CN117538338B - Gear online flaw detection device and detection method - Google Patents
Gear online flaw detection device and detection method Download PDFInfo
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- CN117538338B CN117538338B CN202410029081.1A CN202410029081A CN117538338B CN 117538338 B CN117538338 B CN 117538338B CN 202410029081 A CN202410029081 A CN 202410029081A CN 117538338 B CN117538338 B CN 117538338B
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- 238000001514 detection method Methods 0.000 title claims abstract description 111
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 55
- 239000007921 spray Substances 0.000 claims abstract description 39
- 239000000523 sample Substances 0.000 claims abstract description 20
- 230000007306 turnover Effects 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 43
- 230000008569 process Effects 0.000 claims description 39
- 239000003086 colorant Substances 0.000 claims description 36
- 238000004040 coloring Methods 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000013459 approach Methods 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 239000012216 imaging agent Substances 0.000 claims description 3
- 239000012466 permeate Substances 0.000 claims description 3
- 238000011161 development Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 6
- 230000008602 contraction Effects 0.000 description 5
- 238000007605 air drying Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000005381 potential energy Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/91—Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/13—Moving of cuvettes or solid samples to or from the investigating station
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
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Abstract
The application provides an online gear flaw detection device and detection method, belongs to the technical field of gear detection, and comprises the following steps: the conveying belt is arranged in a three-section ladder shape, and a protective cover is arranged above the conveying belt; the reagent fluted discs are rotationally connected to the inner wall of the protective cover, and U-shaped spray heads are arranged on the surfaces of the two reagent fluted discs in an array manner; the turnover frames are respectively arranged at two steps of the conveying belt, first linear drivers are arranged on the turnover frames, air cylinders are arranged at the execution ends of the first linear drivers, and the execution ends of the air cylinders are rotationally connected with expansion shafts; the material receiving frames are respectively arranged at two steps of the conveying belt, and the material receiving frames are hinged with a receiving plate; flaw detection probe. The gear workpiece flaw detection device can complete online flaw detection work of the gear workpiece by adopting pipeline operation, and can realize sustainable development of flaw detection work, so that flaw detection efficiency of the gear workpiece is improved.
Description
Technical Field
The application relates to the technical field of gear detection, in particular to an online gear flaw detection device and method.
Background
The online gear flaw detection means that various nondestructive detection technologies and equipment are utilized to detect and monitor gears on line in real time so as to ensure the quality and reliability of the gears. Common flaw detection methods include ultrasonic flaw detection, X-ray flaw detection, and colorant (penetrant and developer) flaw detection. When the gear workpiece is subjected to online flaw detection in a colorant flaw detection mode, the colorant attached to the crack or defect of the gear workpiece can form obvious color lines, so that the detection result is visual and visible, and analysis and evaluation are convenient.
Referring to the Chinese patent with the application number of CN202310138372.X and the name of an online detection device for gear flaw detection, when flaw detection is performed, a gear workpiece is clamped on a movable detection table, so that the detection instrument detects different positions of the end face of the gear workpiece.
With reference to the above technical solution, the applicant found that, in the beginning and ending stages of the actual online flaw detection work of the gear, the operator needs to manually clamp and replace the gear workpiece before continuing the flaw detection work, which consumes more time and further affects the flaw detection efficiency.
Disclosure of Invention
In view of this, the application provides an online flaw detection device and detection method for gears, which not only can adopt pipeline operation to finish online flaw detection work of gear workpieces and realize sustainable development of flaw detection work, but also can synchronously process and detect end faces at two sides of the gear workpieces in the detection process, avoid the situation that personnel clamp and turn over the gear workpieces to interrupt the detection process, and is suitable for carrying out unified flaw detection on a large number of gear workpieces, so as to improve flaw detection efficiency of the gear workpieces.
In order to solve the technical problems, the application provides an online gear flaw detection device and an online gear flaw detection method.
In a first aspect, the present application provides an online gear flaw detection device, including: the conveying belt is arranged in a three-section ladder shape, and a shield is arranged above the conveying belt; the reagent fluted discs are provided with two reagent fluted discs, the two reagent fluted discs are all connected to the inner wall of the protective cover in a rotating way, the two reagent fluted discs are in one-to-one correspondence with the two grading parts of the conveying belt, belt pulleys capable of being driven by a belt are arranged on a central rotating shaft of the reagent fluted discs and a transmission shaft at the grading parts of the conveying belt, and U-shaped spray heads are arranged on the surfaces of the two reagent fluted discs in an array way and are used for simultaneously coloring or simultaneously cleaning the end surfaces of two sides of a gear workpiece; the turnover frames are arranged at two steps of the conveying belt respectively, first linear drivers are arranged on the turnover frames, air cylinders are arranged at the execution ends of the first linear drivers, and the execution ends of the air cylinders are connected with expansion shafts in a rotating mode; the two material receiving frames are respectively arranged at two steps of the conveying belt, and the inside of each material receiving frame is hinged with a receiving plate; and the flaw detection probes are symmetrically arranged on the inner wall of the protective cover and positioned at the tail section of the conveying belt and are used for carrying out on-line detection analysis on the end surfaces of the two sides of the colored gear workpiece.
