CN117544094A - Briquetting assembly, installation method thereof and photovoltaic system - Google Patents

Briquetting assembly, installation method thereof and photovoltaic system Download PDF

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Publication number
CN117544094A
CN117544094A CN202311504200.6A CN202311504200A CN117544094A CN 117544094 A CN117544094 A CN 117544094A CN 202311504200 A CN202311504200 A CN 202311504200A CN 117544094 A CN117544094 A CN 117544094A
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CN
China
Prior art keywords
fixing
fixing part
groove
assembly
profile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311504200.6A
Other languages
Chinese (zh)
Inventor
肖海涛
张舒
蒋阿华
谢一帆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trina Solar Co Ltd
Original Assignee
Trina Solar Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Trina Solar Co Ltd filed Critical Trina Solar Co Ltd
Priority to CN202311504200.6A priority Critical patent/CN117544094A/en
Publication of CN117544094A publication Critical patent/CN117544094A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S10/00PV power plants; Combinations of PV energy systems with other systems for the generation of electric power
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Plates (AREA)

Abstract

The invention provides a press block assembly, a mounting method thereof and a photovoltaic system, wherein the press block assembly is used for fixing two adjacent sectional materials, the sectional materials are provided with side grooves and fixing plates, the press block assembly comprises an upper press block and a lower press block, the upper press block comprises a first fixing part, a second fixing part and a fastening part, the first fixing part is positioned at a first side of the fastening part, the second fixing part is positioned at a second side of the fastening part, and the first fixing part and the second fixing part are respectively used for clamping the side grooves of the two adjacent sectional materials; the lower pressing block comprises a bearing plate, and a third fixing part and a fourth fixing part which are positioned at two sides of the bearing plate, wherein the third fixing part is positioned at the first side of the bearing plate, and the fourth fixing part is positioned at the second side of the bearing plate; the third fixing part is provided with a convex strip, and the end part of the convex strip, which is far away from the bearing plate, is provided with a flange protruding towards the direction of the fourth fixing part, and is suitable for being clamped with the fixing plate of one section bar of two adjacent section bars; the fourth fixing part is provided with an upward flanging and a clamping groove, and the clamping groove is positioned between the upward flanging and the bearing plate.

Description

Briquetting assembly, installation method thereof and photovoltaic system
Technical Field
The invention mainly relates to the field of photovoltaics, in particular to a briquetting assembly, an installation method thereof and a photovoltaic system.
Background
The solar photovoltaic module comprises a solar photovoltaic panel and a section bar surrounding the edge of the solar photovoltaic panel. The profile has the function of enhancing the mechanical strength of the solar photovoltaic panel and sealing the edge of the solar photovoltaic panel. In the actual installation process, the fixation between the photovoltaic module with the profile and the bracket is further realized through the pressing block, and the adjacent photovoltaic modules are spliced.
The left side and the right side of the existing integrated profile pressing piece or the upper and lower combined profile pressing piece for fixing the profile with the side grooves are required to be respectively embedded into the side grooves of the profile, and because the width dimension of the integrated profile pressing piece or the upper and lower combined profile pressing piece is larger than the distance between photovoltaic modules, when the photovoltaic array middle profile pressing piece is disassembled, even if a fastener between the module and the profile pressing piece is unscrewed, the integrated profile pressing piece or the upper and lower combined profile pressing piece is not easy to take out from the upper side, and only the profile pressing piece or the profile pressing piece module can be slid out along the frame direction. The gaps between the actual photovoltaic modules are not uniform, and even the problem of deformation after bearing exists, so that the profile pressing piece or the profile pressing piece component can slide out along the frame direction, and the problem of difficult disassembly and replacement exists.
Disclosure of Invention
The invention aims to provide a pressing block assembly convenient to detach, an installation method thereof and a photovoltaic system.
In order to solve the technical problems, the invention provides a pressing block assembly for fixing two adjacent profiles of a photovoltaic module, wherein the profiles are provided with side grooves and fixing plates, and the pressing block assembly comprises an upper pressing block and a lower pressing block; the upper pressing block comprises a first fixing part, a second fixing part and a fastening part, wherein the first fixing part is positioned at a first side of the fastening part, and the second fixing part is positioned at a second side of the fastening part; the lower pressing block comprises a third fixing part, a fourth fixing part and a bearing plate, wherein the third fixing part is positioned on the first side of the bearing plate, and the fourth fixing part is positioned on the second side of the bearing plate; the third fixing part is provided with a convex strip, and the edge of the convex strip away from the bearing plate is provided with a flange protruding towards the fourth fixing part, which is suitable for being clamped with the fixing plate of one section bar of two adjacent section bars; the fourth fixing part is provided with an upturn and a clamping groove, the clamping groove is positioned between the upturn and the bearing plate and is suitable for sliding into a fixing plate of another section bar connecting two adjacent section bars; the upper pressing block is arranged on the bearing plate, and the first fixing part and the second fixing part are respectively used for clamping the side grooves of two adjacent sectional materials.
