CN117516328A - Cloth tape disc diameter adjustment measuring tool and using method thereof - Google Patents
Cloth tape disc diameter adjustment measuring tool and using method thereof Download PDFInfo
- Publication number
- CN117516328A CN117516328A CN202311542724.4A CN202311542724A CN117516328A CN 117516328 A CN117516328 A CN 117516328A CN 202311542724 A CN202311542724 A CN 202311542724A CN 117516328 A CN117516328 A CN 117516328A
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- Prior art keywords
- cloth belt
- diameter
- belt disc
- adjusting
- disc
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 123
- 238000000034 method Methods 0.000 title claims abstract description 16
- 210000000078 claw Anatomy 0.000 claims abstract description 45
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 9
- 238000005259 measurement Methods 0.000 claims description 8
- 235000019504 cigarettes Nutrition 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 2
- 235000011613 Pinus brutia Nutrition 0.000 claims description 2
- 241000018646 Pinus brutia Species 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 8
- 230000001681 protective effect Effects 0.000 abstract description 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910001339 C alloy Inorganic materials 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910001315 Tool steel Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses a measuring tool for adjusting diameter of a cloth belt disc, which comprises a first jaw (1) of a cloth belt disc loose lock nut, a regular hexagonal part (2), a bearing (3), a cloth belt disc diameter measuring jaw (4), a second jaw (5) for adjusting diameter of the cloth belt disc, a main rod (6), an alarm device (7), a rotatable adjusting arm (8), an adjusting assembly (9) and an adjusting groove (10); the method is characterized in that: the first claw mouth is welded at one end of the main rod, the second claw mouth is welded at the other end of the main rod, the rotatable adjusting arm is sleeved with the main rod through a rolling bearing, an adjusting groove is formed in the rotatable adjusting arm, the measuring claw is installed in the adjusting groove through an adjusting component, an alarm device is installed on the measuring claw for the diameter of the cloth belt disc, and a scale mark of 90mm is engraved on the rotatable adjusting arm. The invention is used for rapidly, accurately and safely replacing the anti-slip belt of the cloth tape reel; the cloth tape reel protective cover is not limited by narrow space, the cloth tape reel is not required to be disassembled when the anti-slip belt of the cloth tape reel is replaced, and the maintenance efficiency is improved.
Description
Technical Field
The invention relates to the technical field of cloth belt disc maintenance and measurement adjustment tools, in particular to a cloth belt disc diameter adjustment and measurement tool and a use method thereof.
Background
In tobacco machinery, a ZJ17 type rolling machine set is commonly provided with a collapsible cloth tape reel, and the cloth tape reel is an important part for controlling cigarette steel seal. After long-time operation of the winding machine set equipment, the cloth belt disc anti-slip belt is worn, so that the problems of diameter change of the cloth belt disc, cloth belt slipping in the operation of the equipment and the like are caused, the operation stability of the equipment is further influenced, and quality problems such as uneven steel seal and the like are caused. Therefore, in the production process, the diameter of the cloth tape reel needs to be checked and adjusted in time, and the anti-skid tape needs to be replaced. The existing cloth belt disc dismounting and adjusting is required to be carried out on equipment and is limited by the installation space of the cloth belt disc, the cloth belt disc adjusting tool equipped by manufacturers is easy to slip and inconvenient to operate when the cloth belt disc is dismounted and assembled, and the operation is dangerous; secondly, the adjustment benchmark of strap dish diameter is 180mm, and strap dish does not have scale and corresponding adjustment reference point, receives strap dish installation space to restrict and can't effectively use measuring tool such as slide caliper to measure equally, only can rely on experience adjustment and start up the verification repeatedly, and inefficiency has seriously wasted former auxiliary material, has reduced equipment operating efficiency.