diameter of the electric power pipe to be butt-jointed.
As a further technical solution, the heating plate is mounted on a lifting and moving mechanism, and the heating plate includes:
The fixed disc is arranged on the lifting moving mechanism;
The heating rings are arranged, the two heating rings are respectively arranged on two side surfaces of the fixed disc, the annular partition plate is arranged in the inner ring of the heating rings, and the inner diameter of the heating rings is the same as the inner diameter of the electric pipe to be butted.
As a further technical scheme, the circular baffle plate consists of four arc-shaped supporting plates which are in head-to-tail contact, the head end of each arc-shaped supporting plate is rotationally connected with the fixed disc through a rotating shaft rod, and two side surfaces of the fixed disc are respectively provided with a power mechanism;
the power mechanism is located four arc fagging inner rings, the power mechanism includes power carousel and rotation ring, the power carousel pass through built-in motor rotate install in on the fixed disk, the rotation ring rigid coupling in on the power carousel, the outer loop face of rotation ring passes through four drive mechanism transmission and connects four arc fagging.
As a further technical solution, the transmission mechanism includes:
The convex column is fixedly connected to one side, far away from the fixed disc, of the rotating ring;
the rotating shaft column is arranged on the fixed disc;
the middle part of the swing rod is rotatably arranged on the rotating shaft column, one side of the swing rod, which is close to the convex column, is provided with a rectangular through hole, and the convex column slides in the rectangular through hole of the swing rod;
the connecting seat is fixedly connected to one end of the swing rod, which is far away from the convex column;
the poking clamping column is arranged on the connecting seat;
The arc-shaped track is arranged on one side, close to the circle center of the fixed disc, of the arc-shaped supporting plate, the toggle clamping column slides in the arc-shaped track, and the connecting seat is positioned outside the arc-shaped track.
As a further technical solution, the lifting and moving mechanism includes:
the two side frames are arranged and are arranged on the working plane;
The two second sliding rails are arranged between the two side frames;
the second electric sliding seat is slidably arranged on the two second sliding rails;
The two first lifting driving parts are arranged at the bottom of the second electric sliding seat;
the bottoms of the two first lifting driving parts are connected with the fixed disc through a torsion assembly.
As a further technical solution, the torsion assembly includes:
the first mounting plates are mounted at bottoms of the telescopic ends of the two first lifting driving pieces;
The two first torsion spring rotating shaft seats are arranged at the bottom of the first mounting plate;
The two connecting rods are arranged, and each connecting rod is arranged on a rotating shaft of one first torsion spring rotating shaft seat;
The two first telescopic inserting columns are arranged, and each first telescopic inserting column is arranged on the shell of one torsion spring rotating shaft seat;
The first fixing cylinders are arranged and each first fixing cylinder is fixedly connected to the upper part of one connecting rod;
The two second torsion spring rotating shafts are arranged, and the rotating shaft of each second torsion spring rotating shaft seat is connected with the bottom of one connecting rod;
The two second telescopic inserting columns are arranged, and each second telescopic inserting column is arranged at the lower part of one connecting rod;
The second fixing cylinders are arranged, and each second fixing cylinder is fixedly connected to the shell of one second torsion spring rotating shaft seat;
the second mounting plates are mounted at the bottoms of the shells of the two second torsion spring rotating shaft seats, and the fixing disc is fixedly connected to the bottoms of the second mounting plates.
As a further technical scheme, two fixed clamping claws are symmetrically arranged at the bottom of the fixed disc, and clamping grooves at the bottoms of the fixed clamping claws are matched with the first sliding rail.
As a further aspect, the clamping assembly includes two clip assemblies, the clip assemblies including:
The first electric sliding seat is provided with two sliding seats which are respectively and slidably arranged on the two first sliding rails;
The top of each first electric sliding seat is fixedly connected with a first vertical frame;
A lower clip mounted between the two first upright frames;
And the first end of the upper clamp is rotationally connected with the first end of the lower clamp, and the second end of the upper clamp is detachably connected with the second end of the lower clamp.