Through adopting above-mentioned technical scheme, at the in-process that the gear work piece was carried by the conveyer belt, the conveyer belt was paused when the gear work piece was close to the reagent fluted disc that is located conveyer belt first segment and middle section hierarchical department, and the gear work piece still is located the conveyer belt first segment this moment, then the cylinder operation makes the shrink axle insert in the pilot hole at gear work piece middle part and prop up tight gear work piece. And then the first linear driver operates to enable the collapsible shaft and the gear workpiece to move to the area where the reagent fluted disc is located together until the U-shaped spray head corresponds to the gear workpiece, the conveying belt operates again, the reagent fluted disc rotates under the driving of the belt pulley, different U-shaped spray heads on the same reagent fluted disc are waited to spray clear water and coloring agent on the surface of the gear workpiece respectively, coloring work is completed after the gear workpiece is cleaned, and the coloring agent sprayed by the U-shaped spray heads is penetrant in the process. Then the cylinder contracts and makes the expansion and contraction axle release the tight fixed of propping up of gear work piece, and gear work piece can fall on the bearing plate upper surface under the effect of self gravity, and finally gear work piece can roll to follow-up the carrying plate after taking place the slope and carry out follow-up transport on the conveyer belt middle section. The above-mentioned work is repeated after the gear workpiece is close to the reagent fluted disc positioned at the step of middle section and tail section of the conveyer belt, in which the difference is that the colouring agent sprayed out by U-shaped spray head is developer in this process, finally the flaw detection probe can be used for making shooting record of the coloured gear workpiece, then the external computer can be used for making detection analysis of image information uploaded by flaw detection probe so as to implement flaw detection of gear workpiece.
The online flaw detection work of the gear workpiece is completed by adopting the assembly line type operation, the sustainable development of the flaw detection work is realized, the end faces on two sides of the gear workpiece can be synchronously processed and detected in the detection process, the situation that the detection progress is interrupted due to the fact that a person clamps and turns over the gear workpiece is avoided, and the gear workpiece inspection device is suitable for carrying out unified flaw detection on a large number of gear workpieces, so that the flaw detection efficiency of the gear workpiece is improved.
Optionally, the conveyer belt is provided with the leading truck in front and back symmetry, the equal array rotation in leading truck is connected with the guide roll.
Optionally, every two front and back correspondence hinge has the limiting plate between the leading truck, all be provided with on the leading truck and be used for limiting the limiting plate takes place rotatory spring pin, the outside all movable sleeve of collapsible axle is equipped with and is used for the unblock the linkage board of spring pin, the linkage board top all be provided with can with the extension board of turnover frame upper surface butt is used for the restriction the linkage board takes place rotatoryly.
Through adopting above-mentioned technical scheme, carry the in-process that the conveyer belt carried the gear work piece, the gear work piece takes place to empty in the guide roll on the leading truck for the gear work piece is in vertical state all the time and dyes and detects the both sides terminal surface of gear work piece simultaneously. The limiting plate can prevent the gear workpiece from falling when being conveyed to the tail end of the conveying belt, when the collapsible shaft is tightly supported and the gear workpiece is transferred, the linkage plate can move along with the collapsible shaft to release the locking of the spring pin to the limiting plate, so that the limiting plate can be forced and pressed down when the collapsible shaft transfers the gear workpiece, and the collapsible shaft and the gear workpiece can move normally. And then the limiting plate can automatically reset under the influence of elastic potential energy of the spring pin to limit and block gear workpieces which are subsequently conveyed on the conveying belt.
The gear workpiece is prevented from toppling in the conveying process by utilizing the matching of the guide frame and the guide roller, the limiting plate can be unlocked in the moving process of the collapsible shaft to release the blocking of the gear workpiece, and then the discharging control function is realized on the premise of not increasing the driving cost, so that sufficient operation time is provided for the coloring process of the gear workpiece.
Optionally, two reagent fluted disc surfaces all are provided with the partition plate for separate coloring area and cleaning area, even offer the work piece on the partition plate and dodge the mouth.
Through adopting above-mentioned technical scheme, in the washing and the coloring in-process of gear work piece, the partition panel can separate coloring region and washing region, prevents clear water or colorant from splashing and causing the interference in other regions. In the process that the gear workpiece passes through the workpiece avoiding opening, the edge of the workpiece avoiding opening can scrape the end face of the gear workpiece to level the coloring agent on the gear workpiece, so that the coloring uniformity of the coloring agent on the gear workpiece is improved.
