CN117533956A - Crane hoisting operation safety monitoring and early warning method and system - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
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Abstract
Description
技术领域Technical field
本发明涉及起重机安全技术领域,尤其涉及起重机吊装作业安全监测预警方法及系统。The present invention relates to the technical field of crane safety, and in particular to a safety monitoring and early warning method and system for crane hoisting operations.
背景技术Background technique
起重机作为重要的重物转运工具,其被广泛应用在码头、工厂、仓库等物品转运需求较大的场地,而由于起重机的工作场地常常需要较多的人员、载具进行工作配合,因此起重机在工作过程中,需要对其附近的人员或其他移动物进行实时监测预警,以避免发生碰撞或其他危险事故,目前,较为普遍的安全监测方案是通过人力方式进行现场或后台监测预警和疏散可能引起起重机工作风险的人员和物品,而这种方式一方面占用了人力资源,另一方面还存在现场情况回溯难,以及主观判断比重大的问题,在此情况下,一些研究人员提出了通过布设传感器的方式来对起重机工作现场进行感应检测,而由于起重机所在的工作场地中,物品、人员出现的位置不具规律性,加上一些其他现场因素(例如室外应用时,存在粉尘或水汽等悬浮物会干扰传感器)容易导致传感器误判,因此,采用传感器进行辅助感应监测的方式也存在一定局限性,尤其是容易发生误报的问题;由于起重机在工作场地中使用时,管理人员常常会进行影像采集记录,而利用影像采集的数据进行辅助现场安全监测的方案中,一些研究人员通过直接从影像画面中判断人员与起重机的距离来进行预警,而这种方式由于大多是基于单摄像头,这种情况下,单一图像往往仅能体现二维场景,其对人员与起重机或其起吊物的距离判断存在较大误差,基于此,如何提高起重机现场安全监测的可靠性和灵活性是非常具有积极现实意义的研究课题。As an important heavy object transfer tool, cranes are widely used in docks, factories, warehouses and other places where there is a large demand for goods transfer. Since the crane's working site often requires more people and vehicles to work together, cranes are often used in During the work process, real-time monitoring and early warning of people or other moving objects near them is required to avoid collisions or other dangerous accidents. Currently, the more common safety monitoring solution is to use manual means to conduct on-site or background monitoring, early warning and evacuation that may cause Crane work risks people and items. On the one hand, this method takes up human resources. On the other hand, it is difficult to trace back the on-site situation and subjective judgment is important. In this case, some researchers have proposed to deploy sensors. In order to carry out induction detection on the crane working site, due to the irregular location of objects and people in the working site where the crane is located, plus some other on-site factors (such as outdoor applications, the presence of suspended matter such as dust or water vapor will cause Interfering with the sensor) can easily lead to sensor misjudgment. Therefore, the use of sensors for auxiliary induction monitoring also has certain limitations, especially the problem of false alarms. When cranes are used in the workplace, managers often collect images. Recording, and in the scheme of using image collected data to assist on-site safety monitoring, some researchers provide early warning by directly judging the distance between the person and the crane from the image screen, and this method is mostly based on a single camera. Under such circumstances, a single image can often only reflect a two-dimensional scene, and there is a large error in judging the distance between a person and a crane or its lifting objects. Based on this, how to improve the reliability and flexibility of crane on-site safety monitoring is of great practical significance. research topic.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提出一种实施可靠、应用灵活且监测反馈结果参考性佳的起重机吊装作业安全监测预警方法及系统。In view of this, the purpose of the present invention is to propose a safety monitoring and early warning method and system for crane hoisting operations that are reliable in implementation, flexible in application, and have good reference for monitoring feedback results.
为了实现上述的技术目的,本发明所采用的技术方案为:In order to achieve the above technical objectives, the technical solutions adopted by the present invention are:
一种起重机吊装作业安全监测预警方法,其包括:A safety monitoring and early warning method for crane hoisting operations, which includes:
S01、响应起重机的工作启动信号,通过至少两个影像采集单元从至少两个方向对起重机进行影像监测,生成影像监测数据,其中,所述影像监测的范围覆盖起重机所起吊的物品;S01. In response to the work start signal of the crane, perform image monitoring on the crane from at least two directions through at least two image acquisition units, and generate image monitoring data, wherein the scope of the image monitoring covers the items lifted by the crane;
S02、获取影像监测数据,对影像监测数据中的起重机所在区域进行定位识别,以确定所述起重机以及其起吊物品的轮廓,然后将轮廓预设范围区域设为工作区;S02. Obtain the image monitoring data, position and identify the area where the crane is located in the image monitoring data to determine the outline of the crane and the objects it lifts, and then set the outline preset range area as the work area;
S03、根据工作区,对影像监测数据中工作区之外的元素进行定位,以确定起重机所在工作场地预设范围的移动元素,然后根据移动元素与工作区之间的距离变化,按预设条件生成预警信息和将其输出。S03. According to the work area, locate the elements outside the work area in the image monitoring data to determine the moving elements within the preset range of the working site where the crane is located, and then based on the change in the distance between the moving elements and the work area, according to the preset conditions Generate warning information and output it.