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a measuring tool for adjusting the diameter of a cloth tape disc and a using method thereof, which are used for rapidly, accurately and safely replacing the anti-slip belt of the cloth tape disc; the protective cover is not limited by narrow space of the cloth belt disc protective cover, the cloth belt disc is not required to be disassembled when the anti-slip belt is replaced, the time consumption for replacing the anti-slip belt is obviously reduced, the maintenance efficiency is improved, the operation difficulty and the labor intensity of operators and maintenance workers are reduced, meanwhile, the steel seal quality accident and the cloth belt damage probability are obviously reduced, the running stability and the running continuity of equipment are ensured to a great extent, and the cigarette production quality is further stabilized.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a strap dish diameter adjustment measuring tool, it includes strap dish pine lock nut first jaw (1), regular hexagonal portion (2), bearing (3), strap dish diameter measurement claw (4), strap dish diameter adjustment second jaw (5), mobile jib (6), alarm device (7), rotatable adjusting arm (8), adjusting component (9), adjustment groove (10); the method is characterized in that: the first claw opening of the cloth belt disc loose locking nut is welded at one end of the main rod, the second claw opening of the cloth belt disc diameter adjustment is welded at the other end of the main rod, the rotatable adjusting arm is sleeved with the main rod through a rolling bearing, an adjusting groove is formed in the rotatable adjusting arm, the cloth belt disc diameter measuring claw is installed in the adjusting groove in an adjustable position through an adjusting component, an alarm device is installed on the cloth belt disc diameter measuring claw, and a regular hexagonal part is arranged at the periphery of the middle part of the main rod and used for being clamped by an externally-added wrench; the diameter measuring claw of the cloth belt disc is matched with the main rod through the rolling bearing to realize 360-degree dead-angle-free rotation, and the rotation is not limited by the installation space of the cloth belt disc any more; the rotatable adjusting arm is carved with scale marks of 90mm, which are just the radius of the target diameter.
Further, the first jaw opening of the strap tray lock nut comprises a clamping plate (11) and clamping jaws (12), and the two clamping jaws are symmetrically arranged on two sides of the clamping plate relative to the main rod; the second jaw for adjusting the diameter of the cloth tape disc comprises a chuck (13) and clamping pins (14), and the four clamping pins are arranged in a central symmetry and an axisymmetry mode relative to the center of the chuck.
Further, the bearing is arranged in a mounting hole at one end of the rotatable adjusting arm, a cloth tape reel diameter measuring claw is arranged in an adjusting groove at the other end of the rotatable adjusting arm, and a 90mm scale mark is arranged on the outer side face of the other end of the rotatable adjusting arm; the adjusting component comprises a sealing plate and a screw rod, wherein the sealing plate is arranged on the right end face of the rotatable adjusting arm, the screw rod passes through the sealing plate and is connected with the lower end of the cloth belt disc diameter measuring claw in a threaded manner, and the cloth belt disc diameter measuring claw can move along the adjusting groove under the rotary driving of the screw rod.
Further, the alarm device is a 3105A high decibel alarm SFM-27; the whole material of the adjusting measuring tool is carbon steel or alloy tool steel.
The application method of the cloth tape disc diameter adjustment measuring tool comprises the following steps:
when the cloth belt disc diameter adjustment measuring tool is used for replacing the cloth belt disc anti-skid belt of the ZJ17 cigarette making machine, firstly, the cloth belt disc diameter measuring claw is aligned to the position of a 90mm scale mark and fastened, secondly, the cloth belt disc fastening nut is unscrewed by using a first claw opening of the cloth belt disc loosening locking nut, and secondly, eight M6 screws on the cloth belt disc are unscrewed by using an inner hexagonal wrench; then, the diameter of the cloth belt disc is used for adjusting four clamping pins of the second claw opening to be aligned with the corresponding four clamping holes on the cloth belt disc for insertion; then, an open spanner is used for realizing the diameter adjusting function through a regular hexagon part driving tool on the main rod; finally, the tool is driven clockwise to expand the diameter of the cloth belt disc, when the outer circle of the cloth belt disc expansion belt is contacted with the cloth belt disc diameter measuring claw of the cloth belt disc diameter adjusting and measuring tool, a circuit forms a passage, an alarm device immediately sounds an alarm, and the cloth belt disc is adjusted to the standard diameter at the moment; at the moment, the cloth belt disc is fastened in the opposite process, and the replacement of the anti-skid belt of the cloth belt disc is completed.
