CN117531837A - Graphite carbon brush type roller cooling device - Google Patents
Graphite carbon brush type roller cooling device Download PDFInfo
- Publication number
- CN117531837A CN117531837A CN202311511469.7A CN202311511469A CN117531837A CN 117531837 A CN117531837 A CN 117531837A CN 202311511469 A CN202311511469 A CN 202311511469A CN 117531837 A CN117531837 A CN 117531837A
- Authority
- CN
- China
- Prior art keywords
- shell
- cooling
- roller
- graphite
- carbon brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 68
- 238000001816 cooling Methods 0.000 title claims abstract description 53
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 53
- 239000010439 graphite Substances 0.000 title claims abstract description 53
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 15
- 239000000498 cooling water Substances 0.000 claims abstract description 28
- 230000000007 visual effect Effects 0.000 claims description 5
- 238000005299 abrasion Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000012546 transfer Methods 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 5
- 229910001416 lithium ion Inorganic materials 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/08—Lubricating, cooling or heating rolls internally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/08—Lubricating, cooling or heating rolls internally
- B21B2027/083—Lubricating, cooling or heating rolls internally cooling internally
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolls And Other Rotary Bodies (AREA)
Abstract
The invention discloses a graphite carbon brush type roller cooling device, which comprises a first shell, a second shell and a plurality of cooling units, wherein the first shell and the second shell are folded to encircle a roller shaft head; a cooling water pipe is connected in series between the plurality of cooling units; the cooling unit comprises a mounting seat fixedly arranged in the cavity of the first shell or the second shell, a graphite block arranged in the mounting seat and an elastic assembly used for enabling the graphite block to be always attached to the roller shaft head. The invention adopts an external cooling mode, utilizes the graphite blocks which are introduced with cooling water to directly cool the roller, reduces the influence of temperature on the main component, namely the roller, and can reduce heat transfer links (cooling water directly acts on the roller), reduce conduction thermal resistance and further improve cooling efficiency compared with the traditional mode of arranging a cooling water channel in a bearing seat. The invention is used for taking away the heat generated by the roller in the production process of the roller press, so that the equipment is in a stable running state.
Description
Technical Field
The invention belongs to the technical field of lithium ion battery production, relates to equipment for cooling a roller in a rolling process, and particularly relates to a graphite carbon brush type roller cooling device.
Background
Along with the popularization of the application of the lithium ion battery in various levels such as national engineering and residential consumption demands, the demand of the market on the lithium ion battery is increased, which promotes the production speed of equipment to be continuously increased by each lithium ion battery factory so as to obtain higher productivity.
At present, the running speed of equipment in a rolling procedure in a lithium ion battery production link reaches 120m/min or more. When the pole piece is produced at high speed in the rolling process, a great amount of heat can be generated by friction between the pole piece and a roller and rolling friction between the pole piece and a bearing. Because in the existing roller press, the upper roller, the lower roller, the main bearing, the pre-bending bearing and each bearing seat are metal parts, the metal parts are affected by the heat and expand with heat and contract with cold, so that the size of the metal parts is changed, and the situation occurs alternately and circularly when the roller press runs at high speed and when the production is stopped.
The main characteristic parameter in the rolling process is the thickness of the rolled pole piece, the thickness index is of micron order, and the device stability has extremely high technical requirements. Therefore, the expansion and contraction of each metal component in the roll squeezer due to the influence of the operating heat can greatly influence the precision (i.e. the rolling thickness) of the rolled pole piece.