作为一种可能的实施方式,进一步,本方案所述起重机包括龙门架、平移组件、起吊组件和载重小车,所述起重机的工作场地中布设有轨道,所述轨道位于龙门架两侧下方的工作场地上,所述平移组件连接于龙门架的两侧下端且用于与轨道配合连接,并用于带动龙门架在轨道式平移,所述载重小车可移动地连接于龙门架的横梁上,所述起吊组件与载重小车连接,且用于起吊待转移的物品;所述载重小车用于带动起吊组件在龙门架的横梁上移动;As a possible implementation mode, further, the crane described in this solution includes a gantry, a translation component, a lifting component and a load-carrying trolley. Tracks are laid out in the working site of the crane, and the tracks are located under the working areas on both sides of the gantry. On the site, the translation assembly is connected to the lower ends of both sides of the gantry and is used to cooperate with the track and drive the gantry to translate on the track. The load-carrying trolley is movably connected to the beam of the gantry. The lifting component is connected to the load-carrying trolley and is used to lift the items to be transferred; the load-carrying trolley is used to drive the lifting component to move on the beam of the gantry;
其中,S01中,至少两个影像采集单元进行影像采集的区域覆盖起重机的平移组件、起吊组件和载重小车,以及起吊组件上起吊的物品;Among them, in S01, the image collection area of at least two image acquisition units covers the translation assembly, lifting assembly and load-carrying trolley of the crane, as well as the items lifted on the lifting assembly;
另外,本方案S01中,生成影像监测数据时,还实时记录影像采集单元进行影像采集时的姿态数据和在工作场地中的位置数据,所述姿态数据包括:拍摄角度数据和俯仰角数据。In addition, in this solution S01, when generating image monitoring data, the attitude data of the image acquisition unit when collecting images and the position data in the work site are also recorded in real time. The attitude data includes: shooting angle data and pitch angle data.
作为一种较优的实施选择,优选的,本方案S01包括:As a better implementation option, preferably, this solution S01 includes:
S011、将至少两个影像采集单元布设在起重机的工作场地中,且每个影像采集单元均安装有控制其采集方向角和俯仰角的电控云台;S011. Arrange at least two image acquisition units in the working site of the crane, and each image acquisition unit is equipped with an electronically controlled pan/tilt that controls its acquisition direction angle and pitch angle;
S012、在起重机的龙门架上部和下部两侧、平移组件、起吊组件的吊钩和主体、载重小车以及被起吊的物品上均布设有多个荧光材质制成的特征标识,然后对影像采集单元进行调试,使其中一特征标识位于影像采集单元的影像采集中心,其中,影像监测的范围覆盖起重机所起吊的物品;S012. Multiple characteristic signs made of fluorescent material are placed on both sides of the upper and lower parts of the crane's gantry, the translation component, the hook and main body of the lifting component, the load-carrying trolley, and the lifted items, and then the image collection unit Conduct debugging so that one of the characteristic markers is located in the image collection center of the image collection unit, where the scope of image monitoring covers the items lifted by the crane;
S013、响应起重机的工作启动信号,启动电控云台和影像采集单元;S013. Respond to the crane's work start signal and start the electronically controlled pan/tilt and image acquisition unit;
S014、通过至少两个影像采集单元从至少两个方向对起重机进行影像监测,分别生成影像监测数据。S014. Perform image monitoring on the crane from at least two directions through at least two image acquisition units, and generate image monitoring data respectively.
作为一种较优的实施选择,优选的,本方案S02包括:As a better implementation option, preferably, this solution S02 includes:
S021、实时获取所有影像采集单元生成的影像监测数据,然后根据预设时间点,对所有影像监测数据进行抽帧,获得处于同一时间点的至少两张图像帧;S021. Acquire the image monitoring data generated by all image acquisition units in real time, and then extract frames from all image monitoring data according to the preset time point to obtain at least two image frames at the same time point;
S022、对抽帧获得的至少两张图像帧进行起重机轮廓定位,然后确定图像帧中处于定位轮廓内的特征标识,根据特征标识以及起重机轮廓,对预设时间点影像采集所覆盖的起重机及其起吊的物品进行轮廓反演,生成轮廓数据;S022. Perform crane outline positioning on at least two image frames obtained by frame extraction, and then determine the feature identifiers within the positioning outline in the image frames. Based on the feature identifiers and the crane outline, the crane and its components covered by the image collection at the preset time point are Perform contour inversion of the lifted items to generate contour data;
S023、根据轮廓数据,在预设范围内设定工作区,以用于判断起重机工作时的安全区域范围。S023. Based on the contour data, set the working area within the preset range to determine the safe area when the crane is working.
作为一种较优的实施选择,优选的,本方案S022包括:As a better implementation option, preferably, this solution S022 includes:
S0221、对抽帧获得的至少两张图像帧分别进行起重机轮廓定位,生成定位信息;S0221. Perform crane contour positioning on at least two image frames obtained by frame extraction to generate positioning information;
S0222、根据定位信息从对应的图像帧中确定定位轮廓内的特征标识,然后从至少两张图像帧中确定两两共有的特征标识;S0222. Determine the feature identifier within the positioning outline from the corresponding image frame according to the positioning information, and then determine the feature identifier shared by each pair from at least two image frames;
S0223、根据图像帧对应的采集时间,获取该图像帧对应影像采集单元在影像采集时的姿态数据和位置数据,然后结合两张图像帧对应影像采集单元的位置数据、姿态数据,确定两张图像帧共有特征标识在工作场地中的三维位置;S0223. According to the acquisition time corresponding to the image frame, obtain the attitude data and position data of the image acquisition unit corresponding to the image frame during image acquisition, and then combine the position data and attitude data of the image acquisition unit corresponding to the two image frames to determine the two images. The common features of the frames identify the three-dimensional location in the work site;
S0224、建立虚拟三维坐标系,将工作场地中已确定三维位置的特征标识对应生成在虚拟三维坐标系中,然后结合图像帧中关于起重机轮廓定位的定位信息,按预设要求对特征标识其进行连线,以实现对预设时间点影像采集所覆盖的起重机及其起吊的物品进行轮廓反演,生成轮廓数据。S0224. Establish a virtual three-dimensional coordinate system, generate corresponding feature marks with determined three-dimensional positions in the work site in the virtual three-dimensional coordinate system, and then combine the positioning information about the crane's outline positioning in the image frame to perform feature marks according to the preset requirements. Connections are made to achieve contour inversion of the crane and its lifted items covered by image collection at the preset time point, and generate contour data.