As a further technical solution, the device further comprises a nozzle cleaning mechanism, the nozzle cleaning mechanism comprises:
The third electric sliding seat is slidably arranged on the two second sliding rails;
the two second lifting driving parts are arranged at the bottom of the third electric sliding seat;
The vertical plates are arranged at the bottoms of the telescopic ends of the two second lifting driving pieces;
The two power motors are symmetrically arranged at the bottoms of two sides of the vertical plate;
And the mounting discs are fixedly connected with the output shafts of the power motors, and each mounting disc is provided with a cleaning assembly.
As a further technical solution, the cleaning assembly includes:
The outer ring surface of each mounting plate is fixedly connected with one first fixing rod;
The outer ring surface of each mounting plate is fixedly connected with one second fixing rod, and the second fixing rods are symmetrically arranged with the first fixing rods;
The first telescopic driving piece is arranged on the first fixing rod;
The mounting block is mounted at the telescopic end of the first telescopic driving piece;
The cleaning brushes are arranged in two, and the two cleaning brushes are symmetrically arranged on the mounting block;
The second telescopic driving piece is arranged on the second fixed rod;
The cleaning block is arranged at the telescopic end of the second telescopic driving piece, an arc-shaped penetrating groove matched with the power tube is formed in the cleaning block, a detachable flexible layer is arranged on the inner side of the arc-shaped penetrating groove of the cleaning block, and alcohol is absorbed in the flexible layer.
The working principle and the beneficial effects of the invention are as follows:
According to the invention, two electric pipes to be butted are respectively fixed on two clamping assemblies, then the butted surfaces of the two electric pipes are planed by using a milling cutter, so that the smoothness and the anastomosis of the two butted surfaces are ensured, then the lifting and moving mechanism drives the heating disc to move to a position between the two electric pipes, then the two clamping assemblies respectively drive the two electric pipes to approach towards the middle, so that the annular partition plate is inserted into the electric pipes, the inner edges of the electric pipes are propped, the butted ring surfaces of the two electric pipes are contacted with the heating ring, then the heating is started, after the heating is completed, the two electric pipes are opened, then the heating disc is taken out, then the two electric pipes are combined, the hot melting butt joint is realized, the inner annular partition plate props against the inner edges of the electric pipes, the softened part is prevented from extruding to the inner parts of the electric pipes, and a good hot melting butt joint effect is achieved.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of a hot melt docking apparatus for power pipes according to the present invention;
FIG. 2 is a schematic view of a clamping assembly according to the present invention;
FIG. 3 is a schematic view of a part of the hot-melt butt joint device of the power tube;
FIG. 4 is a schematic view of a first embodiment of a heating plate according to the present invention;
FIG. 5 is a schematic view of a torsion assembly according to the present invention;
FIG. 6 is a schematic view of a second configuration of a hotplate according to the present invention;
FIG. 7 is a schematic view of a third configuration of a heating plate according to the present invention;
FIG. 8 is a schematic view of a first partial structure of a heating plate according to the present invention;
FIG. 9 is a schematic view of a second partial structure of a heating plate according to the present invention;
FIG. 10 is a schematic view of a nozzle cleaning mechanism according to the present invention;
FIG. 11 is a schematic view of a part of a nozzle cleaning mechanism according to the present invention;
In the figure: 1. a chassis; 2. a first slide rail; 3. a first electric slide; 4. a first vertical frame; 5. a lower clamp; 6. clamping; 7. a side frame; 8. a second slide rail; 9. a second electric slide; 10. a first lifting driving member; 11. a first mounting plate; 12. a first torsion spring pivot seat; 13. a connecting rod; 14. the first telescopic plug column; 15. a first fixed cylinder; 16. the second telescopic inserting column; 17. a second fixed cylinder; 18. a second torsion spring pivot seat; 19. a second mounting plate; 20. a fixed plate; 21. a heating ring; 22. a power turntable; 23. a rotating ring; 24. a convex column; 25. a pivot post; 26. a swinging rod; 27. a connecting seat; 28. toggle the card post; 29. a rotating shaft lever; 30. arc supporting plates; 31. an arc-shaped track; 32. a third electric slide; 33. a second lifting driving member; 34. a riser; 35. a power motor; 36. a mounting plate; 37. a first fixing rod; 38. a first telescopic driving member; 39. a mounting block; 40. a cleaning brush; 41. a second fixing rod; 42. a second telescopic driving member; 43. a cleaning block; 44. and fixing the clamping claw.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-9, the embodiment provides a hot melting butt joint device for an electric power pipe, which comprises an underframe 1 and first sliding rails 2, wherein the underframe 1 is installed on a working plane, the two first sliding rails 2 are symmetrically installed on the underframe 1, two clamping assemblies are slidably arranged on the first sliding rails 2, and the two clamping assemblies are respectively used for clamping two electric power pipes to be butt-jointed;
the electric power pipe butt joint device is characterized by further comprising a heating plate, wherein two circular ring-shaped partition plates are respectively arranged on two side surfaces of the heating plate, and the outer diameter of each circular ring-shaped partition plate is the same as the inner diameter of the electric power pipe to be butt-jointed.
