CN117515147A - 8AT automatic transmission hydraulic system - Google Patents
8AT automatic transmission hydraulic system Download PDFInfo
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- CN117515147A CN117515147A CN202311487364.2A CN202311487364A CN117515147A CN 117515147 A CN117515147 A CN 117515147A CN 202311487364 A CN202311487364 A CN 202311487364A CN 117515147 A CN117515147 A CN 117515147A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 57
- 239000003921 oil Substances 0.000 claims abstract description 324
- 230000001105 regulatory effect Effects 0.000 claims abstract description 66
- 238000001816 cooling Methods 0.000 claims description 29
- 239000010687 lubricating oil Substances 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000006837 decompression Effects 0.000 abstract description 3
- 239000012208 gear oil Substances 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0003—Arrangement or mounting of elements of the control apparatus, e.g. valve assemblies or snapfittings of valves; Arrangements of the control unit on or in the transmission gearbox
- F16H61/0009—Hydraulic control units for transmission control, e.g. assembly of valve plates or valve units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0021—Generation or control of line pressure
- F16H61/0025—Supply of control fluid; Pumps therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0021—Generation or control of line pressure
- F16H2061/0037—Generation or control of line pressure characterised by controlled fluid supply to lubrication circuits of the gearing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Transmission Device (AREA)
Abstract
Description
技术领域Technical field
本发明属于自动变速器技术领域,具体涉及一种8AT自动变速器液压系统。The invention belongs to the technical field of automatic transmissions, and specifically relates to an 8AT automatic transmission hydraulic system.
背景技术Background technique
8AT自动变速器是指有8个前进挡的自动变速器。8AT automatic transmission refers to an automatic transmission with 8 forward gears.
在相关技术中,8AT自动变速器液压系统中多采用先导电磁阀、调压阀来进行压力控制和调节,采用开关阀实现变速器的失效模式,结构复杂,成本高。In related technologies, pilot solenoid valves and pressure regulating valves are often used in 8AT automatic transmission hydraulic systems for pressure control and regulation, and switch valves are used to realize the failure mode of the transmission. The structure is complex and the cost is high.
如公开号为CN107975594A的专利文献公开了一种自动变速器的液压系统,包括第一失效阀、与第一失效阀连接的第二失效阀、用于控制第一失效阀的常高电磁阀、与第一失效阀连接的离合器系统和用于控制所述第二失效阀且用于形成两个失效档位的常低电磁阀。For example, the patent document with publication number CN107975594A discloses a hydraulic system of an automatic transmission, including a first failure valve, a second failure valve connected to the first failure valve, a normal high solenoid valve for controlling the first failure valve, and The first failover valve connects the clutch system and the normally low solenoid valve for controlling the second failover valve and for forming two failover gears.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提供一种8AT自动变速器液压系统,目的是提高结构紧凑性。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an 8AT automatic transmission hydraulic system with the purpose of improving the compactness of the structure.
为了实现上述目的,本发明采取的技术方案为:8AT自动变速器液压系统,包括第一调压阀、第二调压阀、第一切换阀、主油路、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀、第五电磁阀、第六电磁阀和主调压阀,第一电磁阀和第五电磁阀与前进挡油路连接,第六电磁阀与主油路连接,第二电磁阀和第四电磁阀与减压油路连接,第一电磁阀、第五电磁阀、第三电磁阀和第六电磁阀为直驱电磁阀,第二电磁阀和第四电磁阀为先导电磁阀,第一调压阀与前进挡油路和8AT自动变速器的C2离合器连接,第三电磁阀与8AT自动变速器的C3离合器连接,第二调压阀与前进挡油路和8AT自动变速器的C4离合器连接,第一切换阀与第一电磁阀和启停油路连接,启停油路设置成用于为C1离合器提供油源。In order to achieve the above object, the technical solution adopted by the present invention is: an 8AT automatic transmission hydraulic system, including a first pressure regulating valve, a second pressure regulating valve, a first switching valve, a main oil circuit, a first solenoid valve, and a second solenoid valve. , the third solenoid valve, the fourth solenoid valve, the fifth solenoid valve, the sixth solenoid valve and the main pressure regulating valve. The first solenoid valve and the fifth solenoid valve are connected to the forward oil line, and the sixth solenoid valve is connected to the main oil line. connection, the second solenoid valve and the fourth solenoid valve are connected to the pressure reducing oil line, the first solenoid valve, the fifth solenoid valve, the third solenoid valve and the sixth solenoid valve are direct drive solenoid valves, the second solenoid valve and the fourth solenoid valve are The solenoid valve is a pilot solenoid valve. The first pressure regulating valve is connected to the forward oil line and the C2 clutch of the 8AT automatic transmission. The third solenoid valve is connected to the C3 clutch of the 8AT automatic transmission. The second pressure regulating valve is connected to the forward oil line and The C4 clutch of the 8AT automatic transmission is connected. The first switching valve is connected to the first solenoid valve and the start-stop oil line. The start-stop oil line is set to provide an oil source for the C1 clutch.
