CN117537726B - Chain thickness check out test set based on laser measurement - Google Patents
Chain thickness check out test set based on laser measurement Download PDFInfo
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- CN117537726B CN117537726B CN202410032303.5A CN202410032303A CN117537726B CN 117537726 B CN117537726 B CN 117537726B CN 202410032303 A CN202410032303 A CN 202410032303A CN 117537726 B CN117537726 B CN 117537726B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0017—Tensile
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
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- G01N2203/0048—Hydraulic means
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Abstract
Description
技术领域Technical Field
本申请涉及链条厚度测量技术领域,尤其涉及一种基于激光测量的链条厚度检测设备。The present application relates to the technical field of chain thickness measurement, and in particular to a chain thickness detection device based on laser measurement.
背景技术Background technique
链条,按结构可分为滚子链、齿形链等类型,其中滚子链应用最广。滚子链包括内链板、外链板、销轴、套筒和滚子所组成.其中内链板与套筒、外链板和销轴之间分别用过盈配合固连,称为内、外链节;滚子与套筒、套筒与销轴之问是间隙配合。当内、外链板相对挠曲时,套筒可绕销轴自由转动,滚子是活动套设在套筒上的,工作时,滚子沿链轮齿廓滚动,可减轻轮齿的磨损。目前大部分链条生产工艺中,链条的检测是通过人工进行的,也就是依靠检测人员的经验,通过外观观测和手感来判定链条的是否合格,可想而知,需要大量的检测人员,不但生产效率低下,人工成本高昂,而且依靠检测人员的经验判断,尤其检验链条死节过程中,很容易出现漏检现象,链条检测质量很难得到保证,存在待改进的不足之处。Chains can be divided into roller chains, toothed chains and other types according to their structures, among which roller chains are the most widely used. Roller chains consist of inner chain plates, outer chain plates, pins, sleeves and rollers. The inner chain plates and sleeves, the outer chain plates and pins are respectively connected by interference fit, which are called inner and outer chain links; the rollers and sleeves, and the sleeves and pins are clearance fits. When the inner and outer chain plates are relatively flexed, the sleeves can rotate freely around the pins. The rollers are movably mounted on the sleeves. When working, the rollers roll along the sprocket tooth profiles to reduce the wear of the gear teeth. At present, in most chain production processes, the chain inspection is carried out manually, that is, relying on the experience of the inspectors, judging whether the chain is qualified by appearance observation and feel. It is conceivable that a large number of inspectors are required, which not only has low production efficiency and high labor costs, but also relies on the experience of the inspectors. In particular, it is easy to miss the inspection during the inspection of the chain dead joints, and the quality of the chain inspection is difficult to be guaranteed. There are deficiencies that need to be improved.
专利申请CN201811349249.8,公开了一种链条检测设备,用于检测链条死节的位置,包括机架、设置于机架上的传动单元、扩展单元以及标记单元,所述传动单元包括主动链轮以及从动链轮,所述主动链轮与所述从动链轮沿两者中心所在连线上相对或相背滑动设置,且所述机架上设置有用于驱动主动链轮转动的动力单元,所述机架上且沿主动链轮和从动链轮轴心连线设置滑道,所述滑道中设置有滑移座,所述从动链轮转动设置有滑移座中,所述扩展单元包括固定于机架上的支架、滑动设置于支架上的扩展滑座以及转动设置于滑座上的扩展链轮,所述支架上设置有用于支撑扩展滑座的弹性件,所述标记单元包括设置于支架上的标记座以及固定于标记座上且朝向扩展链轮的标记刷,所述扩展滑座与标记座之间相对或相背滑动设置,然而该装置不能在检测到链条磨损后对链条进行拉力检测,只能记录磨损位置,还需要人工后续检测,使用较为不便。Patent application CN201811349249.8 discloses a chain detection device for detecting the position of a chain dead joint, comprising a frame, a transmission unit arranged on the frame, an expansion unit and a marking unit, wherein the transmission unit comprises a driving sprocket and a driven sprocket, wherein the driving sprocket and the driven sprocket are arranged to slide relative to or opposite to each other along a line connecting the centers of the two sprockets, and a power unit for driving the driving sprocket to rotate is arranged on the frame, a slideway is arranged on the frame and along a line connecting the axes of the driving sprocket and the driven sprocket, a sliding seat is arranged in the slideway, and the driven sprocket is provided with a sliding seat. The wheel is rotatably provided with a sliding seat, the expansion unit includes a bracket fixed on the frame, an expansion slide slidably provided on the bracket and an expansion sprocket rotatably provided on the slide, the bracket is provided with an elastic member for supporting the expansion slide, the marking unit includes a marking seat provided on the bracket and a marking brush fixed on the marking seat and facing the expansion sprocket, the expansion slide and the marking seat are slidably provided relative to or opposite to each other, however, the device cannot perform tension detection on the chain after detecting chain wear, and can only record the wear position, and requires manual follow-up detection, which is inconvenient to use.