The heating plate is installed on a lifting moving mechanism, the heating plate includes:
a fixed disk 20, wherein the fixed disk 20 is installed on the lifting moving mechanism;
The heating rings 21, the heating rings 21 are provided with two, two the heating rings 21 are installed respectively in the both sides face of fixed disk 20, ring shape baffle is located in the inner ring of heating ring 21, the internal diameter of heating ring 21 is the same with the internal diameter of the electric power pipe that waits to dock.
In this embodiment, firstly, two electric pipes to be butted are respectively fixed to two clamping assemblies, then, the butted surfaces of the two electric pipes are planed by using a milling cutter, so that the smoothness and the anastomosis of the two butted surfaces are ensured, then, the lifting and moving mechanism drives the heating disc to move to a position between the two electric pipes, then, the two clamping assemblies respectively drive the two electric pipes to approach towards the middle, so that the annular partition plate is inserted into the electric pipes, the inner edges of the electric pipes are propped, the butted annular surfaces of the two electric pipes are contacted with the heating ring 21, then, heating is started, after the heating is completed, the two electric pipes are opened, then, the heating disc is taken out, then, the two electric pipes are combined, hot melting butt joint is realized, the inner annular partition plate is propped against the inner edges of the electric pipes, the softened part is prevented from extruding to the inner parts of the electric pipes, and a good hot melting butt joint effect is achieved.
Example 2
On the basis of the 1 st specific embodiment, as shown in fig. 1-9, the circular partition plate is composed of four arc-shaped supporting plates 30 which are in head-to-tail contact, the head end of each arc-shaped supporting plate 30 is rotationally connected with the fixed disc 20 through a rotating shaft rod 29, and two side surfaces of the fixed disc 20 are respectively provided with a power mechanism;
The power mechanism is located four arc fagging 30 inner rings, the power mechanism includes power carousel 22 and rotation ring 23, power carousel 22 pass through built-in motor rotate install in on the fixed disk 20, rotation ring 23 rigid coupling in on the power carousel 22, the outer annular of rotation ring 23 passes through four drive mechanism transmission and connects four arc fagging 30.
The transmission mechanism comprises:
the convex column 24 is fixedly connected to one side, far away from the fixed disc 20, of the rotating ring 23;
a spindle post 25, the spindle post 25 being mounted on the fixed disk 20;
The middle part of the swinging rod 26 is rotatably arranged on the rotating shaft column 25, one side of the swinging rod 26, which is close to the convex column 24, is provided with a rectangular through hole, and the convex column 24 slides in the rectangular through hole of the swinging rod 26;
an engagement seat 27, wherein the engagement seat 27 is fixedly connected to one end of the swing rod 26 away from the convex column 24;
A toggle clamp column 28, wherein the toggle clamp column 28 is arranged on the connecting seat 27;
The arc track 31, the arc track 31 install in arc fagging 30 be close to one side of fixed disk 20 centre of a circle, stir the card post 28 slide in the arc track 31, the linking seat 27 is located the arc track 31 outside.
