CN117506669A - Surface treatment process and device for small stainless steel castings - Google Patents
Surface treatment process and device for small stainless steel castings Download PDFInfo
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- CN117506669A CN117506669A CN202311724488.8A CN202311724488A CN117506669A CN 117506669 A CN117506669 A CN 117506669A CN 202311724488 A CN202311724488 A CN 202311724488A CN 117506669 A CN117506669 A CN 117506669A
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 72
- 239000010935 stainless steel Substances 0.000 title claims abstract description 72
- 238000005266 casting Methods 0.000 title claims abstract description 57
- 238000004381 surface treatment Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000008569 process Effects 0.000 title claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 139
- 238000005498 polishing Methods 0.000 claims description 97
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 54
- 239000007921 spray Substances 0.000 claims description 53
- 230000007246 mechanism Effects 0.000 claims description 30
- 229910052742 iron Inorganic materials 0.000 claims description 27
- 238000013016 damping Methods 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 claims description 20
- 238000001914 filtration Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 description 8
- 125000006850 spacer group Chemical group 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Abstract
The invention discloses a surface treatment process and a device for a small stainless steel casting, which relate to the technical field of stainless steel casting processing.
Description
Technical Field
The invention relates to the technical field of stainless steel casting processing, in particular to a surface treatment process and device for a small stainless steel casting.
Background
The stainless steel casting is a cast steel product produced by various stainless steel materials, is mainly used under various medium corrosion conditions, is classified into two major categories of Cr stainless steel, cr and Ni stainless steel according to chemical components, and mainly contains C and precipitated carbide which affect the corrosion performance of the stainless steel.
However, when the existing stainless steel casting is subjected to surface polishing treatment through a polishing mechanism, the polishing mechanism works for a long time, so that the surface temperature of a polishing roller is higher, the polishing roller cannot be subjected to cooling treatment, the service life of the polishing roller is shortened, fragments generated by polishing are easy to leave on the surface of the stainless steel casting, the polishing quality of the stainless steel polishing casting is affected, most of fragments generated during polishing are manually cleaned through manpower, time and labor are wasted, the polishing efficiency of the polishing mechanism is greatly reduced, and aiming at the problems, the inventor proposes a surface treatment process and a surface treatment device for a small stainless steel casting.
Disclosure of Invention
In order to solve the problems that when the surface of the existing stainless steel casting is polished by a polishing mechanism, the polishing mechanism works for a long time, so that the surface temperature of a polishing roller is higher, the polishing roller cannot be cooled, the service life of the polishing roller is shortened, scraps generated by polishing are easy to leave on the surface of the stainless steel casting, and the polishing quality of the stainless steel polishing casting is affected; the invention aims to provide a surface treatment process and a surface treatment device for a small stainless steel casting.
In order to solve the technical problems, the invention adopts the following technical scheme: the surface treatment device for the small stainless steel castings comprises a workbench, wherein a working chamber is fixedly arranged on the top surface of the workbench, a protective door is rotatably arranged on one side of the working chamber through a hinge, a polishing mechanism is fixedly arranged on the top surface of the working chamber, the polishing mechanism comprises a lifting table, a driving device is fixedly arranged in the middle of the bottom surface of the lifting table, a polishing roller is fixedly arranged at the output end of the driving device, a supporting frame is fixedly arranged on the bottom surface of the workbench, a water tank is arranged in the supporting frame, a filter is arranged above the water tank, a cleaning device is arranged on one side of the working chamber, a water drain pipe is fixedly arranged on one side of the water tank, one end of the water drain pipe, far from the water tank, penetrates through the working chamber and is connected with a hose, one end of the hose is connected with a pump body, the pump body is fixedly arranged in the middle of one side of the top surface of the lifting table, a water spraying pipe is fixedly arranged at the output end of the pump body, two spray heads are fixedly arranged at two sides of the polishing roller and are mutually matched with the polishing roller;
the electric sliding rail is arranged on the top surface in the working chamber, the polishing mechanism is controlled to move left and right and back and forth, the electric cylinder is arranged to control the lifting platform of the polishing mechanism to lift, so that the lifting of the polishing roller is completed, the driving device is used for controlling the polishing roller to rotate, the polishing task of the stainless steel casting is completed, when the stainless steel casting fixed on the processing platform is polished through the polishing mechanism, the switch of the pump body is opened, water stored in the water tank is sucked into the hose through the water drain pipe, the water entering the hose is injected into the water spraying pipe under the working of the pump body, the two spray heads arranged at the two ends of the water spraying pipe spray out, the water sprayed out through the two spray heads sprays water to cool the polishing roller, and meanwhile, the cleaning of chips generated during polishing the surface of the stainless steel casting is completed;