Optionally, two all rotate and be connected with protruding axle of turnover frame lateral wall, protruding axle with all be provided with drive sprocket on the transmission shaft of conveyer belt hierarchical department, adjacent two drive sprocket passes through the chain drive and connects, the outside all fixed cover of collapsible axle be equipped with can with chain engagement's driven sprocket.
Through adopting above-mentioned technical scheme, after the collapsible axle drives gear work piece and removes to the position that corresponds with U-shaped shower nozzle, driven sprocket can take place the meshing with the chain, and along with the operation of conveyer belt this moment, driven sprocket can rotate along with it and drive collapsible axle and gear work piece together rotation under the transmission effect of drive sprocket and chain for the U-shaped shower nozzle can wash or color the tooth of different circumference positions on the gear work piece, so as to reduce driving cost.
Optionally, two the inside second linear drive that all is provided with of material receiving frame, the execution end of second linear drive all articulates there is the diagonal brace, diagonal brace upper end with be located same material receiving frame is inside accept the board and articulate.
Through adopting above-mentioned technical scheme, after the gear work piece falls on the board upper surface of holding by self gravity, the operation of second linear drive drives the diagonal brace slowly moves down, holds the board and can downward sloping and make the gear work piece slowly roll down to the conveyer belt and carry out follow-up transport under the traction effect of diagonal brace.
Optionally, the inside rotation of guard shield is connected with and is used for accelerating the induced draft wheel of the inside air velocity of flow of guard shield, be provided with on the induced draft wheel with reagent fluted disc meshing drive gear.
By adopting the technical scheme, in the process of rotating the reagent fluted disc, the air inducing wheel can rotate along with the reagent fluted disc and the transmission gear to accelerate the air flow rate in the shield, thereby accelerating the air drying rate of the colorant on the gear workpiece.
In a second aspect, the present application provides an online gear flaw detection method, including an online gear flaw detection device according to the first aspect, where the detection method includes:
s1, conveying a gear workpiece by a conveying belt, and suspending the conveying belt when the gear workpiece approaches a reagent fluted disc positioned at the first section and the middle section of the conveying belt in a grading manner;
s2, the cylinder operates to enable the collapsible shaft to be inserted into the assembly hole in the middle of the gear workpiece and tightly support the gear workpiece, and meanwhile the linkage plate moves along with the collapsible shaft to unlock the limiting plate;
s3, the first linear driver drives the collapsible shaft and the gear workpiece to move to the area where the reagent fluted disc is located together until the U-shaped spray head corresponds to the gear workpiece;
s4, the U-shaped spray head sprays clear water and coloring agent on the surface of the gear workpiece respectively, coloring work is completed after the gear workpiece is cleaned, and the coloring agent sprayed by the U-shaped spray head is a penetrating agent in the process;
s5, after the penetrating agent permeates into the gear workpiece, the cylinder contracts to enable the expansion shaft to release the tight supporting and fixing of the gear workpiece, the gear workpiece falls on the upper surface of the bearing plate due to the action of gravity of the gear workpiece, the second linear driver operates to drive the inclined supporting rod to slowly move downwards, and the bearing plate can incline downwards under the traction action of the inclined supporting rod to enable the gear workpiece to slowly roll down on the conveying belt for subsequent conveying;
s6, repeating the above work after the gear workpiece approaches to the reagent fluted disc positioned at the grading position of the middle section and the tail section of the conveyer belt, wherein the difference is that the coloring agent sprayed by the U-shaped spray head is an imaging agent in the process;
s7, the flaw detection probe shoots and records the colored gear workpiece, and then the flaw detection work of the gear workpiece is completed by detecting and analyzing the image information uploaded by the flaw detection probe by means of an external computer.
In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
1. the online flaw detection work of the gear workpiece is completed by adopting the assembly line type operation, the sustainable development of the flaw detection work is realized, the end faces on two sides of the gear workpiece can be synchronously processed and detected in the detection process, the situation that the detection progress is interrupted due to the fact that a person clamps and turns over the gear workpiece is avoided, and the gear workpiece inspection device is suitable for carrying out unified flaw detection on a large number of gear workpieces, so that the flaw detection efficiency of the gear workpiece is improved.
2. The gear workpiece is prevented from toppling in the conveying process by utilizing the matching of the guide frame and the guide roller, the limiting plate can be unlocked in the moving process of the collapsible shaft to release the blocking of the gear workpiece, and then the discharging control function is realized on the premise of not increasing the driving cost, so that sufficient operation time is provided for the coloring process of the gear workpiece.
