CN117549689A - Novel diamond spliced picture particle processing technology and injection molding gang drill technology thereof - Google Patents
Novel diamond spliced picture particle processing technology and injection molding gang drill technology thereof Download PDFInfo
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- CN117549689A CN117549689A CN202210925994.2A CN202210925994A CN117549689A CN 117549689 A CN117549689 A CN 117549689A CN 202210925994 A CN202210925994 A CN 202210925994A CN 117549689 A CN117549689 A CN 117549689A
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 46
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 32
- 239000010432 diamond Substances 0.000 title claims abstract description 32
- 238000005516 engineering process Methods 0.000 title claims abstract description 21
- 239000002245 particle Substances 0.000 title claims abstract description 14
- 238000007639 printing Methods 0.000 claims abstract description 17
- 230000000694 effects Effects 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000012790 adhesive layer Substances 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 32
- 239000000853 adhesive Substances 0.000 claims description 26
- 230000001070 adhesive effect Effects 0.000 claims description 26
- 238000002347 injection Methods 0.000 claims description 24
- 239000007924 injection Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 13
- 239000008187 granular material Substances 0.000 claims description 12
- 238000000227 grinding Methods 0.000 claims description 12
- 239000003292 glue Substances 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 238000002955 isolation Methods 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000004595 color masterbatch Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- 229920000426 Microplastic Polymers 0.000 claims 1
- 238000005553 drilling Methods 0.000 abstract description 26
- 239000002932 luster Substances 0.000 abstract description 2
- 239000003086 colorant Substances 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 210000003128 head Anatomy 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
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- 229920005989 resin Polymers 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/02—Superimposing layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/77—Measuring, controlling or regulating of velocity or pressure of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/28—Uniting ornamental elements on a support, e.g. mosaics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76498—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76551—Time
- B29C2945/76561—Time duration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/743—Jewellery
- B29L2031/7432—Gems
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a novel diamond collage particle processing technology and an injection molding gang drill technology thereof, and relates to the technical field of collage. The method comprises the following steps: determining the color shape and the presentation effect of the drill body according to the color and the presentation requirement effect of the image main body; generating different overall drilling body arrangement modes according to different drilling body pattern arrangements, so as to form different image slice combinations; determining the pattern spacing of the picture slices according to the patterns, and enabling the positioning jet printing of the single sliced image to be consistent with the arrangement spacing of the patterns of the drill body so as to accurately correspond to the positions of the pattern shape jet printing and the surface of the drill body; temporary fixing is carried out on the drill body, so that the drill body is convenient to splice, and the bottom surface of the drill body is fixed on the adhesive layer in a planar arrangement. The invention can make the figure show the complete image restoration effect through a series of improvements, and can make the restoration degree of the image consistent with that of the jigsaw, and simultaneously has three-dimensional sense and luster of the flashing diamond surface.
Description
Technical Field
The invention belongs to the technical field of collage, and particularly relates to a novel diamond collage particle processing technology and an injection molding gang drill technology thereof.
