CN117534815B - Household product based on bio-based sponge spring and preparation method - Google Patents
Household product based on bio-based sponge spring and preparation method Download PDFInfo
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- CN117534815B CN117534815B CN202311481952.5A CN202311481952A CN117534815B CN 117534815 B CN117534815 B CN 117534815B CN 202311481952 A CN202311481952 A CN 202311481952A CN 117534815 B CN117534815 B CN 117534815B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 238000004806 packaging method and process Methods 0.000 claims description 70
- 239000004744 fabric Substances 0.000 claims description 40
- 238000001514 detection method Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 13
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 7
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- 239000000835 fiber Substances 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 238000012797 qualification Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 244000025254 Cannabis sativa Species 0.000 claims description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
- 239000004970 Chain extender Substances 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 3
- 229920013627 Sorona Polymers 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 239000003054 catalyst Substances 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920001228 polyisocyanate Polymers 0.000 claims description 3
- 239000005056 polyisocyanate Substances 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
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- 150000003077 polyols Chemical class 0.000 claims description 3
- 150000005846 sugar alcohols Polymers 0.000 claims description 3
- 239000004094 surface-active agent Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 208000029523 Interstitial Lung disease Diseases 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
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- 230000000694 effects Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/02—Applying adhesives or sealing liquids
- B65B51/023—Applying adhesives or sealing liquids using applicator nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
- C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2101/00—Manufacture of cellular products
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a household product based on a biological-based sponge spring and a preparation method thereof, and relates to the technical field of furniture product preparation.
Description
Technical Field
The invention relates to the technical field of furniture product preparation, in particular to a household product based on a bio-based sponge spring and a preparation method thereof.
Background
The independent pocket spring is a special spring structure and consists of a plurality of independent wire springs, each spring is individually packaged in a pocket or a pocket-shaped sleeve, and the design enables the spring to be better adapted to pressure and shape, provides better support and comfort, and is particularly widely applied to furniture such as mattresses, sofas and the like.
The Chinese patent publication No. CN110329981A discloses a production device for bagged springs, which packages springs through a conveying device and a transverse sealing mechanism, is convenient for packaging different types of springs and can mark the positions of the springs of a preset type, but cannot automatically assemble the bagged springs into a mattress, and cannot automatically install different bagged springs according to different supporting positions.
Disclosure of Invention
In view of the problems in the prior art, the invention provides a household product based on a bio-based sponge spring and a preparation method thereof.
Aiming at the technical problems, the invention adopts the following technical scheme: a preparation method of household products based on a bio-based sponge spring comprises the following steps:
S1, providing production equipment, wherein the production equipment comprises a plurality of groups of packaging components, each packaging component comprises a first base, a forming machine and a packaging mechanism are arranged on the first base, the forming machine is used for conveying the first springs, the packaging mechanism is used for packaging the first springs, the side edges of the packaging components are provided with sticky components, each sticky component comprises a second base, a pushing plate, a glue spraying plate and a detection mechanism are arranged on the second base in a sliding manner, the detection mechanism is used for detecting the first springs which are laid with biological base sponge springs, the pushing plates push the packaged first springs, the detection mechanism is used for detecting the glued first springs, a transfer component is arranged between the packaging components, each transfer component comprises a third base, a lifting frame is arranged on the third base in a sliding manner, and each lifting mechanism is used for placing the first springs on the packaging components on the sticky components;
s2, starting a packaging assembly, manufacturing a spring by the packaging assembly, and packaging the spring I through a packaging mechanism;
s3, placing the packaged first spring on the adhesive component through a lifting mechanism;
S4, starting the glue spraying plate to paint glue on the packaged spring I;
S5, starting the pushing plate to stack the packaged first springs on the second base, and sticking the packaged first springs;
S6, when different springs are needed to be placed on the mattress, the springs produced by the other group of packaging assemblies are driven to be placed on the sticking assembly through the sticking assembly;
S7, spreading a bio-based sponge spring on the glued spring I;
S8, starting a detection mechanism to detect a plurality of groups of glued first springs and bio-based sponge springs, and guaranteeing the qualification rate of finished products.
Further, the raw material of the bio-based sponge spring is prepared from a bio-based MDI mixture, polyalcohol, water, an organosilicon surfactant, a catalyst and a chain extender.