In an embodiment of the invention, the upper press block further includes a first groove and a second groove, the first groove is located between the first fixing portion and the fastening portion, and the second groove is located between the second fixing portion and the fastening portion; the first groove and the second groove are respectively suitable for being clamped with the lower ends of the notches of the side grooves of two adjacent sectional materials.
In an embodiment of the present invention, a first vertical distance H1 is provided between the lower end of the notch of the side groove of the two adjacent profiles and the lower surface of the profile, a second vertical distance H2 is provided between the first groove, the second groove and the lower surface of the fastening portion in the vertical direction, and H1> H2.
In an embodiment of the invention, the first and third fixing portions are adapted to cooperate with one of the two adjacent profiles, and the second and fourth fixing portions are adapted to cooperate with the other of the two adjacent profiles.
In an embodiment of the present invention, a third vertical distance H3 is provided between the lower surface of the first fixing portion and the lower surface of the fastening portion in the vertical direction, a fourth vertical distance H4 is provided between the lower surface of the second fixing portion and the lower surface of the fastening portion in the vertical direction, and H2> H3> H4.
In an embodiment of the present invention, a first horizontal distance L1 is provided between an end of the notch of the side groove of the two adjacent profiles away from the fixing plate and an end of the fixing plate away from the side groove, a second horizontal distance L2 is provided between two side surfaces of the fastening portion, a third horizontal distance L3 is provided between two edges of the upper surface of the carrier plate, the flange opposite protruding strips have a protruding distance L4, and 0< L3-2 x L1-L2 is less than or equal to L4.
In an embodiment of the invention, the pressing block assembly further comprises a puncture screw, at least two mounting holes are formed in the bearing plate, the mounting holes are suitable for mounting the puncture screw, and the tip of the puncture screw protrudes out of the bearing plate.
In an embodiment of the invention, a tip of at least one of the piercing screws protrudes from an upper surface of the carrier plate, and a tip of at least one of the piercing screws protrudes from a lower surface of the carrier plate.
In an embodiment of the present invention, the fastening portion has a first fastening hole therethrough, the carrier plate has a second fastening hole therethrough, and the first fastening hole and the second fastening hole are opposite.
In one embodiment of the invention, the press block assembly further comprises a fastener and a locking member; the locking piece comprises a locking groove and a penetrating third fastening hole, and the locking groove is suitable for being clamped with the bracket; the fastener is adapted to pass through the first, second and third fastening holes.
The invention also provides a photovoltaic system comprising: the photovoltaic module is provided with a profile at the edge; the bracket is suitable for bearing the photovoltaic module; the press block assembly of any of the preceding embodiments, the press block assembly being adapted to secure the photovoltaic module to the support by being combined with the profile.
The present invention also provides a method of installing a compact assembly, suitable for installing a compact assembly according to any of the previous embodiments, comprising: placing a first photovoltaic module with a first section bar installed on the edge on a bracket, lifting one edge of the first photovoltaic module, translating a lower pressing block on the bracket, positioning a fourth fixing part on one side of the first section bar, which is close to a first photovoltaic laminated piece of the first photovoltaic module, and then placing the first section bar on a bearing plate; translating the lower pressing block in a direction away from the first photovoltaic module until the fixing plate of the first section bar is combined with the clamping groove; installing a pressing block to enable the second fixing part to be combined with the side groove of the first section bar; and placing a second photovoltaic module with the edge provided with a second section bar on the bracket, obliquely installing the second section bar to the third fixing part, and flattening the second section bar to enable the fixing plate of the second section bar to be clamped with the third fixing part.
Compared with the prior art, the pressing block assembly and the photovoltaic system provided by the invention comprise the upper pressing block and the lower pressing block, the upper pressing block and the lower pressing block are matched with the bottoms of the side grooves of the two adjacent sectional materials and the fixing plate, and the B surface and the C surface of the sectional materials are fixed at the same time, so that the problem that the stress component of the A surface is possibly damaged is solved, and the fixing effect is enhanced. The two sides of the lower pressing block are asymmetrically designed, the convex strip flange of the third fixing part is easy to combine with the fixing plate of the section bar, the fastening piece can be fastened in advance during installation, the section bar can be clamped into the third fixing part under the action of gravity, the section bar is only required to be lifted during disassembly, and then the lower pressing block is translated to enable the fixing plate of the other section bar to slide out of the clamping groove, so that the disassembly can be completed.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the principles of the invention. In the accompanying drawings:
fig. 1 is a front view of a profile according to an embodiment of the present application.
