CN117510110A - Chromium-reducing additive and method for rotary kiln burned cement clinker - Google Patents

Chromium-reducing additive and method for rotary kiln burned cement clinker Download PDF

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Publication number
CN117510110A
CN117510110A CN202311415678.1A CN202311415678A CN117510110A CN 117510110 A CN117510110 A CN 117510110A CN 202311415678 A CN202311415678 A CN 202311415678A CN 117510110 A CN117510110 A CN 117510110A
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Prior art keywords
chromium
rotary kiln
cement
reducing additive
cement clinker
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CN202311415678.1A
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CN117510110B (en
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柳玉强
李博
江磊
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Hangzhou Simante Environmental Protection Technology Co ltd
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Hangzhou Simante Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/38Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
    • C04B7/42Active ingredients added before, or during, the burning process
    • C04B7/421Inorganic materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/43Heat treatment, e.g. precalcining, burning, melting; Cooling
    • C04B7/44Burning; Melting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a chromium-reducing additive for rotary kiln burned cement clinker and a method thereof, wherein the effective components of the chromium-reducing additive comprise at least one of boron carbide and boron nitride. The chromium-reducing additive and the cement raw material are uniformly mixed and then are sent into a rotary kiln together for calcination, and the self-valence-changing reduction reaction of hexavalent chromium is promoted by the boron-containing component, so that the content of hexavalent chromium in the cement clinker is reduced. The invention utilizes the promoting effect of the chromium reducing additive on the self-valence-changing reduction reaction of the chromates to ensure that the chromates (CrO) 4 2‑ ) Decomposing to form Cr 2 O 3 And oxygen to achieve the technical effect of in-situ high-temperature reduction of hexavalent chromium in the rotary cement kiln.

