CN117548772A - Solar module battery string welding device - Google Patents
Solar module battery string welding device Download PDFInfo
- Publication number
- CN117548772A CN117548772A CN202311538170.0A CN202311538170A CN117548772A CN 117548772 A CN117548772 A CN 117548772A CN 202311538170 A CN202311538170 A CN 202311538170A CN 117548772 A CN117548772 A CN 117548772A
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- Prior art keywords
- welding
- solar module
- plate
- fixedly arranged
- battery piece
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- 238000003466 welding Methods 0.000 title claims abstract description 131
- 239000008187 granular material Substances 0.000 claims abstract description 14
- 238000001914 filtration Methods 0.000 claims abstract description 8
- 230000001681 protective effect Effects 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 21
- 239000002245 particle Substances 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims 2
- 239000007789 gas Substances 0.000 abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 13
- 239000002912 waste gas Substances 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a solar module battery string welding device which comprises a mounting bracket, wherein a driving component is arranged on the surface of the mounting bracket, a bottom plate and a connecting plate are arranged at the top of the mounting bracket through the driving component, a battery piece grabbing piece which is convenient for grabbing the solar module battery during welding of the solar module battery is arranged at the bottom of the bottom plate, an electrode grabbing component which is convenient for grabbing the solar module battery through a welding strip is arranged at the bottom of the connecting plate, and a conveying component is arranged inside the mounting bracket. This solar module battery string welding set, through the setting of handling subassembly interior water, active filter screen and high-efficient filter screen, be convenient for carry out filtration treatment with harmful gas and granule that produces in the solar module battery string welding, prevent that waste gas from directly discharging into in the air and bringing huge harm to atmospheric environment for solar module battery string welding set is more environmental protection.
Description
Technical Field
The invention relates to the technical field of solar cell manufacturing, in particular to a solar module cell string welding device.
Background
Solar energy is increasingly and widely used in daily life of people as a novel environment-friendly renewable green energy source. The solar cell is a solar energy storage device, and a plurality of cell pieces are connected into a cell string through a main grid line on the solar cell at present and then used, and a tin-coated copper strip is welded on the main grid line to serve as a bus and a connecting bus. The solar cell strings in the early stage of technology are formed by manual welding, and under the current technical conditions, automatic equipment is widely adopted in a welding device. During production, the solar battery strings with the tin-coated copper strips placed on the grid lines are placed on the workbench by the feeding device, the heating device above the solar battery strings is controlled to descend, the pressing needle on the bottom surface of the heating device presses the tin-coated copper strips, the heating device starts to work to heat the tin-coated copper strips and the solar battery pieces, silver paste on the solar battery pieces below the tin-coated copper strips is fused, then heating is stopped, and the tin-coated copper strips are welded on the solar battery pieces by silver paste condensation.
Along with continuous innovation of solar cell production equipment, the production efficiency of the solar cell is remarkably improved, and meanwhile, the welding task of a solar cell production workshop is gradually improved. Because the welding can be performed after the battery piece and the welding rod are accurately butted, the welding rod is placed at the welding position of the battery piece in the existing welding process and then needs to be butted manually, so that the workpiece is positioned at the accurate position during welding, and the processing mode is low in efficiency and has certain danger; and along with the gradual improvement of the welding task, the amount of harmful gas generated by welding is also greatly increased, and the traditional series welding equipment does not have the function of purifying and treating waste gas, so that the waste gas is directly discharged into the air, and the processing environment is greatly harmed, and the harmful gas can be dissipated into the external environment to greatly influence the air environment.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the solar module battery string welding device which has high automation degree and can realize the filtration treatment of harmful gas and particles.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a solar module battery string welding device, includes the installing support, the installing support surface is provided with drive assembly, the installing support top is provided with bottom plate and connecting plate through drive assembly installation, the bottom plate bottom is provided with the piece of getting is snatched to the battery piece that is convenient for snatch solar module battery when solar module battery welds, the connecting plate bottom is provided with the welding rod that is convenient for snatch the welding strip for solar module battery and snatchs the subassembly, the inside conveying component that is provided with of installing support, the installing support top is provided with the welding component that is convenient for carry out the string welding to solar module battery, the installing support front side sets up in the processing assembly that is convenient for collect the processing to the gas and the granule that the welding produced.