Because the inner edge of the power tube is always clung to the annular partition plate, in the hot melting process, the part of the annular partition plate which is required to be blocked by hot melting is extruded inwards, so that the annular partition plate can be contacted with the part of the hot melting, and the separation of the annular partition plate and the power tube can be influenced after the heating is finished, and the adhesion can be possibly caused.
In this embodiment, in the initial state, the four arc-shaped supporting plates 30 are all folded inwards, the four arc-shaped supporting plates 30 do not form a complete ring, then when two power pipes are combined and then are tightly attached to the two heating rings 21, the four arc-shaped supporting plates 30 also extend into the inner edges of the power pipes, the power turntable 22 drives the rotating ring 23 to rotate anticlockwise, the rotating ring 23 drives the four convex columns 24 to rotate, the four convex columns 24 drive the swinging rod 26 to swing around the rotating shaft column 25, the swinging rod 26 drives the connecting seat 27 and the toggle clamp column 28 to move, the toggle clamp column 28 slides clockwise in the arc-shaped track 31, then the connecting seat 27 and the toggle clamp column 28 gradually prop against the inner side surface of the arc-shaped supporting plates 30, the arc-shaped supporting plates 30 are pushed towards the direction far away from the circle center, namely, the arc-shaped supporting plates 30 rotate outwards around the rotating shaft rod 29 until the four arc-shaped supporting plates 30 are outwards opened to form a complete circular ring, namely, the inner edge of the power tube can be propped against after the four arc-shaped supporting plates 30 form the circular ring, the fused materials are extruded inwards after the surface is melted, after heating is finished, the power turntable 22 rotates reversely, namely, the connecting seat 27 and the poking clamping column 28 rotate reversely, the poking clamping column 28 contacts the arc-shaped track 31 and pulls reversely, the four arc-shaped supporting plates 30 rotate reversely and retract inwards, the arc-shaped supporting plates 30 are not contacted with the inner edge of the power tube any more, and the separation of the heating disc and the power tube is facilitated.
Example 3
On the basis of the 2 nd specific embodiment, as shown in fig. 1-9, the lifting and moving mechanism includes:
The side frames 7 are arranged, two side frames 7 are arranged, and the two side frames 7 are arranged on a working plane;
The second sliding rails 8 are arranged, and the two second sliding rails 8 are arranged between the two side frames 7;
The second electric sliding seat 9 is slidably arranged on the two second sliding rails 8;
the first lifting driving pieces 10 are arranged, two first lifting driving pieces 10 are arranged, and the two first lifting driving pieces 10 are arranged at the bottom of the second electric sliding seat 9;
the bottoms of the two first elevating driving members 10 are connected to the fixed disk 20 through a torsion assembly.
The torsion assembly includes:
the first mounting plates 11 are mounted at bottoms of telescopic ends of the two first lifting driving pieces 10;
The first torsion spring rotating shafts 12 are arranged in two, and the two first torsion spring rotating shafts 12 are arranged at the bottom of the first mounting plate 11;
the two connecting rods 13 are arranged, and each connecting rod 13 is arranged on the rotating shaft of one first torsion spring rotating shaft seat 12;
The first telescopic inserting columns 14 are arranged, two first telescopic inserting columns 14 are arranged, and each first telescopic inserting column 14 is installed on the shell of one first torsion spring rotating shaft seat 12;
the first fixing cylinders 15 are arranged, and each first fixing cylinder 15 is fixedly connected to the upper part of one connecting rod 13;
The two second torsion spring rotating shafts seats 18 are arranged, and the rotating shaft of each second torsion spring rotating shaft seat 18 is connected with the bottom of one connecting rod 13;
The second telescopic inserting columns 16 are arranged, two second telescopic inserting columns 16 are arranged, and each second telescopic inserting column 16 is installed at the lower part of one connecting rod 13;
The second fixing drums 17 are arranged, two second fixing drums 17 are arranged, and each second fixing drum 17 is fixedly connected to the shell of one second torsion spring rotating shaft seat 18;
The second mounting plates 19, the second mounting plates 19 are mounted at the bottoms of the shells of the two second torsion spring rotating shafts 18, and the fixing plate 20 is fixedly connected to the bottoms of the second mounting plates 19.