Further, the method of preparing the biobased MDI mixture, and the method of preparing the biobased MDI mixture includes: mixtures comprising biobased diphenylmethane diisocyanate, and/or biopolyphenylmethane polyisocyanate, and/or polyol pre-polymerization modified biopolyisocyanate.
Further, the packaging mechanism comprises a pushing column which is slidably mounted on a first base, a plurality of groups of first springs are arranged on the first conveyor belt, the first pushing column pushes the first springs to enter the packaging cloth roll, a bifurcation plate is arranged on the first base, the bifurcation plate supports the packaging cloth roll, the side edge of the packaging cloth roll is opened for placing the first springs, a first lifting plate is slidably arranged on the first base, two groups of pressing rods are arranged on the first lifting plate, and the packaging cloth roll is heated and bonded when the two groups of pressing rods are close to each other.
Further, the cloth on the packaging cloth roll is woven by hemp, cotton and Sorona fiber combined recycled yarn fabric.
Further, the polyester fiber contained in the fabric adopted by the packaging cloth roll has the hot melting property, and is fused and fixed through hot melting.
Furthermore, the packaging cloth roll is packaged and fixed in an ultrasonic mode, and the first spring is packaged.
Further, a second conveyor belt, a cutting knife, a transmission wheel and a plurality of groups of placing wheels are further arranged on the first base, the packaged first springs are placed on the second conveyor belt and are conveyed to the placing wheels through the transmission wheels, and the cutting knife cuts the packaged first springs.
Further, the detection mechanism protects a second sliding block which is slidably arranged on a second base, a third sliding block is slidably arranged on the second sliding block, the second sliding block and the third sliding block are in a vertical direction, a second lifting plate is slidably arranged on the third sliding block, a detection plate is slidably arranged on the second lifting plate, a second spring is arranged between the second lifting plate and the detection plate, and the detection plate is attached to the first spring which completes adhesion.
Further, the lifting mechanism comprises a rotating frame rotatably arranged on the lifting frame, a sliding frame is arranged on the rotating frame in a sliding mode, a plurality of groups of lifting rods are arranged on the sliding frame, and the lifting rods are attached to the packaged springs.
Further, the lifting rod is rotatably provided with a limiting rod, the limiting rod is provided with a limiting block in a sliding mode, and the limiting block prevents the first spring which completes packaging from falling off in the moving process.
The invention further aims to provide a household product based on the bio-based sponge spring, which is prepared by the preparation method.
Compared with the prior art, the invention has the beneficial effects that: (1) The packaging assembly provided by the invention automatically cuts the packaged independent bagged springs, and simultaneously the packaging assembly provided by the invention automatically opens the packaging cloth, so that the production efficiency is improved; (2) The adhesion assembly uniformly arranges a plurality of groups of independent bagged springs, and simultaneously detects the mattresses which are arranged in real time, so that the qualification rate of finished products is improved; (3) The transfer assembly provided by the invention automatically changes the placed bagged springs according to the processing requirement of the mattress, so that the applicability of the mattress is improved, and meanwhile, the bagged springs are prevented from falling in the transferring process; (4) The invention combines the biological-based sponge spring and the GRS recycling material, and the recycling characteristic of the steel wire spring is added, so that the product can be recycled and biodegradable after the life cycle is finished, and the environmental protection performance is improved.
Drawings
FIG. 1 is a top view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the present invention.
Fig. 3 is a front view of the package assembly of the present invention.
Fig. 4 is a schematic view of a partial structure of a package assembly according to the present invention.
FIG. 5 is a schematic view of the adhesive assembly of the present invention.
Fig. 6 is a cross-sectional view of the adhesive assembly of the present invention.
Fig. 7 is an enlarged schematic view of the structure at a in fig. 6.
Fig. 8 is a front view of the construction of the present invention.
FIG. 9 is a schematic view of a partial structure of a handoff assembly according to the present invention.