Fig. 2 is a schematic perspective view of a compact assembly according to an embodiment of the present application.
Fig. 3 is a schematic perspective view of an upper press block according to an embodiment of the present application.
FIG. 4 is a front view of an upper press block of an embodiment of the present application.
Fig. 5 is a schematic perspective view of a pressing block according to an embodiment of the present application.
FIG. 6 is a front view of a lower press block of an embodiment of the present application.
Fig. 7-10 are schematic views of a press block assembly and profile mating process according to an embodiment of the present application.
Fig. 11 is a schematic perspective view of a compact assembly according to another embodiment of the present application.
Fig. 12 is a schematic perspective view of a press block according to another embodiment of the present application.
Fig. 13 is a front view of a piercing screw according to another embodiment of the present application.
Fig. 14 is an elevation view of another piercing screw according to another embodiment of the present application.
Fig. 15 is a perspective view of a press block according to still another embodiment of the present application.
FIG. 16 is a front view of a lower press block of yet another embodiment of the present application.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are used in the description of the embodiments will be briefly described below. It is apparent that the drawings in the following description are only some examples or embodiments of the present application, and it is obvious to those skilled in the art that the present application may be applied to other similar situations according to the drawings without inventive effort. Unless otherwise apparent from the context of the language or otherwise specified, like reference numerals in the figures refer to like structures or operations.
As used in this application and in the claims, the terms "a," "an," "the," and/or "the" are not specific to the singular, but may include the plural, unless the context clearly dictates otherwise. In general, the terms "comprises" and "comprising" merely indicate that the steps and elements are explicitly identified, and they do not constitute an exclusive list, as other steps or elements may be included in a method or apparatus.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
In the description of the present application, it should be understood that, where azimuth terms such as "front, rear, upper, lower, left, right", "transverse, vertical, horizontal", and "top, bottom", etc., indicate azimuth or positional relationships generally based on those shown in the drawings, only for convenience of description and simplification of the description, these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of protection of the present application; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "upper surface at … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations of "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are merely for convenience of distinguishing the corresponding components, and unless otherwise stated, the terms have no special meaning, and thus should not be construed as limiting the scope of the present application. Furthermore, although terms used in the present application are selected from publicly known and commonly used terms, some terms mentioned in the specification of the present application may be selected by the applicant at his or her discretion, the detailed meanings of which are described in relevant parts of the description herein. Furthermore, it is required that the present application be understood, not simply by the actual terms used but by the meaning of each term lying within.
Fig. 1 is a front view of a profile according to an embodiment of the present application, and fig. 2 is a schematic perspective view of a press block assembly according to an embodiment of the present application. As shown in connection with fig. 1-2, the present application provides a press block assembly 10, the press block assembly 10 being adapted to secure two adjacent profiles 20, wherein the profiles 20 have a securing plate 21 and a side groove 22, the press block assembly 10 comprising an upper press block 100 and a lower press block 200.
As shown in fig. 2, which is a preferred embodiment of the present application, the upper and lower press blocks 100 and 200 have first and second fastening holes 101 (shown with reference to fig. 3) and 201 (shown with reference to fig. 5) therethrough, respectively, and the press block assembly 10 further includes a fastening member 300 and a locking member 400, wherein the locking member 400 has a third fastening hole 401 therethrough, and the fastening member 300 is adapted to pass through the first, second and third fastening holes 101, 201 and 301. Further, the locking member 400 also has a locking groove 402, and the locking groove 402 is adapted to be engaged with the bracket 30 (not shown, see fig. 7-10) after installation.
Fig. 3 is a schematic perspective view of an upper press block according to an embodiment of the present application, and fig. 4 is a front view of the upper press block according to an embodiment of the present application. Referring to fig. 1 to 4 in combination, the upper press block 100 includes a first fixing portion 110, a second fixing portion 120 and a fastening portion 130, the first fixing portion 110 is located on a first side (left side as viewed in fig. 4) of the fastening portion 130, the second fixing portion 120 is located on a second side (right side as viewed in fig. 4) of the fastening portion 130, and the first fixing portion 110 and the second fixing portion 120 are respectively adapted to be engaged with two adjacent profiles 20 as shown in fig. 1. Specifically, the first fixing portion 110 and the second fixing portion 120 are respectively clamped with the notch lower ends 23 of the side grooves 22 of the two adjacent profiles 20.