Two fixing claws 44 are symmetrically arranged at the bottom of the fixing disc 20, and clamping grooves at the bottom of the fixing claws 44 are matched with the first sliding rail 2.
The clamping assembly includes two clip assemblies, the clip assemblies including:
The first electric sliding seat 3 is provided with two first sliding seats 3, and the two first sliding seats 3 are respectively and slidably arranged on the two first sliding rails 2;
The top of each first electric sliding seat 3 is fixedly connected with a first vertical frame 4;
a lower clip 5, said lower clip 5 being mounted between two of said first uprights 4;
An upper clip 6, a first end of the upper clip 6 is rotatably connected with a first end of the lower clip 5, and a second end of the upper clip 6 is detachably connected with a second end of the lower clip 5.
In the embodiment, when the electric power pipes are in butt joint, the upper clamps 6 on two sides are firstly opened respectively, then the electric power pipes are placed on the lower clamps 5, then the upper clamps 6 are closed, the electric power pipes are fixed, and then the two butt joint surfaces of the electric power pipes are planed by a milling cutter;
In the initial state, the first telescopic inserting column 14 is inserted into the first fixed cylinder 15, the second telescopic inserting column 16 is inserted into the second fixed cylinder 17, the first mounting plate 11, the connecting rod 13 and the second mounting plate 19 are in a fixed state in the state, then the second electric sliding seat 9 moves to drive the fixed disc 20 to move to the upper part of the butt joint position of the two electric pipes, then the first lifting driving piece 10 stretches downwards to drive the fixed disc 20 to move to the position opposite to the electric pipes on the two sides, the two fixed clamping claws 44 are clamped on the two first sliding rails 2 to stably position the fixed disc 20, then the first electric sliding seat 3 slides on the first sliding rails 2 to drive the two electric pipes on the two sides to be close to each other and respectively contact with the surfaces of the heating rings 21 on the two sides, at the moment, the locking mechanism of the first electric sliding seat 3 can be adopted to fix the electric sliding seat, the electric pipes in the hot melting process is ensured to be stable, and then the heating rings 21 continuously heat the two end surfaces of the electric pipes to be melted;
after the heat fusion is finished, the two power pipes at the two sides are required to be separated again, but the contact surface of the power pipe and the heating ring is in a heat fusion state;
in the prior art, a direct forced separation mode is often adopted to separate the power tube from the heating ring, one side of the power tube is often separated firstly, then the other side of the power tube is separated, and if the power tube is separated improperly, melt adhesion can be caused;
In this embodiment, after the electric tube on one side is separated, the heating ring 21 and the electric tube on the other side are still adhered, in order to avoid that the adhesion can be caused to affect the leveling and uniformity of the butt joint surface due to direct forced separation, the first telescopic inserting column 14 is retracted and pulled out from the first fixing cylinder 15, the second telescopic inserting column 16 is retracted and pulled out from the second fixing cylinder 17, the connecting rods 13, the first mounting plate 11 and the second mounting plate 19 are in a rotatable state, the four arc supporting plates 30 are retracted and gathered inwards to separate from the inner edge of the electric tube, then the second electric sliding seat 9 is slowly translated, and meanwhile, the electric tube is slowly moved to the opposite direction, and meanwhile, due to the torsion of the two connecting rods 13, the fixing disc 20 is driven to twist at a small angle, and then the heating ring 21 is driven to twist slightly, so that the heating ring 21 is separated from the electric tube in the twisting process, and the adhesion is avoided.
