CN117467281A - Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof - Google Patents

Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof Download PDF

Info

Publication number
CN117467281A
CN117467281A CN202210852493.6A CN202210852493A CN117467281A CN 117467281 A CN117467281 A CN 117467281A CN 202210852493 A CN202210852493 A CN 202210852493A CN 117467281 A CN117467281 A CN 117467281A
Authority
CN
China
Prior art keywords
parts
base material
silicone rubber
component
foam silicone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210852493.6A
Other languages
Chinese (zh)
Inventor
罗大富
彭笛
罗廷纲
向略
张叶琴
王韵然
王哲
夏志伟
周远建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Bluestar Chengrand Co Ltd
Original Assignee
China Bluestar Chengrand Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Bluestar Chengrand Co Ltd filed Critical China Bluestar Chengrand Co Ltd
Priority to CN202210852493.6A priority Critical patent/CN117467281A/en
Publication of CN117467281A publication Critical patent/CN117467281A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/142Compounds containing oxygen but no halogen atom
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/009Use of pretreated compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/12Organic compounds only containing carbon, hydrogen and oxygen atoms, e.g. ketone or alcohol
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2383/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2383/04Polysiloxanes
    • C08J2383/07Polysiloxanes containing silicon bound to unsaturated aliphatic groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2483/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2483/04Polysiloxanes
    • C08J2483/05Polysiloxanes containing silicon bound to hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2483/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2483/04Polysiloxanes
    • C08J2483/07Polysiloxanes containing silicon bound to unsaturated aliphatic groups

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention discloses a liquid foam silicone rubber composition and a preparation method of a foam silicone rubber elastomer thereof, wherein the liquid foam silicone rubber composition comprises a component A and a component B in parts by weight: and (3) a component A: base material A, base material B, base material C, structure control agent, foaming agent, base polymer and platinum catalyst; and the component B comprises the following components: base material A, base material B, base material C, base polymer, cross-linking agent and inhibitor; wherein, the base material A consists of a basic polymer, a reinforcing filler and a treating agent D; the base material B consists of a base polymer, a flame-retardant filler and a treating agent E; the base material C consists of a base polymer, a heavy filler and a treating agent F. The foam silicone rubber elastomer is prepared by separately preparing the component A and the component B, mixing the component A and the component B according to the mass part ratio of 1:1, and curing for 10-20 min at the temperature of 45-100 ℃. The liquid foam silicone rubber has good fluidity and process operability, and the foam silicone rubber elastomer obtained after solidification has uniform and fine cell structure, good mechanical property and flame retardant property, and can be widely used in the fields of new energy automobile battery pack cladding, motor car floor support, outdoor communication, sealing and protection of electronic and lighting equipment cabinets and the like.

Description

Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof
Technical Field
The invention relates to an organopolysiloxane composition, in particular to a liquid foam silicone rubber composition and a preparation method of a foam silicone rubber elastomer thereof, and belongs to the technical field of high polymer materials.
Background
The foam silicone rubber is a novel porous multifunctional environment-friendly polymer elastomer prepared by the foaming process of the silicone rubber. The silicone rubber foam material not only has the excellent performances of non-toxicity, heat resistance, weather resistance, good electrical insulation and the like of a silicone rubber product, but also has the performances of vibration reduction, damping, sound insulation, heat insulation, sealing, light weight and the like of the foam material, and is widely applied to the fields of national defense, transportation, electronic industry, building decoration, aerospace and the like.
Chinese patent CN105331112a discloses a preparation method of graphene-silicone rubber composite foam material, which comprises the following steps: (1) preparing a composite material of graphene and raw silicone rubber; (2) Mixing the composite material at 100-120 ℃, alternately adding white carbon black and a structure control agent in a batch manner during mixing, continuously mixing for 15-20 min after the addition, removing volatile matters in the obtained mixture, cooling to room temperature, standing for 10-14 h, and adding a vulcanizing agent to mix for 15-30 min at room temperature to obtain a mixed compound; (3) Presulfiding the rubber compound at 120-125 ℃ and forming to form a blank, and placing the blank into a reaction kettle for supercritical carbon dioxide foaming to obtain a presulfided foaming material; and (4) completely vulcanizing the pre-vulcanized foaming material to obtain the polyurethane foam. The method relates to supercritical carbon dioxide foaming technology, equipment cost is high, and when a composite material of graphene and raw silicone rubber is prepared, a large amount of waste liquid is generated by treatment of solvents such as cyclohexane, dichloromethane, tetrahydrofuran, toluene and the like, so that environmental pollution is caused.