the cleaning device comprises a motor, the motor is fixedly arranged at one side edge of a working chamber, a screw rod is fixedly arranged at the output end of the motor, a sliding sleeve is sleeved on the surface of the screw rod, a movable frame is fixedly arranged at one side of the sliding sleeve, an electromagnet is fixedly arranged on the bottom surface of the movable frame, a damping groove is formed in one side of the working chamber, a collecting box is mounted in the damping groove in a damping manner, the collecting box is located below the electromagnet and is matched with the electromagnet, after a stainless steel casting to be polished is polished through a polishing mechanism, the stainless steel casting is taken out of the working chamber, a switch of the motor in the cleaning device is opened, the screw rod is controlled to rotate through the output end of the motor, the sliding sleeve is controlled to slide on the surface of the screw rod, the electromagnet mounted on the bottom surface of the movable frame is removed from the collecting groove through the sliding sleeve, a control switch of the electromagnet is opened after the sliding sleeve is moved out, the electromagnet is electrified, iron filings are adsorbed and collected on the two filter screen surfaces through the electromagnet which are continuously moved, after the collection is completed, the electromagnet is moved into the collecting groove, after the electromagnet is completely moved into the collecting groove, the electromagnet is closed, the iron filings adsorbed by the electromagnet is separated from the collecting box, and one side of the collecting box mounted in the damping groove, and the collecting box is taken out from the collecting groove through the damping groove, and the handle is taken out from the collecting groove.
Preferably, the processing table is fixedly installed in the middle of the top surface of the workbench, the water draining grooves are respectively formed in the two sides of the top surface of the workbench, the filter frames are respectively clamped in the two water draining grooves, the filter screens are respectively fixedly installed in the two filter frames, the drain pipes are respectively fixedly installed in the middle of the bottom surfaces of the two water draining grooves, one ends of the two drain pipes are fixedly installed with the connecting pipes, the bottom ends of the connecting pipes are fixedly installed in the top surface of the filter, the drain pipes are fixedly installed at the bottom ends of the filter, one ends of the drain pipes are fixedly installed in the top surface of the water tank, the positioning device for fixing the stainless steel castings is installed on the processing table and is used for fixing the stainless steel castings to be polished through the positioning device, when the polishing roller of the polishing mechanism polishes the stainless steel castings fixed on the processing table, the polishing roller is cooled through the spray heads installed at the two sides of the polishing roller, meanwhile, the iron filings and the water sprayed out from the spray heads wash away the polishing roller, the iron filings and the water fall to the top surface of the workbench, the drain grooves installed at the two sides of the workbench collect the water falling onto the top surface of the workbench, the filter is installed in the water draining grooves through the two side of the filter tanks, the two filter frames are installed in the water draining grooves, the water draining grooves are installed in the water tank, the water draining grooves are matched with one another, the water draining groove is in the water tank, and a sliding groove is used for water channel, and a water channel is installed in a sliding groove, and a water channel is used for water channel, and a water channel is used for cleaning, and a water channel, and a water filter channel is used for cleaning, and a filter, and a water filter. The sliding part is arranged on one side of the movable frame and slides in the sliding way along with the movement of the movable frame when the control sliding sleeve moves the movable frame, and the sliding way is matched with the sliding part, so that the stability of the movable frame during movement is improved, and the movable frame is guided.
Preferably, the collecting vat has been seted up to one side in the working chamber, the collecting vat is link up each other with the damping groove, remove one side fixed mounting who removes the frame has the baffle, the baffle is mutually supported with the collecting vat, accomodate the deposit through the collecting vat to the electro-magnet, do not influence grinding machanism and work, seal protection through the baffle to its collecting vat, prevent when cooling down the grinding roller, rivers are in the collecting vat, the device that collects in the collecting vat produces the influence, the collecting vat link up from top to bottom with the damping groove, be convenient for deposit in the collecting vat with absorbing iron fillings fall to the collecting box of damping inslot installation after the electro-magnet gets into the collecting vat, the mounting groove has been seted up to one side of perpendicular collecting vat in the working chamber, the sliding sleeve passes through lead screw slidable mounting in the mounting groove, the surface both ends of lead screw all overlaps and is equipped with the rotating piece, two rotating piece and lead screw mutually support, install the lead screw through the mounting groove, slide through the auxiliary sliding sleeve of mounting groove, rotate the rotating the auxiliary lead screw through the rotating piece that the cover is established at both ends of lead screw, increase lead screw stability when rotating, simultaneously playing the positioning role.