作为一种较优的实施选择,优选的,本方案S03中,根据工作区,对影像监测数据中工作区之外的元素进行定位时,还确定起重机所在工作场地预设范围的固定元素,然后根据起重机的工作移动方向,结合固定元素所在位置,对起重机工作移动是否发生干涉进行判断,然后根据判断结果生成预警信息和将其输出。As a better implementation option, preferably, in this solution S03, according to the work area, when locating elements outside the work area in the image monitoring data, the fixed elements in the preset range of the working site where the crane is located are also determined, and then According to the working movement direction of the crane and the location of the fixed elements, it is judged whether interference occurs in the working movement of the crane, and then early warning information is generated and output based on the judgment results.
作为一种较优的实施选择,优选的,本方案S03包括:As a better implementation option, preferably, this solution S03 includes:
S031、根据影像监测数据在不同时间点的图像帧对应的工作区,对图像帧中除工作区之外的元素进行定位,获得多个元素信息;S031. According to the work area corresponding to the image frame at different time points of the image monitoring data, locate the elements in the image frame except the work area, and obtain multiple element information;
S032、按预设要求对多个元素信息进行判断,然后根据判断结果对所定位的元素进行信息定义为移动元素或固定元素;S032. Judge the information of multiple elements according to the preset requirements, and then define the positioned element as a moving element or a fixed element according to the judgment results;
S033、根据移动元素在不同时间点的影像监测数据中的位置变化关系,以及起重机及其所起吊的物品的位置,确定移动元素与工作区的距离变化,当移动元素与工作区之间的距离小于预设阈值时,生成预警信息和将其输出;S033. Based on the position change relationship of the moving element in the image monitoring data at different time points, as well as the position of the crane and the items it lifts, determine the change in distance between the moving element and the work area. When the distance between the moving element and the work area When it is less than the preset threshold, early warning information is generated and output;
S034、根据起重机及其所起吊的物品在不同时间点的影像监测数据中的位置,判断起重机及起吊物的移动方向,然后根据移动方向,对影像监测数据中处于起重机移动方向上的固定元素进行移动干涉判断,当存在移动干涉时,生成预警信息和将其输出。S034. Based on the position of the crane and the objects it lifts in the image monitoring data at different time points, determine the movement direction of the crane and the objects being lifted, and then conduct analysis on the fixed elements in the image monitoring data that are in the direction of movement of the crane based on the direction of movement. Movement interference judgment, when there is movement interference, early warning information is generated and output.
作为一种较优的实施选择,优选的,本方案S032中,对多个元素信息进行判断的方法包括如下之一:As a better implementation option, preferably, in this solution S032, the method for judging multiple element information includes one of the following:
(1)将元素信息对应的图像区域作为输入项导入到经训练的检测神经网络中,以判断其为固定物或可移动物,然后根据判断结果对所定位的元素进行信息定义为移动元素或固定元素;(1) Import the image area corresponding to the element information as an input item into the trained detection neural network to determine whether it is a fixed object or a movable object, and then define the positioned element as a moving element or movable object based on the judgment result. Fixed elements;
(2)根据元素信息对应的对象在不同时间点的影像采集数据中的位置变化情况,对所定位的元素进行信息定义为移动元素或固定元素。(2) Based on the position changes of the object corresponding to the element information in the image collection data at different time points, the positioned element is defined as a moving element or a fixed element.
基于上述,本发明还提供一种起重机吊装作业安全监测预警系统,其包括:Based on the above, the present invention also provides a safety monitoring and early warning system for crane hoisting operations, which includes:
影像采集单元,为多个,其连接有电控云台,且用于从至少两个方向对起重机进行影像监测,生成影像监测数据,其中,所述影像监测的范围覆盖起重机所起吊的物品;There are multiple image acquisition units, which are connected to an electronically controlled pan/tilt, and are used to image monitor the crane from at least two directions and generate image monitoring data, wherein the scope of the image monitoring covers items lifted by the crane;
工作控制单元,用于响应起重机的工作启动信号,控制至少两个影像采集单元从至少两个方向对起重机进行影像监测;The work control unit is used to respond to the work start signal of the crane and control at least two image acquisition units to monitor the crane from at least two directions;
轮廓定位单元,用于获取影像监测数据,对影像监测数据中的起重机所在区域进行定位识别,以确定所述起重机以及其起吊物品的轮廓,然后将轮廓预设范围区域设为工作区;还用于根据工作区,对影像监测数据中工作区之外的元素进行定位,以确定起重机所在工作场地预设范围的移动元素;The outline positioning unit is used to obtain image monitoring data, position and identify the area where the crane is located in the image monitoring data, to determine the outline of the crane and its lifting objects, and then set the outline preset range area as the work area; it is also used Based on the work area, elements outside the work area in the image monitoring data are positioned to determine the moving elements within the preset range of the working site where the crane is located;
数据处理单元,用于根据移动元素与工作区之间的距离变化,按预设条件生成预警信息和将其输出。A data processing unit is used to generate and output early warning information according to preset conditions based on changes in the distance between the moving element and the work area.