Further, the upper pressing block 110 in the present embodiment further includes a first groove 111 and a second groove 121, where the first groove 111 is located between the first fixing portion 110 and the fastening portion 130, and the second groove 121 is located between the second fixing portion 120 and the fastening portion 130. Referring further to fig. 10 in combination, for ease of understanding, the adjacent two profiles 20 of the press block assembly 10 are designated as a first profile 20a and a second profile 20b, respectively, and when the upper press block 100 is engaged with the first profile 20a and the second profile 20b, the lower end 23a of the side slot of the first profile 20a is adapted to be engaged with the first groove 111, and the lower end 23b of the side slot of the second profile 20b is adapted to be engaged with the second groove 121.
As shown in fig. 1 to 4, a preferred embodiment of the present application is one in which a first vertical distance H1 is provided between the lower end 23 of the slot of the side slot 22 of the middle section bar 20 and the lower surface of the section bar 20, a second vertical distance H2 is provided between the first groove 111, the second groove 121 of the upper press block 100 and the lower surface of the fastening part 130 in the vertical direction, and H1> H2. Further, a third vertical distance H3 is provided between the lower surface of the first fixing portion 110 and the lower surface of the fastening portion 130 in the vertical direction, a fourth vertical distance H4 is provided between the lower surface of the second fixing portion 120 and the lower surface of the fastening portion 130 in the vertical direction, and H2> H3> H4. This arrangement can enhance the fixing effect of the upper press block 100, and the first groove 111 and the second groove 121 are adapted to the notch lower end 23 of the clamping section bar 20 after the installation is completed, and the first fixing portion 110 and the second fixing portion 120 realize a limiting effect on the section bar 20 in the horizontal direction, so that it cannot easily slip.
Fig. 5 is a schematic perspective view of a pressing block according to an embodiment of the present application, and fig. 6 is a front view of the pressing block according to an embodiment of the present application. Referring to fig. 1-2 and 5-6 in combination, the pressing block 200 includes a third fixing portion 210, a fourth fixing portion 220, and a loading plate 230, wherein the third fixing portion 210 is positioned at a first side (left side as viewed in fig. 6) of the loading plate 230, and the fourth fixing portion 220 is positioned at a second side (right side as viewed in fig. 6) of the loading plate 230. Specifically, the third fixing portion 210 has a protruding strip 211, and a rim (an upper rim as shown in fig. 6) of the protruding strip 211 away from the carrier 230 has a flange 212, and the flange 212 protrudes from the upper rim of the protruding strip 211 toward the fourth fixing portion 220, so that the third fixing portion 210 forms a hook similar to a "J" shape, and is suitable for being engaged with the fixing plate 21 of the corresponding profile 20. After the fixing is completed, the protrusion 211 can restrict the movement of the profile 20 in the horizontal direction, and the flange 212 can restrict the movement of the profile 20 in the vertical direction to some extent.
Further, the fourth fixing portion 220 has an upturned edge 221 and a clamping groove 222, and the clamping groove 222 is located between the upturned edge 221 and the carrying plate 230 and is adapted to slide into the fixing plate 21 of the connecting counterpart profile 20. It will be appreciated that the third fixing portion 210 and the fourth fixing portion 220 of the lower pressing block 200 are respectively adapted to fix two adjacent profiles 20, and further referring to fig. 10, the third fixing portion 210 is adapted to be engaged with the fixing plate 21a of the first profile 20a, and the clamping groove 222 of the fourth fixing portion 220 is adapted to slide into the fixing plate 22b connected to the second profile 20 b.
Fig. 1 to 6 are preferred embodiments of the present application, in which a first horizontal distance L1 (refer to fig. 1) is provided between an end S1 of a side slot 22 of a medium 20, which is far from a fixed plate 21, and an end S2 of the fixed plate 21, which is far from the side slot 22, a second horizontal distance L2 (refer to fig. 4) is provided between both sides of a fastening portion 130 of an upper press block 100, a third horizontal distance L3 (refer to fig. 6) is provided between both edges of an upper surface of a carrier 230 of a lower press block 200, a protrusion distance L4 (refer to fig. 6) is provided between a flange 212 and a protrusion 211, and 0< L3-2×l1-L2 is equal to or less than L4. Taking fig. 9-10 as an example, 2xl1+l2 is the distance between Sa2 and Sb2 after the first profile 20a, the second profile 20b, and the press block assembly 10 are combined together, sa2 is the end of the fixing plate 21a of the first profile 20a away from the side slot 22a, and Sb2 is the end of the fixing plate 21b of the second profile 20b away from the side slot 22b.