The invention relates to a measuring tool for adjusting the diameter of a cloth belt disc and a using method thereof, which are used for rapidly, accurately and safely replacing the anti-slip belt of the cloth belt disc; the protective cover is not limited by narrow space of the cloth belt disc protective cover, the cloth belt disc is not required to be disassembled when the anti-slip belt is replaced, the time consumption for replacing the anti-slip belt is obviously reduced, the maintenance efficiency is improved, the operation difficulty and the labor intensity of operators and maintenance workers are reduced, meanwhile, the steel seal quality accident and the cloth belt damage probability are obviously reduced, the running stability and the running continuity of equipment are ensured to a great extent, and the cigarette production quality is further stabilized.
Drawings
FIG. 1 is a schematic diagram of a diameter-adjusting measuring tool for tape discs according to the present invention.
In the figure: the cloth belt disc loose lock nut comprises a first jaw 1, a regular hexagonal part 2, a bearing 3, a cloth belt disc diameter measuring jaw 4, a cloth belt disc diameter adjusting second jaw 5, a main rod 6, an alarm device 7, a rotatable adjusting arm 8, an adjusting component 9, an adjusting groove 10, a clamping plate 11, a clamping jaw 12, a clamping disc 13 and a clamping pin 14.
Detailed Description
In order to make the technical solution of the present invention and its advantages more clear, the technical solution of the present invention will be further and completely described in detail with reference to the accompanying drawings, it being understood that the specific embodiments described herein are only some of the embodiments of the present invention, which are for explanation of the present invention and not for limitation of the present invention. It should be noted that, for convenience of description, only the part/structure related to the present invention is shown in the drawings, and other related parts may refer to the general design, and the embodiments of the present invention and the technical features of the embodiments may be combined with each other to obtain new embodiments without conflict.
All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. Furthermore, unless defined otherwise, technical or scientific terms used in the description of the invention should be given the ordinary meaning as understood by one of ordinary skill in the art to which the invention pertains.
The invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1, the measuring tool for adjusting the diameter of the strap tray comprises a strap tray loose locking nut first jaw 1, a regular hexagonal part 2, a bearing 3, a strap tray diameter measuring jaw 4, a strap tray diameter adjusting second jaw 5, a main rod 6, an alarm device 7, a rotatable adjusting arm 8, an adjusting component 9 and an adjusting groove 10; the method is characterized in that: the first claw opening 1 of the cloth belt disc loose lock nut is welded at one end of the main rod 6, the second claw opening 5 of the cloth belt disc diameter adjustment is welded at the other end of the main rod 6, the rotatable adjusting arm 8 is sleeved with the main rod 6 through the rolling bearing 3, the rotatable adjusting arm 8 is provided with an adjusting groove 10, the cloth belt disc diameter measuring claw 4 is installed in the adjusting groove 10 in an adjustable position through the adjusting component 9, the alarm device 7 is installed on the cloth belt disc diameter measuring claw 4, the hexagonal part 2 is arranged at the periphery of the middle part of the main rod 6 and used for being clamped by an externally-added wrench, and the force application is convenient; the cloth belt disc diameter measuring claw 4 is matched with the main rod 6 through the rolling bearing 3 to realize 360-degree dead angle-free rotation, and is not limited by the installation space of the cloth belt disc any more; the rotatable adjusting arm 8 is carved with scale marks of 90mm, which are just the radius of the target diameter.
The first jaw opening 1 of the strap disc lock nut comprises a clamping plate 11 and clamping jaws 12, and the two clamping jaws 12 are symmetrically arranged on two sides of the clamping plate 11 relative to the main rod 6; the second jaw 5 for adjusting the diameter of the cloth reel comprises a chuck 13 and clamping pins 14, and the four clamping pins 14 are arranged in a central symmetry and an axial symmetry mode relative to the center of the chuck 13.