Description

Chromium-reducing additive and method for rotary kiln burned cement clinker
Technical Field
The invention belongs to the technical field of inorganic nonmetallic materials, and particularly relates to a chromium-reducing additive for rotary kiln sintered cement clinker and a method thereof.
Background
Compared with the traditional raw materials, the content of harmful ions in the industrial solid waste is higher. In particular to the oxidation of chromium ions in solid wastes such as steel slag and the like into Cr in the cement firing process 6+ Soluble chromates are formed. Cr (Cr) 6+ The biological toxicity and the environmental hazard are Cr due to the strong oxidizing property and the dissolubility 3+ Hundred times of equivalent low-valence heavy metal ions.
Water-soluble Cr in cement 6+ The skin of the human body is contacted with the skin to generate allergic hazard, the human body is accessed to generate cancerogenic risk, and meanwhile, the water, soil and ecological environment are polluted and destroyed. Cr (Cr) 6+ The regulation and control of environmental effects are important guarantees for safely using a large amount of solid waste to replace cement raw materials. Limiting and measuring method of water-soluble hexavalent chromium (VI) in cement (GB 31893-2015) of national standard of China limits soluble Cr in cement 6+ The amount is less than 10mg/kg.
The prior technical proposal uses additive with reducibility to regulate and control the soluble Cr in cement 6+ Is not limited. Common cement chromium reduction additives include ferrous salts (ferrous sulfate), stannous salts (stannous sulfate), and the like. Because of low cost and high reduction efficiency, ferrous sulfate is the most widely applied chromium reducing agent in the cement industry at present. Ferrous sulfate is easily oxidized by air, and can not maintain reducibility after long-term storage. And Fe (Fe) 2+ The critical temperature for maintaining reducibility is 90 ℃, if ferrite is added into a clinker mill, the high temperature (105 ℃) in the mill will lead to Fe 2+ First oxidized to Fe 3+ The reducibility is lost. The reduction efficiency and the storage property of stannous salt and trivalent antimony salt are better than those of ferrous sulfate, but the cost is higher, and harmful metal ions such as tin, antimony and the like can be additionally introduced into cement.
Disclosure of Invention
The invention aims to: due to the high temperature, oxidizing and alkaline environments of cement manufacturing processes, reducing atmospheres, such as CO and CH 4 And the like are difficult to apply to rotary cement kilns. Therefore, if the method for in-situ high-temperature reduction of hexavalent chromium in the rotary kiln of cement can be developed, chromium element is converted into trivalent chromium with low harm in the cement firing process, the method can be compatible with the process environment of cement production, the process is not required to be regulated, the cost of an externally added chromium reducing agent can be saved, and the method has remarkable economic and social values.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the chromium reducing additive for rotary kiln sintered cement clinker has at least one of boron carbide and boron nitride as effective component.
The invention further provides a method for reducing the hexavalent chromium content in the cement clinker burned in the rotary kiln by adopting the chromium reducing additive, the chromium reducing additive and the cement raw material are uniformly mixed and then are sent into the rotary kiln to be calcined together, and the self-valence-changing reduction reaction of the hexavalent chromium is promoted by the boron-containing component, so that the hexavalent chromium content in the cement clinker is reduced.
Preferably, the chromium-reducing additive is mixed and ground until the particle size of the powder is less than 100 microns.
Further, the chromium-reducing additive and the cement raw material are 0.2-2% by mass percent: and (3) uniformly mixing 98-98.8%, and then feeding the mixture into a preheater arranged in a rotary kiln.
Further, the temperature of the firing zone of the rotary kiln is controlled to 1250-1450 ℃.
Further, the residence time of the mixture of the chromium-reducing additive and the cement raw material in the firing zone of the rotary kiln is 20-60 min.
Further, the cement clinker balls generated by calcination are cooled in a grate cooler after being discharged from a rotary kiln.
Preferably, the rapid cooling rate is 500-800 ℃/min.
Preferably, the particle size of the cement clinker balls produced by calcination is in the range of 0.5 to 2cm.
Preferably, the rotary kiln has a rotating speed of 0.8-1.5 r/min and an inclination of 3-5%.
The beneficial effects are that:
(1) The invention adopts substances such as externally doped boron carbide, boron nitride and the like as chromium reducing additives, and forms a high-temperature liquid phase in a rotary kiln sintering zone (1250-1450 ℃). The boron-containing component increases the surface tension of the liquid phase, and the liquid phase wraps the cement raw material to be burned to promote the agglomeration and sintering of the clinker balls.
(2) After the clinker is formed into balls in the method of the invention, the liquid phase of the boron-containing component isolates the materials in the balls from the outside airContact, so as to form an anoxic environment in the ball. In particular, boron carbide and boron nitride in the ball decompose to form CO 2 And NO 2 Further reducing the oxygen concentration in the ball, and forming an anoxic or even anaerobic environment.
(3) When the oxygen concentration in the clinker balls is less than 5% in the method of the invention, the chromates (CrO) 4 2- ) Decomposing to form Cr 2 O 3 And oxygen, and generating self-valence reduction reaction of chromate, thereby achieving the technical effect of in-situ high-temperature reduction of hexavalent chromium in the cement rotary kiln. The method does not need to adjust the cement sintering process and equipment transformation, has wide application range and has remarkable technical application value.
Drawings
The foregoing and/or other advantages of the invention will become more apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings and detailed description.
FIG. 1 is an XPS diagram of clinker in example 1.
Fig. 2 is an XPS diagram of the clinker in comparative example 1.
FIG. 3 is a graph showing the effect of measuring the content of the water-soluble hexavalent chromium in example 1, comparative example 1 and example 4
FIG. 4 shows Cr at various stages in the firing process of the cement of the invention 6+ Content variation.
FIG. 5 is Cr in clinker 6+ Results were tested at 1380℃from the valence change.
Detailed Description
The invention will be better understood from the following examples.
The excellent effect of the scheme of the invention is explained by taking cement from a cement plant in Sichuan province as a specific example.
Table 1 shows the chemical composition of the cement clinker of the cement plant, wherein the total chromium content is 620mg/kg.
TABLE 1 (Unit: wt%)
CaO SiO 2 Al 2 O 3 Fe 2 O 3 MgO Na 2 O K 2 O Cr 2 O 3 Loss on ignition Other components
Clinker material 67.924 18.504 4.745 3.830 1.488 0.159 0.866 0.062 0.371 2.051
Table 2 shows the raw material ratios of examples 1 to 4 and comparative example 1. Feeding the mixed raw materials into a 3500t/d cement production line, wherein the inclination of a cement rotary kiln is 4%, the rotating speed is 1.1r/min, the temperature of a firing zone of the rotary kiln is 1250-1450 ℃, and the retention time of the firing zone is about 25min.
TABLE 2 (Unit: wt%)
Cement raw material Boron carbide Boron nitride
Example 1 98 2 0
Example 2 98 0 2
Example 3 98.8 0.2 0
Example 4 99 0.5 0.5
Comparative example 1 100 0 0
The water-soluble hexavalent chromium content of examples 1 to 4 and comparative example 1 was measured with reference to the national standard "limit amount of water-soluble hexavalent chromium (VI) in cement and measurement method" (GB 31893-2015), and the results are shown in Table 3. When the chromium-reducing additive is not used, the soluble hexavalent chromium of the cement reaches 44.3mg/kg, which is more than 4 times of the limit value of the national standard. After the chromium-reducing additive is used, the content of soluble hexavalent chromium in cement is obviously reduced. Fig. 1 and 2 are X-ray photoelectron spectra (XPS) of example 1 and comparative example 1, respectively, and the result shows that the chromium element in example 1 is almost entirely +3 valent. In contrast, the chromium element in comparative example 1 was almost entirely +6 valent. FIG. 3 is a graph showing the effect of measuring the content of the water-soluble hexavalent chromium in example 1, comparative example 1 and example 4, respectively.
Table 3 (Unit: mg/kg)
In order to further investigate the mechanism of chromium reduction, the applicant investigated the effect of firing temperature on Cr element in clinker, and the results are shown in fig. 4. Cr at 950-1450 DEG C 6+ The content is increased and then decreased. The maximum is reached at about 1250℃in the solid phase reaction zone. At 1250-1450 ℃, cr 6+ The content gradually decreases.
Cr in rotary kiln clinker 6+ The mechanism of the content reduction is shown in FIG. 5. At 1250-1450 ℃, cr 6+ The content gradually decreases. The reason is that at a temperature higher than 1350 ℃, cr 6+ Self-valence reaction occurs, decreasing to other valence states (+3, +4, +5):
the chromium-reducing additive of the invention can obviously promote the self-valence-changing reduction reaction of the chromates and decompose and generate Cr 2 O 3 And oxygen to achieve the technical effect of in-situ high-temperature reduction of hexavalent chromium in the rotary cement kiln.
The invention provides a chromium-reducing additive for rotary kiln burned cement clinker, a method and a method thereof, and the method and the way for realizing the technical scheme are numerous, the above is only a preferred embodiment of the invention, and it should be pointed out that a plurality of improvements and modifications can be made to those skilled in the art without departing from the principle of the invention, and the improvements and modifications are also considered as the protection scope of the invention. The components not explicitly described in this embodiment can be implemented by using the prior art.