发明内容Summary of the invention
为解决以上问题,本发明通过以下技术方案予以实现:To solve the above problems, the present invention is implemented through the following technical solutions:
一种基于激光测量的链条厚度检测设备,包括机壳,所述机壳上侧设有检测块,所述机壳内设有传动腔,所述传动腔下端壁内设有液压油腔,所述液压油腔左端壁内设有固定腔,所述液压油腔右端壁内设有测力腔,所述固定腔前后端壁内对称设有两个与所述液压油腔连通的推板腔,所述测力腔右端壁内设有齿条轮,所述齿条轮前端壁内设有与所述液压油腔连通的推力腔,所述检测块内设有左右贯穿的检测腔,所述检测腔上端壁内设有推液腔,所述检测腔前后端壁内对称设有两个清洁腔,所述检测块内设有两个前后对称的与所述推液腔连通的升降腔,所述机壳内设有测力机构,所述检测块内设有清洁机构、检测机构,所述测力机构能够对链条进行收放卷,并对链条进行拉力检测,所述清洁机构能够对链条经进行清洁,避免检测出现误差,所述检测机构能够对链条厚度进行检测,并标记异常位置。A chain thickness detection device based on laser measurement comprises a casing, a detection block is arranged on the upper side of the casing, a transmission chamber is arranged in the casing, a hydraulic oil chamber is arranged in the lower end wall of the transmission chamber, a fixed chamber is arranged in the left end wall of the hydraulic oil chamber, a force measuring chamber is arranged in the right end wall of the hydraulic oil chamber, two push plate chambers connected with the hydraulic oil chamber are symmetrically arranged in the front and rear end walls of the fixed chamber, a rack wheel is arranged in the right end wall of the force measuring chamber, a thrust chamber connected with the hydraulic oil chamber is arranged in the front end wall of the rack wheel, and a left and right penetrating A detection cavity, a liquid pushing cavity is arranged in the upper end wall of the detection cavity, two cleaning cavities are symmetrically arranged in the front and rear end walls of the detection cavity, two lifting cavities which are symmetrical front and back and connected with the liquid pushing cavity are arranged in the detection block, a force measuring mechanism is arranged in the casing, a cleaning mechanism and a detection mechanism are arranged in the detection block, the force measuring mechanism can reel and unreel the chain and perform tension detection on the chain, the cleaning mechanism can clean the chain to avoid detection errors, and the detection mechanism can detect the thickness of the chain and mark abnormal positions.
优选的,所述测力机构包括所述机壳内设有的动力电机,所述动力电机动力连接有一端位于所述传动腔内的动力轴,所述动力轴固定连接有位于所述传动腔内的动力轮,所述测力腔下端壁转动连接有贯穿所述传动腔内且一端位于所述机壳上侧的测力轮,所述固定腔下端壁转动连接有贯穿所述传动腔内且一端位于所述机壳上侧的固定轴,所述固定轴与所述测力轮分别固定连接有位于所述传动腔内的两个从动轮,所述动力轮与两个所述从动轮之间连接设有动力皮带,所述动力电机动力连接有一端位于所述液压油腔内的第一螺纹轴,液压油腔内滑动连接有螺纹板,所述螺纹板与所述第一螺纹轴螺纹连接,所述固定轴固定连接有位于所述固定腔内的固定轮,所述推板腔内滑动连接有推板,所述推板固定连接有一端位于所述固定腔内的推杆,所述推杆固定连接有位于所述固定腔内的固定块,所述固定块能够卡住固定轮,使固定轮不能转动,所述测力轮固定连接有位于所述测力腔内的啮合轮,所述推力腔内滑动连接有推力板,所述推力板固定连接有一端位于所述齿条轮内的推力杆,所述齿条轮内滑动连接有推力齿条,所述推力齿条能够与啮合轮啮合,带动啮合轮转动,所述推力齿条与所述推力杆之间连接设有压力感应器,所述固定轴与所述测力轮分别固定连接有位于所述机壳上侧的两个链条轮,两个所述链条轮能够对链条进行放卷与收卷,所述机壳上端壁固定连接有前后对称的两个限位块,所述限位块能够使链条位于检测位置。Preferably, the force measuring mechanism includes a power motor provided in the casing, the power motor is poweredly connected to a power shaft having one end located in the transmission cavity, the power shaft is fixedly connected to a power wheel located in the transmission cavity, the lower end wall of the force measuring cavity is rotatably connected to a force measuring wheel that passes through the transmission cavity and has one end located on the upper side of the casing, the lower end wall of the fixed cavity is rotatably connected to a fixed shaft that passes through the transmission cavity and has one end located on the upper side of the casing, the fixed shaft and the force measuring wheel are respectively fixedly connected to two driven wheels located in the transmission cavity, a power belt is connected between the power wheel and the two driven wheels, the power motor is poweredly connected to a first threaded shaft having one end located in the hydraulic oil cavity, a threaded plate is slidably connected in the hydraulic oil cavity, the threaded plate is threadedly connected to the first threaded shaft, the fixed shaft is fixedly connected to a fixed wheel located in the fixed cavity, the push plate cavity The cam is provided with a push plate, and the push plate is fixedly connected with a push rod at one end located in the fixed cavity, and the push rod is fixedly connected with a fixing block located in the fixed cavity, and the fixing block can clamp the fixing wheel so that the fixing wheel cannot rotate. The dynamometer wheel is fixedly connected with a meshing wheel located in the dynamometer cavity, and the thrust plate is slidably connected in the thrust cavity, and the thrust plate is fixedly connected with a thrust rod at one end located in the rack wheel, and the rack wheel is slidably connected with a thrust rack, and the thrust rack can mesh with the meshing wheel to drive the meshing wheel to rotate. A pressure sensor is connected between the thrust rack and the thrust rod, and the fixed shaft and the dynamometer wheel are respectively fixedly connected with two sprocket wheels located on the upper side of the casing, and the two sprocket wheels can unwind and reel in the chain, and the upper end wall of the casing is fixedly connected with two limit blocks symmetrically arranged front and back, and the limit blocks can make the chain be located in the detection position.