3. In the cleaning and coloring process of the gear workpiece, the partition plate can partition the coloring area and the cleaning area, so that clear water or coloring agent is prevented from splashing on other areas to cause interference. In the process that the gear workpiece passes through the workpiece avoiding opening, the edge of the workpiece avoiding opening can scrape the end face of the gear workpiece to level the coloring agent on the gear workpiece, so that the coloring uniformity of the coloring agent on the gear workpiece is improved.
4. After the collapsible shaft drives the gear workpiece to move to the position corresponding to the U-shaped spray head, the driven sprocket wheel is meshed with the chain, at the moment, along with the running of the conveying belt, the driven sprocket wheel can rotate along with the gear workpiece under the transmission action of the driving sprocket wheel and the chain and drive the collapsible shaft and the gear workpiece to rotate together, so that the U-shaped spray head can clean or color teeth at different circumferential positions on the gear workpiece, and the driving cost is reduced.
Drawings
FIG. 1 is a schematic diagram of a gear online flaw detection device and a detection method;
FIG. 2 is a cross-sectional view of the belt and shroud shown in this application;
FIG. 3 is a schematic view of the structure from the back to the front view of the present application;
FIG. 4 is an enlarged view of a portion of area A of FIG. 2 of the present application;
FIG. 5 is a schematic diagram showing the structure of a reagent fluted disc and a receiving rack according to the present application;
fig. 6 is a partial enlarged view of the region B in fig. 5 of the present application.
Reference numerals illustrate: 1. a conveyor belt; 11. a guide frame; 111. a limiting plate; 112. a spring pin; 113. a linkage plate; 114. an extension plate; 12. a guide roller; 2. a shield; 3. a reagent fluted disc; 31. a belt pulley; 32. u-shaped spray head; 33. a partition panel; 34. a workpiece avoiding opening; 4. a turnover frame; 41. a first linear drive; 42. a cylinder; 43. a collapsible shaft; 44. a protruding shaft; 45. a drive sprocket; 46. a chain; 47. a driven sprocket; 5. a receiving rack; 51. a receiving plate; 52. a second linear driver; 53. a diagonal brace; 6. a flaw detection probe; 7. an induced draft wheel; 8. a transmission gear.
Detailed Description
For the purposes, technical solutions and advantages of the embodiments of the present application to be more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to fig. 1 to 6 of the embodiments of the present application. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art based on the described embodiments of the present application are within the scope of the protection of the present application.
In a first aspect, the present application provides an online gear flaw detection device, which adopts the following technical scheme:
referring to fig. 1 and 2, the embodiment provides an online gear flaw detection device, which comprises a conveyer belt 1, wherein the conveyer belt 1 is arranged in a three-stage ladder shape, and a shield 2 is arranged above the conveyer belt 1; the inner wall of the protective cover 2 is rotationally connected with two reagent fluted discs 3, the two reagent fluted discs 3 are in one-to-one correspondence with two stepped positions of the conveying belt 1, a belt pulley 31 (refer to figure 3) which can be driven by a belt is arranged on a central rotating shaft of the reagent fluted disc 3 and a transmission shaft at the stepped position of the conveying belt 1, and U-shaped spray heads 32 are arranged on the surfaces of the two reagent fluted discs 3 in an array manner and are used for simultaneously coloring or simultaneously cleaning the end surfaces at two sides of a gear workpiece; the two steps of the conveyer belt 1 are provided with a turnover frame 4, the turnover frames 4 are provided with first linear drivers 41, the execution ends of the first linear drivers 41 are provided with air cylinders 42 (refer to fig. 4), and the execution ends of the air cylinders 42 are rotatably connected with expansion shafts 43 (refer to fig. 4); the two steps of the conveyor belt 1 are provided with material receiving frames 5 (refer to fig. 5), and the material receiving frames 5 are hinged with a receiving plate 51 (refer to fig. 5); and flaw detection probes 6 which are symmetrically arranged on the inner wall of the protective cover 2 and positioned at the tail section of the conveying belt 1 are used for carrying out on-line detection analysis on the end surfaces of the two sides of the gear workpiece after coloring.
In the process that the gear workpiece is conveyed by the conveyor belt 1, the conveyor belt 1 is suspended when the gear workpiece approaches to the reagent fluted disc 3 positioned at the step of the first section and the middle section of the conveyor belt 1, the gear workpiece is still positioned on the first section of the conveyor belt 1, and then the air cylinder 42 operates to promote the expansion and contraction shaft 43 to be inserted into the assembly hole in the middle of the gear workpiece and tightly support the gear workpiece.
Then the first linear driver 41 is operated to move the collapsible shaft 43 and the gear workpiece together to the area where the reagent fluted disc 3 is located until the U-shaped spray head 32 corresponds to the gear workpiece, then the conveyer belt 1 is operated again, the reagent fluted disc 3 is driven by the belt pulley 31 to rotate, different U-shaped spray heads 32 on the same reagent fluted disc 3 are waited to spray clear water and colorant on the surface of the gear workpiece respectively, the coloring work is completed after the gear workpiece is cleaned, and the colorant sprayed by the U-shaped spray heads 32 is penetrant in the process.