Claims (10)

1. The chromium reducing additive for rotary kiln sintered cement clinker is characterized in that the effective components of the chromium reducing additive comprise at least one of boron carbide and boron nitride.
2. The method for reducing the hexavalent chromium content in the cement clinker burned in the rotary kiln by adopting the chromium-reducing additive as claimed in claim 1, which is characterized in that the chromium-reducing additive and the cement raw material are uniformly mixed and then are sent into the rotary kiln together for calcination, and the self-valence-changing reduction reaction of hexavalent chromium is promoted by the boron-containing component, so that the hexavalent chromium content in the cement clinker is reduced.
3. The method of claim 2, wherein the chromium reduction admixture has a powder particle size of less than 100 microns.
4. The method according to claim 2, wherein the chromium reducing additive and the cement raw material are 0.2-2% by mass percent: and mixing evenly 98-98.8%.
5. The method according to claim 2, wherein the firing zone temperature of the rotary kiln is controlled to 1250-1450 ℃.
6. The method according to claim 2 or 5, characterized in that the mixture of both the chromium reducing admixture and the cement raw meal is left in the firing zone of the rotary kiln for a time of 20-60 min.
7. The method according to claim 2 or 5, wherein the cement clinker produced by calcination is cooled by quenching in a grate cooler after exiting the rotary kiln.
8. The method of claim 7, wherein the quench cooling rate is 500-800 ℃/min.
9. The method of claim 7, wherein the particle size of the cement clinker balls produced by calcination is in the range of 0.5 to 2cm.
10. The method according to claim 2, wherein the rotary kiln has a rotation speed of 0.8-1.5 r/min and an inclination of 3-5%.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105819717A (en) * 2016-03-12 2016-08-03 乔光明 Production method of cement clinker
CN107915420A (en) * 2017-11-16 2018-04-17 广东弘朝科技有限公司 A kind of hexavalent chrome reduction agent and preparation method thereof
CN109879616A (en) * 2019-03-25 2019-06-14 浙江红狮环保股份有限公司 A kind of method of cement kiln synergic processing waste containing chromium
CN109942213A (en) * 2019-05-05 2019-06-28 河北鼎星水泥有限公司 A kind of low chromium clinker and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105819717A (en) * 2016-03-12 2016-08-03 乔光明 Production method of cement clinker
CN107915420A (en) * 2017-11-16 2018-04-17 广东弘朝科技有限公司 A kind of hexavalent chrome reduction agent and preparation method thereof
CN109879616A (en) * 2019-03-25 2019-06-14 浙江红狮环保股份有限公司 A kind of method of cement kiln synergic processing waste containing chromium
CN109942213A (en) * 2019-05-05 2019-06-28 河北鼎星水泥有限公司 A kind of low chromium clinker and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
李红霞: "《耐火材料手册》", 31 January 2021, 冶金工业出版社, pages: 479 *
赵宏波: ""水泥生产中六价铬的来源与控制研究"", 《中国水泥》, 28 February 2021 (2021-02-28), pages 96 - 99 *

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