The bearing 3 is arranged in a mounting hole at one end of the rotatable adjusting arm 8, a cloth tape reel diameter measuring claw 4 is arranged in an adjusting groove 10 at the other end of the rotatable adjusting arm 8, and a 90mm scale mark is arranged on the outer side surface of the other end of the rotatable adjusting arm 8; the adjusting component 9 comprises a sealing plate and a screw rod, the sealing plate is arranged on the right end face of the rotatable adjusting arm 8, the screw rod passes through the sealing plate and is connected with the lower end of the cloth belt disc diameter measuring claw 4 in a threaded manner, and the cloth belt disc diameter measuring claw 4 can move in the adjusting groove 10 under the rotary driving of the screw rod.
The measurement alert device 7 is a 3105A high decibel alert SFM-27.
The whole material of the adjusting measuring tool is carbon steel or alloy tool steel.
Before use, the cloth belt disc diameter measuring claw 4 is aligned with and fastened at the scale mark of 90mm, four clamping pins are arranged on the cloth belt disc diameter adjusting second claw opening 5 and are connected with the base through pins, and the four clamping pins are matched with the four clamping holes on the cloth belt disc; when the diameter of the cloth tape disc reaches a specified position, the cloth tape disc diameter measuring claw 4 is contacted with the excircle of the cloth tape disc, a circuit forms a passage at the moment, and the alarm device 7 gives an alarm.
The application method of the cloth tape disc diameter adjustment measuring tool comprises the following steps:
when the cloth belt disc diameter adjustment measuring tool is used for replacing the cloth belt disc anti-skid belt of the ZJ17 cigarette making machine, firstly, the cloth belt disc diameter measuring claw 4 is aligned with a scale mark of 90mm and fastened, secondly, the cloth belt disc fastening nut is unscrewed by using the cloth belt disc loosening locking nut first claw opening 1, and secondly, eight M6 screws on the cloth belt disc are unscrewed by using an inner hexagonal wrench; then, the diameter of the cloth belt disc is used for adjusting four clamping pins of the second claw opening 5 to be aligned with the corresponding four clamping holes on the cloth belt disc for insertion; then an open spanner is used for realizing the diameter adjusting function through a driving tool of the regular hexagon part 2 on the main rod 6; finally, the tool is driven clockwise to expand the diameter of the cloth belt disc, when the outer circle of the cloth belt disc expansion belt is contacted with the cloth belt disc diameter measuring claw 4 of the cloth belt disc diameter adjusting and measuring tool, a circuit forms a passage, the alarm device 7 immediately gives out alarm, and the cloth belt disc is adjusted to the standard diameter at the moment; at the moment, the cloth belt disc is fastened in the opposite process, and the replacement of the anti-skid belt of the cloth belt disc is completed.
The invention relates to a measuring tool for adjusting the diameter of a cloth belt disc and a using method thereof, which are used for rapidly, accurately and safely replacing the anti-slip belt of the cloth belt disc; the protective cover is not limited by narrow space of the cloth belt disc protective cover, the cloth belt disc is not required to be disassembled when the anti-slip belt is replaced, the time consumption for replacing the anti-slip belt is obviously reduced, the maintenance efficiency is improved, the operation difficulty and the labor intensity of operators and maintenance workers are reduced, meanwhile, the steel seal quality accident and the cloth belt damage probability are obviously reduced, the running stability and the running continuity of equipment are ensured to a great extent, and the cigarette production quality is further stabilized.
The above-described embodiments are illustrative of the present invention and are not intended to be limiting, and it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the spirit and scope of the present invention as defined by the appended claims and their equivalents.