所述减压油路与锁止禁止阀连接,TC电磁阀与锁止禁止阀连接,梭阀与所述前进挡油路以及倒挡油路连接,所述第三电磁阀与梭阀连接。The pressure reducing oil circuit is connected to the lock prohibition valve, the TC solenoid valve is connected to the lock prohibition valve, the shuttle valve is connected to the forward oil circuit and the reverse oil circuit, and the third solenoid valve is connected to the shuttle valve.
所述梭阀具有第一进油口、第二进油口和一个出油口,梭阀的第一进油口与所述前进挡油路连接,梭阀的第二进油口与倒挡油路连接,梭阀的出油口与所述第三电磁阀的进油口连接。The shuttle valve has a first oil inlet, a second oil inlet and an oil outlet. The first oil inlet of the shuttle valve is connected to the forward gear oil path, and the second oil inlet of the shuttle valve is connected to the reverse gear. The oil circuit is connected, and the oil outlet of the shuttle valve is connected with the oil inlet of the third solenoid valve.
所述第一调压阀的进油口与所述前进挡油路连接,第一调压阀的出油口与所述C2离合器连接。The oil inlet of the first pressure regulating valve is connected to the forward oil passage, and the oil outlet of the first pressure regulating valve is connected to the C2 clutch.
所述第二调压阀的进油口与所述前进挡油路连接,第二调压阀的出油口与所述C4离合器连接。The oil inlet of the second pressure regulating valve is connected to the forward oil passage, and the oil outlet of the second pressure regulating valve is connected to the C4 clutch.
所述启停油路包括启停泵,所述第一切换阀具有第一进油口和第二进油口,第一切换阀的第一进油口与所述第一电磁阀的出油口连接,第一切换阀的第二进油口与启停泵的出油口连接。The start-stop oil circuit includes a start-stop pump, the first switching valve has a first oil inlet and a second oil inlet, and the first oil inlet of the first switching valve is connected with the oil outlet of the first solenoid valve. The second oil inlet of the first switching valve is connected with the oil outlet of the start-stop pump.
所述减压油路包括减压阀,所述减压油路包括减压阀的进油口与所述主油路连接,减压阀的出油口与所述第二电磁阀和所述第四电磁阀连接。The pressure reducing oil circuit includes a pressure reducing valve, the pressure reducing oil circuit includes an oil inlet of the pressure reducing valve connected to the main oil circuit, an oil outlet of the pressure reducing valve connected to the second solenoid valve and the The fourth solenoid valve connection.
所述主调压阀与P2油路连接,P2油路设置成为冷却润滑油路供油,冷却润滑油路包括冷却调压阀和油冷器,冷却调压阀与PL电磁阀连接,PL电磁阀与所述主调压阀和所述减压油路连接,PL电磁阀为先导电磁阀。The main pressure regulating valve is connected to the P2 oil circuit, and the P2 oil circuit is set to supply oil to the cooling lubricating oil circuit. The cooling lubricating oil circuit includes a cooling pressure regulating valve and an oil cooler. The cooling pressure regulating valve is connected to the PL solenoid valve, and the PL solenoid valve The valve is connected to the main pressure regulating valve and the pressure reducing oil circuit, and the PL solenoid valve is a pilot solenoid valve.
所述的8AT自动变速器液压系统还包括第一保压阀、第二保压阀、第三保压阀、第四保压阀、第五保压阀、第六保压阀和第七保压阀,第一保压阀位于所述第一电磁阀卸油油路上,第二保压阀和第三保压阀位于所述C2离合器卸油油路上,第四保压阀和第五保压阀位于所述C4离合器卸油油路上,第六保压阀位于所述第六电磁阀的卸油油路上,第七保压阀位于梭阀和手动阀之间,第七保压阀设置成用于所述前进挡油路卸油时保压。The 8AT automatic transmission hydraulic system also includes a first pressure maintaining valve, a second pressure maintaining valve, a third pressure maintaining valve, a fourth pressure maintaining valve, a fifth pressure maintaining valve, a sixth pressure maintaining valve and a seventh pressure maintaining valve. valve, the first pressure maintaining valve is located on the first solenoid valve unloading oil path, the second pressure maintaining valve and the third pressure maintaining valve are located on the C2 clutch unloading oil path, the fourth pressure maintaining valve and the fifth pressure maintaining valve are located on the C2 clutch oil unloading oil path. The valve is located on the C4 clutch oil unloading oil path, the sixth pressure maintaining valve is located on the oil unloading oil path of the sixth solenoid valve, the seventh pressure maintaining valve is located between the shuttle valve and the manual valve, and the seventh pressure maintaining valve is set to Used to maintain pressure when unloading oil in the forward oil passage.