Preferably, the drive assembly is including setting up in the backup pad on installing support surface, the fixed support frame that is provided with in top of backup pad, the fixed servo motor that is provided with in rear side of support frame, servo motor's output runs through the inside that the support frame extends to the support frame and fixedly is provided with the lead screw, lead screw surface screw thread is provided with the silk cover, the fixed sliding sleeve that is provided with in silk cover top, the inside slip of sliding sleeve is provided with the slide rail, and slide rail and support frame fixed connection setting.
Preferably, the battery piece snatchs and gets a piece including setting up in the flexible cylinder one of bottom plate bottom, the output of flexible cylinder one is fixed and is provided with the fixed plate, the bottom of fixed plate is fixed and is provided with electric sucking disc.
Preferably, the welding rod grabbing component comprises a telescopic cylinder II arranged at the bottom of the connecting plate, a mounting plate is fixedly arranged at the output end of the telescopic cylinder II, and a pneumatic clamp is fixedly arranged at the bottom of the mounting plate.
Preferably, the welding assembly comprises a protective casing arranged at the top of the mounting bracket, an electric push rod is fixedly arranged at the top of the protective casing, an output end of the electric push rod penetrates through the protective casing and is fixedly provided with a movable plate, and a heating device is fixedly arranged at the bottom of the movable plate.
Preferably, the processing subassembly is including setting up in the processing case of installing support front side, the fixed safety cover that is provided with in left side of processing case, the inside dust absorption fan that is fixedly provided with of safety cover, the fixed intake pipe that is provided with in safety cover top, and the intake pipe is connected with welding assembly, the fixed outlet duct that is provided with in safety cover bottom, and outlet duct and processing case fixed connection set up, the fixed connecting pipe that is provided with in processing case top, the inside division board that is provided with of processing case, the fixed active carbon filter screen and the high-efficient filter screen of being provided with in right side of division board, and active carbon filter screen and movable plate all are connected with processing case, the fixed blast pipe that is provided with in processing case right side, processing case front side is articulated to be equipped with the chamber door through the hinge, the fixed curb plate that is provided with in chamber door right side, the fixed magnet that is provided with in rear side of curb plate, the rear side absorption of magnet is provided with the adsorption plate, and adsorption plate and processing case fixed connection set up.
Preferably, the conveying assembly comprises a driving motor arranged on the front side of the mounting bracket, the output end of the driving motor penetrates through the mounting bracket to extend to the inside of the mounting bracket and is fixedly provided with a driving roller, the surface of the driving roller is provided with a conveying belt in a meshed mode, the inside of the conveying belt is provided with a driven roller in a meshed mode, and the driven roller is rotatably connected with the mounting bracket.
A solar module cell welding method comprising the steps of:
step one: placing the solar module battery piece and the external preventing device with the welding rod on the supporting plate, stretching the driving output end of the telescopic cylinder I, pushing the fixing plate to drive the electric sucking disc to move downwards, so that the electric sucking disc adsorbs and fixes the solar module battery piece, and resetting the telescopic cylinder I;
step two: the output end is driven to rotate by a servo motor, the screw rod is driven to rotate, the wire sleeve drives the sliding sleeve to slide on the surface of the sliding rail, the wire sleeve drives the bottom plate and the connecting plate to synchronously move to the rear side, the battery piece is driven to grab and get the piece and the welding rod grabbing component to move, the solar component battery piece absorbed by the electric sucking disc is vertically aligned with the conveying belt, the first driving output end of the telescopic cylinder stretches, the fixed plate drives the electric sucking disc to move downwards, the solar component battery piece absorbed by the electric sucking disc is contacted with the conveying belt, the solar component battery piece is placed on the conveying belt, the second driving output end of the telescopic cylinder stretches, the mounting plate drives the pneumatic clamp to move downwards, the welding rod is clamped and fixed by the pneumatic clamp, the second telescopic cylinder resets, the screw rod is driven to reverse by the servo motor, the wire sleeve drives the bottom plate and the connecting plate to reset, and the battery piece grabbing component is driven to reset, and the welding rod clamped by the pneumatic clamp are vertically aligned with the welding rod of the solar component battery piece, the welding rod is driven to stretch through the connecting plate, and the mounting plate contacts with the solar component battery piece through the contact of the welding rod, and the welding rod is placed at the welding rod;
