CN117505357A - Cleaning device for flushing salt core in piston - Google Patents
Cleaning device for flushing salt core in piston Download PDFInfo
- Publication number
- CN117505357A CN117505357A CN202311622009.1A CN202311622009A CN117505357A CN 117505357 A CN117505357 A CN 117505357A CN 202311622009 A CN202311622009 A CN 202311622009A CN 117505357 A CN117505357 A CN 117505357A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- piston
- water
- tank
- sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 172
- 150000003839 salts Chemical group 0.000 title claims abstract description 36
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 148
- 238000005406 washing Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 24
- 239000007921 spray Substances 0.000 claims description 24
- 235000006506 Brasenia schreberi Nutrition 0.000 claims description 11
- 244000267222 Brasenia schreberi Species 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 9
- 238000000861 blow drying Methods 0.000 claims 1
- 238000005192 partition Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000012267 brine Substances 0.000 description 4
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 4
- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229920005372 Plexiglas® Polymers 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of automobile piston processing, and particularly discloses a cleaning device for flushing a salt core in a piston. The cleaning device comprises a manipulator, wherein a clamping jaw is arranged at the output end of the manipulator and used for clamping the piston. One side of the manipulator is provided with a first cleaning box and a second cleaning box which are adjacent, the first cleaning box is provided with a first opening at one side close to the manipulator, and the second cleaning box is provided with a second opening at the other side close to the manipulator. The manipulator is used for clamping the piston into the first cleaning box and the second cleaning box through the clamping jaw to wash. After the piston sequentially passes through the first cleaning tank and the second cleaning tank, the piston is clamped by the mechanical arm to the next working procedure for processing. The piston is clamped by the mechanical arm, so that the piston is prevented from being conveyed by the truss structure, and the piston is smoothly cleaned.
Description
Technical Field
The invention relates to the technical field of automobile piston processing, in particular to a cleaning device for flushing a salt core in a piston.
Background
Automotive pistons can be cast by salt cores, and piston salt core casting automation has been mass produced. The piston needs to be cleaned after being cast through the salt core, and the salt core in the piston is washed down, so that the subsequent polishing and other operations of the piston are facilitated, and meanwhile, the salt core can be recovered.
At present, the piston is cleaned mainly through manpower, and the requirement of cleaning speed can be met during manual cleaning, but in the manual cleaning process, workpieces are required to be conveyed through the truss structure, and the truss structure is corroded by brine for a long time, so that faults are frequent in the conveying process.
Accordingly, the prior art is still in need of improvement and development.
Disclosure of Invention
The invention discloses a cleaning device for flushing a salt core in a piston, which is used for solving the problem that a truss is corroded to cause frequent faults.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a cleaning device for flushing a salt core in a piston, comprising:
the output end of the manipulator is provided with a clamping jaw which is used for clamping the piston;
the first cleaning box and the second cleaning box are arranged adjacently, the first cleaning box and the second cleaning box are arranged beside the manipulator, a first opening is formed in one side, close to the manipulator, of the first cleaning box, and a second opening is formed in one side, close to the manipulator, of the second cleaning box;
the first cleaning structure comprises a first mounting bracket, wherein the first mounting bracket is fixedly connected to the inner wall of the first cleaning box, a first clamp is fixedly connected to the first mounting bracket, the shape of the first clamp is matched with that of the inner cavity of the piston, a first mounting hole is formed in the first clamp, a first spray head is arranged in the first mounting hole, and the first spray head is used for primarily flushing the inner cavity of the piston;
the second cleaning structure is arranged on the inner wall of the second cleaning box and is used for positioning and secondarily flushing the inner cavity of the piston;
and the water supply structure is used for supplying water to the first cleaning structure or the second cleaning structure.
Preferably, the second cleaning structure comprises a second mounting bracket, the second mounting bracket is fixedly connected to the inner wall of the second cleaning box, a second clamp is fixedly connected to the second mounting bracket, the shape of the second clamp is matched with the shape of the inner cavity of the piston, a second mounting hole is formed in the second clamp, and a second spray head is arranged in the second mounting hole;
the inside hollow setting of piston is provided with first through-hole and the second through-hole with this hollow part intercommunication on the inner wall of piston, first shower nozzle is used for follow first through-hole department water spray, the second shower nozzle is used for follow second through-hole department water spray.
Preferably, the cleaning device further comprises two pressing structures, the two pressing structures are respectively installed at the tops of the first cleaning box and the second cleaning box, and the pressing structures are used for being matched with the first cleaning structure or the second cleaning structure to fix the piston.
Preferably, the cleaning device further comprises a blowing seat, the blowing seat is installed in the second cleaning box, and the blowing seat is used for drying the cleaned piston.