Background
The hand-made products are more attractive to life and have feelings about hands in person; the era is advancing but hand-made products and their current development are slow, for example:
k1, drawing with drawing pins: the color types of the plastic pressure heads of the drawing pins are 42 colors, the diameter of the top ends of the drawing pins is about 5mm, the similar colors of each image are integrally divided by using more than ten color symbols, and each symbol represents one color of the image and is nailed in a corresponding symbol bag; the color of the image is expressed by using software with more than ten similar colors, the true color transition of the image is ignored, and then the drawing pins with more than ten colors are penetrated into the soft board with pattern materials to be fixed corresponding to the symbol colors; the production process comprises the steps of manually matching the colors of the thumbtack according to software image symbols, filling the thumbtack into corresponding bags, wherein the thumbtack consists of a plastic top and iron nails, the process is complicated, the cost of the product is high, and the bags are independently packaged and cannot see the approximate effect of the finished product immediately; after the work is finished, the figure looks more fuzzy and has larger difference with the original figure because the expressive force of single color detail is insufficient;
k2, jigsaw picture: printing an image on a panel with certain hardness, punching the image panel by a punching machine to divide the image into independent small blocks, and uniformly arranging the independent small blocks in a bag; the manufacturing process takes out the independent small blocks from the bag one by one to make up a jigsaw; the product belongs to high-definition printing, and the detail of the color image is well presented; however, only 3 sizes are too single, the selectivity is not high, and the planar painting is too flat after the work is finished, so that the three-dimensional sense and the reflective gloss sense are not generated;
k3, diamond painting: the diamond material is usually a liquid glue high-temperature molding resin drill and an artificial glass drill, the total colors are 447, the size of a single drill is 2.5mm, the section is smaller, the software expresses the color of each image by using tens to tens of different drill colors, and the similar colors of the images are classified into the same color system drill as the drawing pin; the production process comprises the steps of weighing the drill manually according to a software image process bill by using a scale, filling a bag with one color, and labeling corresponding color symbols on the bag; the manufacturing process comprises the steps of drilling a bag with a label corresponding to the symbol according to the symbol on the rubberized canvas, and sticking the label on the symbol on the corresponding canvas; because the drill body is too small to cut Fei Yanli, the work is long in finishing time, the drill color is single, the image is easy to ignore details, and the transition is relatively hard and has chromatic aberration; in the production process, the same pattern has different sizes, different colors and different symbols correspond to canvas base charts with different sizes, the drilling and weighing errors are large, the efficiency is low, the production cost is high, and the working procedures are complicated;
the traditional manual product drawing pin picture, jigsaw picture, diamond picture with single color, relatively small individual, independently packed and mixed package, long operation time, different color pixels of the image pixels and the target image after the work is finished, production problems and the like;
therefore, a novel diamond collage particle processing technology and an injection molding gang drill technology thereof are designed and used for providing a technical scheme for the problems.
Disclosure of Invention
The invention aims to provide a novel diamond collage particle processing technology and an injection molding gang drill technology thereof, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a novel diamond collage particle processing technology, which comprises the following steps:
determining the color shape and the presentation effect of the drill body according to the color and the presentation requirement effect of the image main body;
generating different overall drilling body arrangement modes according to different drilling body pattern arrangements, so as to form different image slice combinations;
determining the pattern spacing of the picture slice according to the pattern, and enabling the single image positioning spray printing to be consistent with the pattern arrangement spacing of the drill body so as to accurately correspond to the pattern shape spray printing and the position of the surface of the drill body;
temporary fixing is carried out on the drill body, so that the drill body is convenient to splice, and the bottom surface of the drill body is fixed on the adhesive layer in a planar arrangement.
Further, the adhesive layer consists of a smooth-surface adhesive-free PE transparent layer and an adhesive-surface isolation layer;
the smooth surface is free of glue PE transparent layer and is located at the top of the glue surface isolation layer, and the glue spraying layer is bonded at the bottom of the smooth surface is free of glue PE transparent layer and is located at the top of the glue surface isolation layer.
Furthermore, the drill body is made of plastic, so that the cost is low, and the color is transparent or white or black or green or blue or yellow.
Further, a symbol sequence layer is arranged on the top of the smooth surface glue-free PE transparent layer.
A novel diamond collage granule injection molding gang drill process is used for any one of the above steps as follows:
s1, designing the shape of a drill body, wherein the shape of the drill body comprises the shape and matching degree of the bottom surface of the drill body, the height of the drill body, the radian section of the top surface of the drill body and the steel pressure head for producing the drill body, an injection molding grinding tool and a grinding tool cylinder body;
s2, mixing the plastic particle raw material with the color master batch and the titanium dioxide, and adding the mixture into an injection molding machine;
s3, mounting the grinding tool on an injection molding machine, starting the injection molding machine, and when the temperature in the machine body is increased to 180-240 ℃, starting injection molding after the temperature of the injection mold is controlled to 35-65 ℃, and detecting whether the problem of the grinding tool needs to be adjusted;
s4, adjusting the injection pressure in the injection molding machine to 220bar-350bar, and injecting 13S-21S; the injection molding time of injection molding pressure needs to be determined according to the temperature condition of the molding space of the drill body;
s5, after injection molding is completed, opening an injection mold for 5S-13S in cooling time, and reserving a feeding sense to be separated from the injection mold;
s6, separating the drill body linked with the feeding port of the die in an ultrasonic vibration mode after the drill body is subjected to injection molding cooling, wherein the vibration time is 5-7S, and the edge integrity of the drill body can be maintained.