Preferably, the surface symmetry cover of spray pipe is equipped with the spacer bush, the quantity of spacer bush is two, equal fixed mounting of two spacer bushes is in the elevating platform bottom surface, install the spray pipe at the top surface of elevating platform through two spacer bushes and fix, the equal symmetry in both sides of two filter frames is installed the spacer buckle, the slide fastener is established in the both sides that the workstation top surface is located the water drainage tank, the spacer buckle is mutually supported with the filter frame, install the filter frame in two water drainage tanks through the spacer buckle of two filter frame both sides installation, be convenient for carry out the dismouting to the filter screen of installing in two filter frames, the bottom surface fixed mounting of support frame has the fixed plate, fixed mounting has the mount in the middle of the top surface of fixed plate, water tank fixed mounting is in the top surface of fixed plate and is located the mount, filter fixed mounting is in the middle of the top surface of mount, the bottom surface both sides fixed mounting of fixed plate has evenly arranged's supporting leg, install fixedly through the fixed plate to six supporting legs, support fixedly to this device, install the processing of stainless steel foundry goods in appointed region through the support frame, install fixedly through the fixed plate, install the fixed plate and fix through fixed plate and fix the filter respectively the mount and fixed mounting respectively.
Preferably, a surface treatment process of a small stainless steel casting comprises the following steps:
step one: opening a protective door of the working chamber, fixing the stainless steel casting to be polished on a processing table for fixing, and polishing through a polishing mechanism;
when polishing, a switch of a pump body is turned on, water stored in a water tank is sucked into a hose through a water discharge pipe, the water entering the hose is injected into a water spray pipe under the working of the pump body, two spray heads arranged at two ends of the water spray pipe spray out, water sprayed out by the two spray heads spray water to cool a polishing roller, and meanwhile, scraps generated by polishing the surface of a stainless steel casting are cleaned;
step three, taking the stainless steel castings out of the working chamber after polishing by a polishing mechanism, intercepting the surfaces of the two filter screens by an electromagnet of a cleaning device, absorbing and collecting scrap iron on the top surface of the workbench, and finally, falling into a collecting box for storage;
step four: the filter screens installed in the two filter frames installed in the two drainage tanks intercept the worn scrap iron, water entering the two drainage tanks flows into the connecting pipe through the two drainage pipes, flows into the filter through the connecting pipe for filtering, and is discharged into the water tank through the drainage pipes for storage after the filtering is completed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when a stainless steel casting fixed on a processing table is polished through a polishing mechanism, a switch of a pump body is turned on, water stored in a water tank is sucked into a hose through a water drain pipe, the water entering the hose is injected into a water spray pipe under the working of the pump body, two spray heads arranged at two ends of the water spray pipe spray out, water sprayed out by the two spray heads spray water to cool a polishing roller, and at the same time, cleaning of scraps generated during polishing of the surface of the stainless steel casting is completed, so that the problems that the service life of the polishing roller is shortened, and scraps generated during polishing are easy to remain on the surface of the stainless steel casting to influence the polishing quality of the stainless steel casting due to long-time working of the conventional polishing mechanism are solved;
2. according to the invention, a switch of a motor in the cleaning device is turned on, an electromagnet arranged on the bottom surface of the movable frame is moved out of a collecting tank through a sliding sleeve, the electromagnet is electrified after being moved out, the surfaces of two filter screens are intercepted by the continuously moving electromagnet and scrap iron on the top surface of the workbench is adsorbed and collected, after the collection is completed, the motor is controlled to reversely rotate, the electromagnet is moved into the collecting tank, the electromagnet is turned off, the scrap iron adsorbed by the electromagnet is separated from the electromagnet, and falls into a collecting box arranged in a damping tank to be stored, and the scrap iron generated during polishing of a stainless steel casting does not need to be manually collected, so that time and labor are saved, and the polishing efficiency of a polishing mechanism is improved;
3. according to the invention, water falling onto the workbench is collected through the water draining grooves arranged on two sides of the workbench, the worn scrap iron is intercepted through the filter screens arranged in the two filtering frames arranged in the two water draining grooves, the water entering the two water draining grooves flows into the connecting pipe through the two water draining pipes, flows into the filter through the connecting pipe for filtering, is discharged into the water tank through the water draining pipe for storage after filtering is completed, and is recycled for recycling, so that water is saved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a front view of the overall structure of the present invention;
FIG. 3 is a cross-sectional view showing the internal structure of the working chamber of the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 3A in accordance with the present invention;
FIG. 5 is a schematic view of a working table matched cleaning device;
FIG. 6 is a schematic view of the bottom structure of the table of the present invention;
FIG. 7 is an enlarged view of the structure of FIG. 6B in accordance with the present invention;
fig. 8 is a schematic view of the internal structure of the working chamber of the present invention.