It can be appreciated that, in order to ensure that the first profile 20a can be snapped into the third fixing portion 210 under the action of gravity, L3 needs to be greater than 2×l1+l2, i.e. Sa2, sb2 will not abut against two edges of the upper surface of the carrier plate 230 at the same time. Assuming that Sb2 has abutted against the edge of the upper surface of the carrier plate 230 (the right edge as shown in fig. 10, i.e., the bottom of the clamping groove 222), there is a gap between Sa2 and the other edge of the upper surface of the carrier plate 230 (the left edge as shown in fig. 10), and the width of the gap is equal to L3-2×l1-L2. However, an excessive L3 may affect the fixing effect of the lower press block 200, so that the width of the gap is smaller than the protruding distance L4 of the flange 212 relative to the protrusion 211, so that the fixing plate 21a of the first profile 20a is not separated from the third fixing portion 210 in the vertical direction without an external force.
The present invention also provides a method of installing the compact assembly 10. Fig. 7-10 are schematic views of a press block assembly and profile mating process according to an embodiment of the present application. Referring to fig. 3-10, the assembly process of the press block assembly 10 and the profiles 20a, 20b is described in detail as follows:
(1) Referring to fig. 1-7, first, the second profile 20b with the photovoltaic laminate 40 and the press block assembly 10 are placed on the bracket 30, and it should be noted that the lower press block 200 needs to be placed between the second profile 20b and the bracket 30, and the fixing plate 21b of the second profile 20b is located on the carrier plate 230. At this time, the upper press block 100 is suspended, the second groove 121 of the upper press block 100 is aligned with the side groove notch lower end 23b of the second profile 20b, and the fastener 300 (not shown) is temporarily not installed.
(2) Referring to fig. 1 to 6, 8, the lower press block 200 is translated along the bracket 30 in a direction away from the second profile 20b until the fixing plate 21b of the second profile 20b slides into the clamping groove 222, and then the upper press block 100 is placed downward until the notch lower end 23b of the second profile 20b is caught in the second groove 121 of the upper press block 100. At this time, the first fastening holes 101 of the upper press block 100 and the second fastening holes 201 of the lower press block 200 are opposite, and the fastening member 300 is installed to pass through the first fastening holes 101, the second fastening holes 201, and the locking member 400 (not shown, refer to fig. 2) in order and tightened, thereby fixing the second profile 20b on the bracket 30.
(3) Referring to fig. 1 to 6, 9, the first profile 20a mounted with the photovoltaic laminate 40 is obliquely placed on the lower press block 200 such that the lower end 23a of the side groove notch thereof is inserted between the first fixing portion 110 of the upper press block 100 and the carrier plate 230 of the lower press block 200, and the fixing plate 21a of the first profile 20a is overlapped on the flange 212 of the lower press block 200.
(4) Referring to fig. 1-6 and 10, the first profile 20a is laid flat, and under the weight of the photovoltaic laminate 40 and the first profile 20a, the fixing plate 21a of the first profile 20a is caught under the flange 212, and the notch lower end 23a of the side groove 22a is caught in the first groove 111 of the upper press block 100, and the installation is completed. It should be noted that the protruding distance L4 between the flange 212 and the protruding strip 211 needs to be less than a threshold, which is the maximum protruding degree of the flange 212, and when the flange 212 is less than the threshold, the first profile 20a naturally lays flat, so that the fixing plate 21a can be clamped under the flange 212.
Specifically, after the second profile 20b on one side of the press block assembly 10 is installed, a worker can directly tighten the fastener 300 and then continuously install the first profile 20a on the other side, without operating the press block assembly 10 already arranged between two adjacent profiles 20, so that the operation difficulty is reduced, and meanwhile, the risk of irregular operation such as kneeling photovoltaic modules and the like of the worker is avoided.
In addition, when the first and second profiles 20a and 20b and the press block assembly 100 are installed as shown in fig. 10, the next step should be to continue to install another press block assembly 10 on the other side of the first photovoltaic module 50a on which the first profile 20a is installed, as shown in fig. 7: it will be appreciated that the position of the first photovoltaic module 50a is now fixed and cannot be moved any more, and therefore only the compact assembly 10 can be translated. Specifically, the unfixed end of the first photovoltaic module 50a is lifted, so that a gap is left between the first profile 20a and the bracket 30 to enable the other lower pressing block 200 to slide in, and the following steps can be referred to in (1) to (4) above.