step three: the driving motor drives the driving roller to rotate, so that the driving roller and the driven roller are matched to drive the conveying belt to move, the conveying belt drives the solar module battery piece with the welding rod placed on the surface to move into the protective shell, the output end is driven by the electric push rod to extend, the moving plate is pushed to drive the heating device to move downwards, the welding rod is heated by the heating device, and the welding rod and the solar module battery piece are fused;
step four: in the heating welding process, start dust absorption fan for inside gas and the granule of welding output got into the intake pipe, and get into the safety cover through the intake pipe inside, make gas and granule get into the outlet duct through the safety cover, and get into the processing incasement through the outlet duct and be provided with in the aquatic, make granule and the gas that dissolves in water remain in the aquatic, the gas that passes through rivers purification gets into the right side of processing the case through the connecting pipe, filter the harmful substance of remaining great granule in the gas through the active carbon filter screen, the gas after the filtration filters the harmful substance of granule in the gas through high-efficient filter screen, the gas after the filtration is accomplished is discharged through the blast pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. this solar module battery string welding set, through the setting of handling subassembly interior water, active filter screen and high-efficient filter screen, be convenient for carry out filtration treatment with harmful gas and granule that produces in the solar module battery string welding, prevent that waste gas from directly discharging into in the air and bringing huge harm to atmospheric environment for solar module battery string welding set is more environmental protection.
2. This solar module battery string welding device snatchs the setting of getting piece and welding rod snatchs subassembly through the battery piece, is convenient for snatch the automation to battery piece and welding rod, and the rethread cooperates with drive assembly, is convenient for place the welding department in the battery piece to the welding rod.
Drawings
FIG. 1 is an isometric view of a structure of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. A;
FIG. 3 is a schematic view of a structural driving assembly according to the present invention;
fig. 4 is a schematic view of a grabbing part structure of a battery piece with a structure of the invention;
FIG. 5 is a schematic view of the electrode grabbing assembly according to the present invention
FIG. 6 is a schematic view of a welding assembly according to the present invention
FIG. 7 is a front cross-sectional view of a structure of a processing assembly according to the present invention
Fig. 8 is a schematic structural view of the structural conveying component of the present invention.
In the figure: 1 installing support, 2 supporting plates, 3 supporting frames, 4 servo motors, 5 screw rods, 6 screw sleeves, 7 sliding sleeves, 8 sliding rails, 9 bottom plates, 10 telescopic cylinders I, 11 conveying belts, 12 fixing plates, 13 electric sucking discs, 14 connecting plates, 15 telescopic cylinders II, 16 installing plates, 17 pneumatic clamps, 18 protective shells, 19 electric push rods, 20 moving plates, 21 heating devices, 22 processing boxes, 23 protecting covers, 24 dust collection fans, 25 air inlet pipes, 26 air outlet pipes, 27 connecting pipes, 28 separating plates, 29 active carbon filter screens, 30 efficient filter screens, 31 exhaust pipes, 32 box doors, 33 side plates, 34 magnets, 35 adsorbing plates, 36 driving motors, 37 driving rollers and 38 driven rollers.
Detailed Description
The technical scheme of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1-8, a solar module battery string welding device comprises a mounting bracket 1, a driving component is arranged on the surface of the mounting bracket 1, a bottom plate 9 and a connecting plate 14 are arranged at the top of the mounting bracket 1 through the driving component, a battery piece grabbing piece convenient for grabbing the solar module battery during welding of the solar module battery is arranged at the bottom of the bottom plate 9, a welding rod grabbing component convenient for grabbing the solar module battery by a welding strip is arranged at the bottom of the connecting plate 14, a conveying component is arranged inside the mounting bracket 1, a welding component convenient for string welding the solar module battery is arranged at the top of the mounting bracket 1, and a processing component convenient for collecting and processing gas and particles generated by welding is arranged at the front side of the mounting bracket 1.