基于上述,本发明还提供一种计算机可读的存储介质,所述的存储介质中存储有至少一条指令、至少一段程序、代码集或指令集,所述的至少一条指令、至少一段程序、代码集或指令集由处理器加载并执行实现如上述所述的起重机吊装作业安全监测预警方法。Based on the above, the present invention also provides a computer-readable storage medium. The storage medium stores at least one instruction, at least a program, a code set or an instruction set. The at least one instruction, at least a program, code The set or instruction set is loaded and executed by the processor to implement the safety monitoring and early warning method for crane hoisting operations as described above.
采用上述的技术方案,本发明与现有技术相比,其具有的有益效果为:本方案巧妙性通过在起重机在工作时,从至少两个方向对其进行影像采集,然后基于所采集的影像数据,利用抽帧的方式来获取多个图像帧,根据图像帧中相同区域的采集信息和特征标识位置,对起重机在工作场地中的三维位置进行评估确定,同时进行预警区域(工作区)设定,本方案还通过对起重机工作场地中的固定元素、移动元素进行判断,同时,监测其与工作区的距离关系来判断是否存在安全隐患,以此为后台管理人员和现场人员提供应急提示,本方案在应用实施上,其不依赖于其他传感器的辅助,同时,其具有使用灵活和实施可靠的优点,能够为起重机在码头、货物集散地或仓库中的工作提供安全监测预警。Using the above technical solution, compared with the existing technology, the present invention has the following beneficial effects: This solution ingeniously collects images of the crane from at least two directions when it is working, and then based on the collected images Data, using frame extraction method to obtain multiple image frames, based on the collection information and feature identification position of the same area in the image frame, evaluate and determine the three-dimensional position of the crane in the work site, and at the same time set the early warning area (work area) This program also determines whether there are any safety hazards by judging the fixed elements and mobile elements in the crane working site, and at the same time, monitoring the distance between them and the work area, so as to provide emergency tips for back-end managers and on-site personnel. In terms of application implementation, this solution does not rely on the assistance of other sensors. At the same time, it has the advantages of flexible use and reliable implementation, and can provide safety monitoring and early warning for cranes working in docks, cargo distribution centers or warehouses.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1是本发明方案方法的其中一种实施流程示意图;Figure 1 is a schematic flow diagram of one implementation of the solution method of the present invention;
图2是本发明方案应用实施时的简要实施状态示意图之一,其中,图示中示出了4个影像采集单元从不同角度对起重机进行影像采集的情况;Figure 2 is one of the simplified implementation status schematic diagrams of the application and implementation of the solution of the present invention, in which the diagram shows four image acquisition units collecting images of the crane from different angles;
图3是本发明方案方法步骤S01的其中一种具体举例实施流程示意图;Figure 3 is a schematic flow diagram of one specific example of implementation of step S01 of the solution method of the present invention;
图4是本发明方案方法步骤S02的其中一种具体举例实施流程示意图;Figure 4 is a schematic flow diagram of one specific example of implementation of step S02 of the method of the present invention;
图5是本发明方案方法中,通过图像帧进行推算其他特征标识所在位置对应影像采集姿态信息的简要原理示意图;Figure 5 is a brief schematic diagram of the principle of inferring image acquisition posture information corresponding to the location of other feature marks through image frames in the solution method of the present invention;
图6是本发明方案方法中S022的其中一种具体举例实施流程示意图;Figure 6 is a schematic flowchart of a specific example implementation of S022 in the solution method of the present invention;
图7是本发明方案方法中通过两个影像采集单元对图像帧中共有特征点进行三维空间位置确定的原理示意图;Figure 7 is a schematic diagram of the principle of determining the three-dimensional spatial position of common feature points in an image frame through two image acquisition units in the solution method of the present invention;
图8是本发明方案方法中,通过在虚拟三维坐标系中将特征标识进行连线生成的简要轮廓姿态示意;Figure 8 is a brief outline gesture diagram generated by connecting feature marks in a virtual three-dimensional coordinate system in the solution method of the present invention;
图9是本发明方案系统的单元模块连接示意图。Figure 9 is a schematic diagram of unit module connection of the solution system of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明作进一步的详细描述。特别指出的是,以下实施例仅用于说明本发明,但不对本发明的范围进行限定。同样的,以下实施例仅为本发明的部分实施例而非全部实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The present invention will be described in further detail below with reference to the accompanying drawings and examples. It is particularly pointed out that the following examples are only used to illustrate the present invention, but do not limit the scope of the present invention. Similarly, the following embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
结合图1所示,本实施例方案一种起重机吊装作业安全监测预警方法,其包括:As shown in Figure 1, this embodiment proposes a safety monitoring and early warning method for crane hoisting operations, which includes:
S01、响应起重机的工作启动信号,通过至少两个影像采集单元从至少两个方向对起重机进行影像监测,生成影像监测数据,其中,所述影像监测的范围覆盖起重机所起吊的物品;S01. In response to the work start signal of the crane, perform image monitoring on the crane from at least two directions through at least two image acquisition units, and generate image monitoring data, wherein the scope of the image monitoring covers the items lifted by the crane;
S02、获取影像监测数据,对影像监测数据中的起重机所在区域进行定位识别,以确定所述起重机以及其起吊物品的轮廓,然后将轮廓预设范围区域设为工作区;S02. Obtain the image monitoring data, position and identify the area where the crane is located in the image monitoring data to determine the outline of the crane and the objects it lifts, and then set the outline preset range area as the work area;
S03、根据工作区,对影像监测数据中工作区之外的元素进行定位,以确定起重机所在工作场地预设范围的移动元素,然后根据移动元素与工作区之间的距离变化,按预设条件生成预警信息和将其输出。S03. According to the work area, locate the elements outside the work area in the image monitoring data to determine the moving elements within the preset range of the working site where the crane is located, and then based on the change in the distance between the moving elements and the work area, according to the preset conditions Generate warning information and output it.