Preferably, the compressing structure comprises a first linear driver, the first linear driver is mounted at the top of the cleaning box, a compressing seat is connected to a telescopic rod of the first linear driver, and the compressing seat is used for being abutted to the top of the piston.
Preferably, the pressing structure further comprises a water retaining cover, the lower opening of the water retaining cover is arranged, the pressing seat is mounted on the top wall of the water retaining cover, and the water retaining cover is used for encircling the side face and the top of the piston.
Preferably, the water retaining cover comprises a side plate and a top plate, a flow channel is arranged in the side plate, a first water inlet is formed in the outer wall of the side plate and used for being connected with the water supply structure, and a first water outlet is formed in the inner wall of the side plate;
the top surface of roof is provided with the second water inlet, the bottom surface of compressing tightly the seat is provided with the second delivery port, the second water inlet with the second delivery port intercommunication, the second water inlet be used for with water supply structure connects.
Preferably, the cleaning device further comprises two water retaining structures, each water retaining structure comprises a second linear driver and a lifting door, each second linear driver is mounted on the cleaning box, each lifting door is mounted at the output end of each second linear driver, and each lifting door is used for closing each first opening and each second opening.
Preferably, the water supply structure comprises a water tank, a first water pump and a second water pump, wherein the first water pump is used for pumping clean water to the second cleaning structure, the second cleaning tank is communicated with the water tank, the water tank is used for storing cleaning water of the second cleaning structure, the second water pump is used for pumping cleaning water in the water tank to the first cleaning structure, and the first cleaning tank is separated from the water tank.
Preferably, the cleaning device further comprises a first sensor and a second sensor, wherein the first sensor is installed on the side surface of the first cleaning box, the first sensor is used for detecting the position of a workpiece relative to the first cleaning structure, the second sensor is installed on the side surface of the second cleaning box, and the second sensor is used for detecting the position of the workpiece relative to the second cleaning structure;
the cleaning device further comprises a third sensor and a fourth sensor, the third sensor and the fourth sensor are arranged at the top of the cleaning box, the third sensor is used for detecting the lifting height of the first linear driver, and the fourth sensor is used for detecting the lifting height of the second linear driver.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a cleaning device for flushing a salt core in a piston. One side of the manipulator is provided with a first cleaning box and a second cleaning box, the manipulator is used for placing the piston into the first cleaning box and the second cleaning box through the clamping jaw, a first cleaning structure is arranged in the first cleaning box, a second cleaning structure is arranged in the second cleaning box, the first cleaning structure and the second cleaning structure are both connected with a water supply structure, and the water supply structure is used for supplying water to the first cleaning structure and the second cleaning structure. Wherein first cleaning structure includes first installing support, first installing support fixed connection is on the inner wall of first cleaning box, the first anchor clamps of fixedly connected with on the first installing support, the shape of first anchor clamps and the shape adaptation of piston inner chamber, when the manipulator centre gripping piston is placed on the first anchor clamps, the piston is fixed a position to be provided with first mounting hole on first anchor clamps, be equipped with first shower nozzle in the first mounting hole, supply water to first shower nozzle through water supply structure, first shower nozzle blowout high pressure rivers and then wash the inner chamber of piston. The piston is clamped by the manipulator, so that the piston is prevented from being conveyed through the truss structure, and the piston cleaning process is smoother.
Drawings
FIG. 1 is a schematic diagram of a cleaning apparatus according to an embodiment of the present invention;
FIG. 2 is an enlarged view of the portion A of FIG. 1;
FIG. 3 is a schematic view of a first view of a cleaning apparatus without a manipulator according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a second view of a cleaning apparatus without a manipulator according to an embodiment of the present invention;
fig. 5 is an enlarged view of the B part structure of fig. 4;
FIG. 6 is a schematic view of a water shield according to an embodiment of the present invention under different working conditions;
FIG. 7 is a schematic structural diagram of a first cleaning structure according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a second cleaning structure according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of a piston according to an embodiment of the present invention;
fig. 10 is a schematic structural view of a first view angle of a water shield and a pressing seat according to an embodiment of the present invention;
FIG. 11 is a schematic view of a second view angle of a water shield and a pressing seat according to an embodiment of the present invention;
FIG. 12 is an exploded view of a water shield according to an embodiment of the present invention;
fig. 13 is a schematic structural view of a side plate according to a first view angle of an embodiment of the present invention;
fig. 14 is a schematic structural view of a second view angle of a side plate according to an embodiment of the present invention;
fig. 15 is a cross-sectional view of a side plate according to an embodiment of the present invention.