优选的,所述清洁机构包括所述检测块内设有的检测电机,所述检测电机动力连接有一端位于所述推液腔内的第二螺纹轴,所述推液腔内滑动连接有螺纹推板,所述螺纹推板与所述第二螺纹轴螺纹连接,所述机壳上端面固定连接有前后对称并分别位于两个所述升降腔内的两个升降杆,所述升降杆固定连接有位于所述升降腔内并与所述升降腔滑动连接的升降板,所述推液腔右端壁内设有上侧腔,所述检测电机动力连接有一端位于所述上侧腔内的驱动轴,所述驱动轴固定连接有位于所述上侧腔内的上侧轮,所述清洁腔下端壁转动连接有一端位于所述检测块上侧的传动带,所述传动带固定连接有位于所述检测块上侧的扭块,所述清洁腔上下端壁之间固定连接有位于所述传动带对称位置的光杆,所述清洁腔内滑动连接有左右对称的两个滑块,两个所述滑块之间转动连接有中间轴,所述传动带贯穿右侧所述滑块且与右侧所述滑块螺纹连接,所述传动带贯穿左侧所述滑块且与左侧所述滑块滑动连接,前后两个所述中间轴之间连接设有清洁带,后侧所述中间轴上固定连接有中间轮,后侧所述清洁腔下端壁内设有下侧腔,所述下侧腔左右端壁之间转动连接有下侧轴,所述下侧轴固定连接有下侧轮,所述下侧轮与所述中间轮、所述上侧轮之间连接设有传动带,启动检测电机输出动力,从而带动驱动轴转动,从而带动上侧轮转动,从而通过传动带带动中间轮转动,从而带动中间轴转动,从而带动清洁带转动,从而对链条进行清理,避免影响检测。Preferably, the cleaning mechanism includes a detection motor provided in the detection block, the detection motor is powered by a second threaded shaft having one end located in the liquid pushing chamber, the liquid pushing chamber is slidably connected to a threaded push plate, the threaded push plate is threadedly connected to the second threaded shaft, the upper end surface of the casing is fixedly connected to two lifting rods that are symmetrical front and back and are respectively located in the two lifting chambers, the lifting rod is fixedly connected to a lifting plate that is located in the lifting chamber and slidably connected to the lifting chamber, an upper side chamber is provided in the right end wall of the liquid pushing chamber, the detection motor is powered by a driving shaft having one end located in the upper side chamber, the driving shaft is fixedly connected to an upper side wheel located in the upper chamber, the lower end wall of the cleaning chamber is rotatably connected to a transmission belt having one end located on the upper side of the detection block, the transmission belt is fixedly connected to a torsion block located on the upper side of the detection block, and a transmission belt located on the upper side of the detection block is fixedly connected between the upper and lower end walls of the cleaning chamber The transmission belt passes through the right slider and is threadably connected to the right slider. The transmission belt passes through the left slider and is slidably connected to the left slider. A cleaning belt is connected between the front and rear intermediate shafts, and an intermediate wheel is fixedly connected to the rear intermediate shaft. A lower cavity is provided in the lower end wall of the cleaning cavity on the rear side, and a lower shaft is rotatably connected between the left and right end walls of the lower cavity, and the lower shaft is fixedly connected to the lower wheel. A transmission belt is connected between the lower wheel, the intermediate wheel and the upper wheel. The detection motor is started to output power, thereby driving the driving shaft to rotate, thereby driving the upper wheel to rotate, thereby driving the intermediate wheel to rotate through the transmission belt, thereby driving the intermediate shaft to rotate, thereby driving the cleaning belt to rotate, thereby cleaning the chain to avoid affecting the detection.
优选的,检测机构包括所述检测腔上端壁固定连接的激光测量器,所述激光测量器能够对链条厚度进行检测,所述检测腔上端壁内设有伸缩电机,所述伸缩电机动力连接有伸缩杆,所述伸缩杆固定连接有连接板,所述连接板下端面固定连接有左右对称的两个连接块,所述连接块内设有连接块腔,所述连接块腔靠近对称中心一侧端壁转动连接有一端位于检测腔内的扭转轴,所述扭转轴固定连接有位于所述连接块腔内的接触轮,所述接触轮与所述连接块腔端壁之间连接设有扭力弹簧,所述扭转轴固定连接有位于所述检测腔内的转动轮,所述转动轮上卷绕有一端连接在所述检测腔上端壁的卷绕绳,两个所述连接块腔远离对称中心一侧端壁转动连接有旋转轴,所述旋转轴滑动连接有左右对称的两个位于所述推板内的滑动轮,所述滑动轮能够与所述接触轮接触,所述连接块腔远离对称中心一侧端壁固定连接有上下对称的两个能够吸引所述滑动轮的电磁铁,所述滑动轮与所述连接块腔端壁之间连接设有电磁弹簧,所述旋转轴固定连接有位于所述检测腔内的标记杆,所述标记杆两端能够对链条标记不同样式。Preferably, the detection mechanism includes a laser measuring device fixedly connected to the upper end wall of the detection cavity, the laser measuring device can detect the thickness of the chain, a telescopic motor is arranged in the upper end wall of the detection cavity, the telescopic motor is connected to a telescopic rod, the telescopic rod is fixedly connected to a connecting plate, the lower end surface of the connecting plate is fixedly connected to two left-right symmetrical connecting blocks, a connecting block cavity is arranged in the connecting block, the end wall of the connecting block cavity close to the symmetry center is rotatably connected to a torsion shaft with one end located in the detection cavity, the torsion shaft is fixedly connected to a contact wheel located in the connecting block cavity, a torsion spring is connected between the contact wheel and the end wall of the connecting block cavity, and the torsion shaft is fixedly connected There is a rotating wheel located in the detection cavity, and a winding rope is wound on the rotating wheel, and one end of the winding rope is connected to the upper end wall of the detection cavity. The two end walls of the connecting block cavities away from the symmetry center are rotatably connected with a rotating shaft, and the rotating shaft is slidably connected with two sliding wheels located in the push plate that are symmetrical on the left and right, and the sliding wheels can contact the contact wheel. The end wall of the connecting block cavity away from the symmetry center is fixedly connected with two electromagnets that are symmetrical up and down and can attract the sliding wheels, an electromagnetic spring is connected between the sliding wheel and the end wall of the connecting block cavity, and the rotating shaft is fixedly connected with a marking rod located in the detection cavity, and the two ends of the marking rod can mark the chain in different styles.