The parts directly affecting the accuracy of the rolled thickness include rollers, bearings and chocks, with the most affecting being the rollers. At present, the mode of controlling the temperature of the roller is mainly as follows: the cooling water channel is additionally arranged in the bearing seat, and the temperature of the roller is indirectly controlled by using a mode of cooling the bearing seat by circulating cooling water. This approach suffers from the following problems:
firstly, heat is conducted through a roller, a bearing seat and circulating cooling water, the heat conduction distance is long, the acting time is slow, the thermal resistance is high, and the efficiency is low;
secondly, a large amount of cooling water circulates in the bearing seat to cause the outer layer condensation phenomenon of the metal piece, and leakage risks are also caused, so that equipment is easy to rust and corrode;
thirdly, the cooling water channel is not easy to find after being blocked, so that the temperature control of the roller is unreasonable, the rolling thickness data is fluctuated, and the product quality is affected.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide a graphite carbon brush type roller cooling device so as to achieve the purposes of improving cooling efficiency and reducing rust and corrosion risks of related metal parts.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: a graphite carbon brush type roller cooling device comprises a first shell, a second shell and a plurality of cooling units, wherein the first shell and the second shell are folded to encircle a roller shaft head, and the cooling units are uniformly distributed in the first shell and the second shell;
a cooling water pipe is connected in series between the plurality of cooling units;
the cooling unit comprises a mounting seat fixedly arranged in the cavity of the first shell or the second shell, a graphite block arranged in the mounting seat and an elastic assembly used for enabling the graphite block to be always attached to the roller shaft head.
As the limitation of the invention, the elastic component is a spring guide post and comprises a thread part and a light shaft part which are integrally formed, wherein the light shaft part is sleeved with a spring for pressing a graphite block;
the threaded part of the spring guide post extends from the inside of the mounting seat to the outside of the first shell or the second shell, and is in threaded connection with the mounting seat.
As a further limitation of the present invention, the first housing or the second housing is externally provided with a nut for fixing the spring guide post screw portion.
As another limitation of the present invention, through holes are formed at the opposite positions of the mounting seats in every two adjacent cooling units;
a through hole for passing cooling water is formed in each graphite block, threads are arranged at two ends of the through hole, and quick-release connectors are arranged at the two ends of the through hole; the through holes on the graphite blocks correspond to the through holes on the mounting seats;
the cooling water pipe passes through the through hole of the mounting seat and is connected with the graphite blocks in every two adjacent cooling units through the quick-release connector.
As a further limitation of the invention, a visual window is arranged on one side of the mounting seat, and a scale mark is arranged on one side of the visual window for calibrating the abrasion condition of the graphite block.
As a third limitation of the invention, the first shell and the second shell are both semi-annular U-shaped grooves, and the openings face the surfaces of the roller shaft heads; the first shell and the second shell are fixed in a involution manner through the mounting bolts.
As a further limitation of the invention, the first shell and the second shell are both fixedly arranged on the bearing seat of the roller shaft head through a connecting bracket so as to realize encircling fixation on the roller shaft head.
As still further limitation of the present invention, the connecting bracket is provided with first bolt holes at both ends; the bearing seat and the corresponding position of the first shell or the second shell are respectively provided with a second bolt hole;
the connecting bracket realizes the connection of the bearing seat and the first shell or the second shell through the positioning bolt.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects:
(1) The invention adopts an external cooling mode, utilizes the graphite blocks which are introduced with cooling water to directly cool the roller, reduces the influence of temperature on the main component, namely the roller, and can reduce heat transfer links (cooling water directly acts on the roller), reduce conduction thermal resistance and further improve cooling efficiency compared with the traditional mode of arranging a cooling water channel in a bearing seat.
The graphite material is used as a cooling conductor, so that the characteristics of good heat conduction performance, strong self-repairing and grinding capability, good self-lubricating property and the like of the graphite can be fully exerted, the conduction thermal resistance can be reduced, and the conduction efficiency can be improved.
(2) According to the invention, the water passing through the inner pore canal of the graphite block is adopted to replace the water passing through the inner part of the bearing seat, so that the phenomena of leakage in the inner part of the bearing seat, dew condensation outside the bearing seat and the like are effectively avoided, and the risk of rust and corrosion of related metal parts is further reduced.
In addition, the external cooling mode adopted by the invention is easy to observe leakage and blockage phenomena, is convenient to treat the problems of leakage, pipeline blockage and the like, and can realize daily maintenance and overhaul without disassembling heavy parts or using professional hoisting equipment.