Description of main reference numerals: the device comprises a 10-manipulator, 11-clamping jaws, 12-clamping parts, 121-bidirectional cylinders, 20-water supply structures, 21-water tanks, 22-first water pumps, 23-second water pumps, 30-first cleaning tanks, 31-first openings, 40-second cleaning tanks, 41-second openings, 50-first cleaning structures, 51-first mounting brackets, 52-first clamps, 521-first mounting holes, 53-first spray heads, 60-second cleaning structures, 61-second mounting brackets, 62-second clamps, 621-second mounting holes, 63-second spray heads, 70-pressing structures, 71-first linear drivers, 72-pressing seats, 73-water-retaining covers, 731-side plates, 7311-flow passages, 7312-first water inlets, 7313-first water outlets, 7314-connection ports, 732-top plates, 7321-second water inlets, 7322-second water outlets, 7333-organic glass plates, 80-structures, 81-second linear drivers, 82-lifting doors, 91-C1-C2-C, C1-C2-first sensors, C2-second through-pressure sensors, C2-first through-pressure sensors, C2-pressure sensors, H-second through-pressure sensors, H-pressure sensors, C1-C2-pressure sensors, H-pressure sensors.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the present invention, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate an azimuth or a positional relationship based on that shown in the drawings. These terms are only used to better describe the present invention and its embodiments and are not intended to limit the scope of the indicated devices, elements or components to the particular orientations or to configure and operate in the particular orientations.
Also, some of the terms described above may be used to indicate other meanings in addition to orientation or positional relationships, for example, the term "upper" may also be used to indicate some sort of attachment or connection in some cases. The specific meaning of these terms in the present invention will be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, the terms "mounted," "configured," "provided," "connected," and "connected" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; may be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements, or components. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, the terms "first," "second," and the like, are used primarily to distinguish between different devices, elements, or components (the particular species and configurations may be the same or different), and are not used to indicate or imply the relative importance and number of devices, elements, or components indicated. Unless otherwise indicated, the meaning of "a plurality" is two or more.
The technical scheme of the invention will be further described with reference to the examples and the accompanying drawings.
Examples
After the piston cast by the salt core is cast, the residual salt core in the piston needs to be washed by high-pressure water flow. At present, salt cores in pistons are mainly washed manually, the production requirement is sufficiently met through manual cleaning efficiency, the pistons are required to be conveyed through trusses during manual cleaning, residual salt cores on the pistons can fall off to chips on truss structures, the truss structures can be corroded by salt water for a long time, and faults are multiple in the conveying process of the truss structures.
The application thus provides a belt cleaning device for flushing salt core in piston H, referring to FIG. 1, belt cleaning device includes manipulator 10, and the output of manipulator 10 is provided with clamping jaw 11, and clamping jaw 11 is used for centre gripping piston H. One side of the robot 10 is provided with a first cleaning tank 30 and a second cleaning tank 40 adjacent to each other, the first cleaning tank 30 being provided with a first opening 31 at one side close to the robot 10, and the second cleaning tank 40 being provided with a second opening 41 at the other side close to the robot 10. The robot 10 is used to clamp the piston H into the first and second cleaning tanks 30 and 40 by the jaws 11 for flushing. After the piston H sequentially passes through the cleaning of the first cleaning tank 30 and the second cleaning tank 40, the piston H is clamped by the robot 10 to the next process for processing. The piston H is clamped by the manipulator 10, so that the piston H is prevented from being conveyed by the truss structure, and the piston H is smoothly cleaned.
Referring to fig. 7 or 8, when the piston H is cleaned by the cleaning structure, it is common that two pistons H that are not cut are flushed together, and the structure when the two pistons H are not cut is defined as a workpiece.
Referring to fig. 1 and 2, the left and right sides of the clamping jaw 11 of the manipulator 10 are provided with clamping portions 12, the clamping portions 12 are shown in fig. 2, the clamping portions 12 comprise two bidirectional cylinders 121, the output ends of the bidirectional cylinders 121 are provided with clamping rods, and when the bidirectional cylinders 121 shrink, the clamping rods are close to each other to clamp a workpiece. The clamping jaw 11 installed at the output end of the manipulator 10 can rotate by 360 degrees, when the manipulator 10 works by clamping the piston H, one clamping jaw 11 on the manipulator 10 clamps a first workpiece and places the first workpiece at the first cleaning structure 50, the first cleaning structure 50 starts to work, then the manipulator 10 returns to clamp a second workpiece and moves to the first cleaning box 30, after the first workpiece in the first cleaning box 30 is cleaned, the clamping jaw 11 rotates and the other empty clamping part 12 clamps the first workpiece in the first cleaning box 30, the clamping jaw 11 rotates again, and places the second clamping jaw 11 into the first cleaning box 30 to be washed, then the manipulator 10 drives the clamping jaw 11 to move to the second cleaning box 40, the manipulator 10 returns to clamp a third workpiece again after placing the first workpiece into the second cleaning box 40, then the second workpiece is repeatedly clamped from the first cleaning box 30, the third workpiece is placed into the first cleaning box 30, then the first workpiece is clamped from the second cleaning box 40, the second workpiece is placed into the fourth cleaning box 10, and then the manipulator returns to clamp the first workpiece 10, and the first workpiece is repeatedly clamped into the first cleaning box 10, and the first workpiece is washed, and the working procedure is completed.