本发明提供了一种基于激光测量的链条厚度检测设备,具备以下有益效果:本发明通过设置了测力机构,从而通过测力机构中设有的能够卷绕链条的两个链条轮以及能够使一个链条轮不转动,使另一个链条轮转动的固定块、推力齿条,从而实现在发现链条厚度异常后进行拉力测试,本发明通过设有的清洁机构,从而通过清洁机构中设有的能够对链条进行清理的清洁带,以及能够调整上下位置的滑块,从而实现对不同型号链条的清洁,本发明通过设置了检测机构,从而通过检测机构中设有的能够在链条检测出异常后对异常处进行标记的标记杆,从而标记链条异常位置,并能够能够实现对厚薄不一致情况分别标记不同记号,便于观察。The present invention provides a chain thickness detection device based on laser measurement, which has the following beneficial effects: the present invention is provided with a force measuring mechanism, thereby two sprocket wheels capable of winding a chain and a fixed block and a thrust rack capable of preventing one sprocket wheel from rotating and causing the other sprocket wheel to rotate are provided in the force measuring mechanism, thereby realizing a tensile test after an abnormal chain thickness is found; the present invention is provided with a cleaning mechanism, thereby a cleaning belt capable of cleaning the chain and a slider capable of adjusting an upper and lower position are provided in the cleaning mechanism, thereby realizing cleaning of chains of different models; the present invention is provided with a detection mechanism, thereby a marking rod capable of marking the abnormal part after the abnormal part is detected in the chain is provided in the detection mechanism, thereby marking the abnormal part of the chain, and being able to realize marking different marks for inconsistent thicknesses, for easy observation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的一种基于激光测量的链条厚度检测设备三维示意图;FIG1 is a three-dimensional schematic diagram of a chain thickness detection device based on laser measurement of the present invention;
图2是本发明的一种基于激光测量的链条厚度检测设备内部结构示意图;FIG2 is a schematic diagram of the internal structure of a chain thickness detection device based on laser measurement of the present invention;
图3是本发明图2中A-A处结构示意图;Fig. 3 is a schematic diagram of the structure at A-A in Fig. 2 of the present invention;
图4是本发明图2中B-B处结构示意图;Fig. 4 is a schematic diagram of the structure at B-B in Fig. 2 of the present invention;
图5是本发明图2中C-C处结构示意图;Fig. 5 is a schematic diagram of the structure at C-C in Fig. 2 of the present invention;
图6是本发明图3中D-D处结构示意图;Fig. 6 is a schematic diagram of the structure at D-D in Fig. 3 of the present invention;
图7是本发明图2中E-E处结构示意图;Fig. 7 is a schematic diagram of the structure at E-E in Fig. 2 of the present invention;
图8是本发明图2中局部放大示意图;FIG8 is a partial enlarged schematic diagram of FIG2 of the present invention;
图9是本发明图8中局部放大示意图;FIG9 is a partial enlarged schematic diagram of FIG8 of the present invention;
图中:In the figure:
10、机壳;11、检测块;12、传动腔;13、检测腔;14、液压油腔;15、测力腔;16、固定腔;17、推板腔;18、中间轮;19、齿条轮;20、推力腔;21、清洁腔;22、推液腔;23、上侧腔;24、下侧腔;25、动力电机;26、螺纹板;27、限位块;28、第一螺纹轴;29、动力轴;30、动力轮;31、动力皮带;32、从动轮;33、链条轮;34、固定轮;35、推板;36、推杆;37、固定块;38、啮合轮;39、推力板;40、推力杆;41、压力感应器;42、推力齿条;43、激光测量器;44、升降腔;45、升降杆;46、升降板;47、检测电机;48、第二螺纹轴;49、螺纹推板;50、驱动轴;51、上侧轮;52、传动带;53、固定轴;54、滑块;55、光杆;56、下侧轴;57、下侧轮;58、中间轴;59、清洁带;60、扭块;61、伸缩电机;62、伸缩杆;63、连接板;64、连接块;65、连接块腔;66、扭转轴;67、扭力弹簧;68、转动轮;69、接触轮;70、卷绕绳;71、旋转轴;72、电磁铁;73、滑动轮;74、电磁弹簧;75、标记杆;76、测力轮;77、测力机构;78、清洁机构;79、检测机构。10. Casing; 11. Detection block; 12. Transmission chamber; 13. Detection chamber; 14. Hydraulic oil chamber; 15. Force measuring chamber; 16. Fixed chamber; 17. Push plate chamber; 18. Intermediate wheel; 19. Rack wheel; 20. Thrust chamber; 21. Cleaning chamber; 22. Push liquid chamber; 23. Upper chamber; 24. Lower chamber; 25. Power motor; 26. Threaded plate; 27. Limit block; 28. First threaded shaft; 29. Power shaft; 30. Power wheel; 31. Power belt; 32. Driven wheel; 33. Chain wheel; 34. Fixed wheel; 35. Push plate; 36. Push rod; 37. Fixed block; 38. Engaging wheel; 39. Thrust plate; 40. Thrust rod; 41. Pressure sensor; 42. Thrust rack; 43. Laser measuring device; 44. Lifting chamber; 45. lifting rod; 46. lifting plate; 47. detection motor; 48. second threaded shaft; 49. threaded push plate; 50. driving shaft; 51. upper wheel; 52. transmission belt; 53. fixed shaft; 54. slider; 55. light rod; 56. lower shaft; 57. lower wheel; 58. intermediate shaft; 59. cleaning belt; 60. torsion block; 61. telescopic motor; 62. telescopic rod; 63. connecting plate; 64. connecting block; 65. connecting block cavity; 66. torsion shaft; 67. torsion spring; 68. rotating wheel; 69. contact wheel; 70. winding rope; 71. rotating shaft; 72. electromagnet; 73. sliding wheel; 74. electromagnetic spring; 75. marking rod; 76. force measuring wheel; 77. force measuring mechanism; 78. cleaning mechanism; 79. detection mechanism.