Chinese patent CN106433139A discloses a low-density high-pore silicon rubber foam material and a preparation method thereof, 100 parts of silicon rubber, 10-50 parts of reinforcing agent, 1-7 parts of control agent, 200-600 parts of pore-forming agent and 0-5 parts of sensitizer are mixed and molded, then are crosslinked by gamma-ray radiation, and then are subjected to elution and freeze drying to prepare the low-density high-pore silicon rubber foam material. The method has complex and tedious operation process, high equipment requirement and difficult realization of industrial continuous production.
Chinese patent CN113831738A discloses an addition type liquid silicone rubber foam material and preparation method thereof, the foaming component is composed of 40-90 parts of vinyl silicone oil, 2-10 parts of hydroxyl silicone oil, 0.03-0.12 part of platinum catalyst, 1-16 parts of white carbon black, 15-60 parts of flame retardant filler; the crosslinking component consists of 10-70 parts of vinyl silicone oil, 20-90 parts of hydrogen-containing silicone oil, 1-30 parts of white carbon black and 1-30 parts of flame retardant filler. In order to prevent the foaming component and the crosslinking component from being vulcanized and foamed at room temperature after being mixed, the foaming component and the crosslinking component are mixed at-20 to-10 ℃, which tends to increase the manufacturing cost of freezing the sizing material, and the industrialized mass production is limited.
With the high-speed development of the industries of rail transit, new energy automobiles, outdoor communication, electronic appliances and the like in China, the traditional foam materials (such as polyurethane foam) are difficult to meet the market performance requirements, and the liquid foam silicone rubber gradually replaces the traditional foam materials due to the excellent performances of environmental protection, light weight, weather resistance and the like. However, the production technology of the liquid foam silicone rubber in China is still in a starting stage, and a large distance is needed for realizing large-scale continuous production, so that the continuous large-scale production of the liquid foam silicone rubber is realized, the preparation of the foam silicone rubber elastomer material which meets the market demands and has uniform cell structure, high rebound resilience and flame retardance is very necessary, and the method has important research and development significance.
Disclosure of Invention
In order to solve the problems, the invention provides a liquid foam silicone rubber composition and a preparation method of a foam silicone rubber elastomer thereof. The liquid foam silicone rubber has good fluidity and process operability, and the foam silicone rubber elastomer obtained after solidification has uniform and fine cell structure, good mechanical property and flame retardant property, and can be widely used in the fields of new energy automobile battery pack cladding, motor car floor support, outdoor communication, sealing and protection of electronic and lighting equipment cabinets and the like. Meanwhile, the preparation process is simple, and the method is suitable for continuous large-scale production.
The invention is realized by the following technical scheme: the liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 60-130 parts of base material B, 45-145 parts of base material C, 10-35 parts of structure control agent, 2-10 parts of foaming agent, 10-55 parts of base polymer and 0.5-2 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 60-130 parts of base material B, 45-145 parts of base material C, 10-65 parts of base polymer, 22-45 parts of cross-linking agent and 0.001-0.01 part of inhibitor;
in the above-mentioned a-or B-component,
the composition of the base material A is as follows: 100 parts of base polymer, 40-50 parts of reinforcing filler and 12-22 parts of treating agent D;
the composition of the base material B is as follows: 100 parts of base polymer, 100-300 parts of flame retardant filler and 1-3 parts of treating agent E;
the composition of the base material C is as follows: 100 parts of base polymer, 50-100 parts of heavy filler and 0-3 parts of treating agent F.
The base polymer and the treating agent are respectively added into the three base materials to form paste, so that the surface treatment of the filler can be performed, and the compatibility of the filler can be improved.