Then, the air cylinder 42 is contracted to enable the expansion and contraction shaft 43 to release the tightening and fixing of the gear workpiece, the gear workpiece can fall on the upper surface of the bearing plate 51 under the action of self gravity, and finally the gear workpiece can roll down to the middle section of the conveying belt 1 along the bearing plate 51 after being inclined for subsequent conveying.
The above-mentioned work is repeated after the gear workpiece is close to the reagent fluted disc 3 positioned at the step of the middle section and the tail section of the conveyer belt 1, wherein the difference is that the coloring agent sprayed out by the U-shaped spray head 32 is developer in the process, finally the gear workpiece after the coloring is finished is shot and recorded by the flaw detection probe 6, and then the flaw detection work of the gear workpiece is finished by detecting and analyzing the image information uploaded by the flaw detection probe 6 by means of an external computer.
The flaw detection probe 6 can be a device capable of recording image information, such as a camera or a scanner, and the like, and the function of the flaw detection probe is to record images of the colored gear workpiece, and as obvious color lines can be formed at cracks or defects on two side end surfaces of the colored gear workpiece due to the adhesion of coloring agents, a person can intuitively know a detection result at a remote operation terminal through the image recording and data feedback of the flaw detection probe 6.
The online flaw detection work of the gear workpiece is completed by adopting the assembly line type operation, the sustainable development of the flaw detection work is realized, the end faces on two sides of the gear workpiece can be synchronously processed and detected in the detection process, the situation that the detection progress is interrupted due to the fact that a person clamps and turns over the gear workpiece is avoided, and the gear workpiece inspection device is suitable for carrying out unified flaw detection on a large number of gear workpieces, so that the flaw detection efficiency of the gear workpiece is improved.
Referring to fig. 1, a guide frame 11 is symmetrically arranged on a conveyor belt 1 in front and back, and guide rollers 12 are rotatably connected in an array in the guide frame 11.
Referring to fig. 4 and 6, a limiting plate 111 is hinged between every two front and rear corresponding guide frames 11, spring pins 112 for limiting the rotation of the limiting plate 111 are arranged on the guide frames 11, linkage plates 113 for unlocking the spring pins 112 are movably sleeved outside the expansion and contraction shafts 43, and extension plates 114 capable of being abutted to the upper surface of the turnover frame 4 are arranged at the tops of the linkage plates 113 and used for limiting the rotation of the linkage plates 113.
In the process of conveying the gear workpiece by the conveying belt 1, the gear workpiece can be limited to topple by the guide rollers 12 on the guide frame 11, so that the gear workpiece is always in a vertical state, and the two side end faces of the gear workpiece are colored and detected. The limiting plate 111 can avoid falling when the gear workpiece is conveyed to the tail end of the conveying belt 1, when the collapsible shaft 43 tightens and transfers the gear workpiece, the linkage plate 113 moves along with the collapsible shaft 43 to unlock the limiting plate 111 by the spring pin 112, so that the limiting plate 111 can be forced and pressed down when the collapsible shaft 43 transfers the gear workpiece, and the collapsible shaft 43 and the gear workpiece can move normally. And then the limiting plate 111 can automatically reset to limit and block gear workpieces which are subsequently conveyed on the conveying belt 1 under the influence of elastic potential energy of the spring pin 112.
The gear workpiece is prevented from toppling in the conveying process by utilizing the matching of the guide frame 11 and the guide roller 12, the limiting plate 111 can be unlocked in the moving process of the collapsible shaft 43 to release the blocking of the gear workpiece, and then the discharging control function is realized on the premise of not increasing the driving cost, so that sufficient operation time is provided for the coloring process of the gear workpiece.
Referring to fig. 5, the surfaces of the two reagent toothed discs 3 are provided with partition plates 33 for partitioning the coloring area and the cleaning area, and workpiece avoiding openings 34 are uniformly formed in the partition plates 33.
During the cleaning and painting of the gear work piece, the partition plate 33 can partition the painting area from the cleaning area, and prevent clear water or colorant from splashing on other areas to cause interference. In the process that the gear workpiece passes through the workpiece avoiding opening 34, the edge of the workpiece avoiding opening 34 can scrape the end face of the gear workpiece to level the coloring agent on the gear workpiece, so that the coloring uniformity of the coloring agent on the gear workpiece is improved.