Further, the drive assembly is including setting up in the backup pad 2 on the surface of installing support 1, the fixed support frame 3 that is provided with in top of backup pad 2, the fixed servo motor 4 that is provided with in rear side of support frame 3, servo motor 4's output runs through the inside that support frame 3 extended to support frame 3 and fixedly provided with lead screw 5, lead screw 5 surface screw thread is provided with silk cover 6, silk cover 6 top is fixed and is provided with sliding sleeve 7, the inside slip of sliding sleeve 7 is provided with slide rail 8, and slide rail 8 and support frame 3 fixed connection set up, and servo motor 4 drive lead screw 5 rotates for silk cover 6 drives the battery piece through bottom plate 9 and connecting plate 14 and snatchs and get a piece and electrode and snatchs the subassembly and remove.
Further, the battery piece grabbing piece comprises a first telescopic cylinder 10 arranged at the bottom of the bottom plate 9, a fixed plate 12 is fixedly arranged at the output end of the first telescopic cylinder 10, an electric sucking disc 13 is fixedly arranged at the bottom of the fixed plate 12, and the first telescopic cylinder 10 pushes the electric sucking disc 13 to move downwards through the fixed plate 12, so that the electric sucking disc 13 adsorbs and fixes the solar module battery piece.
Further, the welding rod grabbing component comprises a second telescopic cylinder 15 arranged at the bottom of the connecting plate 14, an installation plate 16 is fixedly arranged at the output end of the second telescopic cylinder 15, a pneumatic clamp 17 is fixedly arranged at the bottom of the installation plate 16, the second telescopic cylinder 15 drives the pneumatic clamp 17 to move downwards through the installation plate 16, and the welding rod is clamped and fixed through the pneumatic clamp 17.
Further, the welding assembly comprises a protective casing 18 arranged at the top of the mounting bracket 1, an electric push rod 19 is fixedly arranged at the top of the protective casing 18, an output end of the electric push rod 19 penetrates through the protective casing 18 and is fixedly provided with a moving plate 20, a heating device 21 is fixedly arranged at the bottom of the moving plate 20, the electric push rod 19 pushes the heating device 21 to move downwards through the moving plate 20, and welding rods are heated to enable welding rods and solar cells to be fused.
Further, the treatment assembly comprises a treatment box 22 arranged at the front side of the mounting bracket 1, a protective cover 23 is fixedly arranged at the left side of the treatment box 22, a dust collection fan 24 is fixedly arranged inside the protective cover 23, an air inlet pipe 25 is fixedly arranged at the top of the protective cover 23, the air inlet pipe 25 is connected with the welding assembly, an air outlet pipe 26 is fixedly arranged at the bottom of the protective cover 23, the air outlet pipe 26 is fixedly connected with the treatment box 22, a connecting pipe 27 is fixedly arranged at the top of the treatment box 22, a division plate 28 is fixedly arranged inside the treatment box 22, an active carbon filter screen 29 and an efficient filter screen 30 are fixedly arranged at the right side of the division plate 28, the active carbon filter screen 29 and a movable plate 20 are connected with the treatment box 22, an exhaust pipe 31 is fixedly arranged at the right side of the treatment box 22, a box door 32 is hinged at the front side of the treatment box 22 through a hinge, the right side of the box door 32 is fixedly provided with a side plate 33, the rear side of the side plate 33 is fixedly provided with a magnet 34, the rear side of the magnet 34 is fixedly provided with an adsorption plate 35, the adsorption plate 35 is fixedly connected with the treatment box 22, the dust collection fan 24 is started, gas and particles generated by welding pass through the air inlet pipe 25, the protective cover 23 and the air outlet pipe 26 and enter the treatment box 22 through the air outlet pipe 26 to be arranged in water, the particles and the gas dissolved in water are remained in the water, the gas enters the right side of the treatment box 22 through the connecting pipe 27 and is filtered through the active carbon filter 29 and the high-efficiency filter 30, the filtered gas is discharged through the exhaust pipe 31, when the particles adsorbed by the active carbon filter 29 and the high-efficiency filter 30 are excessive, the box door 32 is pulled to be opened, and the active carbon filter 29 and the high-efficiency filter 30 can be replaced or cleaned, harmful gas and particles generated in the solar module battery string welding process are filtered conveniently, and waste gas is prevented from being directly discharged into the air to bring great harm to the atmospheric environment, so that the solar module battery string welding device is more environment-friendly.