Further, in step S2, the plastic particle material is one of ABS, PS, PET, PC, PVC, PP and PE.
Further, in the step S3, the temperature inside the machine body is 220 ℃, and the temperature of the injection mold is controlled between 45 ℃ and 55 ℃.
Further, the injection pressure of the injection mold in step S4 is 320bar, and the injection time is 18S.
Further, the cooling time in step S5 is 10S, and the vibration time in step S6 is 6S.
Further, the three-dimensional shape patterns of the drill body are arranged at regular same distance and interval to generate pattern arrangement of the bottom of the drill body to generate a template engraving drill plate:
b1, generating templates according to the arrangement of patterns at the bottom of the drill body, and determining the number and the height radians of the drill body and the reflection effect of the section of the drill body to determine the spacing between single patterns of the images;
b2, generating a drill body arrangement template according to the arrangement of the patterns at the bottom of the drill body to engrave the drill arranging template, wherein the drill arranging template is divided into a shallow surface and a deep surface according to the height of the drill body, and the engraved drill arranging template has the same size pattern;
b3, dividing according to the drill body arrangement templates, and simultaneously printing a corresponding drill body lower serial number on a smooth surface at the top of the transparent PE adhesive material;
b4, the shallow surface of the gang drill template is a drill falling panel, the plane gang drill plate which accords with the bottom surface of the graphic drill body is fallen on the gang drill template with the same shape, and meanwhile, the highest height of the drill body is 2mm greater than the height of the interval partition;
and B5, the deep surface of the gang drill template is a drill turning panel, the overall layout of the drill falling panel and the drill turning panel is consistent, and the height of the interval partition of the drill turning panel is consistent with the maximum height of the drill body.
B6, the picture image slices are arranged according to the pattern at the bottom of the drill body to generate a drill body arrangement template so as to cut and space the picture images to be printed; the slice images are consistent with the arrangement templates of the bottom graph of the drill body.
The invention has the following beneficial effects:
the invention can make the figure show the complete image restoration effect through a series of improvements, and can make the restoration degree of the image consistent with that of the jigsaw, and simultaneously has three-dimensional sense and luster of the flash diamond surface, and can realize the aim of finishing works in a hands-on manner.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view showing different arrangements of cut surfaces according to the present invention;
FIG. 3 is a schematic view of various cut surfaces of the present invention;
FIG. 4 is a schematic diagram showing the effects of different arrangements according to the present invention;
FIG. 5 is a schematic diagram of the various components of the present invention;
FIG. 6 is a schematic diagram of the adhesive surface structure of the present invention;
FIG. 7 is a first schematic view of a deep-face turning drilling plate of the present invention;
FIG. 8 is a schematic illustration of a patch of the present invention;
FIG. 9 is a second schematic view of the deep-face turning drilling plate of the present invention;
FIG. 10 is a schematic illustration of the present invention;
FIG. 11 is a schematic view of UV positioning jet printing according to the present invention;
FIG. 12 is a schematic cutting view of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the present invention is a novel diamond collage granule processing technology and an injection molding gang drill technology thereof.
The size of the graphic drill body is in the range of 8mm-18mm, the height is in the range of 2.1mm-2.9mm, the graphic drill body can be completely held by hands without damaging eyes, and the manufacturing speed is high, for example, the conventional size of 30mm is 40mm, and the picture size can be independently finished only for 2.5-4 h.