Further, the structure control agent is branched polysiloxane with the mass percentage content of vinyl of 1.5-4.5%, and the structure is shown as the following formula (I):
[(Me) 3 SiO 1/2 ] a [Vi(Me)SiO 2/2 ] b [SiO 4/2 ] c (Ⅰ)
wherein a, b and c are natural numbers > 1;
further, the cross-linking agent is linear polysiloxane with the mass percentage content of hydrogen of 1.0-1.6%, and the structure of the cross-linking agent is shown as the following formula (II):
(HMe 2 SiO 1/2 ) 2 (HMeSiO) m (Me 2 SiO) n (Ⅱ)
wherein m is a natural number greater than 1, n is a natural number greater than or equal to 0;
further, the base polymer is linear polysiloxane with the mass percent of vinyl of 0.08-0.3%, and the structure of the linear polysiloxane is shown as the following formula (III):
(ViMe 2 SiO 1/2 ) 2 (ViMeSiO) m (Me 2 SiO) n (Ⅲ)
wherein m is a natural number greater than or equal to 0, and n is a natural number greater than 1.
Further, the blowing agent is an organic alcohol having 1 to 12 carbon atoms and having one hydroxyl functional group per molecule, for example: methanol, ethanol, propanol, isopropanol, n-butanol, dodecyl alcohol, and the like; or organic alcohols having 2 to 6 carbon atoms and having two hydroxyl functions per molecule, for example: ethylene glycol, 1, 3-propylene glycol, 1, 4-butanediol, 1, 2-hexanediol, and mixtures of any one or more thereof.
Further, the platinum catalyst is a complex of chloroplatinic acid and vinyl siloxane.
Further, the inhibitor is one or more of tetravinyl tetramethyl cyclotetrasiloxane, tetramethyl divinyl disiloxane, methylbutynol, acetylene cycloethanol and 3,7, 11-trimethyl-1-dodecyn-3-ol.
Further, in the above base A, the reinforcing filler is selected from the group consisting of a specific surface area of 200m 2 /g、250m 2 /g、300m 2 /g、380m 2 /g、400m 2 Precipitated or fumed silica/g, is a mixture of one or more thereof.
Further, in the base material B, the flame retardant filler is selected from aluminum hydroxide, magnesium oxide and aluminum oxide, and is one or a mixture of more of the aluminum hydroxide, the magnesium oxide and the aluminum oxide.
Further, in the base material C, the heavy filler is selected from diatomite, wollastonite and silica micropowder, and is one or a mixture of more of the above materials.
Further, in the base material A, the treating agent D is one or a mixture of more of hexamethyldisilazane, octamethyl cyclotetrasiloxane and gamma-glycidoxypropyl trimethoxysilane.
Further, in the base material B, the treating agent E is one or a mixture of more of methyltrimethoxysilane, methyltriethoxysilane, vinyltrimethoxysilane and vinyltriethoxysilane.
Further, in the base material C, the treating agent F is one or a mixture of two of vinyl tri (2-methoxyethoxy) silane and 3-aminopropyl triethoxy silane.
A method for preparing a foam silicone rubber elastomer from the liquid foam silicone rubber composition described above, comprising the steps of:
1. preparation of the base Material
(1) Preparation of base A
Weighing the materials according to the parts by weight, adding the treating agent D and the reinforcing filler into the base polymer, uniformly stirring, heating to 150 ℃, and continuously stirring for 2-4 hours at a vacuum degree of more than or equal to 0.08MPa to obtain a base material A;
(2) Preparation of base Material B
Weighing the materials according to the parts by weight, adding the treating agent E and the flame-retardant filler into the base polymer, uniformly stirring, heating to 120-150 ℃, and continuously stirring for 1-2.5 h at the vacuum degree of more than or equal to 0.08MPa to obtain a base material B;
(3) Preparation of base C
Weighing the materials according to the parts by weight, adding the treating agent F and the heavy filler into the base polymer, uniformly stirring, heating to 100-120 ℃, and continuously stirring for 0.5-2 h at a vacuum degree of more than or equal to 0.08MPa to obtain a base material C;
2. preparation of A, B component
(1) Preparation of component A
Weighing materials according to parts by weight, sequentially adding a base material A, a base material B, a base material C, a structure control agent, a foaming agent, a base polymer and a platinum catalyst into a stirrer, and stirring and mixing for 1h at room temperature to obtain a component A;
(2) Preparation of component B
Weighing materials according to parts by weight, sequentially adding the base material A, the base material B, the base material C, the base polymer, the cross-linking agent and the inhibitor into a stirrer, stirring and mixing for 1h at room temperature to obtain a component B;
3. preparation of foam silicone rubber elastomer
The method comprises the steps of weighing A, B components according to a mass ratio of 1:1, uniformly mixing the components by a static or dynamic mixer, spraying the components between two layers of release films, controlling the initial thickness of sizing materials by a calendaring process, entering a drying tunnel by a conveyor belt, and foaming and curing the mixture at 45-100 ℃ for 10-20 min to obtain the foam silicone rubber elastomer plate.