所述的8AT自动变速器液压系统还包括第一蓄能器、第二蓄能器、第三蓄能器、第四蓄能器、第五蓄能器、第六蓄能器和第七蓄能器,第一蓄能器位于C1离合器油路且用于缓冲C1离合器油路压力波动,第二蓄能器位于B1离合器油路且用于缓冲B1离合器油路压力波动,第三蓄能器位于B2离合器油路且用于缓冲B2离合器油路压力波动,第四蓄能器位于C3离合器油路且用于缓冲C3离合器油路压力波动,第五蓄能器位于所述第二电磁阀的出油口和所述第一调压阀之间且用于缓冲C2离合器油路压力波动,第六蓄能器位于所述第四电磁阀的出油口和所述第二调压阀之间且用于缓冲C4离合器油路压力波动,第七蓄能器位于PL电磁阀的出油口与主调压阀之间且用于缓冲主油路压力波动。The 8AT automatic transmission hydraulic system also includes a first accumulator, a second accumulator, a third accumulator, a fourth accumulator, a fifth accumulator, a sixth accumulator and a seventh accumulator. The first accumulator is located in the C1 clutch oil circuit and is used to buffer the pressure fluctuations of the C1 clutch oil circuit. The second accumulator is located in the B1 clutch oil circuit and is used to buffer the pressure fluctuations of the B1 clutch oil circuit. The third accumulator is located in The B2 clutch oil circuit is used to buffer the pressure fluctuation of the B2 clutch oil circuit. The fourth accumulator is located in the C3 clutch oil circuit and is used to buffer the pressure fluctuation of the C3 clutch oil circuit. The fifth accumulator is located at the outlet of the second solenoid valve. between the oil port and the first pressure regulating valve and used to buffer the pressure fluctuation of the C2 clutch oil circuit; the sixth accumulator is located between the oil outlet of the fourth solenoid valve and the second pressure regulating valve; It is used to buffer the C4 clutch oil circuit pressure fluctuation. The seventh accumulator is located between the oil outlet of the PL solenoid valve and the main pressure regulating valve and is used to buffer the main oil circuit pressure fluctuation.
本发明的8AT自动变速器液压系统,采用直驱电磁阀和先导电磁阀实现变速器各个离合器的控制,利用两个常高先导电磁阀实现离合器的失效模式,简化调压阀芯设计,结构简单,设计紧凑,具有成本优势,减少了占用的空间。The 8AT automatic transmission hydraulic system of the present invention uses a direct drive solenoid valve and a pilot solenoid valve to control each clutch of the transmission, uses two normally high pilot solenoid valves to realize the failure mode of the clutch, simplifies the design of the pressure regulating valve core, and has a simple structure and design Compact, cost-effective and reduces space requirements.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, which show:
图1是本发明8AT自动变速器液压系统的结构示意图;Figure 1 is a schematic structural diagram of the 8AT automatic transmission hydraulic system of the present invention;
图中标记为:Marked in the picture are:
1、油泵;2、滤清器;3、电磁泵;4、第一切换阀;5、第一蓄能器;6、第一电磁阀;7、第一保压阀;8、第五电磁阀;9、第五蓄能器;10、第一调压阀;11、第二电磁阀;12、第二调压阀;13、第四电磁阀;14、冷却调压阀;15、油冷器;16、冷却背压阀;17、单向阀;18、冷却安全阀;19、TC锁止阀;20、TC释放阀;21、TC电磁阀;22、第六电磁阀;23、第三电磁阀;24、梭阀;25、手动阀;26、主调压阀;27、第一过滤器;28、主油路安全阀;29、减压阀;30、锁止禁止阀;1. Oil pump; 2. Filter; 3. Electromagnetic pump; 4. First switching valve; 5. First accumulator; 6. First solenoid valve; 7. First pressure maintaining valve; 8. Fifth solenoid valve; 9. Fifth accumulator; 10. First pressure regulating valve; 11. Second solenoid valve; 12. Second pressure regulating valve; 13. Fourth solenoid valve; 14. Cooling pressure regulating valve; 15. Oil Cooler; 16. Cooling back pressure valve; 17. One-way valve; 18. Cooling safety valve; 19. TC lock valve; 20. TC release valve; 21. TC solenoid valve; 22. Sixth solenoid valve; 23. The third solenoid valve; 24. Shuttle valve; 25. Manual valve; 26. Main pressure regulating valve; 27. First filter; 28. Main oil line safety valve; 29. Pressure reducing valve; 30. Lock-up prohibition valve;
31、PL电磁阀;32、前进挡油路;33、主油路;34、P2油路;35、减压油路;36、冷却润滑油路;37、先导油路;38、倒挡油路;39、启停油路;40、第二保压阀;41、第三保压阀;42、第四保压阀;43、第五保压阀;44、第六保压阀;45、第七保压阀;46、第二蓄能器;47、第三蓄能器;48、第四蓄能器;49、第六蓄能器;50、TC保压阀;51、第二过滤器;52、压力传感器;53、油温传感器;54、第七蓄能器;55、STC油路。31. PL solenoid valve; 32. Forward oil circuit; 33. Main oil circuit; 34. P2 oil circuit; 35. Decompression oil circuit; 36. Cooling lubricating oil circuit; 37. Pilot oil circuit; 38. Reverse oil circuit 39. Start-stop oil circuit; 40. Second pressure maintaining valve; 41. Third pressure maintaining valve; 42. Fourth pressure maintaining valve; 43. Fifth pressure maintaining valve; 44. Sixth pressure maintaining valve; 45 , the seventh pressure maintaining valve; 46. the second accumulator; 47. the third accumulator; 48. the fourth accumulator; 49. the sixth accumulator; 50. TC pressure maintaining valve; 51. the second Filter; 52. Pressure sensor; 53. Oil temperature sensor; 54. Seventh accumulator; 55. STC oil circuit.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。The specific implementation modes of the present invention will be further described in detail below by describing the embodiments with reference to the accompanying drawings. The purpose is to help those skilled in the art have a more complete, accurate and in-depth understanding of the concepts and technical solutions of the present invention, and contribute to its implementation.