(3) The invention has low processing cost and short detection period. It takes a long time to perform leak detection and repair after the original hole is drilled in the bearing seat. The invention adopts low-value raw materials, has simple processing mode and easy production, and has simpler installation and leak detection work.
Drawings
The invention will be described in more detail below with reference to the accompanying drawings and specific examples.
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a side view of the structural relationship of the first housing and the second housing after the first housing and the second housing are assembled in accordance with the embodiment of the present invention;
FIG. 3 is a front view showing the structural relationship of a cooling unit according to an embodiment of the present invention;
FIG. 4 is a front view of the structural relationship of the mounting base according to the embodiment of the present invention;
FIG. 5 is a front view of the spring guide post according to the embodiment of the present invention;
FIG. 6 is a schematic view of the mounting position of an embodiment of the present invention on a roller press;
in the figure: 1. a first housing; 2. a second housing; 3. a cooling unit; 4. a cooling water pipe; 5. installing a bolt; 6. a nut; 7. a water inlet pipe; 8. a water outlet pipe; 9. a roller shaft head; 10. an upper roller; 11. a lower roller; 12. a main bearing; 13. a main bearing seat; 14. a pre-bent bearing; 15. pre-bending the bearing seat; 16. a connecting bracket; 17. a cooling device; 18. a pole piece;
301. a mounting base; 302. a graphite block; 303. a spring guide post; 304. a through hole; 305. a visual window; 306. scale marks; 307. a threaded portion; 308. a light shaft portion; 309. and (3) a spring.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are presented for purposes of illustration and understanding only, and are not intended to limit the invention.
Embodiment a graphite carbon brush type roller cooling device
As shown in fig. 1, the present embodiment includes a first housing 1 and a second housing 2 that are folded to surround a roll head 9, and a plurality of cooling units 3 that are uniformly distributed in the first housing 1 and the second housing 2. In this embodiment, the cooling unit 3 is fixed on the roller shaft head 9 through the first casing 1 and the second casing 2, and forms an external cooling structure to directly cool the roller, so as to take away heat generated by the roller in the production process of the roller press, and make the device in a stable running state.
The first casing 1 and the second casing 2 are both semi-annular U-shaped grooves, and as shown in fig. 2, the two sides of the first casing 1 and the second casing 2 after involution are fixed through mounting bolts 5. After embracing the roll stub shaft 9, the openings of both the first housing 1 and the second housing 2 are directed toward the surface of the roll stub shaft 9. As shown in fig. 6, the first housing 1 and the second housing 2 in this embodiment are both fixed on the bearing block of the roll shaft head 9 through the connecting bracket 16, so as to achieve encircling fixation on the roll shaft head 9. Specifically, the first bolt holes are configured at two ends of the connecting bracket 16, the bearing block (in this embodiment, the pre-bent bearing block 15 on the roller spindle head 9) and the first casing 1 and the second casing 2 are respectively and correspondingly configured with the second bolt holes, and the second bolt holes on the first casing 1 or the second casing 2 respectively correspond to one second bolt hole of the bearing block.
Taking the example of fixing the first housing 1 on the bearing seat, the specific installation mode is described: after a first bolt hole at one end of the connecting bracket 16 is aligned with a second bolt hole of the first shell 1, assembling a positioning bolt to realize the connection between the first shell 1 and the connecting bracket 16; and after the first bolt hole at the other end of the connecting bracket 16 is aligned with the second bolt hole on the bearing seat, the positioning bolt is assembled to realize the connection between the bearing seat and the connecting bracket 16.
The plurality of cooling units 3 are uniformly distributed in the first shell 1 and the second shell 2, and cooling water pipes 4 are connected in series between the plurality of cooling units 3 so as to lead in cooling water to cool the roller shaft heads 9 which are in direct contact. It should be noted in advance that the specific number of cooling units 3 can be adaptively adjusted according to the diameter of the roll, and in this embodiment, 8 cooling units 3 are used for illustration.