其中,图2示出了本实施例方案应用实施时的简要实施状态示意,其中,图示中示出了4个影像采集单元从不同角度对起重机进行影像采集的情况;由于影像采集单元在布设后,其位置可以是相对固定,也可以是可跟随起重机移动的方式,当影像采集单元需要跟随起重机进行平移时,基于精简结构的出发点,其所布设的位置可能需要接近起重机(若是从较远处安装,则可能需要安装诸多同步移动部件,较近时,可以直接与起重机进行连接),以便于安装同步移动的辅助部件,而影像采集单元在跟随起重机进行移动时,影像采集单元可能发生振动等其他问题而导致无法拍摄到稳定的影像,若是采用安装位置固定,通过电控云台进行控制影像采集单元进行影像采集的方式可以使得影像采集单元布设的位置可以相对较远,以令其尽可能将起重机,及起重机预设范围内的信息进行影像采集,以供后续安全监测使用。Among them, Figure 2 shows a brief implementation status diagram when the solution of this embodiment is applied and implemented. The diagram shows four image acquisition units collecting images of the crane from different angles; since the image acquisition units are deployed Finally, its position can be relatively fixed, or it can follow the movement of the crane. When the image acquisition unit needs to follow the crane for translation, based on the starting point of streamlining the structure, its layout may need to be close to the crane (if it is from a distance) If it is installed at a different location, it may be necessary to install many synchronous moving parts. If it is relatively close, it can be directly connected to the crane) to facilitate the installation of synchronously moving auxiliary parts. When the image acquisition unit moves with the crane, the image acquisition unit may vibrate. If there are other problems such as the inability to capture stable images, if the installation position is fixed, the image acquisition unit can be controlled through an electronically controlled pan/tilt to collect images, so that the image acquisition unit can be placed relatively far away to ensure that it is as far away as possible. It is possible to collect images of the crane and information within the preset range of the crane for subsequent safety monitoring.
需要说明的是,图2所示出的实施示意为较佳状况下的方案情况,即,在起重机的两侧具有影像采集单元进行影像采集,在此情况下,只要影像采集覆盖的范围是所需监控的范围,即可较好地进行起重机三维位置的确定,而影像采集单元的数量越多,其所采集的信息越丰富,越有助于进行监测。It should be noted that the implementation diagram shown in Figure 2 is a solution under better conditions, that is, there are image acquisition units on both sides of the crane for image collection. In this case, as long as the range covered by the image collection is The scope that needs to be monitored can better determine the three-dimensional position of the crane. The greater the number of image acquisition units, the richer the information collected, and the more helpful it is for monitoring.
基于几何定律,在已知空间中一个点坐标的情况下,若要确定第二个点则需要至少获知二者的相对位置,而假如依据影像采集单元所生成的数据进行推算的话,其自身容易获取到的信息大多仅在于影像采集单元进行影像采集时的位置信息、方向角和俯仰角,因此,想要确定第二点在空间中的三维位置还缺少其他推算的信息,所以只有一个已知点时,想要推算第二点,大多仅在于确定第二点相对于第一点的方向及大致位置,而引入另一个第二已知点时,则可以直接利用两个已知点相对于待确定位置的第三点的方向角、俯仰角以及两个已知点的三维坐标位置来建立射线,两条射线相交之处即为第三点在空间中的坐标(如图7所示),因此,本方案中,进行影像采集时,至少需要两个影像采集单元从至少两个方向对起重机进行影像监测,生成影像监测数据,其中,所述影像监测的范围覆盖起重机所起吊的物品;通过该方式,可以借助二者所生成的影像检测数据来确定影像重合区域的三维位置。Based on the laws of geometry, when the coordinates of a point in space are known, if you want to determine the second point, you need to know at least the relative position of the two. If it is calculated based on the data generated by the image acquisition unit, it is easy to do so. Most of the information obtained only lies in the position information, direction angle and pitch angle of the image acquisition unit when collecting images. Therefore, if you want to determine the three-dimensional position of the second point in space, there is still a lack of other estimated information, so there is only one known When you want to calculate a second point, most of the time you just need to determine the direction and approximate position of the second point relative to the first point. When introducing another second known point, you can directly use the relative position of the two known points. The direction angle and pitch angle of the third point to be determined and the three-dimensional coordinate positions of the two known points are used to establish a ray. The intersection of the two rays is the coordinate of the third point in space (as shown in Figure 7) , Therefore, in this solution, when performing image collection, at least two image collection units are required to perform image monitoring on the crane from at least two directions and generate image monitoring data, where the scope of the image monitoring covers the items lifted by the crane; In this way, the three-dimensional position of the image overlapping area can be determined with the help of the image detection data generated by the two.