Further, the conveying assembly comprises a driving motor 36 arranged on the front side of the mounting bracket 1, the output end of the driving motor 36 penetrates through the mounting bracket 1 to extend into the mounting bracket 1 and is fixedly provided with a driving roller 37, the surface of the driving roller 37 is provided with a conveying belt 11 in a meshed mode, the conveying belt 11 is internally provided with a driven roller 38 in a meshed mode, the driven roller 38 is rotatably connected with the mounting bracket 1, the driving motor 36 is started, and the driving roller 37 and the driven roller 38 are matched to enable the conveying belt 11 to move a solar assembly battery piece with an electrode placed on the surface into the protective shell 18.
A solar module battery welding method comprises the following steps:
step one: placing the solar module battery piece and the external preventing device with the welding rod on the supporting plate 2, driving the output end to extend through the first telescopic cylinder 10, pushing the fixing plate 12 to drive the electric sucker 13 to move downwards, so that the electric sucker 13 adsorbs and fixes the solar module battery piece, and resetting and fixing the first telescopic cylinder 10;
step two: the output end is driven to rotate by a servo motor 4 to drive a screw rod 5 to rotate, a wire sleeve 6 drives a sliding sleeve 7 to slide on the surface of a sliding rail 8, the wire sleeve 6 drives a bottom plate 9 and a connecting plate 14 to synchronously move to the rear side, a battery piece grabbing piece and an electrode grabbing component are driven to move, a solar component battery piece absorbed by an electric sucking disc 13 is vertically aligned with a conveying belt 11, the output end is driven to stretch by a telescopic cylinder I10, a fixed plate 12 drives the electric sucking disc 13 to move downwards, the solar component battery piece absorbed by the electric sucking disc 13 is contacted with the conveying belt 11, the solar component battery piece is placed on the conveying belt 11, meanwhile, the output end is driven to stretch by a telescopic cylinder II 15, a mounting plate 16 drives a pneumatic clamp 17 to move downwards, a welding rod is clamped and fixed by the pneumatic clamp 17, the telescopic cylinder II 15 is reset, the wire sleeve 6 drives the bottom plate 9 and the connecting plate 14 to reset, the battery piece grabbing piece and the electrode grabbing component to reset, the solar component is driven to vertically align with the solar component battery piece at a welding position by the pneumatic clamp 17, the solar component battery piece is driven to stretch by the telescopic cylinder I14, the solar component battery piece is contacted with the welding electrode is placed at the welding electrode through the pneumatic clamp 17, and the welding rod is driven to stretch the welding electrode at the welding electrode position by the pneumatic clamp 17;
step three: the driving motor 36 drives the driving roller 37 to rotate, so that the driving roller 37 and the driven roller 38 cooperate to drive the conveying belt 11 to move, the conveying belt 11 drives the solar module battery piece with the welding rods placed on the surface to move into the protective shell 18, the output end is driven to stretch by the electric push rod 19, the movable plate 20 is pushed to drive the heating device 21 to move downwards, the heating device 21 heats the welding rods, and the welding rods are fused with the solar module battery piece;
step four: in the heating welding process, the dust collection fan 24 is started, so that gas and particles produced by welding enter the air inlet pipe 25, enter the protective cover 23 through the air inlet pipe 25, enter the air outlet pipe 26 through the protective cover 23, enter the treatment box 22 through the air outlet pipe 26, remain in water, enter the right side of the treatment box 22 through the connecting pipe 27 through the gas purified by water flow, filter harmful substances of larger particles remained in the gas through the active carbon filter screen 29, filter the harmful substances of small particles in the gas through the high-efficiency filter screen 30, and discharge the filtered gas through the exhaust pipe 31.