Example 4
On the basis of the 3 rd specific embodiment, as shown in fig. 1-11, the nozzle cleaning mechanism further comprises a nozzle cleaning mechanism, wherein the nozzle cleaning mechanism comprises:
a third electric slide 32, wherein the third electric slide 32 is slidably mounted on the two second slide rails 8;
The second lifting driving members 33, wherein two second lifting driving members 33 are arranged, and the two second lifting driving members 33 are installed at the bottom of the third electric sliding seat 32;
a riser 34, wherein the riser 34 is installed at the bottoms of the telescopic ends of the two second lifting driving members 33;
The power motors 35 are arranged in two, and the two power motors 35 are symmetrically arranged at the bottoms of two sides of the vertical plate 34;
The mounting plate 36 is fixedly connected to an output shaft of each power motor 35, and each mounting plate 36 is provided with a cleaning assembly.
The cleaning assembly includes:
The first fixing rods 37 are fixedly connected to the outer ring surface of each mounting plate 36, and one first fixing rod 37 is fixedly connected to the outer ring surface of each mounting plate;
The second fixing rods 41 are fixedly connected to the outer ring surface of each mounting plate 36, and the second fixing rods 41 are symmetrically arranged with the first fixing rods 37;
A first telescopic driving member 38, the first telescopic driving member 38 being mounted on a first one of the first fixed bars 37;
a mounting block 39, the mounting block 39 being mounted to the telescopic end of the first telescopic driving member 38;
The cleaning brushes 40, wherein two cleaning brushes 40 are symmetrically arranged on the mounting block 39;
A second telescopic driving piece 42, wherein the second telescopic driving piece 42 is installed on the second fixing rod 41;
The cleaning block 43, the cleaning block 43 install in the flexible end of the flexible driving piece 42 of second, be provided with on the cleaning block 43 with electric power pipe assorted arc run through the groove, the inboard that the cleaning block 43 arc run through the groove is provided with detachable flexible layer, has absorbed alcohol in the flexible layer.
In this embodiment, after the butt joint surfaces of the two electric pipes are planed by using the milling cutter, chips are required to be cleaned, the third electric sliding seat 32 is controlled to move to drive the vertical plate 34 to move to the upper part of the butt joint position of the electric pipes, then the second lifting driving piece 33 is extended to drive the vertical plate 34 to move downwards to drive the mounting plate 36 to move to the position opposite to the axis line of the electric pipes, then the two electric pipes are controlled to move to a proper position, the first telescopic driving piece 38 is controlled to extend to drive the cleaning brush 40 to move, the cleaning brush 40 is clamped at the outer edge and the inner edge of the electric pipes respectively, the bristles wrap the edges and the butt joint surfaces, then the power motor 35 drives the mounting plate 36 to rotate, the cleaning brush 40 is driven to clean the chips, and the first telescopic driving piece 38 is contracted after the cleaning is completed;
The second telescopic driving piece 42 stretches again to drive the cleaning block 43 to contact the butt joint surface and the inner edge and the outer edge of the power tube, and then rotates again, and oil stains and other dirt on the butt joint surface are cleaned through the alcohol in the inner part, so that the subsequent butt joint effect is guaranteed.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. The utility model provides a power tube hot melt interfacing apparatus, includes chassis (1) and first slide rail (2), chassis (1) are installed on the working plane, first slide rail (2) are provided with two, two first slide rail (2) symmetry install on chassis (1), slide on first slide rail (2) and be provided with two clamping components, two clamping components are used for the centre gripping respectively two power tubes that wait to dock;
The electric power pipe butt joint device is characterized by further comprising a heating plate, wherein two side surfaces of the heating plate are respectively provided with a circular baffle, and the outer diameter of the circular baffle is the same as the inner diameter of an electric power pipe to be butt joint;
The heating plate is installed on a lifting moving mechanism, the heating plate includes:
a fixed disk (20), wherein the fixed disk (20) is arranged on the lifting and moving mechanism;