同样参考图2,在方案实施对象上,作为一种可能的实施方式,进一步,本方案所述起重机包括龙门架、平移组件、起吊组件和载重小车,所述起重机的工作场地中布设有轨道,所述轨道位于龙门架两侧下方的工作场地上,所述平移组件连接于龙门架的两侧下端且用于与轨道配合连接,并用于带动龙门架在轨道式平移,所述载重小车可移动地连接于龙门架的横梁上,所述起吊组件与载重小车连接,且用于起吊待转移的物品;所述载重小车用于带动起吊组件在龙门架的横梁上移动;Referring also to Figure 2, in terms of the program implementation object, as a possible implementation, further, the crane described in this program includes a gantry, a translation component, a lifting component and a load-carrying trolley, and a track is laid out in the working site of the crane. The track is located on the working site below both sides of the gantry. The translation assembly is connected to the lower ends of both sides of the gantry and is used to cooperate with the track and drive the gantry to move in orbit. The load-carrying trolley is movable. Ground is connected to the beam of the gantry, the lifting component is connected to the load-carrying trolley, and is used to lift the items to be transferred; the load-carrying trolley is used to drive the lifting component to move on the beam of the gantry;
其中,S01中,至少两个影像采集单元进行影像采集的区域覆盖起重机的平移组件、起吊组件和载重小车,以及起吊组件上起吊的物品;Among them, in S01, the image collection area of at least two image acquisition units covers the translation assembly, lifting assembly and load-carrying trolley of the crane, as well as the items lifted on the lifting assembly;
另外,本方案S01中,生成影像监测数据时,还实时记录影像采集单元进行影像采集时的姿态数据和在工作场地中的位置数据,所述姿态数据包括:拍摄角度数据和俯仰角数据。In addition, in this solution S01, when generating image monitoring data, the attitude data of the image acquisition unit when collecting images and the position data in the work site are also recorded in real time. The attitude data includes: shooting angle data and pitch angle data.
结合图3所示,在硬件以及基础准备上,作为一种较优的实施选择,优选的,本方案S01包括:As shown in Figure 3, in terms of hardware and basic preparation, as a better implementation choice, preferably, this solution S01 includes:
S011、将至少两个影像采集单元布设在起重机的工作场地中,且每个影像采集单元均安装有控制其采集方向角和俯仰角的电控云台,其中,姿态数据可以根据电控云台进行辅助采集;S011. Arrange at least two image acquisition units in the working site of the crane, and each image acquisition unit is equipped with an electronically controlled pan/tilt that controls its acquisition direction angle and pitch angle. The attitude data can be calculated based on the electronically controlled pan/tilt. Carry out auxiliary collection;
S012、在起重机的龙门架上部和下部两侧、平移组件、起吊组件的吊钩和主体、载重小车以及被起吊的物品上均布设有多个荧光材质制成的特征标识,然后对影像采集单元进行调试,使其中一特征标识位于影像采集单元的影像采集中心,其中,影像监测的范围覆盖起重机所起吊的物品;S012. Multiple characteristic signs made of fluorescent material are placed on both sides of the upper and lower parts of the crane's gantry, the translation component, the hook and main body of the lifting component, the load-carrying trolley, and the lifted items, and then the image collection unit Conduct debugging so that one of the characteristic markers is located in the image collection center of the image collection unit, where the scope of image monitoring covers the items lifted by the crane;
S013、响应起重机的工作启动信号,启动电控云台和影像采集单元;S013. Respond to the crane's work start signal and start the electronically controlled pan/tilt and image acquisition unit;
S014、通过至少两个影像采集单元从至少两个方向对起重机进行影像监测,分别生成影像监测数据。S014. Perform image monitoring on the crane from at least two directions through at least two image acquisition units, and generate image monitoring data respectively.
结合图4所示,作为一种较优的实施选择,优选的,本方案S02包括:As shown in Figure 4, as a better implementation option, preferably, this solution S02 includes:
S021、实时获取所有影像采集单元生成的影像监测数据,然后根据预设时间点,对所有影像监测数据进行抽帧,获得处于同一时间点的至少两张图像帧;S021. Acquire the image monitoring data generated by all image acquisition units in real time, and then extract frames from all image monitoring data according to the preset time point to obtain at least two image frames at the same time point;
S022、对抽帧获得的至少两张图像帧进行起重机轮廓定位,然后确定图像帧中处于定位轮廓内的特征标识,根据特征标识以及起重机轮廓,对预设时间点影像采集所覆盖的起重机及其起吊的物品进行轮廓反演,生成轮廓数据;S022. Perform crane outline positioning on at least two image frames obtained by frame extraction, and then determine the feature identifiers within the positioning outline in the image frames. Based on the feature identifiers and the crane outline, the crane and its components covered by the image collection at the preset time point are Perform contour inversion of the lifted items to generate contour data;
S023、根据轮廓数据,在预设范围内设定工作区,以用于判断起重机工作时的安全区域范围。S023. Based on the contour data, set the working area within the preset range to determine the safe area when the crane is working.