In the figure: 1. a work table; 2. a working chamber; 3. a polishing mechanism; 4. a water tank; 5. a filter; 6. a cleaning device; 7. a collection box; 8. a support frame; 11. a processing table; 12. a drainage channel; 121. a drain pipe; 122. a connecting pipe; 13. a filter frame; 131. a positioning buckle; 14. a filter screen; 21. a protective door; 22. a collection tank; 23. a chute; 231. a slideway; 31. a lifting table; 32. a driving device; 33. a grinding roller; 41. a water drain pipe; 42. a hose; 43. a pump body; 44. a water spray pipe; 45. a spray head; 46. a positioning sleeve; 51. a discharge pipe; 61. a motor; 62. a screw rod; 621. a rotating member; 63. a sliding sleeve; 631. a mounting groove; 64. a moving rack; 641. a slider; 65. an electromagnet; 66. a baffle; 71. a damping groove; 81. a fixing plate; 82. a fixing frame; 83. and (5) supporting legs.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-8, the invention provides a surface treatment device for small stainless steel castings, which comprises a workbench 1, wherein a working chamber 2 is fixedly arranged on the top surface of the workbench 1, a protective door 21 is rotatably arranged on one side of the working chamber 2 through a hinge, a polishing mechanism 3 is fixedly arranged on the inner top surface of the working chamber 2, the polishing mechanism 3 comprises a lifting table 31, a driving device 32 is fixedly arranged in the middle of the bottom surface of the lifting table 31, a polishing roller 33 is fixedly arranged at the output end of the driving device 32, a supporting frame 8 is fixedly arranged on the bottom surface of the workbench 1, a water tank 4 is arranged in the supporting frame 8, a filter 5 is arranged above the water tank 4, a cleaning device 6 is arranged on one side in the working chamber 2, a water drain pipe 41 is fixedly arranged on one side of the water drain pipe 41, one end, far from the water tank 4, penetrates through the working chamber 2 and is connected with a hose 42, one end of the hose 42 is connected with a pump body 43, the pump body 43 is fixedly arranged in the middle of one side of the top surface of the lifting table 31, a water spray pipe 44 is fixedly arranged at the output end of the pump body 43, two spray heads 45 are fixedly arranged at two spray heads 45 are respectively arranged at two spray heads 45 and are positioned at two sides of the polishing roller 33 and matched with the polishing roller 33;
through setting up electronic slide rail at the interior top surface of studio 2, control this grinding machanism 3 and control and back-and-forth movement, lift through setting up the elevating platform 31 of electric jar control grinding machanism 3, thereby accomplish the lift of grinding roller 33, rotate through drive arrangement 32 control grinding roller 33, accomplish the task of polishing of stainless steel foundry goods, when polishing the stainless steel foundry goods fixed on processing bench 11 through grinding machanism 3, open the switch of pump body 43, in the water suction hose 42 of depositing in with water tank 4 through drain pipe 41, the water that gets into in hose 42 is under the work of pump body 43, pour into spray pipe 44 into, two shower nozzles 45 blowout through spray pipe 44 both ends are to grinding roller 33 water spray cooling, the clearance of producing the piece when accomplishing stainless steel foundry goods surface and polishing.
The cleaning device 6 comprises a motor 61, the motor 61 is fixedly arranged at one side edge of the working chamber 2, a screw rod 62 is fixedly arranged at the output end of the motor 61, a sliding sleeve 63 is sleeved on the surface of the screw rod 62 in a threaded manner, a movable frame 64 is fixedly arranged at one side of the sliding sleeve 63, an electromagnet 65 is fixedly arranged at the bottom surface of the movable frame 64, a damping groove 71 is formed in one side of the working chamber 2, a collecting box 7 is arranged in the damping groove 71 in a damping manner, and the collecting box 7 is positioned below the electromagnet 65 and is matched with the electromagnet 65;
through adopting above-mentioned technical scheme, after the stainless steel foundry goods that needs to polish is accomplished through grinding machanism 3, take out from the studio 2, open the switch of motor 61 in cleaning device 6, control lead screw 62 through motor 61's output and rotate, when lead screw 62 rotates, control sliding sleeve 63 slides on lead screw 62 surface, shift out from collecting vat 22 through the electro-magnet 65 of moving frame 64 bottom surface installation through sliding sleeve 63, after shifting out, make electro-magnet 65 switch on, intercept two filter screen 14 surfaces and the iron fillings of workstation 1 top surface through the electro-magnet 65 that constantly moves adsorb and collect, after the collection is accomplished, control motor 61 is reversed, move electro-magnet 65 to collecting vat 22, after electro-magnet 65 moves to collecting vat 22 completely, close electro-magnet 65, electro-magnet 65 adsorbed iron fillings break away, deposit in the collecting box 7 of installation in the damping vat 71, take out from the damping vat 71 through one side with collecting box 7, clear up the handle can.