Claims (5)
1. The utility model provides a strap dish diameter adjustment measuring tool, it includes strap dish pine lock nut first jaw (1), regular hexagonal portion (2), bearing (3), strap dish diameter measurement claw (4), strap dish diameter adjustment second jaw (5), mobile jib (6), alarm device (7), rotatable adjusting arm (8), adjusting component (9), adjustment groove (10); the method is characterized in that: the first claw opening of the cloth belt disc loose locking nut is welded at one end of the main rod, the second claw opening of the cloth belt disc diameter adjustment is welded at the other end of the main rod, the rotatable adjusting arm is sleeved with the main rod through a rolling bearing, an adjusting groove is formed in the rotatable adjusting arm, the cloth belt disc diameter measuring claw is installed in the adjusting groove in an adjustable position through an adjusting component, an alarm device is installed on the cloth belt disc diameter measuring claw, and a regular hexagonal part is arranged at the periphery of the middle part of the main rod and used for being clamped by an externally-added wrench; the diameter measuring claw of the cloth belt disc is matched with the main rod through the rolling bearing to realize 360-degree dead-angle-free rotation, and the rotation is not limited by the installation space of the cloth belt disc any more; the rotatable adjusting arm is carved with scale marks of 90mm, which are just the radius of the target diameter.
2. A measuring tool for adjusting diameter of strap tray according to claim 1, characterized in that the strap tray lock nut first jaw opening comprises a clamping plate (11) and jaws (12), and the two jaws are symmetrically arranged on two sides of the clamping plate with respect to the main rod; the second jaw for adjusting the diameter of the cloth tape disc comprises a chuck (13) and clamping pins (14), and the four clamping pins are arranged in a central symmetry and an axisymmetry mode relative to the center of the chuck.
3. A tape reel diameter adjustment measuring tool according to claim 2, wherein the bearing is installed in a mounting hole at one end of the rotatable adjusting arm, the tape reel diameter measuring claw is installed in an adjusting groove at the other end of the rotatable adjusting arm, and the 90mm scale mark is arranged on the outer side surface of the other end of the rotatable adjusting arm; the adjusting component comprises a sealing plate and a screw rod, wherein the sealing plate is arranged on the right end face of the rotatable adjusting arm, the screw rod passes through the sealing plate and is connected with the lower end of the cloth belt disc diameter measuring claw in a threaded manner, and the cloth belt disc diameter measuring claw can move along the adjusting groove under the rotary driving of the screw rod.
4. A tape reel diameter adjustment measurement tool according to claim 3, wherein the alarm means is a 3105A high decibel alarm SFM-27.
5. A method of using a tape-disc diameter adjustment measurement tool comprising a tape-disc diameter adjustment measurement tool according to claim 4, comprising the steps of:
when the cloth belt disc diameter adjustment measuring tool is used for replacing the cloth belt disc anti-skid belt of the ZJ17 cigarette making machine, firstly, the cloth belt disc diameter measuring claw is aligned to the position of a 90mm scale mark and fastened, secondly, the cloth belt disc fastening nut is unscrewed by using a first claw opening of the cloth belt disc loosening locking nut, and secondly, eight M6 screws on the cloth belt disc are unscrewed by using an inner hexagonal wrench; then, the diameter of the cloth belt disc is used for adjusting four clamping pins of the second claw opening to be aligned with the corresponding four clamping holes on the cloth belt disc for insertion; then, an open spanner is used for realizing the diameter adjusting function through a regular hexagon part driving tool on the main rod; finally, the tool is driven clockwise to expand the diameter of the cloth belt disc, when the outer circle of the cloth belt disc expansion belt is contacted with the cloth belt disc diameter measuring claw of the cloth belt disc diameter adjusting and measuring tool, a circuit forms a passage, an alarm device immediately sounds an alarm, and the cloth belt disc is adjusted to the standard diameter at the moment; at the moment, the cloth belt disc is fastened in the opposite process, and the replacement of the anti-skid belt of the cloth belt disc is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311542724.4A CN117516328A (en) | 2023-11-20 | 2023-11-20 | Cloth tape disc diameter adjustment measuring tool and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311542724.4A CN117516328A (en) | 2023-11-20 | 2023-11-20 | Cloth tape disc diameter adjustment measuring tool and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117516328A true CN117516328A (en) | 2024-02-06 |
Family
ID=89752714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311542724.4A Pending CN117516328A (en) | 2023-11-20 | 2023-11-20 | Cloth tape disc diameter adjustment measuring tool and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117516328A (en) |
-
2023
- 2023-11-20 CN CN202311542724.4A patent/CN117516328A/en active Pending
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