Embodiment one:
the invention relates to a novel diamond collage particle processing technology, which comprises the following specific steps:
determining the color shape and the presentation effect of the drill body according to the color and the presentation requirement effect of the image main body;
generating different overall drilling body arrangement modes according to different drilling body pattern arrangements, so as to form different image slice combinations;
determining the pattern spacing of the picture slice according to the pattern, and enabling the single image positioning spray printing to be consistent with the pattern arrangement spacing of the drill body so as to accurately correspond to the pattern shape spray printing and the position of the surface of the drill body;
the transparent PE adhesive layer is used for temporarily fixing the drill body, the detachable drill body is separated from the transparent PE adhesive layer, so that image splicing is convenient, the transparent PE of the drill body is fixed as an additional material, and the bottom plane of the drill body is attached without adhesive; the bottom surface of the drill body is arranged and fixed on a transparent PE adhesive layer, the adhesive layer is made of transparent PE adhesive material, the thickness is about 0.08mm, and the separating layer Fu Jiaoceng and PE material are transparent;
preferably, the adhesive layer consists of a smooth-surface adhesive-free PE transparent layer and an adhesive-surface isolation layer,
the smooth surface non-adhesive PE transparent layer is positioned at the top of the adhesive surface isolating layer, the bottom of the smooth surface non-adhesive PE transparent layer is adhered with the adhesive spraying layer at the top of the adhesive surface isolating layer, so that a form similar to a transparent adhesive tape can be formed, one surface is a smooth surface, the other end is an adhesive bonding surface, the adhesive spraying layer is contacted with the adhesive surface isolating layer, the adhesive spraying layer is used for temporarily fixing the position of the drill body, the adhesive spraying layer does not play a role of manually adhering back adhesive, and the adhesive spraying layer has the width of 1.08m and the length of 50m; the size length and width are cut according to the length and width of the image slice;
the smooth surface non-adhesive PE transparent layer is printed with a drilling body symbol sequence corresponding to the image slice and is used for manufacturing reference symbols arranged in sequence;
the diamond body is made of plastic, the colors of the diamond body are transparent, white, black, green, blue, yellow and the like, the colors are selected randomly according to the requirements of the image, the bottom pattern of the diamond body is divided into a regular pattern and an irregular pattern, and the diamond body is provided with a vertical face which is highly cut on the surface and has an irregular section to form a stereoscopic impression.
Embodiment two:
novel diamond collage granule injection molding gang drill technology is used for the first embodiment:
the injection molding gang drill process comprises the following steps:
s1, designing the shape of a drill body, wherein the shape of the drill body comprises the shape and matching degree of the bottom surface of the drill body, the height of the drill body, the radian section of the top surface of the drill body and the steel pressure head for producing the drill body, an injection molding grinding tool and a grinding tool cylinder body;
s2, mixing the plastic particle raw material with the color master batch and the titanium dioxide, and adding the mixture into an injection molding machine;
preferably, if a fluorescent process is required, fluorescent powder or flash powder is required to be added;
the plastic particle raw material is one of ABS, PS, PET, PC, PVC, PP and PE;
s3, mounting the grinding tool on an injection molding machine, starting the injection molding machine, waiting for the temperature in the machine body to rise to 180-240 ℃, starting injection molding after the temperature of the injection mold is controlled to be 35-65 ℃, and detecting whether the problem of the grinding tool needs to be adjusted;
preferably, the temperature inside the machine body is 220 ℃, and the temperature of the injection mold is controlled between 45 ℃ and 55 ℃.
S4, adjusting the injection pressure in the injection molding machine to 220bar-350bar, and injecting 13S-21S; the injection molding time of injection molding pressure needs to be determined according to the conditions such as the temperature of the molding space of the drill body;
preferably, the injection pressure of the injection mold is 320bar and the injection time is 18s.
S5, after injection molding is completed, opening an injection mold for 5S-13S, reserving feeding sense by an injection mold, separating from the mold, and checking the edge height of the section of the drill shape;
preferably, the cooling time is 10s;
s6, separating the drill body linked with the feeding port of the die in an ultrasonic vibration mode after the drill body is subjected to injection molding cooling, wherein the vibration time is 5-7S, and the edge integrity of the drill body can be maintained;
preferably, the shaking time is 6s.
And forming a drill body arrangement template according to the orderly arrangement of the pattern shapes of the bottom surfaces of the drill bodies, wherein the distance between drill bodies in the template is consistent.