Reference numerals: 1-a packaging assembly; 2-sticking the assembly; 3-a handoff component; 101-a first base; 102-a forming machine; 103-a steel wire coil; 104-conveyor one; 105-packaging the cloth roll; 106, placing wheels; 107-conveyor two; 108-cutting knife; 109-a transfer wheel; 110-pushing the column; 111-spring one; 112-bifurcation plate; 113-lifting plate I; 114-pressing a rod; 201-a second base; 202-sliding blocks; 203-electric cylinder I; 204-pushing plate; 205-glue spraying plate; 206-sliding block II; 207-sliding block three; 208-lifting plate II; 209-a detection plate; 210-spring two; 301-a third base; 302-lifting frame; 303-gear one; 304-gear two; 305-rotating frame; 306-a carriage; 307-lifting the rod; 308-limit rod; 309-stopper.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Referring to fig. 1 to 9, a preparation method of a home product based on a bio-based sponge spring is shown, and the home product in this embodiment may be a home product with elastic resilience requirements, such as a mattress, a sofa, a chair, etc.
In order to improve the production efficiency and the production quality of household products, the embodiment designs a set of production equipment, the production equipment comprises a plurality of groups of packaging components 1 for producing springs one 111 in different ILDs and SAG ranges, the side edges of the packaging components 1 are provided with sticky components 2 for sticky the springs one 111 packaged by the plurality of groups, a transfer component 3 for placing the springs one 111 on the sticky components 2 is arranged between the plurality of groups of packaging components 1, and the transfer component 3 automatically places the springs one 111 with different performances on the sticky components 2 according to the manufacturing requirements of mattresses.
The bio-based sponge spring raw material is prepared from a bio-based MDI mixture, polyalcohol, water, an organosilicon surfactant, a catalyst and a chain extender, the bio-based MDI mixture is prepared, and the method for preparing the bio-based MDI mixture comprises the following steps: mixtures comprising biobased diphenylmethane diisocyanate, and/or biopolyphenylmethane polyisocyanate, and/or polyol pre-polymerization modified biopolyisocyanate.
The packaging assembly 1 comprises a first base 101, a forming machine 102 and a steel wire roll 103 are arranged on the first base 101, the steel wire roll 103 is used for placing a first spring 111 raw material, the forming machine 102 is used for forming the first spring 111, the first formed spring 111 is placed on a first conveying belt 104, the first conveying belt 104 drives the first spring 111 to move, a cutting knife 108, a pushing column 110 and a first lifting plate 113 are also arranged at the upper end of the first base 101 in a sliding mode, the cutting knife 108 cuts the first spring 111 which is packaged when sliding on the first base 101, the pushing column 110 pushes the first spring 111 on the first conveying belt 104 into a packaging cloth roll 105, the side edge of the packaging cloth roll 105 is opened, a bifurcation plate 112 is arranged on the first base 101, when the packaging cloth roll 105 is contacted with the bifurcation plate 112, the bifurcation plate 112 pushes the packaging cloth roll 105, two groups of pressing rods 114 are arranged on the first lifting plate 113 in a sliding mode, when the two groups of pressing rods 114 are close to each other, the packaging cloth roll 105 is made of recycled polyester yarn fabric, the pressing rods 114 encapsulate the first spring 111 into the packaging cloth roll 105, the packaging cloth roll 101 is arranged on the first conveying belt 101, a plurality of groups of wheels 106 are arranged between the second conveying wheels 106, the first conveying wheels 109 are arranged on the second conveying wheels 106, and the plurality of groups of wheels 109 are arranged between the packaging wheels 106, and the packaging wheels are arranged.
The adhesion component 2 comprises a second base 201, two groups of sliding blocks 202 are arranged on the second base 201 in a sliding manner, a pushing plate 204 is arranged on the sliding blocks 202 in a sliding manner, a first electric cylinder 203 is arranged on the sliding blocks 202, the movable end of the first electric cylinder 203 is connected with the pushing plate 204, the pushing plate 204 is pushed to slide on the sliding blocks 202 by the first electric cylinder 203, packaged springs 111 are stacked on the second base 201 when the pushing plate 204 is driven to move by the sliding blocks 202, a glue spraying plate 205 is arranged on the second base 201 in a sliding manner, before the packaged springs 111 are pushed by the pushing plate 204, glue is coated on the packaged springs 111 by the glue spraying plate 205, adhesion between the packaged springs 111 is guaranteed, a second sliding block 206 is arranged on the second base 201 in a sliding manner, a third sliding block 207 is arranged on the sliding block 206, a sliding track on the second base 201 is perpendicular to a sliding track on the sliding block 207, a second lifting plate 208 is arranged on the sliding block 207, a plate 209 is arranged on the lifting plate 208 in a sliding manner, a detector 209 is arranged between the lifting plate 208 and the second lifting plate 208, and the first spring 210 is adhered to the second spring 210, and the detector is arranged on the first spring 111 when the detector is adhered to the second spring, and the detector is adhered to the second spring 111.