Referring to fig. 7-10, the disassembly process also does not require the operation of the press block assembly 10 already disposed between two adjacent profiles 20: first, the first profile 20a is lifted upward, and the fixing plate 21a thereof is disengaged from the third fastening portion 210, and the worker can directly detach the press block assembly 10. After the fastener 300 is unscrewed, the upper press block 100 can be directly taken out, and the lower press block 200 needs to translate along the bracket 30 towards the direction of the second section bar 20b until the fixing plate 21b slides out of the clamping groove 222 (refer to fig. 6), and then the second section bar 20b is lifted up to take out the lower press block 200.
Further, referring to fig. 1-6 and 10 in combination, the upper surface of the upper press block 100 in the press block assembly 10 provided by the invention is lower than the upper surfaces of the two adjacent profiles 20, and is completely located in the installation gap between the two adjacent profiles 20, so that the upper press block 100 does not protrude out of the photovoltaic module after the installation is completed, thereby ensuring the aesthetic property, and the upper press block assembly 100 only fixes the side grooves 22 of the profiles 20, namely, the stress surface is the B surface (i.e. the left side surface as shown in fig. 1) of the profiles 20. In the prior art, the pressing block is often used for pressing the surface A (i.e. the upper surface) of the profile, the fixing method relies on the friction force between the pressing block and the surface A of the profile, the fixing effect is poor, and in order to ensure the fixing strength, the pressing block is often required to have a large pressing force on the profile, however, the upper surface of the photovoltaic laminated piece is possibly cracked. The upper pressing block 100 is used for pressing the bottoms of the side grooves 22 of the profile 20, so that the lateral displacement of the profile 20 is prevented while the pressing force is increased, the photovoltaic laminated piece is prevented from being damaged, and the service life is prolonged.
Furthermore, in the press block assembly 10 provided by the invention, the fixing plate 21 (namely, the extended C-face) of the profile 20 is fixed by the lower press block 200, so that the fixing effect is further enhanced compared with the mode of fixing only the B-face, and the requirement on the thickness of the extended C-face is reduced compared with the mode of fixing only the C-face. Specifically, if only fix section bar B face, thereby under bad weather conditions such as strong wind, the circumstances that can take place the photovoltaic module perk and make the separation between section bar and the briquetting causes economic loss, and only fix extension C face, thereby need C face have certain thickness and intensity avoid the section bar damage to fixed effect is not good. In the invention, the lower press block 200 further fixes the C surface of the press block 20, and an asymmetric design is adopted, the fourth fixing part 220 limits the profile 20 in the vertical direction through the clamping groove 222, and meanwhile, the third fixing part 210 is provided with the convex strips 211 and the flanges 212, so that the problem of difficult installation and disassembly is solved.
Fig. 11 is a schematic perspective view of a briquette assembly according to another embodiment of the present application, and fig. 12 is a schematic perspective view of a lower briquette according to another embodiment of the present application. Referring to fig. 11-12, the press block assembly 10' in this embodiment includes an upper press block 100', a lower press block 200', a fastener 300', a locking member 400', and a piercing screw 500. The bearing plate 230' of the lower press block 200' is provided with at least two mounting holes 231, the piercing screw 500 is mounted in the mounting hole 231 of the bearing plate 230', the tip of the piercing screw 500 protrudes out of the bearing plate 230', and is suitable for piercing the insulating coating on the surfaces of the upper press block 100' and the profile 20 (shown in reference to fig. 1), so that current conduction among the profile, the press block assembly and a bracket suitable for mounting a photovoltaic module is realized, direct lightning and electrostatic induction possibly acting on the profile in lightning weather are conducted to the bracket and then to the ground, and damage to photovoltaic equipment is avoided.
Fig. 13 is a front view of a piercing screw according to another embodiment of the present application. As shown in fig. 11 to 13 in combination, the piercing screw 500 has a tip 501, and among the plurality of piercing screws 500 disposed in the plurality of mounting holes 231, at least one of the piercing screws 500 has a tip directed toward and protruding from the upper surface of the carrier plate 230', and at least one of the piercing screws 500 has a tip directed toward and protruding from the lower surface of the carrier plate 230', thereby piercing the insulating coating of the upper press block 100' and the surface of the profile 20 (shown in fig. 1) at the same time.
Fig. 14 is a front view of another piercing screw according to another embodiment of the present application, in which the piercing screw 500 'also has a pointed end 501', the function of which is described above, and will not be repeated here.