A processing table 11 is fixedly installed in the middle of the top surface of the workbench 1, drainage grooves 12 are formed in the two sides, which are positioned on the top surface of the workbench 1, of the processing table 11, filter frames 13 are clamped in the two drainage grooves 12, filter screens 14 are fixedly installed in the two filter frames 13, drainage pipes 121 are fixedly installed in the middle of the bottom surfaces of the two drainage grooves 12, connecting pipes 122 are fixedly installed at one ends of the two drainage pipes 121, the bottom ends of the connecting pipes 122 are fixedly installed in the top surface of the filter 5, a discharge pipe 51 is fixedly installed at the bottom end of the filter 5, and one end of the discharge pipe 51 is fixedly installed in the top surface of the water tank 4;
through adopting above-mentioned technical scheme, install the positioner that will fix stainless steel foundry goods usefulness on processing platform 11, fix the stainless steel foundry goods that will polish through positioner, when the polishing roller 33 of polishing mechanism 3 polishes the stainless steel foundry goods that is fixed on processing platform 11, the shower nozzle 45 through polishing roller 33 both sides installation carries out the cooling treatment to its polishing roller 33, when cooling down, shower nozzle 45 spun water washes away the iron fillings that the stainless steel foundry goods surface produced of polishing roller 33, iron fillings and water fall to workstation 1 top surface, water through the water drainage tank 12 of processing platform 11 both sides installation is collected to the water that falls to workstation 1, filter screen 14 through two filter frames 13 of installing in two water drainage tank 12 intercepts the iron fillings that polish down, the water that gets into in two water drainage tank 12 flows to connecting pipe 122 through two drain pipes 121, filter through connecting pipe 122 to filter in 5, after the filtration is accomplished, flow to water tank 4 through drain pipe 51 and deposit, recycle the water source, the water saving.
A chute 23 is formed in one side of the working chamber 2, a slide rail 231 is fixedly arranged in the chute 23, a sliding piece 641 is fixedly arranged on one side of the moving frame 64, the sliding piece 641 is sleeved on the surface of the slide rail 231 in a sliding manner and slides in the chute 23 through the slide rail 231, and the sliding piece 641 is matched with the slide rail 231;
through adopting above-mentioned technical scheme, install fixedly to slide 231 through spout 23, when control sliding sleeve 63 removes removal frame 64, the slider 641 of installing in removal frame 64 one side slides in slide 231 along with the removal of removal frame 64, the cooperation of slide 231 and slider 641 increases the stability of removing when frame 64 removes, plays the guide effect simultaneously to removing frame 64.
A collecting tank 22 is arranged on one side in the working chamber 2, the collecting tank 22 and a damping tank 71 are communicated with each other, a movable frame 64 is slidably arranged in the collecting tank 22, a baffle 66 is fixedly arranged on one side of the movable frame 64, and the baffle 66 is matched with the collecting tank 22;
through adopting above-mentioned technical scheme, accomodate through the collecting vat 22 and deposit electro-magnet 65, do not influence grinding machanism 3 and work, seal through baffle 66 to its collecting vat 22 and protect, prevent when cooling down grinding roller 33, rivers flow to in the collecting vat 22, influence the device of collecting in the collecting vat 22, the collecting vat 22 link up from top to bottom with damping groove 71, be convenient for deposit in the collecting box 7 of installation in the damping groove 71 falls to the absorption iron fillings after electro-magnet 65 gets into in the collecting vat 22.
A mounting groove 631 is formed in one side of the vertical collecting groove 22 in the working chamber 2, the sliding sleeve 63 is slidably mounted in the mounting groove 631 through the screw rod 62, two rotating pieces 621 are sleeved at two ends of the surface of the screw rod 62, the two rotating pieces 621 are fixedly mounted in two sides of the mounting groove 631, and the rotating pieces 621 are mutually matched with the screw rod 62;
through adopting above-mentioned technical scheme, install lead screw 62 through mounting groove 631, assist sliding sleeve 63 through mounting groove 631 and slide, assist lead screw 62 to rotate through the rotation piece 621 that lead screw 62 both ends cover was established, stability when increasing lead screw 62 rotation, play the positioning action simultaneously to lead screw 62.