结合图5所示,当从影像监测数据中提取一具有多个特征标识的图像帧时,可以确定的是,其影像采集的状态数据与其图像帧中心点M具有更为直接的关系,即该图像帧对应时间点的姿态数据为M点处于画面中心时的对应姿态数据,而通过建立M与其他点的数据向量,然后可以以此来推知将其他点移动到画面中心时的状态数据,从而可以获取图像帧中所有特征标识在移动到画面中心对应时影像采集单元的姿态数据,然后结合影像采集单元的位置信息,可以通过前述通过建立射线的方式来与其他图像帧对应数据建立的射线根据相交情况来判断出两个图像帧共同特征点在空间中的位置(如图7所示)。As shown in Figure 5, when an image frame with multiple feature identifiers is extracted from the image monitoring data, it can be determined that the status data of the image collection has a more direct relationship with the center point M of the image frame, that is, the The posture data at the corresponding time point of the image frame is the corresponding posture data when point M is at the center of the picture. By establishing the data vector between M and other points, the state data when moving other points to the center of the picture can be inferred, thus The attitude data of the image acquisition unit when all the feature markers in the image frame move to the center of the picture can be obtained, and then combined with the position information of the image acquisition unit, the rays established with the corresponding data of other image frames can be established through the aforementioned method of establishing rays. The intersection situation is used to determine the position of the common feature points of the two image frames in space (as shown in Figure 7).
结合图6所示,在轮廓数据的推算上,作为一种较优的实施选择,优选的,本方案S022包括:As shown in Figure 6, as a better implementation choice in the estimation of contour data, preferably, this solution S022 includes:
S0221、对抽帧获得的至少两张图像帧分别进行起重机轮廓定位,生成定位信息;S0221. Perform crane contour positioning on at least two image frames obtained by frame extraction to generate positioning information;
S0222、根据定位信息从对应的图像帧中确定定位轮廓内的特征标识,然后从至少两张图像帧中确定两两共有的特征标识;S0222. Determine the feature identifier within the positioning outline from the corresponding image frame according to the positioning information, and then determine the feature identifier shared by each pair from at least two image frames;
S0223、根据图像帧对应的采集时间,获取该图像帧对应影像采集单元在影像采集时的姿态数据和位置数据,然后结合两张图像帧对应影像采集单元的位置数据、姿态数据,确定两张图像帧共有特征标识在工作场地中的三维位置;S0223. According to the acquisition time corresponding to the image frame, obtain the attitude data and position data of the image acquisition unit corresponding to the image frame during image acquisition, and then combine the position data and attitude data of the image acquisition unit corresponding to the two image frames to determine the two images. The common features of the frames identify the three-dimensional location in the work site;
S0224、建立虚拟三维坐标系,将工作场地中已确定三维位置的特征标识对应生成在虚拟三维坐标系中,然后结合图像帧中关于起重机轮廓定位的定位信息,按预设要求对特征标识其进行连线,以实现对预设时间点影像采集所覆盖的起重机及其起吊的物品进行轮廓反演,生成轮廓数据(如图8所示)。S0224. Establish a virtual three-dimensional coordinate system, generate corresponding feature marks with determined three-dimensional positions in the work site in the virtual three-dimensional coordinate system, and then combine the positioning information about the crane's outline positioning in the image frame to perform feature marks according to the preset requirements. Connections are made to realize the contour inversion of the crane and its lifted items covered by the image collection at the preset time point, and generate contour data (as shown in Figure 8).
由于工作场地中,不仅具有一些可移动的元素,也还存在一些固定物可能干扰起重机的工作。作为一种较优的实施选择,优选的,本方案S03中,根据工作区,对影像监测数据中工作区之外的元素进行定位时,还确定起重机所在工作场地预设范围的固定元素,然后根据起重机的工作移动方向,结合固定元素所在位置,对起重机工作移动是否发生干涉进行判断,然后根据判断结果生成预警信息和将其输出。Because there are not only some movable elements in the work site, but also some fixed objects that may interfere with the work of the crane. As a better implementation option, preferably, in this solution S03, according to the work area, when locating elements outside the work area in the image monitoring data, the fixed elements in the preset range of the working site where the crane is located are also determined, and then According to the working movement direction of the crane and the location of the fixed elements, it is judged whether interference occurs in the working movement of the crane, and then early warning information is generated and output based on the judgment results.
而在移动元素、固定元素的判断上,作为一种较优的实施选择,优选的,本方案S03包括:As for the judgment of moving elements and fixed elements, as a better implementation choice, preferably, this solution S03 includes:
S031、根据影像监测数据在不同时间点的图像帧对应的工作区,对图像帧中除工作区之外的元素进行定位,获得多个元素信息;S031. According to the work area corresponding to the image frame at different time points of the image monitoring data, locate the elements in the image frame except the work area, and obtain multiple element information;
S032、按预设要求对多个元素信息进行判断,然后根据判断结果对所定位的元素进行信息定义为移动元素或固定元素;S032. Judge the information of multiple elements according to the preset requirements, and then define the positioned element as a moving element or a fixed element according to the judgment results;
S033、根据移动元素在不同时间点的影像监测数据中的位置变化关系,以及起重机及其所起吊的物品的位置,确定移动元素与工作区的距离变化,当移动元素与工作区之间的距离小于预设阈值时,生成预警信息和将其输出;S033. Based on the position change relationship of the moving element in the image monitoring data at different time points, as well as the position of the crane and the items it lifts, determine the change in distance between the moving element and the work area. When the distance between the moving element and the work area When it is less than the preset threshold, early warning information is generated and output;
S034、根据起重机及其所起吊的物品在不同时间点的影像监测数据中的位置,判断起重机及起吊物的移动方向,然后根据移动方向,对影像监测数据中处于起重机移动方向上的固定元素进行移动干涉判断,当存在移动干涉时,生成预警信息和将其输出。S034. Based on the position of the crane and the objects it lifts in the image monitoring data at different time points, determine the movement direction of the crane and the objects being lifted, and then conduct analysis on the fixed elements in the image monitoring data that are in the direction of movement of the crane based on the direction of movement. Movement interference judgment, when there is movement interference, early warning information is generated and output.