The scanning electron microscope image and the performance test result show that the foam silicone rubber elastomer obtained by mixing and curing the component A and the component B of the invention has the pore diameter of 130-350 mu m and the density of 0.25-0.45 g/cm 3 Tensile strength of 315-450 Kpa, elongation of 66-105%, compression deformation stress of 62-105 Kpa, compression permanent setThe shape is 0.52-1.2%, the water absorption is less than or equal to 0.75%, and the flame retardance is V-0; the foam cell structure is uniform and fine, has good mechanical property and flame retardant property, and can completely meet the market application requirements.
Compared with the prior art, the invention has the following advantages:
(1) In the liquid foam silicone rubber composition, the base material A prepared from 100 parts of base polymer, 12-22 parts of treating agent D and 40-50 parts of reinforcing filler is adopted, so that the effects of supporting cells and stabilizing cells can be effectively achieved, and the storage stability of A, B component sizing material is greatly improved.
(2) The foaming and curing process of the liquid foam silicone rubber material is similar to the crystallization process, and foam nucleus generation and foam growth are needed.
(3) The mechanical property and the flame retardant property of the liquid foam silicone rubber not only fully consider the filling quantity and the proportion of various fillers, but also effectively improve the rebound resilience and the pressure change property of the foam silicone rubber elastomer by selecting a centralized cross-linked network structure formed by polysiloxane with different structures. Namely, the structure control agent uses branched polysiloxane with the vinyl mass percentage content of 1.5-4.5%, the cross-linking agent is linear polysiloxane with the hydrogen mass percentage content of 1.0-1.6%, and the two polysiloxanes with different composition structures are matched to form a concentrated cross-linked network structure, so that the rebound resilience and the pressure-changing performance of the foam silicone rubber elastomer are greatly improved.
(4) The invention does not contain substances such as nitrogen, phosphorus, sulfur, organic tin, heavy metal and the like which can poison the platinum catalyst, and can effectively solve the competing relationship between the foaming speed and the curing speed in the foaming curing process through the selected inhibitor and the dosage control, so that the A, B component can have better fluidity and longer operation time after being mixed at normal temperature, and is beneficial to industrial continuous production.
Drawings
FIG. 1 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in example 1;
FIG. 2 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in example 2;
FIG. 3 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in example 3;
FIG. 4 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in example 4;
FIG. 5 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in example 5;
FIG. 6 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in comparative example 1;
FIG. 7 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in comparative example 2;
FIG. 8 is a scanning electron microscope image of the foamed silicone rubber elastomer prepared in comparative example 3;
FIG. 9 is a scanning electron microscope image of the foamed silicone rubber elastomers prepared in comparative example 4 and comparative example 5;
fig. 10 is a product view of the foamed silicone rubber elastomer board of the present invention.
Detailed Description
The present invention will be further described in detail with reference to examples, but the embodiments of the present invention are not limited thereto.
Example 1
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 100 parts of base material B, 100 parts of base material C, 15 parts of structure control agent, 5 parts of foaming agent, 25 parts of base polymer and 1.0 part of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 80 parts of base material B, 120 parts of base material C, 30 parts of base polymer, 25 parts of cross-linking agent and 0.001 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 3%, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 34 [SiO 4/2 ] 448
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.3% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 4 (Me 2 SiO) 803
The foaming agent is n-hexanol;
the catalyst is a complex of chloroplatinic acid and vinyl siloxane;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.6%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 23 (Me 2 SiO) 0
The inhibitor is methyl butynol;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.1%) and a reinforcing filler (specific surface area of 200m 2 Fumed silica/g) 40 parts, treating agent D (gamma-glycidoxypropyl trimethoxysilane) 12 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.1 percent), 100 parts of a flame retardant filler (aluminum hydroxide) and 1 part of a treating agent E (methyltrimethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with a vinyl mass percentage content of 0.1%), 50 parts of a heavy filler (wollastonite) and 1 part of a treating agent F (vinyltris (2-methoxyethoxy) silane).