As shown in fig. 1 and 3 in particular, the cooling unit 3 comprises a mounting base 301, a graphite block 302 placed in the mounting base 301, and an elastic assembly for pressing the graphite block 302 to always fit the roll-spindle head 9. The mounting seat 301 is a steel shell made of stainless steel and is fixed in the cavity of the first shell 1 or the second shell 2 in a welding mode, as shown in fig. 4, a visible window 305 is arranged on a part, extending out of the cavity of the first shell 1 or the second shell 2, of one side of the mounting seat 301, and a scale line 306 is arranged on one side of the visible window 305 for calibrating the abrasion condition of the graphite block 302. The mounting seats 301 in every two adjacent cooling units 3 are provided with through holes at opposite positions for the passage of the cooling water pipes 4. The graphite block 302 adopts three-high graphite in the prior art, and is internally provided with a through hole 304 for passing cooling water, as shown in fig. 1, two ends of the through hole 304 on the graphite block 302 correspond to the positions of the through holes on the mounting seat 301, so that when the cooling water pipe 4 passes through the through holes of the mounting seat 301, the cooling water pipe can be connected to the through holes of the graphite block 302. In order to realize quick butt joint of the graphite block 302 and the cooling water pipe 4 so that the graphite block 302 can be quickly replaced, in this embodiment, quick-release connectors are arranged at two ends of a through hole of the graphite block 302.
In practical application, every two adjacent graphite blocks 302 are communicated through the cooling water pipe 4, and two quick-release connectors are additionally reserved to be respectively connected with the water inlet pipe 7 and the water outlet pipe 8. In this embodiment, the cooling water pipe 4 is a conventional connection hose.
Further, the elastic component is a spring guide post 303. As shown in fig. 5, the spring guide post 303 includes an integrally formed threaded portion 307 and an optical axis portion 308, wherein the optical axis portion 308 is sleeved with a spring 309 for compressing the graphite block 302. Specifically, the optical axis portion 308 and the spring 309 are located between the graphite block 302 and the mounting base 301, and the length of the optical axis portion 308 is shorter than that of the spring 309, so as to ensure that the spring 309 has a compression space and no offset; the threaded portion 307 extends from the inside of the mount 301 to the outside of the first housing 1 or the second housing 2 for achieving fixation of the spring guide post 303 in the mount 301.
Specifically, a threaded hole is formed in the top of the mount 301, the threaded portion 307 of the spring guide 303 is fitted to the mount 301 through the threaded hole, and the nut 6 is disposed outside the first housing 1 or the second housing 2 to fix the threaded portion 307 of the spring guide 303. The position of the spring guide post 303 is positioned by adopting the double-thread structure in the embodiment, so that the position change of the spring guide post 303 can be avoided in the running process of equipment, and further, the graphite block 302 can be ensured to be always attached to the roller shaft head 9.
When the roller head 9 is used, the spring guide post 303 is screwed, so that the spring guide post 303 can be controlled to extend outwards or retract outwards, and the graphite block 302 can be adjusted according to the abrasion degree of the graphite block 302, so that the graphite block 302 always contacts the roller head 9.
The configuration of the cooling device 17 on the roll squeezer according to the present embodiment is as follows:
in general, this embodiment is added to both sides of the upper roll 10 and the lower roll 11 of the roll squeezer to remove heat generated during the production process. As shown in fig. 6, the main components of the prior art roller press include an upper roller 10 and a lower roller 11, wherein main bearings 12, main bearing seats 13, pre-bending bearings 14 and pre-bending bearing seats 15 are arranged on two sides of the upper roller 10 and the lower roller 11, and a rolled pole piece 18 is arranged between the upper roller 10 and the lower roller 11. In practice, the present embodiment is arranged between the main bearing housing 13 and the pre-bent bearing housing 15 of the stub shafts on both sides of the upper roll 10 and the lower roll 11. Of course, the present embodiment may be provided at the shoulder or shaft end position of the upper roll 10, the lower roll 11, as the case may be.