The surface of the water spray pipe 44 is symmetrically sleeved with two positioning sleeves 46, and the two positioning sleeves 46 are fixedly arranged on the bottom surface of the lifting table 31;
by adopting the above technical scheme, the water spray pipe 44 is mounted on the top surface of the lifting table 31 through the two positioning sleeves 46 for fixing.
The two sides of the two filter frames 13 are symmetrically provided with positioning buckles 131, the positioning buckles 131 are slidably clamped on the top surface of the workbench 1 and positioned in the two sides of the drainage tank 12, and the positioning buckles 131 are mutually matched with the filter frames 13;
through adopting above-mentioned technical scheme, install filter frame 13 in two water drainage tank 12 through the location knot 131 of two filter frame 13 both sides installations, be convenient for carry out the dismouting to the filter screen 14 of installing in two filter frames 13.
The bottom surface of the support frame 8 is fixedly provided with a fixing plate 81, a fixing frame 82 is fixedly arranged in the middle of the top surface of the fixing plate 81, the water tank 4 is fixedly arranged in the middle of the top surface of the fixing plate 81 and positioned in the fixing frame 82, the filter 5 is fixedly arranged in the middle of the top surface of the fixing frame 82, and both sides of the bottom surface of the fixing plate 81 are fixedly provided with uniformly arranged supporting legs 83;
through adopting above-mentioned technical scheme, install fixedly six supporting legs 83 through fixed plate 81, support fixedly through six supporting legs 83 to this device, install this device and carry out the processing of stainless steel foundry goods in appointed region, install fixedly through support frame 8 to fixed plate 81, install fixedly through fixed plate 81 to mount 82, install fixedly through fixed plate 81 and mount 82 respectively to water tank 4 and filter 5.
A surface treatment process for small stainless steel castings comprises the following steps:
step one: opening a protective door 21 of the working chamber 2, fixing the stainless steel casting to be polished on the processing table 11 for fixing, and polishing through the polishing mechanism 3;
when polishing, a switch of a pump body 43 is turned on, water stored in a water tank 4 is sucked into a hose 42 through a water discharge pipe 41, the water entering the hose 42 is injected into a water spray pipe 44 under the operation of the pump body 43, two spray heads 45 arranged at two ends of the water spray pipe 44 spray out, water sprayed out by the two spray heads 45 spray water to cool a polishing roller 33, and meanwhile, scraps generated by polishing the surface of a stainless steel casting are cleaned;
step three, taking the stainless steel castings out of the working chamber 2 after polishing by the polishing mechanism 3, intercepting the surfaces of the two filter screens 14 by the electromagnet 65 of the cleaning device 6, absorbing and collecting scrap iron on the top surface of the workbench 1, and finally, falling into the collecting box 7 for storage;
step four: the filter screen 14 installed in the two filter frames 13 installed in the two water discharge tanks 12 is used for intercepting the ground scrap iron, water entering the two water discharge tanks 12 flows into the connecting pipe 122 through the two water discharge pipes 121, flows into the filter 5 through the connecting pipe 122 for filtering, and is discharged into the water tank 4 through the discharge pipe 51 for storage after the filtering is completed.
Working principle: when the stainless steel casting fixed on the processing table 11 is polished through the polishing mechanism 3, a switch of a pump body 43 is turned on, water stored in a water tank 4 is sucked into a hose 42 through a water drain pipe 41, the water entering the hose 42 is injected into a spray pipe 44 under the operation of the pump body 43, the water is sprayed out through two spray heads 45 arranged at two ends of the spray pipe 44, the water sprayed out through the two spray heads 45 sprays water to cool the polishing roller 33, and cleaning of scraps generated during polishing of the surface of the stainless steel casting is completed while spraying water;
when the polishing roller 33 of the polishing mechanism 3 polishes a stainless steel casting fixed on the processing table 11, the polishing roller 33 is cooled through the spray heads 45 arranged at the two sides of the polishing roller 33, meanwhile, the water sprayed by the spray heads 45 washes away scrap iron generated on the surface of the stainless steel casting polished by the polishing roller 33, the scrap iron and the water fall to the top surface of the working table 1, the water falling to the working table 1 is collected through the water discharge grooves 12 arranged at the two sides of the processing table 11, the polished scrap iron is intercepted through the filter screens 14 arranged in the two filter frames 13 arranged in the two water discharge grooves 12, the water entering the two water discharge grooves 12 flows into the connecting pipe 122 through the two water discharge pipes 121, flows into the filter 5 through the connecting pipe 122 for filtering, and is discharged into the water tank 4 through the discharge pipe 51 for storage after the filtering is completed, and is recycled;