需要说明的是,在下述的实施方式中,所述的“第一”、“第二”、“第三”、“第四”、“第五”、“第六”和“第七”并不代表结构和/或功能上的绝对区分关系,也不代表先后的执行顺序,而仅仅是为了描述的方便。It should be noted that in the following embodiments, the "first", "second", "third", "fourth", "fifth", "sixth" and "seventh" are not used together. It does not represent an absolute distinction in structure and/or function, nor does it represent an order of execution, but is merely for the convenience of description.
如图1所示,本发明提供了一种8AT自动变速器液压系统,包括油泵1、启停泵3、与油泵3连接的主调压阀26、与手动阀25连接的前进挡油路32、与主调压阀26连接的主油路33、与主调压阀26连接的P2油路34、与减压阀29连接的减压油路35、与TC锁止阀19和TC释放阀20连接的冷却润滑油路36、与PL电磁阀31连接的先导油路37、与手动阀25连接的倒挡油路38以及与启停泵3连接的启停油路39。As shown in Figure 1, the present invention provides an 8AT automatic transmission hydraulic system, including an oil pump 1, a start-stop pump 3, a main pressure regulating valve 26 connected to the oil pump 3, a forward oil path 32 connected to a manual valve 25, The main oil line 33 connected to the main pressure regulating valve 26, the P2 oil line 34 connected to the main pressure regulating valve 26, the pressure reducing oil line 35 connected to the pressure reducing valve 29, the TC lock valve 19 and the TC release valve 20 The cooling lubricating oil passage 36 is connected, the pilot oil passage 37 is connected to the PL solenoid valve 31 , the reverse oil passage 38 is connected to the manual valve 25 , and the start-stop oil passage 39 is connected to the start-stop pump 3 .
具体地说,如图1所示,油泵1为齿轮泵,第一电磁阀6、第五电磁阀8、第三电磁阀23、第六电磁阀22为直驱电磁阀,第二电磁阀11、第四电磁阀13、TC电磁阀21、PL电磁阀31为先导电磁阀,第一电磁阀6、第五电磁阀8与前进挡油路32连接,第六电磁阀22与主油路33连接,第二电磁阀11、第四电磁阀13、PL电磁阀31与减压油路35连接,锁止禁止阀30与减压油路35连接,TC电磁阀21与锁止禁止阀30连接,梭阀24与前进挡油路32和倒挡油路38连接,第三电磁阀与梭阀24连接。通过调节相应的电磁阀,可以控制变速器内部对应的离合器结合与释放,实现变速器前进挡1~8挡以及驻车、空挡、倒挡的命令。Specifically, as shown in Figure 1, the oil pump 1 is a gear pump, the first solenoid valve 6, the fifth solenoid valve 8, the third solenoid valve 23, and the sixth solenoid valve 22 are direct drive solenoid valves, and the second solenoid valve 11 The fourth solenoid valve 13, TC solenoid valve 21, and PL solenoid valve 31 are pilot solenoid valves. The first solenoid valve 6 and the fifth solenoid valve 8 are connected to the forward oil passage 32, and the sixth solenoid valve 22 is connected to the main oil passage 33. connection, the second solenoid valve 11, the fourth solenoid valve 13, the PL solenoid valve 31 are connected to the pressure reducing oil line 35, the lock prohibition valve 30 is connected to the pressure reducing oil line 35, the TC solenoid valve 21 is connected to the lock prohibition valve 30 , the shuttle valve 24 is connected to the forward oil passage 32 and the reverse oil passage 38, and the third solenoid valve is connected to the shuttle valve 24. By adjusting the corresponding solenoid valve, the corresponding clutch combination and release inside the transmission can be controlled to realize the commands of forward gear 1 to 8 of the transmission as well as parking, neutral, and reverse gear.
如图1所示,第一调压阀10的进油口与前进挡油路32连接,第一调压阀10的出油口与8AT自动变速器的C2离合器连接。第二调压阀12的进油口与前进挡油路32连接,第二调压阀12的出油口与8AT自动变速器的C4离合器连接。As shown in Figure 1, the oil inlet of the first pressure regulating valve 10 is connected to the forward oil passage 32, and the oil outlet of the first pressure regulating valve 10 is connected to the C2 clutch of the 8AT automatic transmission. The oil inlet of the second pressure regulating valve 12 is connected to the forward oil passage 32, and the oil outlet of the second pressure regulating valve 12 is connected to the C4 clutch of the 8AT automatic transmission.
如图1所示,第一切换阀4具有第一进油口、第二进油口、一个控制口和一个出油口,第一切换阀4的第一进油口与第一电磁阀6的出油口连接,第一切换阀4的第二进油口通过启停油路与启停泵3的出油口连接。As shown in Figure 1, the first switching valve 4 has a first oil inlet, a second oil inlet, a control port and an oil outlet. The first oil inlet of the first switching valve 4 is connected with the first solenoid valve 6 The oil outlet is connected, and the second oil inlet of the first switching valve 4 is connected with the oil outlet of the start-stop pump 3 through the start-stop oil line.