具体实施方式Detailed ways
面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围;The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention;
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明的简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are merely simplified descriptions for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
参阅图1-图9,本发明提供一种技术方案:一种基于激光测量的链条厚度检测设备,包括机壳10,所述机壳10上侧设有检测块11,所述机壳10内设有传动腔12,所述传动腔12下端壁内设有液压油腔14,所述液压油腔14左端壁内设有固定腔16,所述液压油腔14右端壁内设有测力腔15,所述固定腔16前后端壁内对称设有两个与所述液压油腔14连通的推板腔17,所述测力腔15右端壁内设有齿条轮19,所述齿条轮19前端壁内设有与所述液压油腔14连通的推力腔20,所述检测块11内设有左右贯穿的检测腔13,所述检测腔13上端壁内设有推液腔22,所述检测腔13前后端壁内对称设有两个清洁腔21,所述检测块11内设有两个前后对称的与所述推液腔22连通的升降腔44,所述机壳10内设有测力机构77,所述检测块11内设有清洁机构78、检测机构79,所述测力机构77能够对链条进行收放卷,并对链条进行拉力检测,所述清洁机构78能够对链条经进行清洁,避免检测出现误差,所述检测机构79能够对链条厚度进行检测,并标记异常位置。Referring to Fig. 1 to Fig. 9, the present invention provides a technical solution: a chain thickness detection device based on laser measurement, comprising a housing 10, a detection block 11 is provided on the upper side of the housing 10, a transmission chamber 12 is provided in the housing 10, a hydraulic oil chamber 14 is provided in the lower end wall of the transmission chamber 12, a fixed chamber 16 is provided in the left end wall of the hydraulic oil chamber 14, a force measuring chamber 15 is provided in the right end wall of the hydraulic oil chamber 14, two push plate chambers 17 communicating with the hydraulic oil chamber 14 are symmetrically provided in the front and rear end walls of the fixed chamber 16, a rack wheel 19 is provided in the right end wall of the rack wheel 19, and a thrust chamber 20 communicating with the hydraulic oil chamber 14 is provided in the front end wall of the rack wheel 19. The detection block 11 is provided with a detection cavity 13 which runs through from left to right, a liquid pushing cavity 22 is provided in the upper end wall of the detection cavity 13, two cleaning cavities 21 are symmetrically provided in the front and rear end walls of the detection cavity 13, and the detection block 11 is provided with two lifting cavities 44 which are symmetrically connected to the liquid pushing cavity 22. The casing 10 is provided with a force measuring mechanism 77, and the detection block 11 is provided with a cleaning mechanism 78 and a detection mechanism 79. The force measuring mechanism 77 can reel and unreel the chain and perform tension detection on the chain. The cleaning mechanism 78 can clean the chain to avoid detection errors. The detection mechanism 79 can detect the thickness of the chain and mark abnormal positions.
其中,所述测力机构77包括所述机壳10内设有的动力电机25,所述动力电机25动力连接有一端位于所述传动腔12内的动力轴29,所述动力轴29固定连接有位于所述传动腔12内的动力轮30,所述测力腔15下端壁转动连接有贯穿所述传动腔12内且一端位于所述机壳10上侧的测力轮76,所述固定腔16下端壁转动连接有贯穿所述传动腔12内且一端位于所述机壳10上侧的固定轴53,所述固定轴53与所述测力轮76分别固定连接有位于所述传动腔12内的两个从动轮32,所述动力轮30与两个所述从动轮32之间连接设有动力皮带31,所述动力电机25动力连接有一端位于所述液压油腔14内的第一螺纹轴28,液压油腔14内滑动连接有螺纹板26,所述螺纹板26与所述第一螺纹轴28螺纹连接,所述固定轴53固定连接有位于所述固定腔16内的固定轮34,所述推板腔17内滑动连接有推板35,所述推板35固定连接有一端位于所述固定腔16内的推杆36,所述推杆36固定连接有位于所述固定腔16内的固定块37,所述固定块37能够卡住固定轮34,使固定轮34不能转动,所述测力轮76固定连接有位于所述测力腔15内的啮合轮38,所述推力腔20内滑动连接有推力板39,所述推力板39固定连接有一端位于所述齿条轮19内的推力杆40,所述齿条轮19内滑动连接有推力齿条42,所述推力齿条42能够与啮合轮38啮合,带动啮合轮38转动,所述推力齿条42与所述推力杆40之间连接设有压力感应器41,所述固定轴53与所述测力轮76分别固定连接有位于所述机壳10上侧的两个链条轮33,两个所述链条轮33能够对链条进行放卷与收卷,所述机壳10上端壁固定连接有前后对称的两个限位块27,所述限位块27能够使链条位于检测位置,启动动力电机25输出动力,从而带动动力轴29转动,从而带动动力轮30转动,从而带动从动轮32转动,从而带动固定轴53、测力轮76转动,从而带动链条轮33转动,从而使链条放卷、收卷。The force measuring mechanism 77 includes a power motor 25 provided in the housing 10, the power motor 25 is connected to a power shaft 29 with one end located in the transmission cavity 12, the power shaft 29 is fixedly connected to a power wheel 30 located in the transmission cavity 12, the force measuring cavity 15 is rotatably connected to a force measuring wheel 76 that passes through the transmission cavity 12 and one end of which is located on the upper side of the housing 10, the fixed cavity 16 is rotatably connected to a fixed shaft 53 that passes through the transmission cavity 12 and one end of which is located on the upper side of the housing 10, and the fixed shaft 53 and the force measuring wheel 76 are respectively fixedly connected to the position The two driven wheels 32 in the transmission chamber 12, a power belt 31 is connected between the power wheel 30 and the two driven wheels 32, the power motor 25 is connected to the first threaded shaft 28 with one end located in the hydraulic oil chamber 14, a threaded plate 26 is slidably connected in the hydraulic oil chamber 14, the threaded plate 26 is threadedly connected to the first threaded shaft 28, the fixed shaft 53 is fixedly connected to the fixed wheel 34 located in the fixed chamber 16, the push plate 35 is slidably connected in the