Preparation of base A: weighing the materials according to the parts by weight, adding the treating agent D and the reinforcing filler into the base polymer, uniformly stirring, heating to 150 ℃, and continuously stirring for 2-4 hours at a vacuum degree of more than or equal to 0.08MPa to obtain a base material A;
preparation of base material B: weighing the materials according to the parts by weight, adding the treating agent E and the flame-retardant filler into the base polymer, uniformly stirring, heating to 120-150 ℃, and continuously stirring for 1-2.5 h at the vacuum degree of more than or equal to 0.08MPa to obtain a base material B;
preparation of base material C: weighing the materials according to the parts by weight, adding the treating agent F and the heavy filler into the base polymer, uniformly stirring, heating to 100-120 ℃, and continuously stirring for 0.5-2 h at a vacuum degree of more than or equal to 0.08MPa to obtain a base material C;
and (3) preparation of the component A: weighing materials according to parts by weight, sequentially adding a base material A, a base material B, a base material C, a structure control agent, a foaming agent, a base polymer and a platinum catalyst into a stirrer, and stirring and mixing for 1h at room temperature to obtain a component A;
and (3) preparation of a component B: weighing materials according to parts by weight, sequentially adding the base material A, the base material B, the base material C, the base polymer, the cross-linking agent and the inhibitor into a stirrer, stirring and mixing for 1h at room temperature to obtain a component B;
the A, B components are weighed according to the mass ratio of 1:1, uniformly mixed by a static or dynamic mixer, sprayed between two layers of release films, subjected to a calendaring process to control the initial thickness of sizing materials, finally conveyed into a drying tunnel by a conveyor belt, and foamed and cured for 20min at 60 ℃ to obtain the foam silicone rubber elastomer plate (the plate product is shown in figure 10). The results of the performance tests (mechanical properties, flame retardant properties, water absorption, cell structure, etc.) performed on the elastomers are shown in Table 1, and a scanning electron microscope image of the elastomers is shown in FIG. 1.
Example 2
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 60 parts of base material B, 50 parts of base material C, 20 parts of structure control agent, 4.5 parts of foaming agent, 52 parts of base polymer and 1.0 part of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 105 parts of base material B, 64 parts of base material C, 55 parts of base polymer, 32 parts of cross-linking agent and 0.003 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 2.6%, and the structural formula is [ (Me) 3 SiO 1/2 ] 4 [Vi(Me)SiO 2/2 ] 43 [SiO 4/2 ] 683
The base polymer was a linear polysiloxane having a vinyl mass percent of 0.08% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 6 (Me 2 SiO) 3504
The foaming agent is dodecyl alcohol;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.5%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 28 (Me 2 SiO) 3
The catalyst and inhibitor were the same as in example 1;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.08%) and a reinforcing filler (specific surface area of 300m 2 Fumed silica/g) 40 parts, treating agent D (hexamethyldisilazane) 20 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.08 percent), 100 parts of a flame retardant filler (magnesium hydroxide) and 1 part of a treating agent E (methyltrimethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.08%), 50 parts of a heavy filler (silica micropowder) and 1 part of a treating agent F (vinyltris (2-methoxyethoxy) silane).
According to the same method as that of example 1, base stock A, base stock B and base stock C are prepared independently, component A and component B are prepared, the prepared A, B components are mixed uniformly by a dynamic mixer according to the mass ratio of 1:1, then sprayed between two layers of release films, the initial thickness of sizing material is controlled by a calendaring process, and finally the sizing material enters a drying tunnel by a conveyor belt, and foam curing is carried out at 45 ℃ for 20min to obtain the foam silicone rubber elastomer plate. The results of the performance tests (mechanical properties, flame retardant properties, water absorption, cell structure, etc.) performed on the elastomers are shown in Table 1, and a scanning electron microscope image of the elastomers is shown in FIG. 2.
Example 3
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 75 parts of base material B, 92 parts of base material C, 12 parts of structure control agent, 6 parts of foaming agent, 48 parts of base polymer and 1.5 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 70 parts of base material B, 88 parts of base material C, 33 parts of base polymer, 40 parts of cross-linking agent and 0.01 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 4.2%, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 50 [SiO 4/2 ] 459
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.2% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 0 (Me 2 SiO) 363
The foaming agent is 1, 3-propylene glycol;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.0%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 35 (Me 2 SiO) 20
The catalyst and inhibitor were the same as in example 1;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.2%) and a reinforcing filler (specific surface area of 300m 2 Gas-phase white carbon black per gram) 45 parts, treating agent D (octamethyl cyclotetrasiloxane) 22 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.2 percent), 200 parts of a flame retardant filler (aluminum oxide) and 2 parts of a treating agent E (methyltriethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.2%), 50 parts of heavy filler (diatomite) and 1 part of a treating agent F (3-aminopropyl triethoxysilane).