when the stainless steel castings to be polished are polished through the polishing mechanism 3, the stainless steel castings are taken out from the working chamber 2, a switch of a motor 61 in the cleaning device 6 is turned on, a screw rod 62 is controlled to rotate through an output end of the motor 61, when the screw rod 62 rotates, a sliding sleeve 63 is controlled to slide on the surface of the screw rod 62, an electromagnet 65 arranged on the bottom surface of a movable frame 64 is moved out of a collecting groove 22 through the sliding sleeve 63, after the electromagnet 65 is moved out, a control switch of the electromagnet 65 is turned on, the electromagnet 65 is electrified, the electromagnet 65 is continuously moved to intercept the surfaces of two filter screens 14 and absorb and collect scrap iron on the top surface of the working table 1, after the collection is completed, the motor 61 is controlled to reversely rotate, the electromagnet 65 is moved into the collecting groove 22, and after the electromagnet 65 is completely moved into the collecting groove 22, the electromagnet 65 is turned off, the scrap iron absorbed by the electromagnet 65 is separated from the electromagnet 65 and falls into a collecting box 7 arranged in the damping groove 71 to be stored, the collecting box 7 is taken out from the damping groove 71 through one side, and the scrap iron collected is cleaned.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (10)
1. The utility model provides a small-size stainless steel foundry goods's surface treatment device, includes workstation (1), its characterized in that: the automatic polishing machine is characterized in that a working chamber (2) is fixedly arranged on the top surface of the working table (1), a protective door (21) is rotatably arranged on one side of the working chamber (2) through a hinge, a polishing mechanism (3) is fixedly arranged on the inner top surface of the working chamber (2), the polishing mechanism (3) comprises a lifting table (31), a driving device (32) is fixedly arranged in the middle of the bottom surface of the lifting table (31), a polishing roller (33) is fixedly arranged at the output end of the driving device (32), a supporting frame (8) is fixedly arranged on the bottom surface of the working table (1), a water tank (4) is arranged in the supporting frame (8), a filter (5) is arranged above the water tank (4), and a cleaning device (6) is arranged on one side of the working chamber (2);
one side fixed mounting of water tank (4) has drain pipe (41), the one end that water tank (4) was kept away from to drain pipe (41) runs through studio (2) and is connected with hose (42), the one end of hose (42) is connected with pump body (43), pump body (43) fixed mounting is in the middle of top surface one side of elevating platform (31), the output fixed mounting of pump body (43) has spray pipe (44), the equal fixed mounting in both ends of spray pipe (44) has shower nozzle (45), two shower nozzle (45) are located the both sides of grinding roller (33) and mutually support with grinding roller (33).
2. The surface treatment device for small stainless steel castings according to claim 1, wherein the cleaning device (6) comprises a motor (61), the motor (61) is fixedly installed at one side edge of a working chamber (2), a screw rod (62) is fixedly installed at the output end of the motor (61), a sliding sleeve (63) is sleeved on the surface thread of the screw rod (62), a movable frame (64) is fixedly installed at one side of the sliding sleeve (63), an electromagnet (65) is fixedly installed on the bottom surface of the movable frame (64), a damping groove (71) is formed in one side of the working chamber (2), a collecting box (7) is installed in the damping groove (71) in a damping mode, and the collecting box (7) is located below the electromagnet (65) and is matched with the electromagnet (65).
3. The surface treatment device for small stainless steel castings according to claim 2, wherein a processing table (11) is fixedly installed in the middle of the top surface of the workbench (1), drainage grooves (12) are formed in the two sides of the top surface of the workbench (1) located on the processing table (11), filter frames (13) are clamped in the two drainage grooves (12), filter screens (14) are fixedly installed in the two filter frames (13), a drainage pipe (121) is fixedly installed in the middle of the bottom surfaces of the two drainage grooves (12), a connecting pipe (122) is fixedly installed at one end of each of the two drainage pipes (121), the bottom ends of the connecting pipe (122) are fixedly installed in the top surface of the filter (5), a drainage pipe (51) is fixedly installed at the bottom end of the filter (5), and one end of the drainage pipe (51) is fixedly installed in the top surface of the water tank (4).
4. A surface treatment device for small-sized stainless steel castings according to claim 3, characterized in that a chute (23) is formed in one side of the working chamber (2), a slide rail (231) is fixedly installed in the chute (23), a sliding piece (641) is fixedly installed on one side of the moving frame (64), the sliding piece (641) is slidably sleeved on the surface of the slide rail (231) and is slidably arranged in the chute (23) through the slide rail (231), and the sliding piece (641) is mutually matched with the slide rail (231).