push plate chamber 17, the push plate 35 is fixedly connected to the push rod 36 with one end located in the fixed chamber 16, the push rod 36 6 is fixedly connected with a fixed block 37 located in the fixed cavity 16, and the fixed block 37 can clamp the fixed wheel 34 so that the fixed wheel 34 cannot rotate. The force measuring wheel 76 is fixedly connected with a meshing wheel 38 located in the force measuring cavity 15. A thrust plate 39 is slidably connected in the thrust cavity 20. The thrust plate 39 is fixedly connected with a thrust rod 40 with one end located in the rack wheel 19. A thrust rack 42 is slidably connected in the rack wheel 19. The thrust rack 42 can mesh with the meshing wheel 38 to drive the meshing wheel 38 to rotate. A pressure sensing device is connected between the thrust rack 42 and the thrust rod 40. The responder 41, the fixed shaft 53 and the force measuring wheel 76 are respectively fixedly connected with two sprocket wheels 33 located on the upper side of the casing 10, and the two sprocket wheels 33 can unwind and reel the chain, and the upper end wall of the casing 10 is fixedly connected with two limit blocks 27 that are symmetrical front and back, and the limit blocks 27 can make the chain be located in the detection position, start the power motor 25 to output power, thereby driving the power shaft 29 to rotate, thereby driving the power wheel 30 to rotate, thereby driving the driven wheel 32 to rotate, thereby driving the fixed shaft 53 and the force measuring wheel 76 to rotate, thereby driving the sprocket wheel 33 to rotate, so as to unwind and reel the chain.
其中,所述清洁机构78包括所述检测块11内设有的检测电机47,所述检测电机47动力连接有一端位于所述推液腔22内的第二螺纹轴48,所述推液腔22内滑动连接有螺纹推板49,所述螺纹推板49与所述第二螺纹轴48螺纹连接,所述机壳10上端面固定连接有前后对称并分别位于两个所述升降腔44内的两个升降杆45,所述升降杆45固定连接有位于所述升降腔44内并与所述升降腔44滑动连接的升降板46,所述推液腔22右端壁内设有上侧腔23,所述检测电机47动力连接有一端位于所述上侧腔23内的驱动轴50,所述驱动轴50固定连接有位于所述上侧腔23内的上侧轮51,所述清洁腔21下端壁转动连接有一端位于所述检测块11上侧的传动带52,所述传动带52固定连接有位于所述检测块11上侧的扭块60,所述清洁腔21上下端壁之间固定连接有位于所述传动带52对称位置的光杆55,所述清洁腔21内滑动连接有左右对称的两个滑块54,两个所述滑块54之间转动连接有中间轴58,所述传动带52贯穿右侧所述滑块54且与右侧所述滑块54螺纹连接,所述传动带52贯穿左侧所述滑块54且与左侧所述滑块54滑动连接,前后两个所述中间轴58之间连接设有清洁带59,后侧所述中间轴58上固定连接有中间轮18,后侧所述清洁腔21下端壁内设有下侧腔24,所述下侧腔24左右端壁之间转动连接有下侧轴56,所述下侧轴56固定连接有下侧轮57,所述下侧轮57与所述中间轮18、所述上侧轮51之间连接设有传动带52。Among them, the cleaning mechanism 78 includes a detection motor 47 provided in the detection block 11, the detection motor 47 is poweredly connected to a second threaded shaft 48 having one end located in the liquid pushing chamber 22, a threaded push plate 49 is slidably connected in the liquid pushing chamber 22, and the threaded push plate 49 is threadedly connected to the second threaded shaft 48, the upper end surface of the casing 10 is fixedly connected with two lifting rods 45 which are symmetrical front and back and respectively located in the two lifting chambers 44, the lifting rods 45 are fixedly connected with a lifting plate 46 which is located in the lifting chamber 44 and slidably connected to the lifting chamber 44, an upper side chamber 23 is provided in the right end wall of the liquid pushing chamber 22, the detection motor 47 is poweredly connected to a drive shaft 50 having one end located in the upper side chamber 23, the drive shaft 50 is fixedly connected with an upper side wheel 51 located in the upper side chamber 23, the lower end wall of the cleaning chamber 21 is rotatably connected to a transmission belt 52 having one end located on the upper side of the detection block 11, and the transmission belt 52 is fixedly connected with a torsion block 60 located on the upper side of the detection block 11, a light rod 55 located at a symmetrical position of the transmission belt 52 is fixedly connected between the upper and lower end walls of the cleaning chamber 21, two left-right symmetrical sliders 54 are slidably connected in the cleaning chamber 21, and an intermediate shaft 58 is rotatably connected between the two sliders 54, the transmission belt 52 passes through the right slider 54 and is threadedly connected to the right slider 54, the transmission belt 52 passes through the left slider 54 and is slidably connected to the left slider 54, a cleaning belt 59 is connected between the front and rear intermediate shafts 58, an intermediate wheel 18 is fixedly connected to the rear intermediate shaft 58, a lower side cavity 24 is provided in the lower end wall of the cleaning chamber 21 on the rear side, a lower side shaft 56 is rotatably connected between the left and right end walls of the lower side cavity 24, a lower side wheel 57 is fixedly connected to the lower side shaft 56, and a transmission belt 52 is connected between the lower side wheel 57 and the intermediate wheel 18 and the upper side wheel 51.