The transferring assembly 3 comprises a base III 301, a lifting frame 302 is arranged on the base III 301 in a sliding manner, a first gear 303 and a rotating frame 305 are arranged on the lifting frame 302 in a rotating manner, a second gear 304 is coaxially arranged on the rotating frame 305, the second gear 304 is meshed with the rotating frame 305, a sliding frame 306 is arranged on the rotating frame 305 in a sliding manner, a plurality of groups of lifting rods 307 are arranged on the sliding frame 306, a limiting rod 308 is arranged in the lifting rods 307 in a rotating manner, a limiting block 309 is arranged in the limiting rod 308 in a sliding manner, and the plurality of groups of lifting rods 307 are inserted into gaps among the plurality of groups of sliding frames 306.
The preparation method of the household product comprises the following steps:
s1, starting a packaging assembly 1, wherein the packaging assembly 1 is used for manufacturing a first spring 111 and packaging the first spring 111 through a packaging mechanism;
s2, placing the packaged first spring 111 on the adhesive component 2 through a lifting mechanism;
S3, starting the glue spraying plate 205 to paint glue on the packaged spring I111;
S4, starting the pushing plate 204 to stack the packaged first springs 111 on the second base 201, and adhering the packaged first springs 111;
s5, when different springs 111 are required to be placed on the mattress, the sticking component 2 drives the springs produced by the other group of packaging components 1 to be placed on the sticking component 2;
s6, laying a bio-based sponge spring on the glued spring one 111;
And S7, starting a detection mechanism to detect the glued multiple groups of first springs 111 and the bio-based sponge springs, so that the qualification rate of finished products is ensured.
Working principle: during operation, the steel wire roll 103 is arranged on the first base 101, the first spring 111 is manufactured through the forming machine 102, the manufactured first spring 111 is placed on the first conveyor belt 104, cloth on the first packaging cloth roll 105 is opened through the bifurcation plate 112, the pushing column 110 is driven, the pushing column 110 pushes the first spring 111 on the first conveyor belt 104 into the opened first packaging cloth roll 105, then two groups of pressing rods 114 are started, the pressing rods 114 squeeze and heat the first packaging cloth roll 105, meanwhile, the lifting plate 113 is driven, the first spring 111 drives the pressing rods 114 to move downwards, the pressing rods 114 drive the first packaging cloth roll 105 to move downwards to wait for filling the next group of first springs 111, the packaged first springs 111 are placed on the second conveyor belt 107, the transmission wheel 109 is driven, the transmission wheel 109 drives the completed first springs 111 to move to the placing wheel 106, the cutting knife 108 is driven, and the cutting knife 108 cuts the packaged first springs 111.
According to the support requirement of the mattress, different packaged springs 111 are placed on the adhesive component 2, the first gear 303 is driven, the first gear 303 drives the second gear 304 to rotate, the second gear 304 drives the rotating frame 305 to rotate, the rotating frame 305 drives the plurality of groups of lifting rods 307 on the sliding frame 306 to align with gaps on the placing wheel 106, the sliding frame 306 is driven to slide on the rotating frame 305, when the plurality of groups of lifting rods 307 are inserted into the gaps of the placing wheel 106, the lifting frame 302 is driven to slide on the third base 301, the lifting frame 302 drives the sliding frame 306 and the lifting rods 307 to lift out of the gaps between the plurality of groups of placing wheels 106, the plurality of groups of lifting rods 307 take out the packaged springs 111, then the limiting blocks 309 and 309 extend out of the limiting rods 308, the limiting blocks 309 prevent the springs 111 on the lifting rods 307 from falling, then the rotating frame 305 is driven to align with the adhesive component 2, then the limiting rods 308 are driven to rotate in the lifting rods 307, at the moment, the packaged springs 111 are vertically lifted up, the glue spraying plate 205 slides on the second base 201, the first spring plate 205 pushes the springs 111 to slide on the first spring plate 111, then the second spring plate 203 drives the first spring plate 203 to slide on the second base 201, and the second spring plate 201 is driven to move the first spring plate 201 to move the second spring block 201, and the second spring plate 201 is further slide on the first base 201 to move the second spring 201, and the second base 201 is further, and the upper than the first base 201 is further, and the next to move the glue plate 202 is further, and the next to move the one 201, and the roll is further, and the roll.