the two heating rings (21) are arranged, the two heating rings (21) are respectively arranged on two side surfaces of the fixed disc (20), the annular partition plate is positioned in the inner ring of the heating rings (21), and the inner diameter of the heating rings (21) is the same as the inner diameter of the electric power pipe to be butted;
The circular baffle consists of four arc supporting plates (30) which are in head-to-tail contact, the head end of each arc supporting plate (30) is rotationally connected with the fixed disc (20) through a rotating shaft rod (29), and two side surfaces of the fixed disc (20) are respectively provided with a power mechanism;
The power mechanism is positioned on the inner rings of the four arc-shaped supporting plates (30), the power mechanism comprises a power turntable (22) and a rotating ring (23), the power turntable (22) is rotatably installed on the fixed disc (20) through a built-in motor, the rotating ring (23) is fixedly connected to the power turntable (22), and the outer ring surface of the rotating ring (23) is in transmission connection with the four arc-shaped supporting plates (30) through four transmission mechanisms;
The transmission mechanism comprises:
The convex column (24) is fixedly connected to one side, far away from the fixed disc (20), of the rotating ring (23);
A rotation shaft post (25), wherein the rotation shaft post (25) is installed on the fixed disc (20);
the middle part of the swinging rod (26) is rotatably arranged on the rotating shaft column (25), one side of the swinging rod (26) close to the convex column (24) is provided with a rectangular through hole, and the convex column (24) slides in the rectangular through hole of the swinging rod (26);
The connecting seat (27) is fixedly connected to one end, far away from the convex column (24), of the swing rod (26);
the poking clamping column (28), the poking clamping column (28) is arranged on the connecting seat (27);
the arc track (31), arc track (31) install in arc fagging (30) be close to one side at the centre of a circle of fixed disk (20), stir card post (28) slide in arc track (31), link up seat (27) are located arc track (31) outside.
2. The power tube hot melt docking apparatus of claim 1, wherein the lifting and moving mechanism comprises:
the side frames (7) are arranged, two side frames (7) are arranged, and the two side frames (7) are arranged on a working plane;
the two second sliding rails (8) are arranged, and the two second sliding rails (8) are arranged between the two side frames (7);
The second electric sliding seat (9), the said second electric sliding seat (9) is slidably mounted on two said second slide rails (8);
the first lifting driving pieces (10) are arranged, two first lifting driving pieces (10) are arranged at the bottom of the second electric sliding seat (9);
the bottoms of the two first lifting driving parts (10) are connected with the fixed disc (20) through a torsion assembly.
3. The power tube hot melt docking apparatus of claim 2, wherein the torsion assembly comprises:
The first mounting plates (11) are arranged at bottoms of telescopic ends of the two first lifting driving pieces (10);
The first torsion spring rotating shafts (12) are arranged in two, and the two first torsion spring rotating shafts (12) are arranged at the bottom of the first mounting plate (11);
The two connecting rods (13) are arranged, and each connecting rod (13) is arranged on the rotating shaft of one first torsion spring rotating shaft seat (12);
The first telescopic inserting columns (14) are arranged, two first telescopic inserting columns (14) are arranged, and each first telescopic inserting column (14) is installed on the shell of one first torsion spring rotating shaft seat (12);
the first fixing cylinders (15) are arranged, and each first fixing cylinder (15) is fixedly connected to the upper part of one connecting rod (13);
The two second torsion spring rotating shafts (18) are arranged, and the rotating shaft of each second torsion spring rotating shaft seat (18) is connected with the bottom of one connecting rod (13);
The two second telescopic inserting columns (16) are arranged, and each second telescopic inserting column (16) is arranged at the lower part of one connecting rod (13);
The second fixing drums (17) are arranged, each second fixing drum (17) is fixedly connected to the shell of one second torsion spring rotating shaft seat (18);
the second mounting plates (19), the second mounting plates (19) are mounted at the bottoms of the shells of the two second torsion spring rotating shafts (18), and the fixing plate (20) is fixedly connected to the bottoms of the second mounting plates (19).
4. A power tube hot-melt docking apparatus according to claim 3, characterized in that two fixing claws (44) are symmetrically arranged at the bottom of the fixing disk (20), and the clamping grooves at the bottom of the fixing claws (44) are matched with the first sliding rail (2).