其中,检测机构79包括所述检测腔13上端壁固定连接的激光测量器43,所述激光测量器43能够对链条厚度进行检测,所述检测腔13上端壁内设有伸缩电机61,所述伸缩电机61动力连接有伸缩杆62,所述伸缩杆62固定连接有连接板63,所述连接板63下端面固定连接有左右对称的两个连接块64,所述连接块64内设有连接块腔65,所述连接块腔65靠近对称中心一侧端壁转动连接有一端位于检测腔13内的扭转轴66,所述扭转轴66固定连接有位于所述连接块腔65内的接触轮69,所述接触轮69与所述连接块腔65端壁之间连接设有扭力弹簧67,所述扭转轴66固定连接有位于所述检测腔13内的转动轮68,所述转动轮68上卷绕有一端连接在所述检测腔13上端壁的卷绕绳70,两个所述连接块腔65远离对称中心一侧端壁转动连接有旋转轴71,所述旋转轴71滑动连接有左右对称的两个位于所述推板35内的滑动轮73,所述滑动轮73能够与所述接触轮69接触,所述连接块腔65远离对称中心一侧端壁固定连接有上下对称的两个能够吸引所述滑动轮73的电磁铁72,所述滑动轮73与所述连接块腔65端壁之间连接设有电磁弹簧74,所述旋转轴71固定连接有位于所述检测腔13内的标记杆75,所述标记杆75两端能够对链条标记不同样式,滑动轮73转动,从而带动旋转轴71转动,从而带动标记杆75转动,从而使标记杆75一端标记在链条检测位置。The detection mechanism 79 includes a laser measuring device 43 fixedly connected to the upper end wall of the detection cavity 13, and the laser measuring device 43 can detect the thickness of the chain. A telescopic motor 61 is arranged in the upper end wall of the detection cavity 13, and the telescopic motor 61 is connected to a telescopic rod 62 by power, and the telescopic rod 62 is fixedly connected to a connecting plate 63. The lower end surface of the connecting plate 63 is fixedly connected to two left-right symmetrical connecting blocks 64, and a connecting block cavity 65 is arranged in the connecting block 64. The end wall of the connecting block cavity 65 close to the symmetry center is rotatably connected to a torsion shaft 66 at one end located in the detection cavity 13, and the torsion shaft 66 is fixedly connected to a contact wheel 69 located in the connecting block cavity 65, and a torsion spring 67 is connected between the contact wheel 69 and the end wall of the connecting block cavity 65, and the torsion shaft 66 is fixedly connected to a rotating wheel 68 located in the detection cavity 13. 8 has a winding rope 70 wound on it, one end of which is connected to the upper end wall of the detection cavity 13. The two end walls of the connecting block cavities 65 away from the center of symmetry are rotatably connected with a rotating shaft 71. The rotating shaft 71 is slidably connected with two left-right symmetrical sliding wheels 73 located in the push plate 35, and the sliding wheels 73 can contact the contact wheel 69. The end wall of the connecting block cavity 65 away from the center of symmetry is fixedly connected with two upper and lower symmetrical electromagnets 72 capable of attracting the sliding wheels 73. An electromagnetic spring 74 is connected between the sliding wheels 73 and the end wall of the connecting block cavity 65. The rotating shaft 71 is fixedly connected with a marking rod 75 located in the detection cavity 13. The two ends of the marking rod 75 can mark different styles of the chain. The sliding wheel 73 rotates, thereby driving the rotating shaft 71 to rotate, thereby driving the marking rod 75 to rotate, so that one end of the marking rod 75 is marked at the chain detection position.
本发明的一种基于激光测量的链条厚度检测设备,其工作流程如下:The chain thickness detection device based on laser measurement of the present invention has the following working process:
初始状态时,液压油腔14内设有液压油,推液腔22内设有液压油,固定块37未卡住固定轮34,滑动轮73未与接触轮69接触,两个链条轮33上卷绕有链条,推力齿条42未与啮合轮38啮合。In the initial state, hydraulic oil is provided in the hydraulic oil chamber 14, hydraulic oil is provided in the push liquid chamber 22, the fixed block 37 does not clamp the fixed wheel 34, the sliding wheel 73 does not contact the contact wheel 69, chains are wound on the two sprocket wheels 33, and the thrust rack 42 does not mesh with the meshing wheel 38.