It should be noted that the foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but the present invention is described in detail with reference to the foregoing embodiment, and it will be apparent to those skilled in the art that modifications may be made to the technical solutions described in the foregoing embodiments, or equivalents may be substituted for some of the technical features thereof. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A graphite carbon brush type roller cooling device is characterized in that: the cooling device comprises a first shell, a second shell and a plurality of cooling units, wherein the first shell and the second shell are folded to encircle a roller shaft head, and the plurality of cooling units are uniformly distributed in the first shell and the second shell;
a cooling water pipe is connected in series between the plurality of cooling units;
the cooling unit comprises a mounting seat fixedly arranged in the cavity of the first shell or the second shell, a graphite block arranged in the mounting seat and an elastic assembly used for enabling the graphite block to be always attached to the roller shaft head.
2. The graphite carbon brush type roll cooling device according to claim 1, wherein: the elastic component is a spring guide post and comprises a thread part and a light shaft part which are integrally formed, wherein the light shaft part is sleeved with a spring for pressing the graphite block;
the threaded part of the spring guide post extends from the inside of the mounting seat to the outside of the first shell or the second shell, and is in threaded connection with the mounting seat.
3. The graphite carbon brush type roll cooling device according to claim 2, wherein: the first housing or the second housing is provided with a nut for fixing the spring guide post screw portion at the outside thereof.
4. A graphite carbon brush type roll cooling apparatus according to any one of claims 1 to 3, wherein: the relative positions of the mounting seats in every two adjacent cooling units are provided with through holes;
a through hole for passing cooling water is formed in each graphite block, threads are arranged at two ends of the through hole, and quick-release connectors are arranged at the two ends of the through hole; the through holes on the graphite blocks correspond to the through holes on the mounting seats;
the cooling water pipe passes through the through hole of the mounting seat and is connected with the graphite blocks in every two adjacent cooling units through the quick-release connector.
5. The graphite carbon brush type roll cooling apparatus according to claim 4, wherein: one side of the mounting seat is provided with a visual window, and one side of the visual window is provided with scale marks for calibrating the abrasion condition of the graphite blocks.
6. The graphite carbon brush type roll cooling apparatus according to any one of claims 1 to 3, 5, wherein: the first shell and the second shell are semi-annular U-shaped grooves, and the openings face the surfaces of the roller shaft heads; the first shell and the second shell are fixed in a involution manner through the mounting bolts.
7. The graphite carbon brush type roll cooling apparatus according to claim 6, wherein: the first shell and the second shell are fixedly arranged on the bearing seat of the roller shaft head through connecting brackets so as to realize encircling fixation on the roller shaft head.
8. The graphite carbon brush type roll cooling apparatus according to claim 7, wherein: the two ends of the connecting bracket are provided with first bolt holes; the bearing seat and the corresponding position of the first shell or the second shell are respectively provided with a second bolt hole;
the connecting bracket realizes the connection of the bearing seat and the first shell or the second shell through the positioning bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311511469.7A CN117531837A (en) | 2023-11-14 | 2023-11-14 | Graphite carbon brush type roller cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311511469.7A CN117531837A (en) | 2023-11-14 | 2023-11-14 | Graphite carbon brush type roller cooling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117531837A true CN117531837A (en) | 2024-02-09 |
Family
ID=89785508
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311511469.7A Pending CN117531837A (en) | 2023-11-14 | 2023-11-14 | Graphite carbon brush type roller cooling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117531837A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117900261A (en) * | 2024-03-20 | 2024-04-19 | 紫金矿业集团黄金冶炼有限公司 | Tablet press for preparing target material and preparation method of high-purity gold target material by using tablet press |
-
2023
- 2023-11-14 CN CN202311511469.7A patent/CN117531837A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117900261A (en) * | 2024-03-20 | 2024-04-19 | 紫金矿业集团黄金冶炼有限公司 | Tablet press for preparing target material and preparation method of high-purity gold target material by using tablet press |
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