When in use: placing a solar module battery piece and an external preventing device with welding rods on a supporting plate 2, driving an output end to stretch through a first telescopic cylinder 10, pushing a fixed plate 12 to drive an electric sucking disc 13 to move downwards, enabling the electric sucking disc 13 to absorb and fix the solar module battery piece, resetting the first telescopic cylinder 10, driving the output end to rotate through a servo motor 4, driving a screw rod 5 to rotate, enabling a wire sleeve 6 to drive a sliding sleeve 7 to slide on the surface of a sliding rail 8, enabling the wire sleeve 6 to drive a bottom plate 9 and a connecting plate 14 to synchronously move to the rear side, driving the battery piece to capture a piece and the welding rod to capture the piece, enabling the solar module battery piece absorbed by the electric sucking disc 13 to vertically align with a conveying belt 11, driving the output end to stretch through the first telescopic cylinder 10, enabling the fixed plate 12 to drive the electric sucking disc 13 to move downwards, enabling the solar module battery piece absorbed by the electric sucking disc 13 to be in contact with the conveying belt 11, enabling the solar module battery piece to be placed on the conveying belt 11, simultaneously driving the output end to stretch through a second telescopic cylinder 15, enabling a mounting plate 16 to drive a pneumatic clamp 17 to move downwards, enabling a wire clamp 17 to synchronously slide on the surface of the sliding rail 8, enabling the wire sleeve 6 to drive the bottom plate 9 to synchronously move to the bottom plate 9 and the connecting plate 14 to move to the connecting plate 14 to the rear side, enabling the battery piece to be clamped piece to be driven to be clamped by the electric sucking disc 17 to move the wire rod, enabling the solar module battery piece absorbed by the electric sucking disc 13 to vertically to be driven by the electric sucking disc 13 to vertically aligned with the welding rod to be driven by the welding rod, and the welding rod to be driven by the driving rod, and the driving device to be driven by the driving rod 13, the driving device to drive the electrode piece to be in the driving rod to be in a position and the driving device and the welding rod to be in a device and the driving device and the welding rod. The combination of the active roller 37 and the passive roller 38 drives the conveying belt 11 to move, the conveying belt 11 drives the solar module battery piece with the welding rods placed on the surface to move into the protective shell 18, the output end is driven to stretch by the electric push rod 19, the movable plate 20 is pushed to drive the heating device 21 to move downwards, the heating device 21 heats welding rods, the welding rods and the solar battery piece are enabled to be fused, in the heating welding process, the dust collection fan 24 is started, gas and particles produced by welding enter the inside of the air inlet pipe 25 and enter the protective cover 23 through the air inlet pipe 25, gas and particles enter the air outlet pipe 26 through the protective cover 23, and enter the treatment box 22 through the air outlet pipe 26 to be arranged in water, so that the particles and the gas dissolved in the water are reserved in the water, the gas purified through the water flow enters the right side of the treatment box 22 through the connecting pipe 27, the harmful substances of the large particles remained in the gas are filtered through the active carbon filter screen 29, the filtered gas is filtered through the high-efficiency filter screen 30, the harmful substances of the gas particles are filtered through the high-efficiency filter screen 30, the gas after the gas and the gas particles are filtered through the high-efficiency filter screen 30, the gas and the particles enter the inside the protective cover 23, the protective cover 23 are enabled to enter the air outlet pipe 31, and the air outlet pipe 31 and the air outlet pipe 26 are enabled to be separated through the high-efficiency filter and the high-efficiency filter screen 33, the high-efficiency filter screen 33 or the air filter screen 32 are enabled to be opened, and the air side plate 32 is opened, and the air door 32 is opened, and the air side door 32 is opened, and the air door 32 is replaced, and the high efficiency and the air.
To sum up, this solar module battery string welding set, through the setting of handling subassembly internal water, active filter screen 29 and high-efficient filter screen 30, be convenient for carry out filtration treatment with harmful gas and granule that produces in the solar module battery string welding, prevent that waste gas from directly discharging into in the air and bringing huge harm to the atmospheric environment, make solar module battery string welding set more environmental protection, solved solar cell piece welding the harmful gas volume that produces and also obtain promoting fast, and past series welding equipment does not possess exhaust purification treatment device, directly discharge waste gas in the air, have brought huge harm's problem to the atmospheric environment.