在元素信息的甄别上,作为一种较优的实施选择,优选的,本方案S032中,对多个元素信息进行判断的方法包括如下之一:Regarding the screening of element information, as a better implementation option, preferably, in this solution S032, the method for judging multiple element information includes one of the following:
(1)将元素信息对应的图像区域作为输入项导入到经训练的检测神经网络中,以判断其为固定物或可移动物,然后根据判断结果对所定位的元素进行信息定义为移动元素或固定元素;其中,采用检测神经网络进行辅助检测的主要原理在于通过对元素信息对应对象的类别进行判断,例如,将人,载具等可随时移动的对象进行移动元素标记,包装箱、建筑物构造作为固定元素标记,然后导入到神经网络中训练至收敛,即可获得用于评估待检测对象是否为固定元素或移动元素的检测神经网络,而神经网络的其他细节原理目前早已有较多文献披露,在此不再对其进行赘述。(1) Import the image area corresponding to the element information as an input item into the trained detection neural network to determine whether it is a fixed object or a movable object, and then define the positioned element as a moving element or movable object based on the judgment result. Fixed elements; among them, the main principle of using detection neural network for auxiliary detection is to judge the category of the object corresponding to the element information, for example, marking objects that can be moved at any time, such as people, vehicles, etc., with moving elements, packaging boxes, buildings By constructing a fixed element mark and then importing it into the neural network to train until convergence, you can obtain a detection neural network for evaluating whether the object to be detected is a fixed element or a moving element. There are already many documents on other detailed principles of neural networks. disclosure, which will not be described in detail here.
(2)根据元素信息对应的对象在不同时间点的影像采集数据中的位置变化情况,对所定位的元素进行信息定义为移动元素或固定元素。(2) Based on the position changes of the object corresponding to the element information in the image collection data at different time points, the positioned element is defined as a moving element or a fixed element.
结合图9所示,基于上述,本实施例方案还提供一种起重机吊装作业安全监测预警系统,其包括:As shown in Figure 9, based on the above, this embodiment also provides a safety monitoring and early warning system for crane hoisting operations, which includes:
影像采集单元,为多个,其连接有电控云台,且用于从至少两个方向对起重机进行影像监测,生成影像监测数据,其中,所述影像监测的范围覆盖起重机所起吊的物品;There are multiple image acquisition units, which are connected to an electronically controlled pan/tilt, and are used to image monitor the crane from at least two directions and generate image monitoring data, wherein the scope of the image monitoring covers items lifted by the crane;
工作控制单元,用于响应起重机的工作启动信号,控制至少两个影像采集单元从至少两个方向对起重机进行影像监测;The work control unit is used to respond to the work start signal of the crane and control at least two image acquisition units to monitor the crane from at least two directions;
轮廓定位单元,用于获取影像监测数据,对影像监测数据中的起重机所在区域进行定位识别,以确定所述起重机以及其起吊物品的轮廓,然后将轮廓预设范围区域设为工作区,还用于根据工作区,对影像监测数据中工作区之外的元素进行定位,以确定起重机所在工作场地预设范围的移动元素;The outline positioning unit is used to obtain image monitoring data, position and identify the area where the crane is located in the image monitoring data, to determine the outline of the crane and its lifting objects, and then set the outline preset range area as the work area, and also use Based on the work area, elements outside the work area in the image monitoring data are positioned to determine the moving elements within the preset range of the working site where the crane is located;
数据处理单元,用于根据移动元素与工作区之间的距离变化,按预设条件生成预警信息和将其输出。A data processing unit is used to generate and output early warning information according to preset conditions based on changes in the distance between the moving element and the work area.
另外,在本发明各个实施方式中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically alone, or two or more units may be integrated into one unit. The above integrated units can be implemented in the form of hardware or software functional units.
集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)或处理器(processor)执行本发明各个实施方式方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。Integrated units may be stored in a computer-readable storage medium if they are implemented in the form of software functional units and sold or used as independent products. Based on this understanding, the technical solution of the present invention is essentially or contributes to the existing technology or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium , including a number of instructions to cause a computer device (which can be a personal computer, a server, or a network device, etc.) or a processor to execute all or part of the steps of the various embodiments of the present invention. The aforementioned storage media include: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disk and other media that can store program code. .
以上所述仅为本发明的部分实施例,并非因此限制本发明的保护范围,凡是利用本发明说明书及附图内容所作的等效装置或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only some embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Any equivalent device or equivalent process transformation made by using the description and drawings of the present invention, or directly or indirectly used in other related The technical fields are all equally included in the scope of patent protection of the present invention.
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