启动检测电机47输出动力,从而带动第二螺纹轴48转动,从而带动螺纹推板49运动,从而将推液腔22内的液压油排出到升降腔44内,从而带动检测块11向上运动,从而使标记杆75处于能够接触到链条位置,转动扭块60,从而带动传动带52转动,从而带动滑块54上下运动,从而带动中间轴58上下运动,从而使清洁带59运动到接触链条位置,从而清理链条;Start the detection motor 47 to output power, thereby driving the second threaded shaft 48 to rotate, thereby driving the threaded push plate 49 to move, thereby discharging the hydraulic oil in the push chamber 22 into the lifting chamber 44, thereby driving the detection block 11 to move upward, so that the marking rod 75 is in a position to contact the chain, and rotating the torsion block 60, thereby driving the transmission belt 52 to rotate, thereby driving the slider 54 to move up and down, thereby driving the intermediate shaft 58 to move up and down, so that the cleaning belt 59 moves to the position of contacting the chain, thereby cleaning the chain;
此时启动动力电机25输出动力,从而带动动力轴29转动,从而带动动力轮30转动,从而带动从动轮32转动,从而带动固定轴53、测力轮76转动,从而带动链条轮33转动,从而使链条放卷、收卷,此时激光测量器43对链条进行检测,此时启动检测电机47输出动力,从而带动驱动轴50转动,从而带动上侧轮51转动,从而通过传动带52带动中间轮18转动,从而带动中间轴58转动,从而带动清洁带59转动,从而对链条进行清理,避免影响检测,当检测到厚度异常时,动力轴29停止转动,第一螺纹轴28开始转动,从而带动螺纹板26运动,从而将液压油腔14内的液压油排出到推板腔17、推力腔20中,从而带动推板35运动,从而带动推杆36运动,从而带动固定块37运动,从而使固定块37卡住固定轮34,从而使固定轮34不能转动,从而使固定轴53不能转动,从而使左侧链条轮33不能转动,当液压油进入到推力腔20中时,从而带动推力板39转动,从而带动推力杆40运动,从而带动压力感应器41运动,从而带动推力齿条42运动,推力齿条42与啮合轮38接触,从而推动啮合轮38转动,从而带动测力轮76转动,从而带动右侧链条轮33转动,从而拉动链条,压力感应器41能够记录推力大小,从而检验链条是否符合拉力标准;At this time, the power motor 25 is started to output power, thereby driving the power shaft 29 to rotate, thereby driving the power wheel 30 to rotate, thereby driving the driven wheel 32 to rotate, thereby driving the fixed shaft 53 and the force measuring wheel 76 to rotate, thereby driving the chain wheel 33 to rotate, so that the chain is unwound and reeled. At this time, the laser measuring device 43 detects the chain. At this time, the detection motor 47 is started to output power, thereby driving the drive shaft 50 to rotate, thereby driving the upper side wheel 51 to rotate, thereby driving the intermediate wheel 18 to rotate through the transmission belt 52, thereby driving the intermediate shaft 58 to rotate, thereby driving the cleaning belt 59 to rotate, so as to clean the chain to avoid affecting the detection. When an abnormal thickness is detected, the power shaft 29 stops rotating, and the first threaded shaft 28 starts to rotate, thereby driving the threaded plate 26 to move, so that the hydraulic pressure in the hydraulic oil chamber 14 is The oil is discharged into the push plate cavity 17 and the thrust cavity 20, thereby driving the push plate 35 to move, thereby driving the push rod 36 to move, thereby driving the fixed block 37 to move, so that the fixed block 37 clamps the fixed wheel 34, so that the fixed wheel 34 cannot rotate, thereby making the fixed shaft 53 unable to rotate, and thus making the left chain wheel 33 unable to rotate. When the hydraulic oil enters the thrust cavity 20, it drives the thrust plate 39 to rotate, thereby driving the thrust rod 40 to move, thereby driving the pressure sensor 41 to move, thereby driving the thrust rack 42 to move, and the thrust rack 42 contacts the meshing wheel 38, thereby driving the meshing wheel 38 to rotate, thereby driving the force measuring wheel 76 to rotate, thereby driving the right chain wheel 33 to rotate, thereby pulling the chain, and the pressure sensor 41 can record the thrust size, thereby checking whether the chain meets the tension standard;
当激光测量器43检测到链条厚度异常时,启动伸缩电机61输出动力,从而带动伸缩杆62伸长,从而带动连接板63运动,从而带动连接块64运动,从而带动扭转轴66运动,由于转动轮68上卷绕有一端连接在检测腔13上端壁的卷绕绳70,转动轮68向下运动时,会在卷绕绳70作用下转动,从而带动扭转轴66转动,从而带动接触轮69转动,当检测到链条厚度偏薄时,使右侧电磁铁72通电,当检测到链条厚度过厚时,使左侧电磁铁72通电,从而带动滑动轮73移动,从而使滑动轮73与接触轮69接触,从而带动滑动轮73转动,从而带动旋转轴71转动,从而带动标记杆75转动,从而使标记杆75一端标记在链条检测位置,从而方便观察链条厚度情况。When the laser measuring device 43 detects that the thickness of the chain is abnormal, the telescopic motor 61 is started to output power, thereby driving the telescopic rod 62 to extend, thereby driving the connecting plate 63 to move, thereby driving the connecting block 64 to move, thereby driving the torsion shaft 66 to move. Since a winding rope 70 with one end connected to the upper end wall of the detection chamber 13 is wound around the rotating wheel 68, when the rotating wheel 68 moves downward, it will rotate under the action of the winding rope 70, thereby driving the torsion shaft 66 to rotate, thereby driving the contact wheel 69 to rotate. When it is detected that the thickness of the chain is too thin, the right electromagnet 72 is energized. When it is detected that the thickness of the chain is too thick, the left electromagnet 72 is energized, thereby driving the sliding wheel 73 to move, thereby causing the sliding wheel 73 to contact the contact wheel 69, thereby driving the sliding wheel 73 to rotate, thereby driving the rotating shaft 71 to rotate, thereby driving the marking rod 75 to rotate, so that one end of the marking rod 75 is marked at the chain detection position, thereby facilitating the observation of the chain thickness.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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