The bio-based sponge is paved on the adhered first spring 111 manually, the support effect of excellent display materials can be more precisely achieved in application by utilizing the characteristics of different ILD and SAG ranges of the bio-based sponge and the spring 111, the comfort of support is achieved, the area range of ILD below 40%100N and SAG 2-3 is responsible for providing sensitive comfort support, the area of ILD above 40%100N and SAG 3-4 is responsible for the area needing stronger support.
The embodiment combines the bio-based sponge spring and the GRS recycling material, and the steel wire spring has the recycling characteristic, so that the product can be recycled and biodegradable after the life cycle is finished, and the environmental protection performance is improved.
In this embodiment, the fabric on the package fabric roll 105 is made of hemp, cotton and Sorona fiber combined recycled yarn fabrics, and the package of the fabric is fixed by adopting an ultrasonic hot melting mode.
When the mattress after being adhered is required to be detected, the second sliding block 206 is driven to slide on the second base 201, the third sliding block 207 is driven to slide on the second sliding block 206, the second sliding block 206 and the third sliding block 207 drive the position of the detection plate 209 to change, when the detection plate 209 reaches the detection position, the second lifting plate 208 is driven to slide on the third sliding block 207, the second lifting plate 208 drives the detection plate 209 to be attached to the mattress, the detection plate 209 extrudes the second spring 210, the pressure detector detects the pressure born by the detection plate 209, and whether the performance of the mattress meets the standard is detected.
Claims (6)
1. A preparation method of household products based on a bio-based sponge spring is characterized by comprising the following steps: the raw material of the bio-based sponge spring is prepared from a bio-based MDI mixture, polyalcohol, water, an organosilicon surfactant, a catalyst and a chain extender;
S1, providing production equipment, wherein the production equipment comprises a plurality of groups of packaging components (1), the packaging components (1) comprise a first base (101), a forming machine (102) and a packaging mechanism are arranged on the first base (101), the forming machine (102) conveys the first spring (111), the packaging mechanism packages the first spring (111), an adhesive component (2) is arranged on the side edge of the packaging components (1), the adhesive component (2) comprises a second base (201), a pushing plate (204), an adhesive spraying plate (205) and a detection mechanism are arranged on the second base (201) in a sliding manner, the detection mechanism detects the first spring (111) paved with a bio-based sponge spring, the pushing plate (204) pushes the packaged first spring (111), the detection mechanism detects the first spring (111) which is adhered, a transfer component (3) is arranged between the packaging components (1), a third base (301) is arranged on the third base (301) in a sliding manner, a lifting frame (302) is arranged on the lifting frame, and the lifting mechanism (302) is arranged on the first spring (111);
S2, starting a packaging assembly (1), wherein the packaging assembly (1) is used for manufacturing a first spring (111) and packaging the first spring (111) through a packaging mechanism;
S3, placing the packaged first spring (111) on the sticking component (2) through a lifting mechanism;
S4, starting a glue spraying plate (205) to paint glue on the packaged spring I (111);
s5, starting a pushing plate (204) to stack the packaged first springs (111) on the second base (201), and adhering a plurality of groups of packaged first springs (111);
s6, when different first springs (111) are required to be placed on the mattress, the springs produced by the other group of packaging assemblies (1) are driven by the adhesive assembly (2) to be placed on the adhesive assembly (2);
S7, laying a biological-based sponge spring on the glued spring I (111);
S8, starting a detection mechanism to detect a plurality of groups of glued first springs (111) and bio-based sponge springs, so as to ensure the qualification rate of finished products; the detection mechanism comprises a second sliding block (206) which is slidably arranged on a second base (201), a third sliding block (207) is slidably arranged on the second sliding block (206), the second sliding block (206) and the third sliding block (207) are vertically arranged in the moving direction, a second lifting plate (208) is slidably arranged on the third sliding block (207), a detection plate (209) is slidably arranged on the second lifting plate (208), a second spring (210) is arranged between the second lifting plate (208) and the detection plate (209), and the detection plate (209) is attached to the first spring (111) which completes adhesion;
The packaging mechanism comprises a pushing column (110) which is slidably arranged on a first base (101), a first conveyor belt (104) is rotatably arranged on the first base (101), a plurality of groups of first springs (111) are arranged on the first conveyor belt (104), the pushing column (110) pushes the first springs (111) into a packaging cloth roll (105), a bifurcation plate (112) is arranged on the first base (101), the bifurcation plate (112) supports the packaging cloth roll (105) so that the side edge of the packaging cloth roll (105) is opened for placing the first springs (111), a first lifting plate (113) is slidably arranged on the first base (101), two groups of pressing rods (114) are arranged on the first lifting plate (113), and the packaging cloth roll (105) is heated and bonded when the two groups of pressing rods (114) are close to each other;
The base I (101) is further provided with a conveyor belt II (107), a cutting knife (108), a transmission wheel (109) and a plurality of groups of placing wheels (106), the packaged spring I (111) is placed on the conveyor belt II (107) and is conveyed to the placing wheels (106) through the transmission wheel (109), and the cutting knife (108) cuts the packaged spring I (111).