Referring to fig. 3 and 7, in an embodiment of the present invention, the first cleaning structure 50 includes a first mounting bracket 51, the first mounting bracket 51 is fixedly connected to an inner wall of the first cleaning tank 30, and a first clamp 52 is fixedly connected to the first mounting bracket 51, a shape of the first clamp 52 is adapted to a shape of an inner cavity of the piston H, a first mounting hole 521 is formed in the first clamp 52, a first spray head 53 communicating with the water supply structure 20 is disposed in the first mounting hole 521, and the first spray head 53 is used for flushing the inner cavity of the piston H. After the piston H is placed on the first fixture 52, the water supply structure 20 supplies water to the first spray head 53, so that the inner cavity of the piston H is flushed.
Referring to fig. 8, the second cleaning structure 60 includes a second mounting bracket 61, the second mounting bracket 61 is fixedly connected to the inner wall of the second cleaning tank 40, and a second fixture 62 is fixedly connected to the second mounting bracket 61, the shape of the second fixture 62 is adapted to the shape of the inner cavity of the piston H, a second mounting hole 621 is formed in the second fixture 62, a second spray head 63 communicating with the water supply structure 20 is disposed in the second mounting hole 621, and the second spray head 63 is used for flushing the inner cavity of the piston H. After the piston H is placed on the second fixture 62, the water supply structure 20 supplies water to the second nozzle 63, so that the inner cavity of the piston H is flushed.
Referring to fig. 9, the inside of the piston H is provided with a hollow, i.e., the inside of the piston H is provided with a cavity, and the inner wall of the piston H is provided with a first through hole H1 and a second through hole H2 communicating with the cavity (hollow portion).
Further, in an embodiment of the present invention, referring to fig. 7 and 8, the first spray head 53 of the first cleaning structure 50 is inserted into the first through hole H1 to wash the salt core in the cavity, and the second spray head 63 of the second cleaning structure 60 is inserted into the second through hole H2 to wash the salt core in the cavity. The first cleaning structure 50 is equivalent to forward flushing the cavity of the piston H, and the second cleaning structure 60 is equivalent to backward flushing the cavity of the piston H, so that the salt core in the cavity of the piston H can be flushed more cleanly.
In one embodiment of the present invention, to avoid the instability of the first and second spray heads 53 and 63 in the course of flushing the piston H, the freshener further includes two pressing structures 70, the two pressing structures 70 being mounted on the first and second washing tanks 30 and 40, respectively, and the pressing structures 70 being used to press the piston H during flushing of the piston H.
Specifically, in an embodiment of the present invention, referring to fig. 3, 6 and 7, the pressing structure 70 includes a first linear actuator 71 and a pressing seat 72, the first linear actuator 71 is mounted on top of the first and second cleaning tanks 30 and 40, and the pressing seat 72 is mounted on an output end of the first linear actuator 71. As shown in fig. 7 or 8, two pressing seats 72 are provided at one workpiece, respectively, and the pressing seats 72 are provided above the first jig 52 or the second jig 62, respectively. When the first linear driver 71 drives the pressing seat 72 to move downward, the pressing seat 72 moves downward and presses the piston H against the first clamp 52 or the second clamp 62, so as to prevent the piston H from being jacked up by high-pressure water flow.
In an embodiment of the present invention, referring to fig. 6, the pressing structure 70 further includes a water blocking cover 73, referring to fig. 10 and 11, a lower opening of the water blocking cover 73 is provided and a pressing seat 72 is mounted on a top wall of the water blocking cover 73, and an upper surface of the water blocking cover 73 is fixedly connected to the first linear actuator 71.
Still further, referring to fig. 12, the water shield 73 includes side plates 731 and a top plate 732, and four side plates 731 and one top plate 732 enclose the water shield 73, and when the first spray head 53 or the second spray head 63 washes the piston H, the salt-containing water mist generated by the washing is blocked by the water shield 73, so that the water mist is prevented from being dissipated to the inner wall of the washing tank to corrode the washing tank.
Referring to fig. 12 and referring to fig. 13 to 15, in an embodiment of the present invention, a flow passage 7311 is provided in an inner portion of a side plate 731, and a first water inlet 7312 is provided on an outer wall of the side plate 731, the first water inlet 7312 is used to be connected with a water supply structure 20, a first water outlet 7313 is provided on an inner wall of the side plate 731, the first water inlet 7312 and the first water outlet 7313 are both communicated with the flow passage 7311, and when the water supply structure 20 supplies water to the first water inlet 7312, water flows from the first water outlet 7313 to the piston H, so that a side surface of the piston H can be washed, and a cleaning effect of the piston H is better.