5. A power tube hot melt docking apparatus as set forth in claim 4, wherein said clamping assembly includes two clip assemblies, said clip assemblies including:
The first electric sliding seats (3) are arranged, and the two first electric sliding seats (3) are respectively and slidably arranged on the two first sliding rails (2);
the top of each first electric sliding seat (3) is fixedly connected with a first vertical frame (4);
a lower clamp (5), wherein the lower clamp (5) is arranged between the two first vertical frames (4);
And the first end of the upper clamp (6) is rotationally connected with the first end of the lower clamp (5), and the second end of the upper clamp (6) is detachably connected with the second end of the lower clamp (5).
6. The power tube hot melt docking apparatus of claim 5, further comprising a nozzle cleaning mechanism, the nozzle cleaning mechanism comprising:
the third electric sliding seat (32), the said third electric sliding seat (32) is slidably mounted on two said second slide rails (8);
The second lifting driving pieces (33), two second lifting driving pieces (33) are arranged, and the two second lifting driving pieces (33) are arranged at the bottom of the third electric sliding seat (32);
a riser (34), wherein the riser (34) is installed at the bottoms of the telescopic ends of the two second lifting driving pieces (33);
The power motors (35) are arranged, the two power motors (35) are symmetrically arranged at the bottoms of two sides of the vertical plate (34);
and the mounting discs (36) are fixedly connected to the output shafts of the power motors (35), and each mounting disc (36) is provided with a cleaning assembly.
7. The power tube hot melt docking apparatus of claim 6, wherein the cleaning assembly comprises:
The outer ring surface of each mounting disc (36) is fixedly connected with one first fixing rod (37);
The outer ring surface of each mounting disc (36) is fixedly connected with one second fixing rod (41), and the second fixing rods (41) and the first fixing rods (37) are symmetrically arranged;
A first telescopic drive (38), said first telescopic drive (38) being mounted on a first one of said first fixed bars (37);
a mounting block (39), the mounting block (39) being mounted to the telescoping end of the first telescoping drive (38);
The cleaning brushes (40) are arranged in two, and the two cleaning brushes (40) are symmetrically arranged on the mounting block (39);
A second telescopic driving member (42), the second telescopic driving member (42) being mounted on the second fixing rod (41);
The cleaning block (43), cleaning block (43) install in the flexible end of second flexible driving piece (42), be provided with on cleaning block (43) with electric power tube assorted arc run through the groove, cleaning block (43) arc run through the inboard in groove and be provided with detachable flexible layer, the flexible in situ absorbs there is alcohol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410052997.9A CN117565412B (en) | 2024-01-15 | 2024-01-15 | Electric power pipe hot melt interfacing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410052997.9A CN117565412B (en) | 2024-01-15 | 2024-01-15 | Electric power pipe hot melt interfacing apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN117565412A CN117565412A (en) | 2024-02-20 |
| CN117565412B true CN117565412B (en) | 2024-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410052997.9A Active CN117565412B (en) | 2024-01-15 | 2024-01-15 | Electric power pipe hot melt interfacing apparatus |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599417A (en) * | 2017-10-09 | 2018-01-19 | 张世强 | A kind of PVC pipeline high safety type thermofusion device |
| CN116036702A (en) * | 2023-03-01 | 2023-05-02 | 珂睿斯科技(深圳)有限公司 | Water purifier filter element replacement maintenance device and replacement method thereof |
| CN117175313A (en) * | 2023-10-10 | 2023-12-05 | 太仓科世通汽车零部件有限公司 | New energy automobile pencil crimping machine |
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2024
- 2024-01-15 CN CN202410052997.9A patent/CN117565412B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599417A (en) * | 2017-10-09 | 2018-01-19 | 张世强 | A kind of PVC pipeline high safety type thermofusion device |
| CN116036702A (en) * | 2023-03-01 | 2023-05-02 | 珂睿斯科技(深圳)有限公司 | Water purifier filter element replacement maintenance device and replacement method thereof |
| CN117175313A (en) * | 2023-10-10 | 2023-12-05 | 太仓科世通汽车零部件有限公司 | New energy automobile pencil crimping machine |
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| CN117565412A (en) | 2024-02-20 |
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