5. A surface treatment device for small-sized stainless steel castings according to claim 4, characterized in that a collecting tank (22) is provided on one side in the working chamber (2), the collecting tank (22) is communicated with a damping tank (71), the movable frame (64) is slidably mounted in the collecting tank (22), a baffle (66) is fixedly mounted on one side of the movable frame (64), and the baffle (66) is mutually matched with the collecting tank (22).
6. The surface treatment device for small-sized stainless steel castings according to claim 5, wherein a mounting groove (631) is formed in one side of a vertical collecting groove (22) in the working chamber (2), the sliding sleeve (63) is slidably mounted in the mounting groove (631) through a screw rod (62), two rotating pieces (621) are sleeved at two ends of the surface of the screw rod (62), the two rotating pieces (621) are fixedly mounted in two sides of the mounting groove (631), and the rotating pieces (621) are mutually matched with the screw rod (62).
7. The surface treatment device for small-sized stainless steel castings according to claim 6, wherein positioning sleeves (46) are symmetrically sleeved on the surface of the water spraying pipe (44), the number of the positioning sleeves (46) is two, and the two positioning sleeves (46) are fixedly installed on the bottom surface of the lifting table (31).
8. The surface treatment device for small-sized stainless steel castings according to claim 7, wherein positioning buckles (131) are symmetrically arranged on two sides of the two filtering frames (13), the positioning buckles (131) are slidably clamped on the top surface of the workbench (1) and positioned in two sides of the drainage groove (12), and the positioning buckles (131) are mutually matched with the filtering frames (13).
9. A surface treatment device for small-sized stainless steel castings according to claim 8, wherein the bottom surface of the supporting frame (8) is fixedly provided with a fixing plate (81), a fixing frame (82) is fixedly arranged in the middle of the top surface of the fixing plate (81), the water tank (4) is fixedly arranged in the middle of the top surface of the fixing plate (81) and positioned in the fixing frame (82), the filter (5) is fixedly arranged in the middle of the top surface of the fixing frame (82), and supporting legs (83) which are uniformly arranged are fixedly arranged on two sides of the bottom surface of the fixing plate (81).
10. A process of a surface treatment device for small stainless steel castings according to claim 9, including the steps of:
step one: opening a protective door (21) of the working chamber (2), fixing a stainless steel casting to be polished on a processing table (11), and polishing through a polishing mechanism (3);
when polishing, a switch of a pump body (43) is turned on, water stored in a water tank (4) is sucked into a hose (42) through a water discharge pipe (41), the water entering the hose (42) is injected into a spray pipe (44) under the operation of the pump body (43), two spray heads (45) arranged at two ends of the spray pipe (44) spray out, water sprayed out by the two spray heads (45) spray water to cool a polishing roller (33), and meanwhile, scraps generated by polishing the surface of a stainless steel casting are cleaned;
step three, taking the stainless steel castings out of the working chamber (2) after polishing by the polishing mechanism (3), intercepting the surfaces of the two filter screens (14) by an electromagnet (65) of the cleaning device (6), absorbing and collecting scrap iron on the top surface of the workbench (1), and finally, putting the stainless steel castings into a collecting box (7) for storage;
step four: the filter screen (14) installed in the two filter frames (13) installed in the two water drainage tanks (12) is used for intercepting the ground scrap iron, water entering the two water drainage tanks (12) flows into the connecting pipe (122) through the two water drainage pipes (121), flows into the filter (5) through the connecting pipe (122) for filtering, and is discharged into the water tank (4) through the discharge pipe (51) for storage after the filtering is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311724488.8A CN117506669A (en) | 2023-12-15 | 2023-12-15 | Surface treatment process and device for small stainless steel castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311724488.8A CN117506669A (en) | 2023-12-15 | 2023-12-15 | Surface treatment process and device for small stainless steel castings |
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| CN117506669A true CN117506669A (en) | 2024-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311724488.8A Pending CN117506669A (en) | 2023-12-15 | 2023-12-15 | Surface treatment process and device for small stainless steel castings |
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| CN215036421U (en) * | 2021-06-24 | 2021-12-07 | 广东佰德金属礼品有限公司 | Polishing machine capable of filtering and separating metal chips for stainless steel product production |
| CN215147439U (en) * | 2021-06-17 | 2021-12-14 | 襄阳精俊机械科技有限公司 | Cylindrical grinder with garbage collection structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10029239A1 (en) * | 1999-09-16 | 2001-03-22 | Sumitomo Spec Metals | Magnetic component processing device, including grinding device with heat-resistant resin and superhard grinding grain |
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