如图1所示,减压阀29的进油口与主油路33连接,减压阀29的出油口与减压油路35连接。As shown in FIG. 1 , the oil inlet of the pressure reducing valve 29 is connected to the main oil line 33 , and the oil outlet of the pressure reducing valve 29 is connected to the pressure reducing oil line 35 .
如图1所示,梭阀24具有第一进油口、第二进油口和一个出油口,梭阀24的第一进油口与前进挡油路32连接,梭阀24的第二进油口与倒挡油路38连接,梭阀24的出油口与第三电磁阀23的进油口连接。As shown in Figure 1, the shuttle valve 24 has a first oil inlet, a second oil inlet and an oil outlet. The first oil inlet of the shuttle valve 24 is connected to the forward oil passage 32, and the second oil inlet of the shuttle valve 24 is connected to the forward oil passage 32. The oil inlet is connected to the reverse oil passage 38 , and the oil outlet of the shuttle valve 24 is connected to the oil inlet of the third solenoid valve 23 .
如图1所示,冷却调压阀14的进油口与冷却润滑油路36连接,冷却调压阀14的出油口与油冷器15连接。As shown in FIG. 1 , the oil inlet of the cooling pressure regulating valve 14 is connected to the cooling lubricating oil passage 36 , and the oil outlet of the cooling pressure regulating valve 14 is connected to the oil cooler 15 .
如图1所示,锁止禁止阀30的进油口与减压油路35连接,锁止禁止阀30的出油口与TC电磁阀21的进油口连接。TC锁止阀19的进油口与主油路33连接,TC锁止阀19的出油口与TC结合端(液力变距器的结合端)连接。TC释放阀20的进油口与P2油路34连接,TC释放阀20的出油口与TC释放端连接。As shown in FIG. 1 , the oil inlet of the lockup prohibition valve 30 is connected to the pressure reducing oil line 35 , and the oil outlet of the lockup prohibition valve 30 is connected to the oil inlet of the TC solenoid valve 21 . The oil inlet of the TC lock-up valve 19 is connected to the main oil line 33, and the oil outlet of the TC lock-up valve 19 is connected to the TC coupling end (the coupling end of the hydraulic pitch converter). The oil inlet of the TC release valve 20 is connected to the P2 oil line 34, and the oil outlet of the TC release valve 20 is connected to the TC release end.
如图1所示,当变速器处于D挡时,手动阀25处于最左侧位置,主油路33与前进挡油路32连通,前进挡油路32连接到第一电磁阀6的进油口、第五电磁阀8的进油口、第一调压阀10的进油口、第二调压阀12的进油口、梭阀24的第一进油口,前进挡油路32将梭阀24内部钢球推到右端,此时前进挡油路32可以通过梭阀24与第三电磁阀23的进油口连通。主油路33经过主调压阀26调压后,进入第一过滤器27和第二过滤器51,与减压阀29的进油口连接,减压阀29的出油口连接第四电磁阀13。As shown in Figure 1, when the transmission is in D gear, the manual valve 25 is in the leftmost position, the main oil path 33 is connected to the forward oil path 32, and the forward oil path 32 is connected to the oil inlet of the first solenoid valve 6 , the oil inlet of the fifth solenoid valve 8, the oil inlet of the first pressure regulating valve 10, the oil inlet of the second pressure regulating valve 12, the first oil inlet of the shuttle valve 24, the forward oil passage 32 will shuttle The steel ball inside the valve 24 is pushed to the right end. At this time, the forward oil passage 32 can communicate with the oil inlet of the third solenoid valve 23 through the shuttle valve 24. After being regulated by the main pressure regulating valve 26, the main oil line 33 enters the first filter 27 and the second filter 51, and is connected to the oil inlet of the pressure reducing valve 29. The oil outlet of the pressure reducing valve 29 is connected to the fourth solenoid. Valve 13.
主油路33经主调压阀26最右端控制口,将主调压阀26的阀芯向右推动,主油路33与P2油路34连接。主调压阀26的阀芯最右端与先导油路37连接,主调压阀26的阀芯在阀芯最左端的主油路33压力和阀芯最右端的弹簧力以及先导油路37压力三个力的作用下保持平衡,通过调节PL电磁阀31的电流,控制先导油路37的压力,达到调节主油路33油压的目的,主油路33的压力范围设置在0~18.3bar,压力传感器52可以监控主油路33的油压,主油路33上设置有主油路安全阀28,防止系统过载工作异常。The main oil line 33 passes through the rightmost control port of the main pressure regulating valve 26, pushing the valve core of the main pressure regulating valve 26 to the right, and the main oil line 33 is connected to the P2 oil line 34. The rightmost end of the valve core of the main pressure regulating valve 26 is connected to the pilot oil line 37. The pressure of the main oil line 33 at the leftmost end of the main pressure regulating valve 26, the spring force at the rightmost end of the valve core, and the pressure of the pilot oil line 37 Maintaining balance under the action of the three forces, by adjusting the current of the PL solenoid valve 31, the pressure of the pilot oil line 37 is controlled to achieve the purpose of adjusting the oil pressure of the main oil line 33. The pressure range of the main oil line 33 is set at 0~18.3bar. , the pressure sensor 52 can monitor the oil pressure of the main oil line 33, and the main oil line 33 is provided with a main oil line safety valve 28 to prevent the system from overloading and working abnormally.