B1, generating templates according to the layout arrangement of the drill body bottom, and determining the number and the height of the drill bodies and the reflection effect of the section of the drill body to determine the spacing between single patterns of images;
b2, generating a drill body arrangement template according to the layout arrangement of the drill body bottom to engrave the drill body arrangement template, wherein the drill body arrangement template is divided into a shallow surface and a deep surface according to the height of the drill body, and the engraved drill body arrangement template has the same size and pattern;
b3, dividing according to the drill body arrangement templates, and simultaneously printing a corresponding drill body lower serial number on a smooth surface at the top of the transparent PE adhesive material;
b4, the shallow surface of the gang drill template is a drill falling panel, the plane gang drill plate which accords with the bottom surface of the graphic drill body is fallen on the gang drill template with the same shape, and meanwhile, the highest height of the drill body is 2mm greater than the height of the interval partition;
b5, the deep surface of the gang drill template is a turning-over drilling panel, the overall layout of the drilling-down drilling panel and the turning-over drilling panel is consistent, and the interval partition height of the turning-over drilling panel is consistent with the maximum height of the drill body; the turning-over drilling panel is used for covering the shallow drilling-down panel, the turning-over drilling panel and the drilling-down panel are fixed at the periphery at the same time, the section of the drilling body is turned over by 180 degrees clockwise to fall on the bottom of the turning-over drilling panel, and the plane of the bottom surface of the drilling body faces upwards; sticking the transparent PE adhesive surface and the bottom surface of the drill body; and the drill body is fixed on the transparent PE adhesive material, and the smooth surface symbol positioned at the top of the PE adhesive material is also correspondingly positioned on the drilling bottom plane, so that the integral drilling film arrangement consistent with the size sequence of the drill body arrangement template is formed.
Preferably, the bottom surface plane of the independent drill body is temporarily fixed on the transparent PE adhesive material through the operation of carving the drill body arrangement template and arranging the drill plates, and the serial numbers correspond to the drill bodies.
And B6, slicing the picture according to the consistent shape and size interval of the pattern of the drill body arrangement template to perform slicing action on the image to be printed.
Positioning the corresponding picture slice and the transparent PE drill body corresponding to the symbol sequence on a UV platform, and precisely spraying the image on the surface section of the drill body; forming a high-definition image and converting the high-definition image to the surface of the three-dimensional drilling body; the size of the slice picture is consistent with the size of the PE adhesive diamond film; the UV spray printing platform is firstly aligned in the fixed-point spray printing size range of the slice picture, the PE adhesive drilling film is placed in the spray printing range, image spraying is started, a matte image spray agent can be sprayed firstly and then a transparent bright oil spray agent is sprayed, the cutting face of the drilling surface and the bright oil flash feel are combined, after the image spraying is finished, a protective layer on the image drilling body is covered, the image protective layer is made of high molecular polymer soft materials, and the non-adhesive ventilation plays a role in dustproof and light-shielding isolation.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (10)
1. The novel diamond collage particle processing technology is characterized by comprising the following steps:
determining the color shape and the presentation effect of the drill body according to the color and the presentation requirement effect of the image main body;
generating different overall drill body arrangement modes according to different drill body bottom pattern arrangement intervals to form a drill body pattern template, so as to form different image slice combinations;
determining image slice patterns and intervals according to the drill body pattern template, positioning the sliced images on the surface of the jet printing drill body, wherein the slice images are required to be consistent with the arrangement intervals of the drill body patterns and have positions accurately corresponding to the pattern shapes of the jet printing drill body surface;
the transparent PE adhesive material has a temporary fixing effect on the drill body, is convenient to separate from the drill body for splicing, and is used for fixing the bottom surface of the drill body on the adhesive layer in a planar arrangement.
2. The process of claim 1, wherein the diamond body is made of plastic, and the color is transparent or white or black or green or blue or yellow.
3. The novel diamond collage granule processing technology according to claim 1, wherein the adhesive layer consists of a smooth-surface adhesive-free PE transparent layer and an adhesive-surface isolation layer;
the smooth surface is free of glue PE transparent layer and is located at the top of the glue surface isolation layer, and the glue spraying layer is bonded at the bottom of the smooth surface is free of glue PE transparent layer and is located at the top of the glue surface isolation layer.