Referring to fig. 13 and 15, two connection ports 7314 are further provided at both ends of the side plates 731, two connection ports 7314 are openings of the ends of the flow channels 7311, only one side plate 731 of the four side plates 731 is provided with a first water inlet 7312, and the remaining three side plates 731 are connected together through the connection ports 7314. When water is injected from the first water inlet 7312, water flows to the remaining three side plates 731 through four flow passages 7311 which are communicated with each other, and is sprayed from the first water outlet 7313 on the three side plates 731.
The four side plates 731 are disposed around the piston H, so that the first water outlet 7313 is also disposed around the piston H, and thus the side surface of the piston H can be sufficiently cleaned.
In an embodiment of the present invention, one, two or more first water outlets 7313 may be provided, but it should be noted that the first water outlets 7313 should be provided toward the piston H.
In an embodiment of the present invention, referring to fig. 12, the top surface of the top plate 732 is provided with a second water inlet 7321, the bottom surface of the pressing seat 72 is provided with a second water outlet 7322, and the second water inlet 7321 and the second water outlet 7322 communicate, and the second water inlet 7321 and the water supply structure 20 communicate. As shown in fig. 11, the pressing seat 72 is also provided with a lower opening, and when the second water inlet 7321 inputs water flow, the water flow ejected from the second water outlet 7322 washes the top of the piston H. The piston H is matched with the spray head, the first water outlet 7313 and the second water outlet 7322, the whole piston H can be washed, and the cleaning effect of the piston H is better.
In an embodiment of the present invention, a plexiglass plate 733 may also be provided between the water-passing side plate 731 and the top plate 732 to reduce the cost of producing the side plate 731.
In an embodiment of the present invention, referring to fig. 6, the cleaning apparatus further includes a blowing seat F installed at the second opening 41 of the second cleaning tank 40, and when the piston H is secondarily washed, the piston H stays at the blowing seat F to be washed, so that the piston H is dried when being transferred to the next process.
Of course, in another embodiment of the present invention, the blowing seat F may be installed at the first opening 31 of the first washing tank 30, so that the brine on the piston H can be blown off partially when the piston H moves out of the first washing tank 30.
In an embodiment of the present invention, referring to fig. 3 and 4, the washing structure further includes two water blocking structures 80, and the two water blocking structures 80 are installed at the first washing tank 30 and the second washing tank 40, respectively. The water blocking structure 80 includes a second linear actuator 81 and a lifting door 82, the second linear actuator 81 is mounted on the cleaning tank, the lifting door 82 is mounted at an output end of the second linear actuator 81, and the lifting door 82 is used for closing the first opening 31 and the second opening 41. Of course, the two second linear drives 81 are operated at different times, and the two second linear drives 81 need to be adapted to different operations of the first cleaning tank 30 and the second cleaning tank 40 to perform the operation.
In an embodiment of the present invention, the first and second linear drivers 71 and 81 may be one of a screw structure, an air cylinder, or an electric cylinder.
Referring to fig. 1, the water supply structure 20 includes a water tank 21, a first water pump 22, and a second water pump 23. The first washing tank 30 and the second washing tank 40 are both mounted on the water tank 21, the first water pump 22 for pumping water to the second washing structure 60, and the second water pump 23 for pumping water to the first washing structure 50.
Preferably, in an embodiment of the present invention, the second purge tank 40 communicates with the water tank 21, and the first purge tank 30 is blocked from the water tank 21. The first water pump 22 is used for pumping clean water into the second cleaning structure 60, clean water falls into the water tank 21 after the piston H is flushed, the second water pump 23 is used for pumping water in the water tank 21 into the first cleaning structure 50, and primary water is discharged into the additional water storage tank 21 after the piston H is flushed.
Because the first cleaning tank 30 is cleaned for the first time, the amount of salt cores attached to the piston H is large, and when the second cleaning tank 40 is cleaned for the second time, the salt cores on the piston H remain a little, the salt water concentration in the water after the second cleaning tank 40 is low, and the water can be reused in the first cleaning tank 30, so that the cleaning water is saved.
Of course, the water tank 21 may be provided with two chambers, the chamber below the second washing tank 40 is used for storing the brine with lower concentration after the secondary washing, the second water pump 23 is used for pumping the water in the chamber below the second washing tank 40 into the first washing tank 30, and the chamber below the first washing tank 30 is used for storing the brine with higher concentration, so as to recycle the salt cores.
Further, in an embodiment of the present invention, the cleaning apparatus further includes a first sensor C1 and a second sensor C2, wherein the first sensor C1 is installed at a side of the first cleaning tank 30, and the second sensor C2 is installed at a side of the second cleaning tank 40. The first sensor C1 is used to detect the position of the workpiece relative to the first clamp 52 and the second sensor C2 is used to detect the position of the workpiece relative to the second clamp 62.