A foam silicone rubber elastomer sheet was produced in the same manner as in example 1. The results of the measurements of the relevant properties (mechanical properties, flame retardant properties, water absorption and cell structure, etc.) of the elastomer are shown in Table 1, and a scanning electron microscope image of the elastomer is shown in FIG. 3.
Example 4
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 130 parts of base material B, 45 parts of base material C, 35 parts of structure control agent, 10 parts of foaming agent, 55 parts of base polymer and 1.5 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 130 parts of base material B, 45 parts of base material C, 65 parts of base polymer, 35 parts of cross-linking agent and 0.004 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 4.5 percent, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 42 [SiO 4/2 ] 357
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.15% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 2 (Me 2 SiO) 969
The foaming agent is glycol;
the catalyst is a complex of chloroplatinic acid and vinyl siloxane;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.5%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 28 (Me 2 SiO) 3
The inhibitor is 3,7, 11-trimethyl-1-dodecyn-3-ol;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.15%) and a reinforcing filler (specific surface area of 380m 2 Fumed silica/g) 40 parts, treating agent D (hexamethyldisilazane) 22 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.15 percent), 100 parts of a flame retardant filler (aluminum hydroxide) and 2.5 parts of a treating agent E (methyltriethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.15%), 75 parts of heavy filler (diatomite) and 2 parts of a treating agent F (3-aminopropyl triethoxysilane).
According to the same method as that of example 1, base stock A, base stock B and base stock C are prepared independently, component A and component B are prepared, the prepared A, B components are mixed uniformly by a dynamic mixer according to the mass ratio of 1:1, then sprayed between two layers of release films, the initial thickness of sizing material is controlled by a calendaring process, and finally the sizing material enters a drying tunnel by a conveyor belt, and foam curing is carried out at 80 ℃ for 20min to obtain the foam silicone rubber elastomer plate. The results of the performance tests (mechanical properties, flame retardant properties, water absorption, cell structure, etc.) performed on the elastomers are shown in Table 1, and a scanning electron microscope image of the elastomers is shown in FIG. 4.
Example 5
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 82 parts of base material B, 77 parts of base material C, 25 parts of structure control agent, 5 parts of foaming agent, 51 parts of base polymer and 1.25 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 110 parts of base material B, 48 parts of base material C, 18 parts of base polymer, 30 parts of cross-linking agent and 0.006 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 3.7 percent, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 24 [SiO 4/2 ] 255
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.12% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 1 (Me 2 SiO) 908
The foaming agent is 1, 4-butanediol;
the catalyst is a complex of chloroplatinic acid and vinyl siloxane;
the cross-linking agent is hydrogen mass percentA fraction of 1.5% of linear polysiloxanes having the formula (HMe 2 SiO 1/2 ) 2 (HMeSiO) 28 (Me 2 SiO) 3
The inhibitor is acetylene cyclic ethanol;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.12%) and a reinforcing filler (specific surface area of 400m 2 Fumed silica/g) 40 parts, treating agent D (hexamethyldisilazane) 22 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.12%), 150 parts of a flame retardant filler (magnesium oxide) and 1.5 parts of a treating agent E (vinyltrimethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.12%), 75 parts of heavy filler (diatomite) and 2 parts of a treating agent F (vinyltris (2-methoxyethoxy) silane).
According to the same method as that of example 1, base stock A, base stock B and base stock C are prepared independently, component A and component B are prepared, the prepared A, B components are mixed uniformly by a dynamic mixer according to the mass ratio of 1:1, then sprayed between two layers of release films, the initial thickness of sizing material is controlled by a calendaring process, and finally the sizing material enters a drying tunnel by a conveyor belt, and foam curing is carried out at 100 ℃ for 10min to obtain the foam silicone rubber elastomer plate. The results of the performance tests (mechanical properties, flame retardant properties, water absorption, cell structure, etc.) performed on the elastomers are shown in Table 1, and a scanning electron microscope image of the elastomers is shown in FIG. 5.