Fig. 15 is a perspective view of a lower press block according to still another embodiment of the present application, and fig. 16 is a front view of the lower press block according to still another embodiment of the present application. Referring to fig. 15 to 16 in combination, in comparison with the previous embodiment, the lower press block 200 "in this embodiment is manufactured by bending and stamping, and the carrier plate 230" has the hollowed-out portion 232, and the plate material of the hollowed-out portion 232 forms the first fixing portion 210 "and the second fixing portion 220" by bending and stamping. It will be appreciated that in the embodiment shown in figures 15-16, electrical communication between the profile, the press block assembly and the bracket may also be achieved by providing mounting holes and piercing screws, and reference is made specifically to the previous embodiment and will not be repeated here.
Referring to fig. 7-10, the present invention also provides a photovoltaic system comprising a photovoltaic module 50, a support 40 and a briquette assembly 10/10'/10 "as in any of the previous embodiments. Wherein the photovoltaic module 50 is edge mounted with the profile 20, the support 40 is adapted to carry the photovoltaic module 50, and the press block assembly 10/10'/10 "is adapted to fix the photovoltaic module 50 to the support 30 by being combined with the profile 20.
While the basic concepts have been described above, it will be apparent to those skilled in the art that the above disclosure is by way of example only and is not intended to be limiting. Although not explicitly described herein, various modifications, improvements, and adaptations of the present application may occur to one skilled in the art. Such modifications, improvements, and modifications are intended to be suggested within this application, and are therefore within the spirit and scope of the exemplary embodiments of this application.
Meanwhile, the present application uses specific words to describe embodiments of the present application. Reference to "one embodiment," "an embodiment," and/or "some embodiments" means that a particular feature, structure, or characteristic is associated with at least one embodiment of the present application. Thus, it should be emphasized and should be appreciated that two or more references to "an embodiment" or "one embodiment" or "an alternative embodiment" in various positions in this specification are not necessarily referring to the same embodiment. Furthermore, certain features, structures, or characteristics of one or more embodiments of the present application may be combined as suitable.
Likewise, it should be noted that in order to simplify the presentation disclosed herein and thereby aid in understanding one or more inventive embodiments, various features are sometimes grouped together in a single embodiment, figure, or description thereof. This method of disclosure, however, is not intended to imply that more features than are presented in the claims are required for the subject application. Indeed, less than all of the features of a single embodiment disclosed above.
In some embodiments, numbers describing the components, number of attributes are used, it being understood that such numbers being used in the description of embodiments are modified in some examples by the modifier "about," approximately, "or" substantially. Unless otherwise indicated, "about," "approximately," or "substantially" indicate that the number allows for a 20% variation. Accordingly, in some embodiments, numerical parameters set forth in the specification and claims are approximations that may vary depending upon the desired properties sought to be obtained by the individual embodiments. In some embodiments, the numerical parameters should take into account the specified significant digits and employ a method for preserving the general number of digits. Although the numerical ranges and parameters set forth herein are approximations that may be employed in some embodiments to confirm the breadth of the range, in particular embodiments, the setting of such numerical values is as precise as possible.
While the present application has been described with reference to the present specific embodiments, those of ordinary skill in the art will recognize that the above embodiments are for illustrative purposes only, and that various equivalent changes or substitutions can be made without departing from the spirit of the present application, and therefore, all changes and modifications to the embodiments described above are intended to be within the scope of the claims of the present application.

Claims (12)

1. A briquetting assembly for fixing two adjacent profiles of a photovoltaic module, the profiles having side grooves and fixing plates, characterised in that the briquetting assembly comprises an upper briquetting and a lower briquetting; wherein,
the upper pressing block comprises a first fixing part, a second fixing part and a fastening part, wherein the first fixing part is positioned on a first side of the fastening part, and the second fixing part is positioned on a second side of the fastening part;
the lower pressing block comprises a third fixing part, a fourth fixing part and a bearing plate, wherein the third fixing part is positioned on the first side of the bearing plate, and the fourth fixing part is positioned on the second side of the bearing plate;
the third fixing part is provided with a raised line, the edge of the raised line far away from the bearing plate is provided with a flange protruding towards the fourth fixing part, and the flange is suitable for being clamped with the fixing plate of one section bar of the two adjacent section bars;
the fourth fixing part is provided with an upturn and a clamping groove, the clamping groove is positioned between the upturn and the bearing plate and is suitable for sliding into a fixing plate of another section bar connected with the two adjacent section bars;
the upper pressing block is arranged on the bearing plate, and the first fixing part and the second fixing part are respectively used for being clamped with the side grooves of the two adjacent sectional materials.