Referring to fig. 2 and 4, the side walls of the two turnover frames 4 are respectively and rotatably connected with a protruding shaft 44, driving sprockets 45 are respectively arranged on the protruding shaft 44 and a transmission shaft at the step of the conveyor belt 1, two adjacent driving sprockets 45 are in transmission connection through a chain 46, and driven sprockets 47 which can be meshed with the chain 46 are respectively and fixedly sleeved outside the expansion shaft 43.
After the collapsible shaft 43 drives the gear workpiece to move to a position corresponding to the U-shaped spray head 32, the driven sprocket 47 is meshed with the chain 46, and at the moment, along with the running of the conveying belt 1, the driven sprocket 47 rotates along with the driving of the driving sprocket 45 and the chain 46 and drives the collapsible shaft 43 to rotate together with the gear workpiece, so that the U-shaped spray head 32 can clean or color teeth at different circumferential positions on the gear workpiece, and the driving cost is reduced.
Referring to fig. 5, the second linear drivers 52 are disposed inside the two receiving frames 5, the execution ends of the second linear drivers 52 are hinged with diagonal braces 53, and the upper ends of the diagonal braces 53 are hinged with receiving plates 51 located inside the same receiving frame 5.
After the gear workpiece falls on the upper surface of the supporting plate 51 due to the effect of gravity, the second linear driver 52 operates to drive the inclined supporting rod 53 to slowly move downwards, and the supporting plate 51 can be inclined downwards under the traction effect of the inclined supporting rod 53, so that the gear workpiece slowly rolls down onto the conveying belt 1 for subsequent conveying.
Referring to fig. 2, a wind-guiding wheel 7 for accelerating the air flow rate in the shield 2 is rotatably connected in the shield 2, and a transmission gear 8 meshed with the reagent fluted disc 3 is arranged on the wind-guiding wheel 7.
In the process of rotating the reagent fluted disc 3, the air inducing wheel 7 rotates along with the reagent fluted disc 3 and the transmission gear 8 to accelerate the air flow rate in the shield 2, thereby accelerating the air drying rate of the colorant on the gear workpiece.
The implementation principle of the gear online flaw detection device and the gear online flaw detection method provided by the embodiment of the application is as follows: in the process that the gear workpiece is conveyed by the conveyor belt 1, the conveyor belt 1 is suspended when the gear workpiece approaches the reagent fluted disc 3 positioned at the first section and the middle section of the conveyor belt 1 in a stepped mode, and the gear workpiece is still positioned on the first section of the conveyor belt 1. In the process, the guide rollers 12 on the guide frame 11 can limit the gear workpiece from tilting, so that the gear workpiece is always in a vertical state, and the end faces of the two sides of the gear workpiece are colored and detected.
The limiting plate 111 can avoid falling when the gear workpiece is conveyed to the tail end of the conveying belt 1, then the air cylinder 42 operates to enable the collapsible shaft 43 to be inserted into the assembly hole in the middle of the gear workpiece and tightly support the gear workpiece, and when the collapsible shaft 43 tightly supports and transfers the gear workpiece, the linkage plate 113 moves along with the collapsible shaft 43 to unlock the limiting plate 111 by the spring pin 112.
When the first linear driver 41 is operated to displace the collapsible shaft 43 and the gear work, the gear work can apply force to the stopper plate 111 and collapse it so that the collapsible shaft 43 and the gear work normally move. And then the limiting plate 111 can automatically reset to limit and block gear workpieces which are subsequently conveyed on the conveying belt 1 under the influence of elastic potential energy of the spring pin 112.
Then, the first linear driver 41 drives the collapsible shaft 43 and the gear workpiece to move together to the area where the reagent fluted disc 3 is located until the U-shaped nozzle 32 corresponds to the gear workpiece, and after the collapsible shaft 43 drives the gear workpiece to move to the position corresponding to the U-shaped nozzle 32, the driven sprocket 47 is meshed with the chain 46.
The conveyor belt 1 then runs again, and the driven sprocket 47 rotates along with the drive sprocket 45 and the chain 46 to drive the collapsible shaft 43 and the gear workpiece to rotate together, so that the U-shaped spray head 32 can clean or color teeth at different circumferential positions on the gear workpiece, thereby reducing the driving cost.
The reagent fluted disc 3 rotates under the drive of the belt pulley 31, the different U-shaped spray heads 32 on the same reagent fluted disc 3 spray clear water and coloring agent on the surface of the gear workpiece respectively, the coloring work is completed after the gear workpiece is cleaned, and the coloring agent sprayed by the U-shaped spray heads 32 is a penetrating agent in the process. The partition plate 33 can partition the colored area and the cleaning area, and prevent clear water or colorant from splashing on other areas to cause interference. In the process that the gear workpiece passes through the workpiece avoiding opening 34, the edge of the workpiece avoiding opening 34 can scrape the end face of the gear workpiece to level the coloring agent on the gear workpiece, so that the coloring uniformity of the coloring agent on the gear workpiece is improved.