Example 6
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 86 parts of base material B, 60 parts of base material C, 32 parts of structure control agent, 5 parts of foaming agent, 40 parts of base polymer and 1.75 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 80 parts of base material B, 130 parts of base material C, 48 parts of base polymer, 35 parts of cross-linking agent and 0.0045 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 2.0 percent, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 21 [SiO 4/2 ] 439
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.18% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 0 (Me 2 SiO) 403
The foaming agent is n-butanol;
the catalyst is a complex of chloroplatinic acid and vinyl siloxane;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.5%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 28 (Me 2 SiO) 3
The inhibitor is a mixture of tetravinyl tetramethyl cyclotetrasiloxane and acetylene cyclic ethanol according to the mass ratio of 1:1;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.18%) and a reinforcing filler (specific surface area of 300m 2 Fumed silica/g) 50 parts, treating agent D (hexamethyldisilazane) 20 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.18 percent), 200 parts of a flame retardant filler (aluminum hydroxide) and 2 parts of a treating agent E (vinyl trimethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with a vinyl mass percentage content of 0.18%), 75 parts of a heavy filler (diatomite) and 2 parts of a treating agent F (vinyltris (2-methoxyethoxy) silane).
A foam silicone rubber elastomer sheet was produced in the same manner as in example 4. The results of the tests of the relevant properties (mechanical properties, flame retardant properties, water absorption and cell structure, etc.) of the elastomers are shown in Table 1.
Example 7
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 65 parts of base material B, 145 parts of base material C, 10 parts of structure control agent, 2 parts of foaming agent, 10 parts of base polymer and 0.5 part of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 60 parts of base material B, 145 parts of base material C, 10 parts of base polymer, 22 parts of cross-linking agent and 0.008 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 1.5%, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 9 [SiO 4/2 ] 254
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.3% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 8 (Me 2 SiO) 1204
The foaming agent is methanol;
the catalyst is a complex of chloroplatinic acid and vinyl siloxane;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.5%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 28 (Me 2 SiO) 3
The inhibitor is a mixture of methyl butynol and acetylene cyclic ethanol according to the mass ratio of 1:2;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.18%) and a reinforcing filler (specific surface area of 250m 2 Fumed silica/g) 50 parts, treating agent D (hexamethyldisilazane) 18 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.18 percent), 300 parts of a flame retardant filler (aluminum hydroxide) and 3 parts of a treating agent E (vinyl trimethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with a vinyl mass percentage of 0.18%) and 100 parts of a heavy filler (diatomite).
A foam silicone rubber elastomer sheet was produced in the same manner as in example 4. The results of the tests of the relevant properties (mechanical properties, flame retardant properties, water absorption and cell structure, etc.) of the elastomers are shown in Table 1.
Example 8
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 90 parts of base material B, 90 parts of base material C, 15 parts of structure control agent, 5.5 parts of foaming agent, 50 parts of base polymer and 1.6 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 80 parts of base material B, 80 parts of base material C, 42 parts of base polymer, 45 parts of cross-linking agent and 0.009 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 4.0%, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 18 [SiO 4/2 ] 174
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.18% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 0 (Me 2 SiO) 403
The foaming agent is hexanediol;
the catalyst is a complex of chloroplatinic acid and vinyl siloxane;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.5%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 28 (Me 2 SiO) 3
The inhibitor is acetylene cyclic ethanol;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.18%) and a reinforcing filler (specific surface area of 300m 2 Gas phase white carbon black per gram) 45 parts, treating agent D (hexamethyldisilazane) 15 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.18 percent), 200 parts of a flame retardant filler (aluminum hydroxide) and 2 parts of a treating agent E (vinyl trimethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.18%), 60 parts of heavy filler (diatomite) and 1.5 parts of a treating agent F (vinyltris (2-methoxyethoxy) silane).
A foam silicone rubber elastomer sheet was produced in the same manner as in example 4. The results of the tests of the relevant properties (mechanical properties, flame retardant properties, water absorption and cell structure, etc.) of the elastomers are shown in Table 1.