2. The compact assembly of claim 1, wherein the upper compact further comprises a first groove and a second groove, the first groove being located between the first securing portion and the securing portion, the second groove being located between the second securing portion and the securing portion; wherein,
the first groove and the second groove are respectively suitable for being clamped with the lower ends of the notch of the side grooves of the two adjacent sectional materials.
3. The briquette assembly of claim 2, wherein a first vertical distance H1 is provided between the lower ends of the notches of the side grooves of the two adjacent profiles and the lower surface of the profile where they are located, a second vertical distance H2 is provided between the first groove, the second groove and the lower surface of the fastening portion in the vertical direction, and H1> H2.
4. A compact assembly according to claim 3, wherein the first and third fixing portions are adapted to cooperate with one of the two adjacent profiles, and the second and fourth fixing portions are adapted to cooperate with the other of the two adjacent profiles.
5. The briquette assembly of claim 4, wherein a third vertical distance H3 is provided between the lower surface of the first fixing portion and the lower surface of the fastening portion in a vertical direction, a fourth vertical distance H4 is provided between the lower surface of the second fixing portion and the lower surface of the fastening portion in a vertical direction, and H2> H3> H4.
6. The press block assembly of claim 5, wherein a first horizontal distance L1 is provided between an end of the side grooves of the two adjacent profiles away from the fixing plate and an end of the fixing plate away from the side grooves, a second horizontal distance L2 is provided between both sides of the fastening portion, a third horizontal distance L3 is provided between both edges of the upper surface of the carrier plate, the flange has a protrusion distance L4 with respect to the protrusion, and 0< L3-2 x L1-L2 is equal to or less than L4.
7. The briquetting assembly of claim 1, further comprising a piercing screw, the carrier plate having at least two mounting holes disposed thereon, the mounting holes being adapted to mount the piercing screw, and a tip of the piercing screw protruding from the carrier plate.
8. The briquette assembly of claim 7, wherein the tip of at least one of the piercing screws protrudes from an upper surface of the carrier plate and the tip of at least one of the piercing screws protrudes from a lower surface of the carrier plate.
9. The briquette assembly of claim 1, wherein the fastening portion has a first fastening hole therethrough, the carrier plate has a second fastening hole therethrough, the first fastening hole and the second fastening hole being opposite.
10. The briquette assembly of claim 9, further comprising a fastener and a retaining member; wherein,
the locking piece comprises a locking groove and a third penetrating fastening hole, and the locking groove is suitable for being clamped with the bracket;
the fastener is adapted to pass through the first, second and third fastening holes.
11. A photovoltaic system, comprising:
the photovoltaic module is provided with a profile at the edge;
the bracket is suitable for bearing the photovoltaic module;
the briquette assembly of any one of claims 1-10, adapted to secure the photovoltaic component to the bracket by bonding with the profile.
12. A method of installing a briquette assembly, adapted to install a briquette assembly as claimed in any one of claims 1 to 10, comprising:
placing a first photovoltaic module with a first section bar installed on the edge on a bracket, lifting one edge of the first photovoltaic module, translating the lower pressing block on the bracket, and placing the first section bar on the bearing plate after the fourth fixing part is positioned on one side of the first section bar, which is close to a first photovoltaic laminating piece of the first photovoltaic module;
translating the lower pressing block towards a direction away from the first photovoltaic module until the fixing plate of the first profile is combined with the clamping groove;
installing the upper pressing block to enable the second fixing part to be combined with the side groove of the first section bar;
and placing a second photovoltaic module with a second section bar installed at the edge on the bracket, obliquely installing the second section bar to the third fixing part, and flattening the second section bar to enable the fixing plate of the second section bar to be clamped with the third fixing part.
CN202311504200.6A 2023-11-13 2023-11-13 Briquetting assembly, installation method thereof and photovoltaic system Pending CN117544094A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117895873A (en) * 2024-03-12 2024-04-16 天合光能股份有限公司 Fast-assembling briquetting
CN117914233B (en) * 2024-03-19 2024-05-31 天合光能股份有限公司 Briquetting assembly, installation method thereof and photovoltaic system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117895873A (en) * 2024-03-12 2024-04-16 天合光能股份有限公司 Fast-assembling briquetting
CN117914233B (en) * 2024-03-19 2024-05-31 天合光能股份有限公司 Briquetting assembly, installation method thereof and photovoltaic system

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