CN117485974B - Automatic winding device and method for producing textile elastic belt - Google Patents
Automatic winding device and method for producing textile elastic belt Download PDFInfo
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- CN117485974B CN117485974B CN202410001753.8A CN202410001753A CN117485974B CN 117485974 B CN117485974 B CN 117485974B CN 202410001753 A CN202410001753 A CN 202410001753A CN 117485974 B CN117485974 B CN 117485974B
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- seat
- elastic belt
- conveying table
- dust collection
- movably
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- 239000004753 textile Substances 0.000 title claims abstract description 76
- 238000004804 winding Methods 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000428 dust Substances 0.000 claims abstract description 84
- 238000001514 detection method Methods 0.000 claims abstract description 42
- 238000003860 storage Methods 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims description 33
- 238000005096 rolling process Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000003491 array Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of textile elastic belt production, in particular to an automatic winding device for textile elastic belt production, which comprises a pad seat, a storage box, a support frame, a conveyor, a winding machine and a control box, wherein the storage box and the support frame are arranged on the pad seat, the conveyor is arranged on the support frame, the winding machine is arranged on the pad seat, the control box is arranged on the winding machine, and the conveyor comprises: the conveying table is arranged on the supporting frame and is movably provided with a plurality of first guide rollers and first guide rollers; the conveying roller is movably arranged on the conveying table; the power element is arranged on the conveying table, and the output end of the power element is connected with the conveying roller; the middle roller is arranged among the plurality of guide rollers and is movably connected with the conveying table; a detection unit arranged on the conveying table; the dust removing system is arranged on the conveying table; the whole device is high in automation degree, and the quality of the finally rolled and stored textile elastic belt can be effectively guaranteed.
Description
Technical Field
The invention relates to the technical field of textile elastic belt production, in particular to an automatic winding device for textile elastic belt production.
Background
The textile elastic belt is also called an elastic braid, and the elastic braid is used as a part of the braid field and is widely applied to industries such as underwear, clothes, medical bandages and the like. In the production process of the elastic webbing, the characteristics of different production equipment and raw materials are utilized, different fabric organization structures and production processes are combined, products with various styles can be produced, and the production of the elastic webbing plays an important role in the daily life needs of people and in the production needs of different industries.
After the production of the textile elastic band is completed, the elastic band needs to be wound and stored by a winding device, and the traditional winding device generally comprises a conveyor and a winding machine and has the following defects:
the existing winding device is simple in structure, in the process of winding the elastic belt, the number of layers on the winding roller is gradually increased, the distance between the winding roller and the conveyor is inconvenient, the elastic belt is deformed and the tension is increased, the elastic belt is easily damaged in the winding process, and the quality of the finally produced elastic belt is affected.
Disclosure of Invention
The invention aims to provide an automatic winding device for producing a textile elastic belt, which solves the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides an automatic coiling mechanism of textile elastic band production, includes pad seat, storage case, support frame, conveyer, rolling machine and control box, storage case and support frame all set up on the pad seat, the conveyer sets up on the support frame, the rolling machine sets up on the pad seat, the control box sets up on the rolling machine, the conveyer includes:
the conveying table is arranged on the supporting frame and is movably provided with a plurality of first guide rollers and first guide rollers;
the conveying roller is movably arranged on the conveying table;
the power element is arranged on the conveying table, and the output end of the power element is connected with the conveying roller;
the middle roller is arranged among the plurality of guide rollers and is movably connected with the conveying table;
the detection unit is arranged on the conveying table and is used for detecting the knotting existence condition of the textile elastic belt;
the dust removing system is arranged on the conveying table and is used for cleaning dust attached to the surface of the textile elastic belt;
the dust removal system includes:
the pressing seat is movably arranged on the conveying table, and a torsion spring is arranged between the pressing seat and the conveying table;
the pressing rod is movably arranged on the pressing seat and is in sliding fit with the middle roller;
and the dust collection execution module is arranged on the conveying table and connected with the pressing rod and is used for cleaning dust passing through the surface of the spinning elastic belt of the middle roller.
The application further adopts the technical scheme that: the dust collection execution module comprises:
the dust collection seat is movably arranged on the conveying table and positioned at one side of the middle roller;
the first cylinder is arranged on the conveying table, and the movable end of the first cylinder is connected with the dust collection seat;
the dust storage box is arranged on the pad seat;
the driving structure is arranged on the conveying table and is communicated with the dust storage box and the dust collection seat and used for sucking air in the dust collection seat into the dust removal box, the first air cylinder is connected with the driving structure, and the driving structure controls the first air cylinder to synchronously work during working.
The application further adopts the technical scheme that: the driving structure includes:
the dust collection cylinder is arranged on the conveying table, an input hole, an output hole and a through hole are formed in the dust collection cylinder, one-way valves are arranged in the input hole and the output hole, the input hole is communicated with the dust collection seat through a telescopic pipe, the output hole is communicated with Chu Chenxiang, and the through hole is communicated with a cylinder;
the second piston is movably arranged in the dust collection cylinder and is elastically connected with the dust collection cylinder;
the transmission unit is arranged between the second piston and the pressing rod, and the second piston is controlled to move in the dust collection cylinder through the transmission unit when the pressing rod rotates.
The application further adopts the technical scheme that: the transmission unit comprises a positioning disc, a connecting shaft and a contact supporting rod;
the positioning disc is movably arranged in the dust collection cylinder through a connecting shaft, the connecting shaft is connected with the pressing rod through a belt, the abutting rod is arranged at the eccentric position of the second piston, and one end of the abutting rod is in sliding fit with the inclined surface formed on the positioning disc.
The application further adopts the technical scheme that: and a resistance reducing piece is arranged between the contact resisting rod and the inclined surface formed on the positioning plate and used for reducing friction resistance between the contact resisting rod and the positioning plate.
The application further adopts the technical scheme that: the detection unit includes:
the number of the detection discs is two, the detection discs are symmetrically arranged on the conveying table, a first detection rod distributed in four arrays is connected between the two detection discs, and the detection discs are movably connected with the conveying table through connecting arms;
one end of the hollow pipe is movably connected with the conveying table;
one end of the sliding rod is movably connected with the connecting arm, and the other end of the sliding rod is inserted in the hollow tube in a sliding way;
the first piston is movably arranged in the hollow tube and connected with the hollow tube through an elastic piece, and the first piston is connected with the sliding rod;
the first resistor strip is arranged in the hollow tube, the first piston is provided with a first conductive head, and the first resistor strip is positioned on the moving path of the first conductive head.
The application further adopts the technical scheme that: the winder includes:
the material rolling seat is arranged on the cushion seat, and a plurality of second material guiding rollers are movably arranged on the material rolling seat;
the guide rods are arranged on the material rolling seat and positioned at one sides of the second guide rollers, the guide rods are movably provided with a moving machine, the moving machine is provided with side plates, and the side plates are equidistant and are movably provided with the second guide rollers;
the number of the connectors is a plurality of groups, the connectors are movably arranged on the coil stock seat at equal intervals, and a wind-up roll is detachably arranged between each group of the connectors;
the tension adjusting component is arranged between each connector and the material rolling seat and is used for monitoring the winding layer number of the textile elastic belt on the winding roller in real time and adjusting the position of the connector on the material rolling seat.
The application further comprises the following technical scheme: the tension adjustment assembly includes:
the movable seat is movably arranged on the coil stock seat and is connected with the connector;
the sliding seat is movably arranged on the movable seat, a second detection rod is movably arranged on the sliding seat, and the second detection rod is in clearance fit with the winding roller;
the inflator is arranged between the sliding seat and the moving seat;
the second air cylinder is arranged on the coiling seat, the movable end of the second air cylinder is connected with the connector, and the second air cylinder is communicated with the inflator pump.
The application further comprises the following technical scheme: the sliding seat and the moving seat are respectively provided with a second conductive head and a second resistor strip, and the second resistor strip is positioned on the moving path of the second conductive head.
The invention also provides an automatic winding method for producing the textile elastic belt, which adopts the automatic winding device for producing the textile elastic belt in the technical scheme and comprises the following steps:
s100: the textile elastic belt sequentially passes through the conveying roller, the first guide roller, the middle roller and the first guide roller, and finally the textile elastic belt is connected with the winding machine, and the power element and the winding machine are controlled to work through the control box, so that the winding work of the textile elastic belt can be performed;
s200, detecting the knotting condition of the textile elastic belt passing through the conveying table through a detection unit, feeding back the detection unit to a control box when the knotting phenomenon exists on the elastic belt, controlling a power element and a winding machine to stop working by the control box, and giving an alarm to prompt a worker to timely handle the knotting;
s300, when the textile elastic belt passes through the middle roller, the pressing rod can be driven to move, the dust collection execution module is driven to work to clean dust attached to the surface of the passing elastic belt, and knotting detection, winding and dust collection are integrated.
Compared with the prior art, the technical scheme provided by the embodiment of the invention has the following beneficial effects:
according to the embodiment of the invention, the dust removing system and the tension adjusting component are arranged, so that on one hand, the dust removing system can be controlled to work through the friction resistance between the pressing rod and the textile elastic belt, dust attached to the surface of the passing textile elastic belt can be effectively removed and discharged into the dust storage box, on the other hand, the number of layers of the textile elastic belt on the winding roller can be monitored in real time, and the position of the winding roller is automatically adjusted according to the number of layers of the elastic belt on the winding roller, so that the damage to the basic structure of the textile elastic belt caused by the tension increase when the textile elastic belt is wound is avoided, the whole device has high automation degree, and the quality of the finally wound and stored textile elastic belt can be effectively ensured.
Drawings
Fig. 1 is a schematic structural view of an automatic winding device for producing a textile elastic belt in an embodiment of the invention.
Fig. 2 is a top view of an automatic winding device for producing a textile elastic belt in an embodiment of the present invention.
Fig. 3 is a schematic view showing a structure of a conveyor in an automatic winding device for producing a textile elastic belt according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a detecting unit of an automatic winding device for producing a textile elastic belt according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of a dust collection executing module of an automatic winding device for producing a textile elastic belt according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of a driving structure in an automatic winding device for producing a textile elastic belt according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of a winding machine in an automatic winding device for producing a textile elastic belt according to an embodiment of the present invention.
Fig. 8 is a schematic structural view of a tension adjusting assembly in an automatic winding device for producing a textile elastic belt according to an embodiment of the present invention.
Reference numerals in the schematic drawings illustrate:
the device comprises a 1-pad seat, a 2-storage box, a 3-supporting frame, a 4-conveying table, a 5-conveying roller, a 6-stepping motor, a 7-connecting arm, a 8-detecting disc, a 9-first detecting rod, a 10-hollow tube, a 11-sliding rod, a 12-first piston, a 13-first resistor strip, a 14-first conducting head, a 15-spring, a 16-dust collection seat, a 17-first conducting roller, a 18-first guiding roller, a 19-dust collection box, a 20-dust collection cylinder, a 21-telescopic tube, a 22-pressing seat, a 23-middle roller, a 24-first cylinder, a 25-pressing rod, a 26-input hole, a 27-output hole, a 28-one-way valve, a 29-positioning disc, a 30-second piston, a 31-through hole, a 32-abutting rod, a 33-ball, a 34-connecting shaft, a 35-control box, a 36-first rolling seat, a 37-second conducting roller, a 38-rolling roller, a 39-connecting head, a 40-side plate, a 41-guiding rod, a 42-moving head, a 43-second guiding roller, a 44-second guiding roller, a 45-second detecting rod, a 45-second conducting head, a 48-sliding seat and a 50-fourth conducting head.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art without making any inventive effort, based on the embodiments of the present invention are within the scope of the present invention, and the present invention is further described below with reference to the embodiments.
Referring to fig. 1-8, in one embodiment of the present application, an automatic winding device for producing a textile elastic belt includes a pad 1, a storage box 2, a support frame 3, a conveyor, a winding machine and a control box 35, wherein the storage box 2 and the support frame 3 are all disposed on the pad 1, the conveyor is disposed on the support frame 3, the winding machine is disposed on the pad 1, the control box 35 is disposed on the winding machine, and the conveyor includes:
the conveying table 4 is arranged on the supporting frame 3, and a plurality of first guide rollers 17 and first guide rollers 18 are movably arranged on the conveying table 4;
a conveying roller 5 movably arranged on the conveying table 4;
a power element which is arranged on the conveying table 4 and the output end of which is connected with the conveying roller 5;
the middle roller 23 is arranged among the guide rollers and is movably connected with the conveying table 4;
the detection unit is arranged on the conveying table 4 and is used for detecting the existence condition of knots on the textile elastic belt;
the dust removing system is arranged on the conveying table 4 and is used for cleaning dust attached to the surface of the textile elastic belt;
the dust removal system includes:
the pressing seat 22 is movably arranged on the conveying table 4, and a torsion spring is arranged between the pressing seat and the conveying table;
the pressing rod 25 is movably arranged on the pressing seat 22 and is in sliding fit with the middle roller 23;
and a dust collection execution module which is arranged on the conveying table 4 and is connected with the pressing rod 25 and is used for cleaning dust passing through the surface of the textile elastic belt of the intermediate roller 23.
It should be noted that, the power element may be a stepper motor 6 or a servo motor, in this embodiment, the power element is preferably a stepper motor 6, the stepper motor 6 is disposed on the conveying table 4, and the output end of the stepper motor 6 is connected to the conveying roller 5, so that the specific model parameter of the stepper motor 6 may be selected optimally according to the actual situation, which is not limited herein.
In this embodiment, the dust collection executing module includes:
the dust collection seat 16 is movably arranged on the conveying table 4 and positioned at one side of the middle roller 23;
a first cylinder 24 arranged on the conveying table 4 and connected with the dust collection seat 16 at its movable end;
a dust box 19 provided on the pad 1;
the driving structure is arranged on the conveying table 4 and is used for communicating the dust storage box 19 with the dust collection seat 16 and sucking air in the dust collection seat 16 into the dust collection box, the first air cylinder 24 is connected with the driving structure, and the driving structure controls the first air cylinder 24 to synchronously work when in work.
During practical application, pass the conveyer roller 5 in proper order through the staff with the textile elastic belt, guide roller 17, intermediate roll 23 and guide roller 18, finally connect textile elastic belt and rolling machine, control step motor 6 and rolling machine work through control box 35, can carry out rolling work to the textile elastic belt, can detect the condition of knoing on the textile elastic belt through conveyer table 4 through detecting element, when there is the phenomenon of knoing on the elastic belt, detecting element feeds back to control box 35, control box 35 controls step motor 6 and rolling machine stop work and warning suggestion staff in time handle and tie, can drive pressing lever 25 motion when the textile elastic belt passes through intermediate roll 23, drive driving structure work, not only can inhale the dust of the textile elastic belt surface of process in dust storage box 19 along dust absorption seat 16 during driving structure work, but also can drive the position that a cylinder 24 constantly stretches out and draws back work in order to adjust dust absorption seat 16, realize the detection of knoing, rolling and dust removal integration.
Referring to fig. 1-6, as another preferred embodiment of the present application, the driving structure includes:
the dust collection cylinder 20 is arranged on the conveying table 4, the dust collection cylinder 20 is provided with an input hole 26, an output hole 27 and a through hole 31, the input hole 26 and the output hole 27 are internally provided with one-way valves 28, the input hole 26 is communicated with the dust collection seat 16 through a telescopic pipe 21, the output hole 27 is communicated with the dust storage box 19, and the through hole 31 is communicated with a cylinder;
the second piston 30 is movably arranged in the dust collection cylinder 20 and is elastically connected with the dust collection cylinder;
the transmission unit is arranged between the No. two piston 30 and the pressing rod 25, and the movement of the No. two piston 30 in the dust collection cylinder 20 is controlled by the transmission unit when the pressing rod 25 rotates.
In a specific case of this embodiment, the transmission unit comprises a positioning plate 29, a connecting shaft 34 and an interference rod 32;
the positioning plate 29 is movably arranged in the dust collection barrel 20 through a connecting shaft 34, the connecting shaft 34 is connected with the pressing rod 25 through a belt, the abutting rod 32 is arranged at the eccentric position of the second piston 30, and one end of the abutting rod 32 is in sliding fit with the inclined surface formed on the positioning plate 29.
In another specific case of this embodiment, a resistance reducing member is disposed between the abutting lever 32 and the inclined surface formed on the positioning plate 29, for reducing friction resistance between the abutting lever 32 and the positioning plate 29.
It should be noted that, the resistance reducing member may be a ball 33 or a roller, and in this embodiment, the resistance reducing member is preferably a ball 33, and the ball 33 is slidably embedded on the abutting rod 32.
It should be noted that the detection unit includes:
the number of the detection discs 8 is two, the detection discs are symmetrically arranged on the conveying table 4, four first detection rods 9 distributed in an array are connected between the two detection discs 8, and the detection discs 8 are movably connected with the conveying table 4 through connecting arms 7;
one end of the hollow pipe 10 is movably connected with the conveying table 4;
one end of the sliding rod 11 is movably connected with the connecting arm 7, and the other end is inserted into the hollow tube 10 in a sliding way;
the first piston 12 is movably arranged in the hollow tube 10 and is connected with the hollow tube 10 through an elastic piece, and the first piston 12 is connected with the slide rod 11;
the first resistor strip 13 is arranged in the hollow tube 10, the first piston 12 is provided with a first conductive head 14, and the first resistor strip 13 is positioned on the moving path of the first conductive head 14.
It should be specifically noted that the elastic member may be a spring 15, a spring plate or an elastic steel plate structure, and in this embodiment, the elastic member is preferably a spring 15, and the spring 15 is connected between the first piston 12 and the hollow tube 10, and as for the specific model parameter of the spring 15, the best choice can be made according to the actual situation, which is not limited herein.
In the process of conveying the textile elastic belt, the textile elastic belt passes through gaps between the first detection rods 9, once the textile elastic belt is knotted, the knotting position cannot smoothly pass through the first detection rods 9, the first detection rods 9 can be driven to move so that the sliding rods 11 move relative to the hollow tubes 10, the first pistons 12 are driven to move, the first conductive heads 14 are in contact with the first resistor strips 13, the control box 35 alarms to prompt a worker to timely handle the knotting condition, when the textile elastic belt passes through the middle roller 23, the pressing rods 25 and the connecting shafts 34 can be driven to rotate under the action of friction resistance between the textile elastic belt and the pressing rods 25, so that the positioning disc 29 is driven to rotate, the second pistons 30 can be driven to reciprocate along the dust collection cylinders 20 under the sliding fit action between the inclined surfaces and the balls 33, on one hand, dust on the surface of the passing textile elastic belt can be removed along the dust collection seats 16, and on the other hand the first cylinders 24 can be driven to continuously stretch and retract, so that the dust collection seats 16 can reciprocate, and the cleaning effect on the surface of the textile elastic belt is improved.
Referring to fig. 1, 2, 7 and 8, as another preferred embodiment of the present application, the winding machine includes:
the material rolling seat 36 is arranged on the cushion seat 1, and a plurality of second material guide rollers 37 are movably arranged on the material rolling seat 36;
the guide rod 41 is arranged on the coil stock seat 36 and positioned at one side of the second guide rollers 37, the guide rod 41 is movably provided with a moving machine 42, the moving machine 42 is provided with a side plate 40, and the side plate 40 is equidistantly and movably provided with the second guide rollers 43;
the connectors 39 are in a plurality of groups and are movably arranged on the coil stock base 36 at equal intervals, and a wind-up roll 38 is detachably arranged between each group of connectors 39;
the tension adjusting component is arranged between each connecting head 39 and the material rolling seat 36 and is used for monitoring the winding layer number of the textile elastic band on the winding roller 38 in real time and adjusting the position of the connecting head 39 on the material rolling seat 36.
In a specific case of this embodiment, the tension adjusting assembly includes:
the movable seat 46 is movably arranged on the coil stock seat 36 and is connected with the connector 39;
the sliding seat 48 is movably arranged on the movable seat 46, a second detection rod 44 is movably arranged on the sliding seat 48, and the second detection rod 44 is in clearance fit with the winding roller 38;
an inflator 47 disposed between the slide seat 48 and the movable seat 46;
the second air cylinder 45 is arranged on the coil stock seat 36, the movable end of the second air cylinder 45 is connected with the connector 39, and the second air cylinder 45 is communicated with the inflator 47.
In another specific case of the present embodiment, the sliding seat 48 and the moving seat 46 are respectively provided with a second conductive head 50 and a second resistor strip 49, and the second resistor strip 49 is located on the moving path of the second conductive head 50.
It should be noted that, in the present embodiment, the sliding seat 48 is not limited to the above-mentioned second conductive head 50 and second resistor strip 49, and may be replaced by an infrared ranging sensor or a laser ranging sensor, which are not illustrated herein.
When the winding roller 38 winds the elastic belt and the winding layer number is gradually increased, the winding roller can be abutted against the second detection rod 44, the abutting rod 32 and the sliding seat 48 are driven to move relative to the moving seat 46, the inflator 47 can be extruded when the sliding seat 48 moves, air in the inflator 47 is extruded into the second air cylinder 45, the second air cylinder 45 is driven to stretch, the whole connector 39 and the moving seat 46 can move towards the direction of the conveying table 4, tension increase of the conveyed elastic belt caused by the increase of the layer number of the elastic belt on the winding roller 38 can be effectively avoided, the quality of the elastic belt is influenced, the second conductive head 50 can be enabled to contact with different positions on the second resistance strip 49 when the sliding seat 48 moves, and at the moment, according to the resistance value of an access circuit, a worker can monitor the layer number of the elastic belt on the winding roller 38 through the control box 35.
Referring to fig. 1-8, in another embodiment of the present application, an automatic winding method for producing a textile elastic belt, using the automatic winding apparatus for producing a textile elastic belt according to the above embodiment, includes the following steps:
s100, enabling a worker to sequentially pass through a conveying roller 5, a first guide roller 17, a middle roller 23 and a first guide roller 18, finally connecting the textile elastic belt with a winding machine, controlling a power element and the winding machine to work through a control box 35, and enabling the textile elastic belt to be wound;
s200, detecting the knotting condition of the textile elastic belt passing through the conveying table 4 through a detection unit, feeding back the detection unit to a control box 35 when the knotting phenomenon exists on the elastic belt, controlling a power element and a winding machine to stop working by the control box 35, and giving an alarm to prompt a worker to timely handle the knotting;
s300, when the textile elastic belt passes through the middle roller 23, the pressing rod 25 can be driven to move, and the dust collection execution module is driven to work to clean dust attached to the surface of the passing elastic belt, so that knotting detection, winding and dust collection are integrated.
The invention and its embodiments have been described above by way of illustration and not limitation, and the invention is illustrated in the accompanying drawings and described in the drawings in which the actual structure is not limited thereto. Therefore, if one of ordinary skill in the art is informed by this disclosure, the structural mode and the embodiments similar to the technical scheme are not creatively designed without departing from the gist of the present invention.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (7)
1. The utility model provides an automatic coiling mechanism of textile elastic band production, includes pad seat, storage case, support frame, conveyer, rolling machine and control box, storage case and support frame all set up on the pad seat, the conveyer sets up on the support frame, the rolling machine sets up on the pad seat, the control box sets up on the rolling machine, its characterized in that, the conveyer includes:
the conveying table is arranged on the supporting frame and is movably provided with a plurality of first guide rollers and first guide rollers;
the conveying roller is movably arranged on the conveying table;
the power element is arranged on the conveying table, and the output end of the power element is connected with the conveying roller;
the middle roller is arranged among the plurality of guide rollers and is movably connected with the conveying table;
the detection unit is arranged on the conveying table and is used for detecting the knotting existence condition of the textile elastic belt;
the dust removing system is arranged on the conveying table and is used for cleaning dust attached to the surface of the textile elastic belt;
the dust removal system includes:
the pressing seat is movably arranged on the conveying table, and a torsion spring is arranged between the pressing seat and the conveying table;
the pressing rod is movably arranged on the pressing seat and is in sliding fit with the middle roller;
the dust collection execution module is arranged on the conveying table and connected with the pressing rod and is used for cleaning dust on the surface of the textile elastic belt passing through the middle roller;
the dust collection execution module comprises:
the dust collection seat is movably arranged on the conveying table and positioned at one side of the middle roller;
the first cylinder is arranged on the conveying table, and the movable end of the first cylinder is connected with the dust collection seat;
the dust storage box is arranged on the pad seat;
the first air cylinder is connected with the driving structure, and the driving structure controls the first air cylinder to synchronously work when in work;
the driving structure includes:
the dust collection cylinder is arranged on the conveying table, an input hole, an output hole and a through hole are formed in the dust collection cylinder, one-way valves are arranged in the input hole and the output hole, the input hole is communicated with the dust collection seat through a telescopic pipe, the output hole is communicated with Chu Chenxiang, and the through hole is communicated with a cylinder;
the second piston is movably arranged in the dust collection cylinder and is elastically connected with the dust collection cylinder;
the transmission unit is arranged between the second piston and the pressing rod, and the second piston is controlled to move in the dust collection cylinder through the transmission unit when the pressing rod rotates;
the transmission unit comprises a positioning disc, a connecting shaft and a contact supporting rod;
the positioning disc is movably arranged in the dust collection cylinder through a connecting shaft, the connecting shaft is connected with the pressing rod through a belt, the abutting rod is arranged at the eccentric position of the second piston, and one end of the abutting rod is in sliding fit with the inclined surface formed on the positioning disc.
2. The automatic winding device for producing the textile elastic belt according to claim 1, wherein a resistance reducing member is arranged between the contact rod and the inclined surface formed on the positioning plate, and is used for reducing friction resistance between the contact rod and the positioning plate.
3. The automatic winding device for the production of textile elastic bands according to claim 1, characterized in that said detection unit comprises:
the number of the detection discs is two, the detection discs are symmetrically arranged on the conveying table, a first detection rod distributed in four arrays is connected between the two detection discs, and the detection discs are movably connected with the conveying table through connecting arms;
one end of the hollow pipe is movably connected with the conveying table;
one end of the sliding rod is movably connected with the connecting arm, and the other end of the sliding rod is inserted in the hollow tube in a sliding way;
the first piston is movably arranged in the hollow tube and connected with the hollow tube through an elastic piece, and the first piston is connected with the sliding rod;
the first resistor strip is arranged in the hollow tube, the first piston is provided with a first conductive head, and the first resistor strip is positioned on the moving path of the first conductive head.
4. The automatic winding device for the production of textile elastic bands according to claim 1, characterized in that said winder comprises:
the material rolling seat is arranged on the cushion seat, and a plurality of second material guiding rollers are movably arranged on the material rolling seat;
the guide rods are arranged on the material rolling seat and positioned at one sides of the second guide rollers, the guide rods are movably provided with a moving machine, the moving machine is provided with side plates, and the side plates are equidistant and are movably provided with the second guide rollers;
the number of the connectors is a plurality of groups, the connectors are movably arranged on the coil stock seat at equal intervals, and a wind-up roll is detachably arranged between each group of the connectors;
the tension adjusting component is arranged between each connector and the material rolling seat and is used for monitoring the winding layer number of the textile elastic belt on the winding roller in real time and adjusting the position of the connector on the material rolling seat.
5. The automatic textile elastic belt production winding device of claim 4, wherein the tension adjustment assembly comprises:
the movable seat is movably arranged on the coil stock seat and is connected with the connector;
the sliding seat is movably arranged on the movable seat, a second detection rod is movably arranged on the sliding seat, and the second detection rod is in clearance fit with the winding roller;
the inflator is arranged between the sliding seat and the moving seat;
the second air cylinder is arranged on the coiling seat, the movable end of the second air cylinder is connected with the connector, and the second air cylinder is communicated with the inflator pump.
6. The automatic winding device for producing the textile elastic belt according to claim 5, wherein the sliding seat and the moving seat are respectively provided with a second conductive head and a second resistor strip, and the second resistor strip is located on a moving path of the second conductive head.
7. An automatic winding method for producing a textile elastic belt, which adopts the automatic winding device for producing the textile elastic belt according to claim 1, and is characterized by comprising the following steps:
s100, enabling the textile elastic belt to sequentially pass through a conveying roller, a first guide roller, a middle roller and a first guide roller, finally connecting the textile elastic belt with a winding machine, controlling a power element and the winding machine to work through a control box, and enabling the textile elastic belt to be wound;
s200, detecting the knotting condition of the textile elastic belt passing through the conveying table through a detection unit, feeding back the detection unit to a control box when the knotting phenomenon exists on the elastic belt, controlling a power element and a winding machine to stop working by the control box, and giving an alarm to prompt a worker to timely handle the knotting;
s300, when the textile elastic belt passes through the middle roller, the pressing rod can be driven to move, the dust collection execution module is driven to work to clean dust attached to the surface of the passing elastic belt, and knotting detection, winding and dust collection are integrated.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410001753.8A CN117485974B (en) | 2024-01-02 | 2024-01-02 | Automatic winding device and method for producing textile elastic belt |
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| CN202410001753.8A CN117485974B (en) | 2024-01-02 | 2024-01-02 | Automatic winding device and method for producing textile elastic belt |
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| CN117485974B true CN117485974B (en) | 2024-03-22 |
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| CN117485974A (en) | 2024-02-02 |
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