In the process of rotating the reagent fluted disc 3, the air inducing wheel 7 rotates along with the reagent fluted disc 3 and the transmission gear 8 to accelerate the air flow rate in the shield 2, thereby accelerating the air drying rate of the colorant on the gear workpiece.
After the coloring is completed, the air cylinder 42 is contracted to enable the expansion and contraction shaft 43 to release the tight supporting and fixing of the gear workpiece, the gear workpiece falls on the upper surface of the bearing plate 51 due to the action of gravity, the second linear driver 52 operates to drive the inclined supporting rod 53 to slowly move downwards, the bearing plate 51 can be inclined downwards under the traction action of the inclined supporting rod 53, and finally the gear workpiece can roll down onto the middle section of the conveying belt 1 along the inclined bearing plate 51 for subsequent conveying.
The above-mentioned work is repeated after the gear workpiece is close to the reagent fluted disc 3 positioned at the step of the middle section and the tail section of the conveyer belt 1, wherein the difference is that the coloring agent sprayed out by the U-shaped spray head 32 is developer in the process, finally the gear workpiece after the coloring is finished is shot and recorded by the flaw detection probe 6, and then the flaw detection work of the gear workpiece is finished by detecting and analyzing the image information uploaded by the flaw detection probe 6 by means of an external computer.
In a second aspect, the present application provides an online gear flaw detection method, including an online gear flaw detection device of the first aspect, the detection method includes:
s1, conveying a gear workpiece by a conveying belt 1, and suspending the conveying belt 1 when the gear workpiece approaches a reagent fluted disc 3 positioned at the first section and the middle section of the conveying belt 1 in a stepped mode;
s2, the air cylinder 42 operates to enable the collapsible shaft 43 to be inserted into an assembly hole in the middle of the gear workpiece and tightly support the gear workpiece, and meanwhile the linkage plate 113 moves along with the collapsible shaft 43 to unlock the limiting plate 111;
s3, the first linear driver 41 drives the collapsible shaft 43 and the gear workpiece to move to the area where the reagent fluted disc 3 is located together until the U-shaped spray head 32 corresponds to the gear workpiece;
s4, the U-shaped spray head 32 sprays clear water and coloring agent on the surface of the gear workpiece respectively, and the coloring work is finished after the gear workpiece is cleaned, wherein the coloring agent sprayed by the U-shaped spray head 32 is a penetrating agent in the process;
s5, after penetrating agent permeates into the gear workpiece, the air cylinder 42 is contracted to enable the expansion shaft 43 to release the tight supporting and fixing of the gear workpiece, the gear workpiece falls on the upper surface of the supporting plate 51 due to the effect of self gravity, the second linear driver 52 operates to drive the inclined supporting rod 53 to slowly move downwards, and the supporting plate 51 can incline downwards under the traction effect of the inclined supporting rod 53 and enable the gear workpiece to slowly roll down onto the conveying belt 1 for subsequent conveying;
s6, repeating the above work after the gear workpiece approaches to the reagent fluted disc 3 positioned at the grading position of the middle section and the tail section of the conveyer belt 1, wherein the difference is that the coloring agent sprayed by the U-shaped spray head 32 is an imaging agent in the process;
s7, the flaw detection probe 6 shoots and records the colored gear workpiece, and then the flaw detection work of the gear workpiece is completed by detecting and analyzing the image information uploaded by the flaw detection probe 6 by means of an external computer.
Furthermore, it should be noted that, in the description of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those skilled in the art as the case may be.
While the foregoing is directed to the preferred embodiments of the present application, it should be noted that modifications and adaptations to those embodiments may occur to one skilled in the art and that such modifications and adaptations are intended to be comprehended within the scope of the present application without departing from the principles set forth herein.
Claims (7)
1. An online flaw detection device for gears, which is characterized by comprising:
the conveying belt (1) is arranged in a three-section ladder shape, and a shield (2) is arranged above the conveying belt (1);
the reagent fluted discs (3) are arranged, the two reagent fluted discs (3) are all rotationally connected to the inner wall of the protective cover (2), the two reagent fluted discs (3) are in one-to-one correspondence with the two stepped positions of the conveying belt (1), the central rotating shaft of the reagent fluted discs (3) and the transmission shaft at the stepped positions of the conveying belt (1) are both provided with belt pulleys (31) which can be driven by a belt, and the surfaces of the two reagent fluted discs (3) are all provided with U-shaped spray heads (32) in an array manner for simultaneously coloring or simultaneously cleaning the end surfaces at two sides of a gear workpiece;
the turnover frames (4) are arranged, the two turnover frames (4) are respectively arranged at two steps of the conveying belt (1), first linear drivers (41) are arranged on the turnover frames (4), air cylinders (42) are arranged at the execution ends of the first linear drivers (41), and expansion shafts (43) are rotatably connected at the execution ends of the air cylinders (42);
the two material receiving frames (5) are arranged, the two material receiving frames (5) are respectively arranged at two steps of the conveying belt (1), and the inside of each material receiving frame (5) is hinged with a receiving plate (51);
the flaw detection probes (6) are symmetrically arranged on the inner wall of the protective cover (2) and positioned at the tail section of the conveying belt (1) and are used for carrying out on-line detection analysis on the end surfaces of two sides of the colored gear workpiece;
two the turnover frame (4) lateral wall all rotates and is connected with protruding axle (44), protruding axle (44) with all be provided with on the transmission shaft of conveyer belt (1) hierarchical department drive sprocket (45), adjacent two drive sprocket (45) are connected through chain (46) transmission, the outside fixed cover of collapsible axle (43) all be equipped with can with driven sprocket (47) of chain (46) meshing.