In an embodiment of the present invention, the first sensor C1 and the second sensor C2 may be one of a laser sensor, a displacement sensor, or an ultrasonic sensor.
Further, in an embodiment of the present invention, the cleaning apparatus further includes a third sensor C3 and a fourth sensor C4, and the third sensor C3 and the fourth sensor C4 are mounted on the top of the cleaning tank. And the third sensor C3 is used to detect the elevation height of the first linear actuator 71, and the fourth sensor C4 is used to detect the elevation height of the second linear actuator 81.
Referring to fig. 4 and 5, the third sensor C3 and the fourth sensor C4 are provided in two, the two third sensors C3 are respectively mounted on the first washing tank 30 and the second washing tank 40, and the two fourth sensors C4 are respectively mounted on the first washing tank 30 and the second washing tank 40. And a third sensor C3 and a fourth sensor C4 constitute a sensor group mounted on the first linear drive 71. The third sensor C3 is used to detect the elevation height of the first linear actuator 71, and the fourth sensor C4 is used to detect the elevation height of the second linear actuator 81.
In an embodiment of the present invention, the third sensor C3 and the fourth sensor C4 may be one of a distance sensor, such as a laser sensor, a displacement sensor, or an ultrasonic sensor.
In another embodiment of the present invention, the third sensor C3 and the fourth sensor C4 may also be travel switches. When the third sensor C3 and the fourth sensor C4 are travel switches, a striker 92 needs to be provided on the connection rod 91 to which the waterproof cover is connected, the striker 92 being used to trigger the third travel switch. While the fourth travel switch needs to extend above the lift gate 82 so that the lift gate 82 can trigger the fourth travel switch.
It should be noted that in the drawings of the present invention, the connection pipes of the water pump and the water inlet or the spray head are not shown, and the connection pipes may be freely arranged according to actual situations. Likewise, the circuitry may be arranged according to actual requirements.
It will be understood that equivalents and modifications will occur to those skilled in the art based on the present invention and its spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention.
Claims (10)
1. A belt cleaning device for rinsing interior salt core of piston, characterized by, include:
the output end of the manipulator is provided with a clamping jaw which is used for clamping the piston;
the first cleaning box and the second cleaning box are arranged adjacently, the first cleaning box and the second cleaning box are arranged beside the manipulator, a first opening is formed in one side, close to the manipulator, of the first cleaning box, and a second opening is formed in one side, close to the manipulator, of the second cleaning box;
the first cleaning structure comprises a first mounting bracket, wherein the first mounting bracket is fixedly connected to the inner wall of the first cleaning box, a first clamp is fixedly connected to the first mounting bracket, the shape of the first clamp is matched with that of the inner cavity of the piston, a first mounting hole is formed in the first clamp, a first spray head is arranged in the first mounting hole, and the first spray head is used for primarily flushing the inner cavity of the piston;
the second cleaning structure is arranged on the inner wall of the second cleaning box and is used for positioning and secondarily flushing the inner cavity of the piston;
and the water supply structure is used for supplying water to the first cleaning structure or the second cleaning structure.
2. The cleaning device for flushing a salt core in a piston according to claim 1, wherein the second cleaning structure comprises a second mounting bracket, the second mounting bracket is fixedly connected to the inner wall of the second cleaning tank, a second clamp is fixedly connected to the second mounting bracket, the shape of the second clamp is matched with the shape of the inner cavity of the piston, a second mounting hole is formed in the second clamp, and a second spray head is arranged in the second mounting hole;
the inside hollow setting of piston is provided with first through-hole and the second through-hole with this hollow part intercommunication on the inner wall of piston, first shower nozzle is used for follow first through-hole department water spray, the second shower nozzle is used for follow second through-hole department water spray.
3. The device for washing salt cores in pistons according to claim 1 or 2, characterized in that it further comprises two pressing structures, both of which are mounted on top of the first washing tank and the second washing tank, respectively, for fixing pistons in cooperation with the first washing structure or the second washing structure.
4. The cleaning device for flushing salt cores in pistons of claim 1, further comprising a blower mount mounted in the second cleaning tank for blow-drying the cleaned pistons.
5. A cleaning device for flushing a salt core in a piston as claimed in claim 3, wherein the compacting means comprises a first linear actuator mounted on the top of the cleaning tank, a compacting seat connected to the telescopic rod of the first linear actuator for abutment against the top of the piston.
6. The cleaning apparatus for flushing a salt core in a piston of claim 5, wherein the hold-down mechanism further comprises a water shield, the lower opening of the water shield is provided, the hold-down seat is mounted on a top wall of the water shield, and the water shield is used to surround a side surface and a top of the piston.