Although preferred embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications and substitutions may be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Solar module battery string welding device, including installing support (1), its characterized in that: the solar module is characterized in that a driving component is arranged on the surface of the mounting support (1), a bottom plate (9) and a connecting plate (14) are arranged at the top of the mounting support (1) through the driving component, a battery piece which is convenient to grab the solar module battery during welding of the solar module battery is grabbed and taken, a welding rod grabbing component which is convenient to grab the solar module battery by a welding strip is arranged at the bottom of the connecting plate (14), a conveying component is arranged inside the mounting support (1), a welding component which is convenient to series-weld the solar module battery is arranged at the top of the mounting support (1), and a processing component which is convenient to collect and process gas and particles generated by welding is arranged at the front side of the mounting support (1).
2. The solar module cell string welding device of claim 1, wherein: the driving assembly comprises a supporting plate (2) arranged on the surface of a mounting bracket (1), a supporting frame (3) is fixedly arranged at the top of the supporting plate (2), a servo motor (4) is fixedly arranged at the rear side of the supporting frame (3), the output end of the servo motor (4) penetrates through the supporting frame (3) to extend to the inside of the supporting frame (3) and is fixedly provided with a screw rod (5), screw threads on the surface of the screw rod (5) are provided with screw sleeves (6), sliding sleeves (7) are fixedly arranged at the tops of the screw sleeves (6), sliding rails (8) are arranged inside the sliding sleeves (7) in a sliding mode, and the sliding rails (8) are fixedly connected with the supporting frame (3).
3. The solar module cell string welding device of claim 1, wherein: the battery piece snatchs and gets piece including setting up in flexible cylinder one (10) of bottom plate (9) bottom, the output of flexible cylinder one (10) is fixed to be provided with fixed plate (12), the bottom of fixed plate (12) is fixed to be provided with electric sucking disc (13).
4. The solar module cell string welding device of claim 1, wherein: the welding rod grabbing assembly comprises a telescopic cylinder II (15) arranged at the bottom of a connecting plate (14), a mounting plate (16) is fixedly arranged at the output end of the telescopic cylinder II (15), and a pneumatic clamp (17) is fixedly arranged at the bottom of the mounting plate (16).
5. The solar module cell string welding device of claim 1, wherein: the welding assembly comprises a protective casing (18) arranged at the top of the mounting bracket (1), an electric push rod (19) is fixedly arranged at the top of the protective casing (18), an output end of the electric push rod (19) penetrates through the protective casing (18) and is fixedly provided with a moving plate (20), and a heating device (21) is fixedly arranged at the bottom of the moving plate (20).
6. The solar module cell string welding device of claim 1, wherein: the treatment assembly comprises a treatment box (22) arranged on the front side of a mounting bracket (1), a protective cover (23) is fixedly arranged on the left side of the treatment box (22), a dust collection fan (24) is fixedly arranged inside the protective cover (23), an air inlet pipe (25) is fixedly arranged on the top of the protective cover (23), the air inlet pipe (25) is connected with a welding assembly, an air outlet pipe (26) is fixedly arranged on the bottom of the protective cover (23), the air outlet pipe (26) is fixedly connected with the treatment box (22), a connecting pipe (27) is fixedly arranged on the top of the treatment box (22), a partition plate (28) is fixedly arranged inside the treatment box (22), an active carbon filter screen (29) and a high-efficiency filter screen (30) are fixedly arranged on the right side of the partition plate (28), the active carbon filter screen (29) and a movable plate (20) are connected with the treatment box (22), an exhaust pipe (31) is fixedly arranged on the right side of the treatment box (22), a box door (32) is hinged to be provided with a box door (32) through a hinge, a side plate (32) is fixedly arranged on the right side of the door (32), a magnet (33) is fixedly arranged on the rear side of the treatment box (34), and the adsorption plate (35) is fixedly connected with the treatment box (22).