4. The novel diamond collage granule processing technology according to claim 3, wherein a symbol sequence layer is arranged on top of the smooth surface glue-free PE transparent layer.
5. A novel diamond collage granule injection molding gang drill process for the novel diamond collage granule processing process according to any one of the claims 1-3, which is characterized by comprising the following steps:
s1, designing the shape of a drill body, wherein the shape of the drill body comprises the shape and matching degree of the bottom surface of the drill body, the height of the drill body, the radian section of the top surface of the drill body and the steel pressure head for producing the drill body, an injection molding grinding tool and a grinding tool cylinder body;
s2, mixing the plastic particle raw material with the color master batch and the titanium dioxide, and adding the mixture into an injection molding machine;
s3, mounting the grinding tool on an injection molding machine, starting the injection molding machine, and when the temperature in the machine body is increased to 180-240 ℃, starting injection molding after the temperature of the injection mold is controlled to 35-65 ℃, and detecting whether the problem of the grinding tool needs to be adjusted;
s4, adjusting the injection pressure in the injection molding machine to 220bar-350bar, and injecting 13S-21S; the injection molding time of injection molding pressure needs to be determined according to the temperature condition of the molding space of the drill body;
s5, after injection molding is completed, opening an injection mold for 5S-13S in cooling time, and reserving a feeding sense to be separated from the injection mold;
s6, separating the drill body linked with the feeding port of the die in an ultrasonic vibration mode after the drill body is subjected to injection molding cooling, wherein the vibration time is 5-7S, and the edge integrity of the drill body can be maintained.
6. The novel diamond collage granule injection molding gang drill process according to claim 5, wherein the plastic granule raw material in step S2 is one of ABS, PS, PET, PC, PVC, PP and PE.
7. The novel diamond collage granule injection molding gang drill process according to claim 5, wherein in step S3, the internal temperature of the machine body is 220 ℃, and the temperature of the injection mold is controlled between 45 ℃ and 55 ℃.
8. The novel diamond collage granule injection molding gang drill process according to claim 5, wherein the injection pressure of the injection mold in step S4 is 320bar and the injection time is 18S.
9. The novel diamond collage granule injection molding gang drill process according to claim 5, wherein the cooling time in step S5 is 10S, and the vibration time in step S6 is 6S.
10. The novel diamond collage granule injection molding gang drill process of claim 5, wherein the forming of the pattern arrangement of the bottom of the drill body according to the pattern arrangement of the three-dimensional shape of the drill body at regular same distance and interval generates a template engraving gang drill plate, comprises the following steps:
b1, generating templates according to the arrangement of patterns at the bottom of the drill body, and determining the number and the height radians of the drill body and the reflection effect of the section of the drill body to determine the spacing between single patterns of the images;
b2, generating a drill body arrangement template according to the arrangement of the patterns at the bottom of the drill body to engrave the drill arranging template, wherein the drill arranging template is divided into a shallow surface and a deep surface according to the height of the drill body, and the engraved drill arranging template has the same size pattern;
b3, dividing according to the drill body arrangement templates, and simultaneously printing a corresponding drill body lower serial number on a smooth surface at the top of the transparent PE adhesive material;
b4, the shallow surface of the gang drill template is a drill falling panel, the plane gang drill plate which accords with the bottom surface of the graphic drill body is fallen on the gang drill template with the same shape, and meanwhile, the highest height of the drill body is 2mm greater than the height of the interval partition;
and B5, the deep surface of the gang drill template is a drill turning panel, the overall layout of the drill falling panel and the drill turning panel is consistent, and the height of the interval partition of the drill turning panel is consistent with the maximum height of the drill body.
B6, the picture image slices are arranged according to the pattern at the bottom of the drill body to generate a drill body arrangement template so as to cut and space the picture images to be printed; the slice images are consistent with the arrangement templates of the bottom graph of the drill body.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210925994.2A CN117549689A (en) | 2022-08-03 | 2022-08-03 | Novel diamond spliced picture particle processing technology and injection molding gang drill technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210925994.2A CN117549689A (en) | 2022-08-03 | 2022-08-03 | Novel diamond spliced picture particle processing technology and injection molding gang drill technology thereof |
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