7. The cleaning device for flushing a salt core in a piston according to claim 6, wherein the water blocking cover comprises a side plate and a top plate, a flow passage is arranged in the side plate, a first water inlet is arranged on the outer wall of the side plate and is used for being connected with the water supply structure, and a first water outlet is arranged on the inner wall of the side plate;
the top surface of roof is provided with the second water inlet, the bottom surface of compressing tightly the seat is provided with the second delivery port, the second water inlet with the second delivery port intercommunication, the second water inlet be used for with water supply structure connects.
8. The device for washing salt cores in a piston according to claim 5, further comprising two water blocking structures, wherein the water blocking structures comprise a second linear driver and a lifting door, the second linear driver is mounted on the washing tank, the lifting door is mounted at the output end of the second linear driver, and the lifting door is used for closing the first opening and the second opening.
9. The cleaning device for flushing a salt core in a piston of claim 1, wherein the water supply structure comprises a water tank, a first water pump and a second water pump, the first water pump is used for pumping clean water to the second cleaning structure, the second cleaning tank is communicated with the water tank, the water tank is used for storing cleaning water of the second cleaning structure, the second water pump is used for pumping cleaning water in the water tank to the first cleaning structure, and a partition is arranged between the first cleaning tank and the water tank.
10. The cleaning apparatus for flushing a salt core in a piston of claim 8 further comprising a first sensor mounted to a side of the first cleaning tank for detecting a position of a workpiece relative to the first cleaning structure and a second sensor mounted to a side of the second cleaning tank for detecting a position of a workpiece relative to the second cleaning structure;
the cleaning device further comprises a third sensor and a fourth sensor, the third sensor and the fourth sensor are arranged at the top of the cleaning box, the third sensor is used for detecting the lifting height of the first linear driver, and the fourth sensor is used for detecting the lifting height of the second linear driver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311622009.1A CN117505357A (en) | 2023-11-29 | 2023-11-29 | Cleaning device for flushing salt core in piston |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311622009.1A CN117505357A (en) | 2023-11-29 | 2023-11-29 | Cleaning device for flushing salt core in piston |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117505357A true CN117505357A (en) | 2024-02-06 |
Family
ID=89747577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311622009.1A Pending CN117505357A (en) | 2023-11-29 | 2023-11-29 | Cleaning device for flushing salt core in piston |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117505357A (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0780427A (en) * | 1993-09-09 | 1995-03-28 | Isao Kitagawa | Method of cleaning pipe and its device |
| CN202052721U (en) * | 2011-04-14 | 2011-11-30 | 福州泰维克汽车配件有限公司 | Washing device for piston salt core |
| KR101194111B1 (en) * | 2012-04-19 | 2012-10-24 | 주식회사 피알 | Vertical type washing device using coolant and air blowing for engine cylinder head |
| CN103894378A (en) * | 2014-04-15 | 2014-07-02 | 盛瑞传动股份有限公司 | Oil pan cleaning device |
| CN105082088A (en) * | 2015-09-16 | 2015-11-25 | 浙江同济科技职业学院 | Machine table frame for cleaning pump cover oil way |
| CN206966206U (en) * | 2017-07-21 | 2018-02-06 | 中信戴卡股份有限公司 | A kind of vehicle wheel cleaning device |
| CN207386046U (en) * | 2017-10-17 | 2018-05-22 | 浙江平川智能装备有限公司 | A kind of rotary high pressure rinsing table |
| CN108465664A (en) * | 2018-04-12 | 2018-08-31 | 肇庆本田金属有限公司 | A kind of improved piston inner cooling path cleaning method and cleaning device |
| CN208427436U (en) * | 2018-04-12 | 2019-01-25 | 肇庆本田金属有限公司 | A kind of improved piston inner cooling path cleaning device |
| CN111208656A (en) * | 2020-03-09 | 2020-05-29 | 池梓萌 | Cleaning box for cleaning contact lenses and using method thereof |
| CN113333366A (en) * | 2021-06-24 | 2021-09-03 | 广西大学 | Controllable intelligent salt core flushing device of fluid path based on FMS |
| CN113333365A (en) * | 2021-06-24 | 2021-09-03 | 广西大学 | Piston salt core washing unit |