如图1所示,当变速器处于D挡时,前进挡油路32给第一电磁阀6、第五电磁阀8、第三电磁阀23共3个直驱电磁阀提供油源,通过调节相应电磁阀的电流,可以控制进入对应离合器的油路压力。As shown in Figure 1, when the transmission is in D gear, the forward gear oil passage 32 provides oil source to a total of three direct drive solenoid valves: the first solenoid valve 6, the fifth solenoid valve 8, and the third solenoid valve 23. By adjusting the corresponding The current of the solenoid valve can control the oil pressure entering the corresponding clutch.
减压油路35给第二电磁阀11、第三电磁阀13、PL电磁阀31、TC电磁阀21共4个先导电磁阀提供油源,通过调节相应电磁阀的电流,可以控制进入对应离合器的油路压力。减压阀29的阀芯在阀芯最左端的减压油路35油压和阀芯最右端的弹簧力作用下保持平衡,减压阀29将减压油路35的压力控制在7.8bar及以下,以适应先导电磁阀的调压范围7.8~0bar或0~7.8bar。主油路33给第六电磁阀22提供油源,第六电磁阀22与AT自动变速器的B2离合器连接,通过调节第六电磁阀22的电流,可以控制进入AT自动变速器的B2离合器的油路压力。The pressure reducing oil line 35 provides an oil source to a total of four pilot solenoid valves: the second solenoid valve 11, the third solenoid valve 13, the PL solenoid valve 31, and the TC solenoid valve 21. By adjusting the current of the corresponding solenoid valve, the corresponding clutch can be controlled. oil line pressure. The valve core of the pressure reducing valve 29 maintains balance under the action of the oil pressure of the pressure reducing oil circuit 35 at the far left end of the valve core and the spring force at the right end of the valve core. The pressure reducing valve 29 controls the pressure of the pressure reducing oil circuit 35 at 7.8bar and The following is to adapt to the pressure regulating range of the pilot solenoid valve: 7.8~0bar or 0~7.8bar. The main oil line 33 provides an oil source to the sixth solenoid valve 22. The sixth solenoid valve 22 is connected to the B2 clutch of the AT automatic transmission. By adjusting the current of the sixth solenoid valve 22, the oil line entering the B2 clutch of the AT automatic transmission can be controlled. pressure.
如图1所示,第一蓄能器5位于C1离合器油路,第一蓄能器5用于缓冲C1离合器油路压力波动,C1离合器油路与C1离合器连接。第二蓄能器46位于B1离合器油路,用于缓冲B1离合器油路压力波动,B1离合器油路与B1离合器连接。第三蓄能器47位于B2离合器油路,用于缓冲B2离合器油路压力波动,B2离合器油路与B2离合器连接。第四蓄能器48位于C3离合器油路,用于缓冲C3离合器油路压力波动,C3离合器油路与C3离合器连接。第五蓄能器9位于第二电磁阀11的出油口与第一调压阀10之间,用于缓冲C2离合器油路压力波动,C2离合器油路与C2离合器连接。第六蓄能器49位于第四电磁阀13的出油口与第二调压阀12之间,用于缓冲C4离合器油路压力波动,C4离合器油路与C4离合器连接。第七蓄能器54位于PL电磁阀31的出油口与主调压阀26之间,用于缓冲主油路压力波动。保压阀的作用是使油路始终保持有油的状态,增加系统的响应速度。As shown in Figure 1, the first accumulator 5 is located in the C1 clutch oil circuit. The first accumulator 5 is used to buffer the pressure fluctuation of the C1 clutch oil circuit. The C1 clutch oil circuit is connected to the C1 clutch. The second accumulator 46 is located in the B1 clutch oil circuit and is used to buffer the pressure fluctuation of the B1 clutch oil circuit. The B1 clutch oil circuit is connected to the B1 clutch. The third accumulator 47 is located in the B2 clutch oil circuit and is used to buffer the pressure fluctuation of the B2 clutch oil circuit. The B2 clutch oil circuit is connected to the B2 clutch. The fourth accumulator 48 is located in the C3 clutch oil circuit and is used to buffer the pressure fluctuation of the C3 clutch oil circuit. The C3 clutch oil circuit is connected to the C3 clutch. The fifth accumulator 9 is located between the oil outlet of the second solenoid valve 11 and the first pressure regulating valve 10, and is used to buffer the pressure fluctuation of the C2 clutch oil circuit, which is connected to the C2 clutch. The sixth accumulator 49 is located between the oil outlet of the fourth solenoid valve 13 and the second pressure regulating valve 12, and is used to buffer the pressure fluctuation of the C4 clutch oil circuit, which is connected to the C4 clutch. The seventh accumulator 54 is located between the oil outlet of the PL solenoid valve 31 and the main pressure regulating valve 26, and is used to buffer pressure fluctuations in the main oil line. The function of the pressure maintaining valve is to keep the oil circuit always filled with oil and increase the response speed of the system.
如图1所示,第一保压阀7位于第一电磁阀6的卸油油路上,第二保压阀40和第三保压阀41位于C2离合卸油油路上,第四保压阀42和第五保压阀43位于C4离合器卸油油路上,第六保压阀44位于第六电磁阀22的卸油油路上,第七保压阀45位于梭阀24和手动阀25之间,第七保压阀用于前进挡油路32卸油时保压。As shown in Figure 1, the first pressure maintaining valve 7 is located on the oil unloading oil path of the first solenoid valve 6, the second pressure maintaining valve 40 and the third pressure maintaining valve 41 are located on the C2 clutch oil unloading oil path, and the fourth pressure maintaining valve 42 and the fifth pressure maintaining valve 43 are located on the C4 clutch unloading oil path, the sixth pressure maintaining valve 44 is located on the unloading oil path of the sixth solenoid valve 22, and the seventh pressure maintaining valve 45 is located between the shuttle valve 24 and the manual valve 25 , the seventh pressure maintaining valve is used to maintain pressure in the forward oil blocking passage 32 when unloading oil.
如图1所示,冷却润滑油路36上设置有冷却安全阀18,冷却安全阀18用于控制冷却润滑油路36的最高压力,保护系统正常运行。冷却润滑油路36经冷却调压阀14调压后进入油冷器15,当冷却调压阀14的阀芯在最左端冷却润滑油路36的压力和最右端连接的先导油路37的压力下保持平衡时,通过调节PL电磁阀31的电流,可以控制冷却油路36的压力。冷却润滑油路36经油冷器15后进入到变速器前排传动机构和后排传动机构,当油冷器15堵塞不通时,冷却油路通过旁通油路,经单向阀16进入到变速器前排传动机构和后排传动机构。As shown in Figure 1, the cooling lubricating oil circuit 36 is provided with a cooling safety valve 18. The cooling safety valve 18 is used to control the maximum pressure of the cooling lubricating oil circuit 36 to protect the normal operation of the system. The cooling lubricating oil circuit 36 enters the oil cooler 15 after being regulated by the cooling pressure regulating valve 14. When the valve core of the cooling pressure regulating valve 14 is at the leftmost end, the pressure of the cooling lubricating oil circuit 36 and the pressure of the pilot oil circuit 37 connected to the rightmost end are When maintaining balance, the pressure of the cooling oil circuit 36 can be controlled by adjusting the current of the PL solenoid valve 31. The cooling lubricating oil path 36 passes through the oil cooler 15 and then enters the front transmission mechanism and the rear transmission mechanism of the transmission. When the oil cooler 15 is blocked, the cooling oil path passes through the bypass oil path and enters the transmission through the one-way valve 16 Front transmission and rear transmission.
如图1所示,当TC电磁阀21不通电时,P2油路34与TC释放阀20的进油口连通,P2油路34给TC释放端供油,此时TC处于释放状态。TC释放阀20的进油腔左右两端存在面积差,则TC释放阀的进油腔会产生向右的压力差,此时TC释放阀20的阀芯在进油腔的压力差和最右端的弹簧力作用下保持平衡。当TC电磁阀21通电时,TC释放阀20的阀芯在STC油路55的压力作用下向右移动,P2油路34与TC释放阀20的后端油路断开,TC锁止阀19的阀芯在在STC油路55的压力作用下向左移动,主油路33与TC锁止阀19进油口连通,主油路33给TC结合端供油,此时TC(液力变矩器)处于结合状态。TC锁止阀19的阀芯在最左侧TC结合端压力、弹簧力和阀芯最右侧STC油路55压力的作用下保持平衡。As shown in Figure 1, when the TC solenoid valve 21 is de-energized, the P2 oil line 34 is connected to the oil inlet of the TC release valve 20, and the P2 oil line 34 supplies oil to the TC release end. At this time, the TC is in a released state. If there is an area difference between the left and right ends of the oil inlet chamber of the TC release valve 20, the oil inlet chamber of the TC release valve will produce a pressure difference to the right. At this time, the spool of the TC release valve 20 is between the pressure difference in the oil inlet chamber and the rightmost end. maintain balance under the action of the spring force. When the TC solenoid valve 21 is energized, the spool of the TC release valve 20 moves to the right under the pressure of the STC oil line 55, the P2 oil line 34 is disconnected from the rear end oil line of the TC release valve 20, and the TC lock valve 19 The valve core moves to the left under the pressure of STC oil line 55. The main oil line 33 is connected with the oil inlet of TC lock valve 19. The main oil line 33 supplies oil to the TC coupling end. At this time, the TC (hydraulic variable speed changer) Torque device) is in the combined state. The valve core of the TC lock valve 19 maintains balance under the action of the leftmost TC connecting end pressure, spring force and the pressure of the STC oil line 55 on the rightmost side of the valve core.
如图1所示,当变速器处于R挡时,手动阀25处于左侧第三个位置,主油路33与倒挡油路38连通,倒挡油路38连接到梭阀24的第二进油口,倒挡油路38将梭阀24内部的钢球推到左端,倒挡油路38通过梭阀24与第三电磁阀23连通。当第六电磁阀22通电时,锁止禁止阀30的阀芯在B2离合器油路压力作用下向左移动,减压油路35与TC电磁阀21的进油口连接断开,避免在前进1挡、驻车挡、空挡、倒车挡B2离合器结合情况下,出现TC误结合现象。As shown in Figure 1, when the transmission is in R gear, the manual valve 25 is in the third position on the left, the main oil line 33 is connected to the reverse oil line 38, and the reverse oil line 38 is connected to the second inlet of the shuttle valve 24. The oil port and reverse oil passage 38 push the steel ball inside the shuttle valve 24 to the left end, and the reverse oil passage 38 communicates with the third solenoid valve 23 through the shuttle valve 24. When the sixth solenoid valve 22 is energized, the spool of the lock-up prohibition valve 30 moves to the left under the pressure of the B2 clutch oil circuit, and the decompression oil circuit 35 is disconnected from the oil inlet of the TC solenoid valve 21 to prevent forward movement. When the B2 clutch is engaged in 1st gear, park gear, neutral gear, and reverse gear, TC may be mistakenly engaged.