2. The gear online flaw detection device according to claim 1, wherein: guide frames (11) are symmetrically arranged on the conveying belt (1) front and back, and guide rollers (12) are connected in an array rotation mode inside the guide frames (11).
3. The gear online flaw detection device according to claim 2, wherein: every two front and back corresponding between leading truck (11) hinge has limiting plate (111), all be provided with on leading truck (11) and be used for limiting spring pin (112) that limiting plate (111) took place to rotate, the outside all movable sleeve of collapsible axle (43) is equipped with and is used for the unblock linkage board (113) of spring pin (112), linkage board (113) top all be provided with can with extension board (114) of turnover frame (4) upper surface butt are used for limiting linkage board (113) take place to rotate.
4. A gear online flaw detection device according to claim 3, wherein: the surfaces of the two reagent fluted discs (3) are provided with partition plates (33) for separating a coloring area and a cleaning area, and workpiece avoiding openings (34) are uniformly formed in the partition plates (33).
5. The gear online flaw detection device according to claim 4, wherein: the two material receiving frames (5) are internally provided with second linear drivers (52), execution ends of the second linear drivers (52) are hinged with diagonal braces (53), and upper ends of the diagonal braces (53) are hinged with the bearing plates (51) positioned in the same material receiving frame (5).
6. The gear online flaw detection device according to claim 5, wherein: the inside rotation of guard shield (2) is connected with is used for accelerating induced air wheel (7) of guard shield (2) inside air velocity of flow, be provided with on induced air wheel (7) with drive gear (8) of reagent fluted disc (3) meshing.
7. An online flaw detection method for gears, comprising the online flaw detection device for gears according to claim 6, wherein the detection method comprises the following steps:
s1, conveying a gear workpiece by a conveying belt (1), and suspending the conveying belt (1) when the gear workpiece approaches a reagent fluted disc (3) positioned at the first section and the middle section of the conveying belt (1) in a stepped mode;
s2, the air cylinder (42) operates to enable the collapsible shaft (43) to be inserted into an assembly hole in the middle of the gear workpiece and tightly support the gear workpiece, and meanwhile the linkage plate (113) moves along with the collapsible shaft (43) to unlock the limiting plate (111);
s3, the first linear driver (41) drives the collapsible shaft (43) and the gear workpiece to move to the area where the reagent fluted disc (3) is located together until the U-shaped spray head (32) corresponds to the gear workpiece;
s4, the U-shaped spray head (32) sprays clear water and colorant on the surface of the gear workpiece respectively, and the coloring work is finished after the gear workpiece is cleaned, wherein the colorant sprayed by the U-shaped spray head (32) is a penetrating agent in the process;
s5, after penetrating agent permeates into the gear workpiece, the air cylinder (42) contracts to enable the expansion shaft (43) to release the tightening and fixing of the gear workpiece, the gear workpiece falls on the upper surface of the bearing plate (51) due to the effect of gravity, the second linear driver (52) operates to drive the inclined stay rod (53) to slowly move downwards, and the bearing plate (51) can incline downwards under the traction effect of the inclined stay rod (53) and enable the gear workpiece to slowly roll down onto the conveying belt (1) for subsequent conveying;
s6, repeating the above work after the gear workpiece approaches to the reagent fluted disc (3) positioned at the middle section and the tail section of the conveyor belt (1), wherein the difference is that the coloring agent sprayed by the U-shaped spray head (32) is an imaging agent in the process;
s7, the flaw detection probe (6) shoots and records the colored gear workpiece, and then the flaw detection work of the gear workpiece is completed by detecting and analyzing the image information uploaded by the flaw detection probe (6) by means of an external computer.
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| CN202410029081.1A CN117538338B (en) | 2024-01-09 | 2024-01-09 | Gear online flaw detection device and detection method |
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| CN117538338A (en) | 2024-02-09 |
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