7. The solar module cell string welding device of claim 1, wherein: the conveying assembly comprises a driving motor (36) arranged on the front side of the mounting bracket (1), the output end of the driving motor (36) penetrates through the mounting bracket (1) to extend to the inside of the mounting bracket (1) and is fixedly provided with a driving roller (37), the surface of the driving roller (37) is meshed with a conveying belt (11), a driven roller (38) is meshed with the inside of the conveying belt (11), and the driven roller (38) is connected with the mounting bracket (1) in a rotating mode.
8. The method of using a solar module cell string welding device according to any one of claims 1-7, comprising the steps of:
step one: placing the solar module battery piece and the external preventing device with the welding rod on the supporting plate (2), driving the output end to extend through the telescopic cylinder I (10), pushing the fixing plate (12) to drive the electric sucker (13) to move downwards, and enabling the electric sucker (13) to adsorb and fix the solar module battery piece, wherein the telescopic cylinder I (10) is reset and fixed;
step two: the output end is driven to rotate by a servo motor (4), the screw rod (5) is driven to rotate, the screw sleeve (6) drives the sliding sleeve (7) to slide on the surface of the sliding rail (8), the screw sleeve (6) drives the bottom plate (9) and the connecting plate (14) to synchronously move to the rear side, the battery piece grabbing piece and the welding rod grabbing component are driven to move, the solar component battery piece absorbed by the electric sucker (13) is vertically aligned with the conveying belt (11), the output end is driven to stretch by the telescopic cylinder I (10), the fixing plate (12) drives the electric sucker (13) to move downwards, the solar component battery piece absorbed by the electric sucker (13) is contacted with the conveying belt (11), the solar component battery piece is placed on the conveying belt (11), meanwhile, the output end is driven to stretch by the telescopic cylinder II (15), the mounting plate (16) drives the pneumatic clamp (17) to move downwards, the welding rod is clamped and fixed by the pneumatic clamp (17), the telescopic cylinder II (15) is reset, the battery piece (6) is driven by the servo motor (4) to reverse, the battery piece (9) is reset, the battery piece is driven to be restored and the welding rod grabbing piece is vertically aligned with the welding rod (14), the mounting plate (16) drives the welding rod to contact with the solar module battery piece through the pneumatic clamp (17), and the welding rod is placed at the welding position of the solar module battery piece;
step three: the driving roller (37) is driven to rotate through the driving motor (36), so that the driving roller (37) and the driven roller (38) are matched to drive the conveying belt (11) to move, the conveying belt (11) drives the solar module battery piece with the welding rods placed on the surface to move into the protective shell 18, the output end is driven to extend through the electric push rod 19, the moving plate (20) is pushed to drive the heating device (21) to move downwards, the heating device (21) heats the welding rods, and the welding rods are fused with the solar battery piece;
step four: in the heating welding process, start dust absorption fan (24) for inside gas and the granule of welding output gets into intake pipe (25), and get into safety cover (23) inside through intake pipe (25), make gas and granule get into outlet duct (26) through safety cover (23), and be provided with in the aquatic in entering treatment box (22) through outlet duct (26), make granule and dissolved gas remain in the aquatic, the right side of treatment box (22) is got into through connecting pipe (27) through the gas of rivers purification, filter the harmful substance of remaining great granule in the gas through active carbon filter screen (29), the gas after the filtration filters the harmful substance of granule in the gas through high-efficient filter screen (30), the gas after the filtration is accomplished is discharged through blast pipe (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311538170.0A CN117548772A (en) | 2023-11-17 | 2023-11-17 | Solar module battery string welding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311538170.0A CN117548772A (en) | 2023-11-17 | 2023-11-17 | Solar module battery string welding device |
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| CN117548772A true CN117548772A (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311538170.0A Pending CN117548772A (en) | 2023-11-17 | 2023-11-17 | Solar module battery string welding device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117884747A (en) * | 2024-01-02 | 2024-04-16 | 上合中启(青岛)光伏新能源有限公司 | Series welding processing equipment and welding method for photovoltaic panel battery pieces |
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2023
- 2023-11-17 CN CN202311538170.0A patent/CN117548772A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117884747A (en) * | 2024-01-02 | 2024-04-16 | 上合中启(青岛)光伏新能源有限公司 | Series welding processing equipment and welding method for photovoltaic panel battery pieces |
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