如图1所示,当D挡发动机熄火后,启停泵3通电,启停泵3从油箱吸油,经过滤清器2,进入启停油路39,发动机熄火,油泵1不工作,第一切换阀4的控制口处主油路33无压力,第一切换阀4的阀芯在左侧弹簧力的作用下移到右端,此时启停油路39与C1离合器油路连通,启停油路39为C1离合器提供油源,C1离合器结合。发动机点火后,主油路33开始建压,第一切换阀4的阀芯向左移动,C1离合器油路的油源切换为第一电磁阀6出油油路,系统快速响应,保证前进挡C1离合器处于结合状态。As shown in Figure 1, when the engine in D gear stalls, the start-stop pump 3 is energized, and the start-stop pump 3 sucks oil from the fuel tank, passes through the filter 2, and enters the start-stop oil circuit 39. The engine stalls and the oil pump 1 does not work. The first There is no pressure in the main oil line 33 at the control port of the switching valve 4. The spool of the first switching valve 4 moves to the right end under the action of the left spring force. At this time, the start-stop oil line 39 is connected to the C1 clutch oil line, and the start-stop Oil line 39 provides an oil source for the C1 clutch, and the C1 clutch is coupled. After the engine is ignited, the main oil line 33 begins to build pressure, the spool of the first switching valve 4 moves to the left, and the oil source of the C1 clutch oil line is switched to the oil outlet of the first solenoid valve 6. The system responds quickly to ensure the forward gear. C1 clutch is engaged.
如图1所示,第二电磁阀12和第四电磁阀13为常高先导电磁阀,当TCU(自动变速箱控制单元)控制失效时,第二电磁阀12控制C2离合器结合,第四电磁阀13控制C4离合器结合,变速器进入6挡模式,防止变速器进一步损坏,并保证车主顺利将车辆开到维修点进行维修。As shown in Figure 1, the second solenoid valve 12 and the fourth solenoid valve 13 are normally high pilot solenoid valves. When the TCU (automatic transmission control unit) control fails, the second solenoid valve 12 controls the C2 clutch to engage, and the fourth solenoid valve Valve 13 controls the C4 clutch engagement and the transmission enters the 6-speed mode to prevent further damage to the transmission and ensure that the owner can successfully drive the vehicle to a maintenance point for repair.
在本实施例中,自动变速器为8AT自动变速器。In this embodiment, the automatic transmission is an 8AT automatic transmission.
上述结构的8AT自动变速器液压系统,具有如下的优点:The 8AT automatic transmission hydraulic system with the above structure has the following advantages:
(1)充分利用了直驱电磁阀控制变速器离合器结构简单的优势,取消开关电磁阀的应用,直接利用常高电磁阀的特点控制变速器进入失效挡位对应的离合器,大大简化阀体结构设计;(1) It takes full advantage of the simple structure of the direct-drive solenoid valve to control the transmission clutch, cancels the application of on-off solenoid valves, and directly uses the characteristics of the normal high solenoid valve to control the clutch corresponding to the transmission into the failed gear, greatly simplifying the valve body structural design;
(2)采用保压阀,提高系统响应速度。离合器油路设置蓄能器,用来缓冲油路压力波动,使压力控制更加平稳,提高驾驶舒适性;(2) Use a pressure maintaining valve to improve the system response speed. The clutch oil line is equipped with an accumulator to buffer the pressure fluctuations in the oil line, making pressure control more stable and improving driving comfort;
(3)在保证功能的情况下,尽量简化,减少了大量调压阀及切换滑阀的使用,取消部分调压阀阀芯回位弹簧的使用,简化阀芯设计,设计紧凑,具有成本优势;(3) While ensuring the function, simplify it as much as possible, reduce the use of a large number of pressure regulating valves and switching slide valves, cancel the use of some pressure regulating valve valve core return springs, simplify the valve core design, compact design, and have cost advantages ;
(4)简化阀体油路设计,减少阀体泄露点,能更好地为变速箱行星齿轮机构提供冷却润滑,保护变速箱正常运行。(4) Simplify the design of the valve body oil circuit and reduce valve body leakage points, which can better provide cooling and lubrication for the planetary gear mechanism of the transmission and protect the normal operation of the transmission.
以上结合附图对本发明进行了示例性描述。显然,本发明具体实现并不受上述方式的限制。只要是采用了本发明的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本发明的上述构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above manner. As long as various non-substantive improvements are made using the method concepts and technical solutions of the present invention; or the above-mentioned concepts and technical solutions of the present invention are directly applied to other situations without improvement, they all fall within the protection scope of the present invention. within.
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