2. The method for preparing the household product based on the bio-based sponge spring according to claim 1, wherein the method comprises the following steps: the method of preparing the biobased MDI mixture, and the prepared biobased MDI mixture comprises: mixtures comprising biobased diphenylmethane diisocyanate, and/or biopolyphenylmethane polyisocyanate, and/or polyol pre-polymerization modified biopolyisocyanate.
3. The method for preparing the household product based on the bio-based sponge spring according to claim 1, wherein the method comprises the following steps: the fabric on the packaging fabric roll (105) is woven by combining hemp, cotton and Sorona fibers with recycled yarn fabrics, and polyester fibers contained in the fabrics adopted by the packaging fabric roll (105) have a hot melting characteristic and are fused and fixed through hot melting.
4. A method for preparing a household article based on a bio-based sponge spring according to claim 3, wherein: the packaging cloth roll (105) is packaged and fixed in an ultrasonic mode, and the first spring (111) is packaged in the packaging cloth roll.
5. The method for preparing the household product based on the bio-based sponge spring according to claim 1, wherein the method comprises the following steps: the lifting mechanism comprises a rotating frame (305) rotatably arranged on a lifting frame (302), a sliding frame (306) is arranged on the rotating frame (305) in a sliding mode, a plurality of groups of lifting rods (307) are arranged on the sliding frame (306), and the lifting rods (307) are attached to the packaged first springs (111).
6. The method for preparing the household product based on the bio-based sponge spring according to claim 5, wherein the method comprises the following steps: the lifting rod (307) is rotatably provided with a limiting rod (308), the limiting rod (308) is slidably provided with a limiting block (309), and the limiting block (309) prevents the packaged spring I (111) from falling off in the moving process.
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| CN202311481952.5A CN117534815B (en) | 2023-11-09 | 2023-11-09 | Household product based on bio-based sponge spring and preparation method |
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| DE102022119561A1 (en) * | 2021-09-15 | 2023-03-16 | Guangzhou Lianrou Machinery & Equipment Co., Ltd. | Device and method for manufacturing pocket spring mattresses |
| CN116811306A (en) * | 2023-07-21 | 2023-09-29 | 安徽科信高分子材料有限公司 | Device and method for preparing bio-based thermoplastic elastomer for protective film |
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| WO2004014783A1 (en) * | 2002-08-12 | 2004-02-19 | Panagiotis Anagnostopoulos | Method of construction of mattresses from mass produced and simultaneously pocket encapsulated springs and mattress produced by this method |
| KR20120059796A (en) * | 2010-12-01 | 2012-06-11 | 에스케이하이닉스 주식회사 | Chip stack package using spring and method for manufacturing the same |
| CN110255486A (en) * | 2019-06-14 | 2019-09-20 | 浙江安吉美佳琪家居用品有限公司 | A kind of sping mattress processing technology |
| WO2021114800A1 (en) * | 2019-12-12 | 2021-06-17 | 华南理工大学广州学院 | Machine for bonding sponge and leather |
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| CN117534815A (en) | 2024-02-09 |
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