| CN214601883U (en) * | 2020-11-06 | 2021-11-05 | 滨州博海精工机械有限公司 | Energy-saving salt core flushing equipment capable of preventing piston from emitting alkaline flow salt |
| CN215236417U (en) * | 2021-07-21 | 2021-12-21 | 四川交通职业技术学院 | Part cleaning machine for ship turbine |
| CN216262246U (en) * | 2021-02-03 | 2022-04-12 | 福州泰维克汽车配件有限公司 | High-pressure flushing device for salt core of piston blank |
| CN216827513U (en) * | 2022-02-28 | 2022-06-28 | 北京昌盛乐峰制冷设备有限公司 | Air condition compressor piston belt cleaning device |
-
2023
- 2023-11-29 CN CN202311622009.1A patent/CN117505357A/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0780427A (en) * | 1993-09-09 | 1995-03-28 | Isao Kitagawa | Method of cleaning pipe and its device |
| CN202052721U (en) * | 2011-04-14 | 2011-11-30 | 福州泰维克汽车配件有限公司 | Washing device for piston salt core |
| KR101194111B1 (en) * | 2012-04-19 | 2012-10-24 | 주식회사 피알 | Vertical type washing device using coolant and air blowing for engine cylinder head |
| CN103894378A (en) * | 2014-04-15 | 2014-07-02 | 盛瑞传动股份有限公司 | Oil pan cleaning device |
| CN105082088A (en) * | 2015-09-16 | 2015-11-25 | 浙江同济科技职业学院 | Machine table frame for cleaning pump cover oil way |
| CN206966206U (en) * | 2017-07-21 | 2018-02-06 | 中信戴卡股份有限公司 | A kind of vehicle wheel cleaning device |
| CN207386046U (en) * | 2017-10-17 | 2018-05-22 | 浙江平川智能装备有限公司 | A kind of rotary high pressure rinsing table |
| CN208427436U (en) * | 2018-04-12 | 2019-01-25 | 肇庆本田金属有限公司 | A kind of improved piston inner cooling path cleaning device |
| CN108465664A (en) * | 2018-04-12 | 2018-08-31 | 肇庆本田金属有限公司 | A kind of improved piston inner cooling path cleaning method and cleaning device |
| CN111208656A (en) * | 2020-03-09 | 2020-05-29 | 池梓萌 | Cleaning box for cleaning contact lenses and using method thereof |
| CN214601883U (en) * | 2020-11-06 | 2021-11-05 | 滨州博海精工机械有限公司 | Energy-saving salt core flushing equipment capable of preventing piston from emitting alkaline flow salt |
| CN216262246U (en) * | 2021-02-03 | 2022-04-12 | 福州泰维克汽车配件有限公司 | High-pressure flushing device for salt core of piston blank |
| CN113333366A (en) * | 2021-06-24 | 2021-09-03 | 广西大学 | Controllable intelligent salt core flushing device of fluid path based on FMS |
| CN113333365A (en) * | 2021-06-24 | 2021-09-03 | 广西大学 | Piston salt core washing unit |
| CN215236417U (en) * | 2021-07-21 | 2021-12-21 | 四川交通职业技术学院 | Part cleaning machine for ship turbine |
| CN216827513U (en) * | 2022-02-28 | 2022-06-28 | 北京昌盛乐峰制冷设备有限公司 | Air condition compressor piston belt cleaning device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9776220B2 (en) | Cylinder head cleaning method and cylinder head cleaning device | |
| US7290551B2 (en) | Washing device and its work conveying method | |
| CN111590046B (en) | Die-casting machine tool with automatic part taking and spraying functions | |
| CN113182243B (en) | Photovoltaic silicon wafer cleaning equipment | |
| CN112609222A (en) | Washing and drying integrated electroplating device | |
| CN117505357A (en) | Cleaning device for flushing salt core in piston | |
| CN217858168U (en) | Monitoring cabinet body panel beating equipment of buckling | |
| CN210279961U (en) | Workpiece cleaning equipment | |
| US6378535B1 (en) | Hollow article cleaning apparatus and hollow article cleaning method | |
| CN212445709U (en) | Aerated concrete block forming die belt cleaning device | |
| CN218692348U (en) | Aluminum gas cylinder inner wall cleaning equipment device | |
| CN210148334U (en) | Automatic tip turning machine for wood pole | |
| CN215430513U (en) | Die casting hole washing clamp | |
| CN117680412A (en) | Cleaning device, cleaning system and multi-point valve body cleaning method | |
| CN219004556U (en) | Casting device for automobile engine shell | |
| CN219745656U (en) | Solar photovoltaic panel cleaning mechanism | |
| CN208944694U (en) | A kind of intelligent cleaning equipment for clean in place | |
| CN216988848U (en) | Workpiece cleaning and drying device | |
| CN210500051U (en) | Circular hydroecium partition panel assembly quality of radiator | |
| CN218013465U (en) | Sewage treatment agent sprinkler | |
| CN213763740U (en) | Door lock reinforcing plate forming die | |
| JP2012170953A (en) | Workpiece washing method, system thereof, and workpiece washing apparatus | |
| CN220497096U (en) | Full-automatic fixed-point positioning industrial spray cleaning machine | |
| CN216026541U (en) | Die casting cleaning machine washs and uses water filtering mechanism | |
| CN210500052U (en) | Square hydroecium partition panel assembly quality of radiator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |