CN117483257A - Nondestructive testing device for sealed container and using method - Google Patents
Nondestructive testing device for sealed container and using method Download PDFInfo
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- CN117483257A CN117483257A CN202311305936.0A CN202311305936A CN117483257A CN 117483257 A CN117483257 A CN 117483257A CN 202311305936 A CN202311305936 A CN 202311305936A CN 117483257 A CN117483257 A CN 117483257A
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000009659 non-destructive testing Methods 0.000 title claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 179
- 230000005540 biological transmission Effects 0.000 claims abstract description 84
- 238000000926 separation method Methods 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 238000012545 processing Methods 0.000 claims abstract description 27
- 238000009434 installation Methods 0.000 claims abstract description 24
- 230000008569 process Effects 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims description 79
- 210000001503 joint Anatomy 0.000 claims description 30
- 239000000523 sample Substances 0.000 claims description 22
- 238000012360 testing method Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 238000013500 data storage Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 210000003437 trachea Anatomy 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 abstract description 9
- 238000005070 sampling Methods 0.000 abstract description 8
- 238000012546 transfer Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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Abstract
The invention relates to the technical field related to detection equipment, and discloses a nondestructive detection device for a sealed container and a use method thereof, wherein the nondestructive detection device comprises a detection machine base, a sliding installation cylinder is installed on the upper side of the detection machine base through sliding adjustment of a supporting installation structure, two transmission carrying plates are fixedly installed on the front side of the sliding installation cylinder, a separation detection mechanism is installed on the inner transmission carrying plate through rotation capable of detecting lifting of a transmission structure, and a clamping treatment mechanism is installed on the outer transmission carrying plate through rotation capable of judging lifting of the transmission structure; the nondestructive testing device for the sealed container is provided with the rapid sampling inspection functional structure, can realize that when the detection is qualified, the product is automatically put back into a production line for subsequent processes, and unqualified products can be stopped in a detection placing table and recorded by data, so that detection processing personnel can conveniently and rapidly process and feed back production problems in time, and the corresponding production process problems can be found and adjusted in time, thereby improving the yield.
Description
Technical Field
The invention relates to the technical field related to detection equipment, in particular to a nondestructive detection device for a sealed container and a use method thereof.
Background
Along with the continuous improvement of people to sealed storage demand, various cup container production efficiency and sealed effect requirements that are used for sealed storage also improve thereupon, cup sealed container realizes the sealed storage effect after the bottleneck is screwed up through cup body and bottleneck end cooperation helicitic texture, and current cup sealed container processing production line lacks the swift check out test set of cup sealed container, make the mode that can only adopt the spot check to follow in every batch container to this kind of sealed container draw out the mode detection, and the sealed effect of this kind of sealed container comprises cup body integrality and bottleneck threaded connection end two parts jointly, can only detect the cup body whether defect exists generally, can't detect two parts sealed effect simultaneously, make the part product exist in the use after this kind of sealed container leaves the factory in the aspect of lid and cup body seal and leak the problem, and because of the limited product production line that leads to in time to obtain feedback adjustment, thereby the sealed container yields of cup in the market, bottle class is lower.
Disclosure of Invention
The invention aims to provide a nondestructive testing device for a sealed container and a using method thereof, which are used for overcoming the defects in the prior art.
The invention is realized by the following technical scheme.
The invention discloses a nondestructive testing device for a sealed container, which comprises a testing machine seat, wherein a sliding mounting cylinder is mounted on the upper side of the testing machine seat through a supporting mounting structure in a sliding adjusting manner, two transmission carrying plates are fixedly mounted on the front side of the sliding mounting cylinder, a separation testing mechanism is mounted on the inner side of the transmission carrying plates through rotation capable of detecting the lifting of the transmission structure, a clamping processing mechanism is mounted on the outer side of the transmission carrying plates through rotation capable of judging the lifting of the transmission structure, the separation testing mechanism comprises a testing sealing cover and a separation testing seat mounted in the separation testing sealing cover, the separation testing seat penetrates through the testing carrying holes through a gas transmission connecting structure and is mounted in the testing sealing cover, a functional separation plate is fixedly mounted on the lower side end face of the separation testing seat, two gas pressure sensing probes are respectively mounted in the testing sealing cover and the lower side of the functional separation plate, a communication air passage is formed in the separation testing seat, two output ports are respectively arranged on the side of the separation testing seat and are communicated with the center of the sealing cover, an annular sealing cover is arranged on the inner wall of the sealing cover, an annular sealing cover is arranged on the inner wall of the sealing cover, and an inflatable cup is fixedly mounted on the inner wall of the sealing cover.
According to a further technical scheme, the detection sealing cover is formed by processing an original cover of a to-be-detected sealing container, and the detection carrying hole is formed by punching the center of a cover body of the detection sealing cover.
Further technical scheme, the intercommunication air flue is equipped with two output port ends and all installs atmospheric pressure valve hole spare, lower extreme lateral wall intercommunication is equipped with the linkage air flue in the intercommunication air flue, function division board inner wall is equipped with the air flue ring chamber, the linkage air flue end with air flue ring chamber intercommunication, air flue ring chamber intercommunication is equipped with the air transfer groove, the air transfer port of sealed annular gasbag is arranged in the air transfer inslot.
Further technical scheme, centre gripping drive end seat top outer wall symmetry is equipped with fixed curb plate body, centre gripping drive end seat inner wall is equipped with pushes away the gas linkage chamber, it has the electro-magnet to push away gas linkage intracavity fixed mounting, it has permanent magnetism piston plate and cooperation to push away gas linkage intracavity slidable mounting, it is close to push away the gas linkage chamber the cover is put ring body portion one end and is equipped with the intercommunicating pore groove, the gas port that passes of centre gripping annular gasbag is arranged in the intercommunicating pore inslot, it is equipped with the business turn over gas pocket to push away gas linkage chamber bottom.
Further technical scheme, judge that transmission structure includes fixed mounting in the outside the judgement telescopic link of transmission carrying plate outer wall, it has the judgement function seat to judge the terminal fixed mounting of telescopic link is flexible, it has the judgement to dial to move the motor to judge function seat inner wall embedding fixed mounting, it has the installation end block to judge to dial to move motor output shaft end fixed mounting, the installation end block outer wall with fixed curb plate body cooperation screw structure is fixed.
Further technical scheme, pass gas connection structure includes the installation roof, the installation roof downside is equipped with extends the end block, extend the terminal fixed mounting of end block and have sealed roof, sealed roof bottom is equipped with the screw thread butt joint lug, embedding butt joint board top terminal surface is equipped with the screw thread butt joint groove, the screw thread butt joint lug with screw thread butt joint groove screw thread cooperation is fixed, sealed roof upside terminal surface intercommunication is installed and is detected communicating pipe, be equipped with the atmospheric pressure transmission chamber in the embedding butt joint board, atmospheric pressure transmission chamber bottom with the intercommunication air flue intercommunication, under the installation butt joint state, detect communicating pipe bottom with atmospheric pressure transmission chamber intercommunication.
Further technical scheme, detect transmission structure including fixed mounting in inboard the detection telescopic link of transmission carrying plate outer wall, detect the telescopic link flexible end and install the detection mounting panel, detect mounting panel fixed mounting and have the detection function seat, embedding fixed mounting has the rotating electrical machines in the detection function seat, rotating electrical machines output shaft fixed mounting in install the central cell body of roof.
Further technical scheme, support mounting structure includes the support column, support column fixed mounting in detect the frame roof, support column slidable mounting has the installation slide, the installation slide passes through the interior cushion cooperation of spout and fixes the screw spare can be fixed in the support column suitable height, the inboard end of installation slide passes through screw fixed mounting and adjusts the slide rail spare, be equipped with the slip in the regulation slide rail spare and carry on the groove, install the slip installation axle in the slip and carry on the groove, slip installation axle slidable mounting has a slip installation section of thick bamboo.
Further technical scheme, separate and detect seat top and be equipped with sealed inner panel, sealed inner panel with detect sealed inboard roof contact, separate and detect seat inner wall embedding fixed mounting and detect the main module, detect the main module and include battery module, bluetooth communication module, data storage module, air pressure sensor module with air pressure sensor probe is connected.
Further technical scheme, be equipped with the master control organism in the detection frame, pneumatic display module, data regulation and control module and button regulation module are installed in master control organism connection control, detect the inside embedding of frame and install air pump assembly, air pump assembly passes through the trachea and communicates with corresponding pneumatic transmission and pneumatic transmission spare.
The invention also provides a using method of the nondestructive testing device of the sealed container, which comprises the following steps:
s1, manufacturing a detection member: processing an original sealing cover of a series of sealed containers to be detected to prepare a detection piece, and punching the center of the sealing cover to form a detection carrying hole;
s2, assembling: inserting the embedded butt joint plate end into the detection carrying hole, placing the sealed top plate end on the top outer wall of the detection sealing cover, assembling by matching the threaded butt joint convex blocks with the threaded butt joint grooves, fixedly mounting the detection sealing cover and the separation detection mechanism assembly at the corresponding position of the detection transmission mechanism, and communicating the corresponding air pump assembly with the corresponding detection telescopic rod, the corresponding judgment telescopic rod and the corresponding detection communicating pipe by matching the guide pipe;
s3, device positioning setting: the assembled device is integrally arranged at the side end of a production conveyor belt of the series of sealed containers, and a separation detection mechanism and a clamping processing mechanism of the assembled device are arranged at a proper height position of the conveyor belt corresponding to the conveying level of the sealed containers;
s4, production and transmission link spot check: in the production and transmission links of the series of sealed containers, the air pump component is used for intermittent starting at regular time, the judging telescopic rod is firstly driven to slide downwards, the sleeved ring body part is sleeved on the outer side of the corresponding sealed container cup body, meanwhile, the electromagnet is used for starting, so that the permanent magnet piston plate is pushed to slide to push the air pressure in the air pushing linkage cavity into the clamping annular air bag, the clamping annular air bag forms a clamping and fixing effect on the outer wall of the cup body, and then the shifting motor is judged to be started to drive the clamping processing mechanism and the selective examination sealed container to deflect towards the detection placing table end and place the detection sealed container at the position to be examined;
s5, detecting a sealed container: the detection function seat is driven downwards to slide through the detection telescopic rod, the detection sealing cover is abutted with the cup opening of the sealing container and is matched with the rotating motor to start to drive the detection sealing cover to rotate, the detection sealing cover and the sealing container are fastened and installed, the detection air pump component inputs air pressure into the communication air passage through the detection communication pipe, air pressure is output to the sealing container and the side of the separation detection seat simultaneously, part of the air pressure penetrates into the sealing annular air bag through the linkage air passage in the process, the sealing annular air bag expands to be matched with the telescopic rubber ring to separate the cup opening part of the sealing container from the storage cavity part of the container, and the air pressure valve hole piece air pressure output effect is matched, the cup opening part and the storage cavity of the container apply specified air pressure simultaneously, and the detection main module keeps starting to realize detection of the internal air pressure through the two groups of air pressure sensing probes;
s6, detection judgment processing: the air pressure sensing probes at the side ends of the separation detection seat realize the air pressure stable detection of the cup opening part, the air pressure sensing probes at the lower end part of the functional separation plate realize the air pressure stable detection in the storage cavity of the container, when the pressure sensing values of the two air pressure sensing probes are stable and in a set threshold value, the detection is qualified, the qualified sealing container is returned to the conveyor belt through structural reset, the pressure sensing value of any one of the air pressure sensing probes changes, the tightness problem occurs, the record is transmitted to the main control body in the detection seat, and the unqualified sealing container is released after the structural reset and is left in the detection placement table to wait for treatment.
The invention has the beneficial effects that:
the nondestructive testing device for the sealed container is provided with the rapid sampling inspection function structure, and can realize the automatic sampling inspection function periodically in the production and transmission process of the sealed container by arranging the detection transmission structure and the judgment transmission structure on the conveyor belt side of the production line, and can realize the subsequent process when the detection is qualified and the automatic replacement is carried out on the production line by matching the detection transmission structure and the judgment transmission structure with the detection placing table and the data processing recording module of the main control body in the detection machine seat, and unqualified products can be stopped in the detection placing table and recorded by the data, so that detection processing staff can conveniently and rapidly process in time and feed back the production problem, and the corresponding production process problem can be found and adjusted in time, thereby improving the yield;
the nondestructive testing device for the sealed container is provided with the separation synchronous testing functional structure, the nondestructive sampling testing function of the series of sealed containers can be realized by taking one end cover of the series of sealed containers to manufacture the detection piece, meanwhile, the detection piece formed by processing the original cover is higher in sealing detection reducibility and reliability, in the detection process, the separation detection mechanism is used for realizing separation of the cup opening part of the sealed container to be tested and the cup body sealing storage cavity and pressurization detection, so that when an unqualified product appears, the problems that cracks, holes exist in the cup body or the sealing process of threads and rubber gaskets between the cup opening and the sealing end cover can be rapidly known through recorded data, and the rapid feedback and the generation process adjustment are realized.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive effort for a person skilled in the art.
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic view showing the installation state structure of the separation detecting mechanism 35 in fig. 1;
fig. 3 is an enlarged schematic view of the structure of the separation detecting mechanism 35 in fig. 1;
FIG. 4 is a schematic diagram illustrating a cross-sectional structural disassembly of the separation detection mechanism 35 of FIG. 2;
fig. 5 is a schematic view of the structure of the chucking process mechanism 25 in fig. 1;
Detailed Description
The invention will now be described in detail with reference to fig. 1-5, wherein for convenience of description, the orientations described below are now defined as follows: the vertical, horizontal, front-rear directions described below are identical to the vertical, horizontal, front-rear directions of the projection relationship of fig. 1 itself.
1-5, a sealed container nondestructive test device, including detecting frame 11, detect frame 11 upside and pass through support mounting structure sliding adjustment and install sliding mounting section of thick bamboo 20, sliding mounting section of thick bamboo 20 front side fixed mounting has two transmission carrying plates 21, inboard transmission carrying plate 21 is installed through detecting the rotation that transmission structure can rise and fall and is separated detection mechanism 35, outside transmission carrying plate 21 is through judging the rotation that transmission structure can rise and fall installs clamping process mechanism 25, it includes detecting sealed lid 32 and installs the separation detection seat 44 of arranging in it, detecting sealed lid 32 is equipped with detects the mounting hole 36, it runs through detecting sealed lid 32 through the gas transmission connection structure and installs in to separate detection seat 44, it has function division board 51 to separate detection seat 44 downside terminal surface fixed mounting, it is equipped with two air pressure sensing probes 45 to separate detection seat 44 installs in the inside and function division board 51 downside respectively, it has intercommunication air flue 47 to be equipped with two output ports and arranges in separation detection seat 44 limit side and intercommunication function division board 51 center through-hole respectively, it is equipped with annular seal ring-shaped expansion cup body portion 53 to be equipped with sealing cup body 60, it is equipped with annular sealing cup body 60, annular inflation cup portion inside sealing cup body 60 is equipped with the annular flange portion of sealing cup body 60 to be equipped with the annular inflation sealing cup portion inside surface of sealing cup portion 60, the sealing cup portion is equipped with the annular cup body 60 is equipped with the annular inflation sealing cup portion of sealing cup portion 60.
Preferably, the inspection seal cover 32 is formed by processing an original cover of a sealed container to be inspected, and the inspection mounting hole 36 is formed by punching a hole in the center of the cover body.
Preferably, the air pressure valve hole 48 is arranged at the tail end of the two output ports of the communicating air passage 47, the linkage air passage 50 is arranged at the side wall of the inner lower end of the communicating air passage 47 in a communicating manner, the air passage annular cavity 52 is arranged on the inner wall of the functional partition plate 51, the tail end of the linkage air passage 50 is communicated with the air passage annular cavity 52, the air passage annular cavity 52 is communicated with the air transmission groove 55, and the air transmission port of the sealed annular air bag 53 is arranged in the air transmission groove 55.
Preferably, the outer wall of the top of the clamping transmission end seat 60 is symmetrically provided with a fixed side plate body 63, the inner wall of the clamping transmission end seat 60 is provided with a gas pushing linkage cavity 64, an electromagnet 66 is fixedly arranged in the gas pushing linkage cavity 64, a permanent magnet piston plate 67 is slidably arranged in the gas pushing linkage cavity 64 and matched with a reset spring 68, one end of the gas pushing linkage cavity 64, which is close to the sleeve ring body part 61, is provided with a communicating hole groove 69, a gas transmission port of the clamping annular air bag 62 is arranged in the communicating hole groove 69, and the bottom of the gas pushing linkage cavity 64 is provided with an air inlet and outlet 65.
Preferably, the judging transmission structure comprises a judging telescopic rod 22 fixedly mounted on the outer wall of the transmission carrying plate 21 on the outer side, a judging function seat 23 is fixedly mounted at the telescopic tail end of the judging telescopic rod 22, a judging shifting motor 24 is fixedly mounted on the inner wall of the judging function seat 23 in an embedded mode, a mounting end block 26 is fixedly mounted at the tail end of an output shaft of the judging shifting motor 24, and the outer wall of the mounting end block 26 is fixed with a fixed side plate body 63 through a screw hole structure.
Preferably, the gas transmission connection structure comprises a mounting top plate 37, an extension end block 38 is arranged on the lower side of the mounting top plate 37, a sealing top plate 40 is fixedly arranged at the tail end of the extension end block 38, a threaded butt joint projection 57 is arranged at the bottom of the sealing top plate 40, a threaded butt joint groove 56 is formed in the end face of the top of the embedded butt joint plate 41, the threaded butt joint projection 57 is fixedly matched with the threaded butt joint groove 56 in a threaded manner, a detection communicating pipe 39 is arranged on the end face of the upper side of the sealing top plate 40 in a communicating manner, a gas pressure transmission cavity 42 is arranged in the embedded butt joint plate 41, the bottom of the gas pressure transmission cavity 42 is communicated with a communication air channel 47, and the bottom of the detection communicating pipe 39 is communicated with the gas pressure transmission cavity 42 in a mounting butt joint state.
Preferably, the detection transmission structure comprises a detection telescopic rod 27 fixedly mounted on the outer wall of the inner transmission carrying plate 21, a detection mounting plate 28 is mounted at the telescopic tail end of the detection telescopic rod 27, a detection function seat 29 is fixedly mounted on the detection mounting plate 28, a rotating motor 30 is fixedly mounted in the detection function seat 29 in an embedded manner, and an output shaft of the rotating motor 30 is fixedly mounted on a central groove body of the mounting top plate 37.
Preferably, the support mounting structure comprises a support column 15, the support column 15 is fixedly mounted on the top wall of the detection base 11, the support column 15 is slidably mounted with a mounting sliding seat 16, the mounting sliding seat 16 can be fixed on the support column 15 at a proper height through a rubber cushion fit fixing screw 17 in a sliding groove, an adjusting sliding rail member 18 is fixedly mounted at the inner side end of the mounting sliding seat 16 through a screw, a sliding carrying groove 19 is formed in the adjusting sliding rail member 18, a sliding mounting shaft 81 is mounted in the sliding carrying groove 19, and the sliding mounting shaft 81 is slidably mounted with a sliding mounting cylinder 20.
Preferably, separate and detect seat 44 top and be equipped with sealed inner panel 43, sealed inner panel 43 and detect sealed inboard roof contact of lid 32, separate and detect seat 44 inner wall embedding fixed mounting and detect main module 46, detect main module 46 and include battery module, bluetooth communication module, data storage module, air pressure sensor module is connected with air pressure sensing probe 45.
Preferably, a main control machine body is arranged in the detection machine seat 11, the main control machine body is connected and controlled to be provided with an air pressure display module 12, a data regulation and control module 13 and a button regulation module 14, an air pump component is embedded and installed in the detection machine seat 11, and the air pump component is communicated with a corresponding air pressure transmission and air pressure transmission piece through an air pipe.
A method of using a sealed container nondestructive testing device, comprising:
s1, manufacturing a detection member: processing an original sealing cover of a series of sealed containers to be detected to prepare a detection piece, and punching the center of the sealing cover to form a detection carrying hole 36;
s2, assembling: inserting the end of the embedded butt joint plate 41 into the detection carrying hole 36, placing the end of the sealing top plate 40 on the outer wall of the top of the detection sealing cover 32, assembling by matching the threaded butt joint convex blocks 57 with the threaded butt joint grooves 56, fixedly mounting the assembly of the detection sealing cover 32 and the separation detection mechanism 35 at the corresponding position of the detection transmission mechanism, and communicating the corresponding air pump assembly matching guide pipe with the corresponding detection telescopic rod 27, the corresponding judgment telescopic rod 22 and the corresponding detection communicating pipe 39;
s3, device positioning setting: the assembled device is integrally arranged at the side end of the production conveyor belt of the series of sealed containers, and the separation detection mechanism 35 and the clamping processing mechanism 25 are arranged at the proper height position of the conveyor belt corresponding to the conveying level of the sealed containers;
s4, production and transmission link spot check: in the series of sealed container production and transmission links, the air pump component is used for intermittent starting at regular time, the judging telescopic rod 22 is firstly driven to slide downwards, the sleeving ring body part 61 is sleeved on the outer side of the corresponding sealed container cup body, meanwhile, the electromagnet 66 is used for starting, the permanent magnet piston plate 67 is pushed to slide to push the air pressure in the air pushing linkage cavity 64 into the clamping annular air bag 62, the clamping annular air bag 62 forms a clamping and fixing effect on the outer wall of the cup body, and then the shifting motor 24 is judged to be started to drive the clamping processing mechanism 25 and the sealed container for spot inspection to deflect towards the end of the detection placing table 34 to be placed at the position to be inspected;
s5, detecting a sealed container: the detection function seat 29 is driven to slide downwards through the detection telescopic rod 27, the detection sealing cover 32 is abutted with the cup opening of the sealing container and is matched with the rotary motor 30 to start to drive the detection sealing cover 32 to rotate, so that the detection sealing cover 32 and the sealing container are tightly installed, the detection air pump component inputs air pressure into the communication air passage 47 through the detection communication pipe 39, the air pressure is simultaneously output to the sealing container and the side of the separation detection seat 44, part of the air pressure penetrates into the sealing annular air bag 53 through the linkage air passage 50 in the process, the sealing annular air bag 53 is expanded to be matched with the telescopic rubber ring 54 to separate the cup opening part of the sealing container from the storage cavity part of the container, and the air pressure valve hole part 48 is matched with the air pressure output effect of the air pressure, the cup opening part and the storage cavity of the container are simultaneously applied with specified air pressure, and the detection main module 46 keeps to start to detect the internal air pressure through the two groups of air pressure sensing probes 45;
s6, detection judgment processing: the air pressure sensing probes 45 at the side ends of the separation detection seat 44 realize the air pressure stable detection on the cup opening part, the air pressure sensing probes 45 at the lower end part of the functional separation plate 51 realize the air pressure stable detection in the container storage cavity, when the pressure sensing values of the two air pressure sensing probes 45 are stable and are within a set threshold value, the detection is qualified, the qualified sealed container is returned to the conveyor belt through structural reset, the pressure sensing value of any one of the air pressure sensing probes 45 is changed, the tightness problem occurs, the air pressure stable detection is recorded and transmitted to the main control body in the detection seat 11, and after the structural reset, the unqualified sealed container is released and is left in the detection placing table 34 to wait for processing;
the nondestructive testing device for the sealed container is provided with the rapid sampling inspection function structure, and can realize the automatic sampling inspection function periodically in the production and transmission process of the sealed container by arranging the rapid sampling inspection function structure on the conveyor belt side of the production line and arranging the detection transmission structure and the judgment transmission structure, and can realize the subsequent process when the qualified product is automatically put back into the production line for subsequent treatment by matching the detection transmission structure and the judgment transmission structure with the detection placing table 34 and the data processing recording module of the main control body in the detection machine seat 11, and the unqualified product can be stopped in the detection placing table 34 and recorded by the data, so that detection processing personnel can conveniently and rapidly process in time and feed back the production problem, and the corresponding production process problem can be found and adjusted in time, thereby improving the yield;
the nondestructive testing device for the sealed container is provided with the separation synchronous testing functional structure, the nondestructive sampling testing function of the series of sealed containers can be realized by taking one end cover of the series of sealed containers to manufacture the detection piece, meanwhile, the detection piece formed by processing the original cover is higher in sealing detection reducibility and reliability, in the detection process, the separation detection mechanism 35 is used for realizing the separation of the cup opening part of the sealed container to be tested and the cup body sealing storage cavity and the pressurization detection, so that when an unqualified product appears, the problems that cracks, holes exist in the cup body or the sealing process of threads and rubber gaskets between the cup opening and the sealing end cover can be rapidly known through recorded data, and the rapid feedback and the generation process adjustment are realized;
the above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement it without limiting the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.
Claims (10)
1. The utility model provides a sealed container nondestructive test device and application method, includes the detection frame, the detection frame upside is through supporting the installation structure slip regulation and is installed a slip installation section of thick bamboo, slip installation section of thick bamboo front side fixed mounting has two transmission to carry on the board, its characterized in that: the inboard transmission carries on the board and installs separation detection mechanism through detecting the rotation that transmission structure can rise and fall, the outside transmission carries on the board and installs centre gripping processing mechanism through judging the rotation that transmission structure can rise and fall, separation detection mechanism is including detecting sealed lid and the separation detection seat of arranging in it, it is equipped with the detection and carries the hole to detect sealed lid, it runs through to separate the detection seat through passing gas connection structure the detection carries the hole install in the detection sealed lid, separation detection seat downside terminal surface fixed mounting has the function division board, separation detection seat installs and is equipped with two baroceptor probes, two baroceptor probes are arranged in respectively detect in the sealed lid with function division board downside, be equipped with the intercommunication air flue in the separation detection seat avris and intercommunication respectively, the function division board outside is equipped with inflatable seal ring gasbag, seal ring gasbag outer wall be equipped with can with the sealed rubber ring of ring body mouth inner wall extrusion, the centre gripping processing mechanism includes the centre gripping end seat, the inboard is equipped with the transmission end and is equipped with the fixed part of inflation cup body, the detection seat is equipped with the inflation cup body is equipped with the fixed surface of the seat of the inflation cup.
2. The nondestructive testing device and the use method of the sealed container according to claim 1 are characterized in that: the detection sealing cover is formed by processing an original cover of a to-be-detected sealed container, and the detection carrying hole is formed by punching the center of a cover body of the detection sealing cover.
3. The nondestructive testing device and the use method of the sealed container according to claim 1 are characterized in that: the air pressure valve is characterized in that the tail ends of the two output ports are provided with air pressure valve holes, the side wall of the lower end in the air passage is communicated with a linkage air passage, the inner wall of the functional partition plate is provided with an air passage annular cavity, the tail ends of the linkage air passages are communicated with the air passage annular cavity, the air passage annular cavity is communicated with an air transmission groove, and the air transmission port of the sealed annular air bag is arranged in the air transmission groove.
4. The nondestructive testing device and the use method of the sealed container according to claim 1 are characterized in that: the clamping transmission end seat is characterized in that fixed side plate bodies are symmetrically arranged on the outer wall of the top of the clamping transmission end seat, a pushing linkage cavity is formed in the inner wall of the clamping transmission end seat, an electromagnet is fixedly arranged in the pushing linkage cavity, a permanent magnet piston plate is slidably arranged in the pushing linkage cavity and matched with the permanent magnet piston plate, a reset spring is arranged in the pushing linkage cavity, a communicating hole groove is formed in one end, close to the sleeve ring body, of the pushing linkage cavity, a gas transmission port of the clamping annular air bag is arranged in the communicating hole groove, and a gas inlet and outlet hole is formed in the bottom of the pushing linkage cavity.
5. The nondestructive testing device and the using method for the sealed container according to claim 4 are characterized in that: the judging transmission structure comprises a judging telescopic rod fixedly mounted on the outer wall of the transmission carrying plate, a judging functional seat is fixedly mounted at the tail end of the telescopic end of the judging telescopic rod, a judging shifting motor is fixedly mounted on the inner wall of the judging functional seat in an embedded mode, an installation end block is fixedly mounted at the tail end of an output shaft of the judging shifting motor, and the outer wall of the installation end block is fixed with a screw hole structure matched with the fixed side plate body.
6. The nondestructive testing device and the use method of the sealed container according to claim 1 are characterized in that: the air transmission connection structure comprises a mounting top plate, the mounting top plate downside is equipped with extends the end block, extend the terminal fixed mounting of end block and have sealed roof, sealed roof bottom is equipped with the screw thread butt joint lug, embedding butt joint board top terminal surface is equipped with the screw thread butt joint groove, the screw thread butt joint lug with screw thread butt joint groove screw thread cooperation is fixed, sealed roof upside terminal surface intercommunication is installed and is detected communicating pipe, be equipped with the atmospheric pressure transmission chamber in the embedding butt joint board, atmospheric pressure transmission chamber bottom with intercommunication air flue intercommunication, under the installation butt joint state, detect communicating pipe bottom with atmospheric pressure transmission chamber intercommunication.
7. The nondestructive testing device and the using method for the sealed container according to claim 6 are characterized in that: the detection transmission structure comprises a detection telescopic rod fixedly mounted on the outer wall of the transmission carrying plate and arranged on the inner side, a detection mounting plate is mounted at the telescopic tail end of the detection telescopic rod, a detection function seat is fixedly mounted on the detection mounting plate, a rotating motor is fixedly mounted in the detection function seat in an embedded mode, and an output shaft of the rotating motor is fixedly mounted on a central groove body of the mounting top plate.
8. The nondestructive testing device and the use method of the sealed container according to claim 1 are characterized in that: the support mounting structure comprises a support column, support column fixed mounting in detect the frame roof, support column slidable mounting has the installation slide, the installation slide pass through cushion cooperation fixed screw spare in the spout can be fixed in the support column suitable height, installation slide inboard end is equipped with through screw fixed mounting and adjusts the slide rail spare, be equipped with the slip in the regulation slide rail spare and carry on the groove, install the slidable mounting axle in the slip carries on the inslot, slidable mounting axle slidable mounting has a slidable mounting section of thick bamboo.
9. The nondestructive testing device and the use method of the sealed container according to claim 1 are characterized in that: the utility model discloses a sealed air pump assembly, including sealed lid, sealed seat top, sealed inner panel with detect sealed inboard roof contact, it has the detection main module to separate detection seat inner wall embedding fixed mounting, it includes battery module, bluetooth communication module, data storage module, air pressure sensor module to detect the main module, air pressure sensor module with air pressure sensor probe connects, be equipped with the master control organism in the detection frame, air pressure display module, data regulation and control module and button regulation module are installed in master control organism connection control, detect the inside embedding of frame and install air pump assembly, air pump assembly passes through the trachea and communicates with corresponding pneumatic transmission and pneumatic transmission spare.
10. A method of using a sealed container nondestructive testing apparatus according to claim 1, comprising:
s1, manufacturing a detection member: processing an original sealing cover of a series of sealed containers to be detected to prepare a detection piece, and punching the center of the sealing cover to form a detection carrying hole;
s2, assembling: inserting the embedded butt joint plate end into the detection carrying hole, placing the sealed top plate end on the top outer wall of the detection sealing cover, assembling by matching the threaded butt joint convex blocks with the threaded butt joint grooves, fixedly mounting the detection sealing cover and the separation detection mechanism assembly at the corresponding position of the detection transmission mechanism, and communicating the corresponding air pump assembly with the corresponding detection telescopic rod, the corresponding judgment telescopic rod and the corresponding detection communicating pipe by matching the guide pipe;
s3, device positioning setting: the assembled device is integrally arranged at the side end of a production conveyor belt of the series of sealed containers, and a separation detection mechanism and a clamping processing mechanism of the assembled device are arranged at a proper height position of the conveyor belt corresponding to the conveying level of the sealed containers;
s4, production and transmission link spot check: in the production and transmission links of the series of sealed containers, the air pump component is used for intermittent starting at regular time, the judging telescopic rod is firstly driven to slide downwards, the sleeved ring body part is sleeved on the outer side of the corresponding sealed container cup body, meanwhile, the electromagnet is used for starting, so that the permanent magnet piston plate is pushed to slide to push the air pressure in the air pushing linkage cavity into the clamping annular air bag, the clamping annular air bag forms a clamping and fixing effect on the outer wall of the cup body, and then the shifting motor is judged to be started to drive the clamping processing mechanism and the selective examination sealed container to deflect towards the detection placing table end and place the detection sealed container at the position to be examined;
s5, detecting a sealed container: the detection function seat is driven downwards to slide through the detection telescopic rod, the detection sealing cover is abutted with the cup opening of the sealing container and is matched with the rotating motor to start to drive the detection sealing cover to rotate, the detection sealing cover and the sealing container are fastened and installed, the detection air pump component inputs air pressure into the communication air passage through the detection communication pipe, air pressure is output to the sealing container and the side of the separation detection seat simultaneously, part of the air pressure penetrates into the sealing annular air bag through the linkage air passage in the process, the sealing annular air bag expands to be matched with the telescopic rubber ring to separate the cup opening part of the sealing container from the storage cavity part of the container, and the air pressure valve hole piece air pressure output effect is matched, the cup opening part and the storage cavity of the container apply specified air pressure simultaneously, and the detection main module keeps starting to realize detection of the internal air pressure through the two groups of air pressure sensing probes;
s6, detection judgment processing: the air pressure sensing probes at the side ends of the separation detection seat realize the air pressure stable detection of the cup opening part, the air pressure sensing probes at the lower end part of the functional separation plate realize the air pressure stable detection in the storage cavity of the container, when the pressure sensing values of the two air pressure sensing probes are stable and in a set threshold value, the detection is qualified, the qualified sealing container is returned to the conveyor belt through structural reset, the pressure sensing value of any one of the air pressure sensing probes changes, the tightness problem occurs, the record is transmitted to the main control body in the detection seat, and the unqualified sealing container is released after the structural reset and is left in the detection placement table to wait for treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202311305936.0A CN117483257A (en) | 2023-10-10 | 2023-10-10 | Nondestructive testing device for sealed container and using method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311305936.0A CN117483257A (en) | 2023-10-10 | 2023-10-10 | Nondestructive testing device for sealed container and using method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117772637A (en) * | 2024-02-23 | 2024-03-29 | 众诚检验检测有限公司 | Gas cylinder detection device and detection method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117772637A (en) * | 2024-02-23 | 2024-03-29 | 众诚检验检测有限公司 | Gas cylinder detection device and detection method |
| CN117772637B (en) * | 2024-02-23 | 2024-04-26 | 众诚检验检测有限公司 | Gas cylinder detection device and detection method |
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