Example 9
The liquid foam silicone rubber composition consists of the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 85 parts of base material B, 55 parts of base material C, 28 parts of structure control agent, 8 parts of foaming agent, 48 parts of base polymer and 2.0 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 95 parts of base material B, 140 parts of base material C, 20 parts of base polymer, 40 parts of cross-linking agent and 0.01 part of inhibitor;
wherein,
the structure control agent is branched polysiloxane with vinyl mass percent content of 3.5 percent, and the structural formula is [ (Me) 3 SiO 1/2 ] 2 [Vi(Me)SiO 2/2 ] 15 [SiO 4/2 ] 168
The base polymer was a linear polysiloxane having a vinyl mass percentage of 0.18% and a structural formula of (ViMe 2 SiO 1/2 ) 2 (ViMeSiO) 0 (Me 2 SiO) 403
The foaming agent is isopropanol;
the catalyst is a complex of chloroplatinic acid and vinyl siloxane;
the crosslinking agent is linear polysiloxane with hydrogen mass percent of 1.5%, and the structural formula is (HMe 2 SiO 1/2 ) 2 (HMeSiO) 28 (Me 2 SiO) 3
The inhibitor is acetylene cyclic ethanol;
the composition of the base material A is as follows: 100 parts of a base polymer (linear polysiloxane having a vinyl mass percentage of 0.18%) and a reinforcing filler (specific surface area of 300m 2 Fumed silica/g) 40 parts, treating agent D (hexamethyldisilazane) 17.5 parts;
the composition of the base material B is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.18 percent), 200 parts of a flame retardant filler (aluminum hydroxide) and 2 parts of a treating agent E (methyltriethoxysilane);
the composition of the base material C is as follows: 100 parts of a base polymer (linear polysiloxane with the mass percentage of vinyl content of 0.18%), 80 parts of heavy filler (diatomite) and 2.5 parts of a treating agent F (vinyltris (2-methoxyethoxy) silane).
A foam silicone rubber elastomer sheet was produced in the same manner as in example 4. The results of the tests of the relevant properties (mechanical properties, flame retardant properties, water absorption and cell structure, etc.) of the elastomers are shown in Table 1.
As can be seen from the test results in Table 1 and FIGS. 1 to 5, the foam silicone rubber elastomer obtained by mixing and curing the component A and the component B according to the present invention has a cell diameter of 130 to 350. Mu.m, and a density of 0.25 to 0.45g/cm 3 The tensile strength is 315-450 Kpa, the elongation is 66-105%, the compression deformation stress is 62-105 Kpa, the compression permanent deformation is 0.52-1.2%, the water absorption is less than or equal to 0.75%, and the flame retardance is V-0. The foam silicone rubber elastomer has uniform and fine cell structure, good mechanical property and flame retardant property, and can meet the market performance index requirement.
The present invention will be further described below by way of comparative examples.
Comparative example 1
This comparative example is based on example 1Based on the preparation, the specific surface area of the fumed silica in the base material A is adjusted, in the comparative example, 40 parts of the fumed silica has the specific surface area of 180m 2 40 parts of fumed silica per gram of binder A of example 1 had a specific surface area of 200m 2 The other formulation components and preparation method of the fumed silica of/g are the same as in example 1. The foam silicone rubber elastomers prepared in this comparative example and example 1 were subjected to performance test, and the results are shown in Table 2; comparative example 1 a scanning electron micrograph of a foamed silicone rubber elastomer is shown in figure 6.
As can be seen from table 2 and fig. 6: single variation of specific surface area of fumed silica from 200m of example 1 2 The/g was reduced to 180m in comparative example 1 2 And/g, the reinforcing effect is poor, so that obvious adverse effects are brought to the performances such as cell structure, density, mechanics, water absorption and the like of the foam silicone rubber elastomer. The foam silicone rubber elastomer of comparative example 1 had a coarse and uneven cell structure and a density of 0.82g/cm 3 . For foams, as the density increases, although both tensile strength and elongation increase, in market applications, the lower density, better compression set, lower water absorption and more uniform cell structure of the foam are the main emphasis, not the higher elongation, the higher tensile strength, because the mechanical properties of the foam are generally very low (all less than 1 Mpa) while the density of the foam exceeds 0.5g/cm 3 No practical market value exists.
Comparative example 2
This comparative example was based on example 6, the heavy filler in base C was replaced by the addition of 75 parts of calcium carbonate, the remainder of the formulation components and preparation being the same as in example 6. The results of performance tests performed on the foam silicone rubber elastomers prepared in this comparative example and example 6 are shown in Table 3, and the scanning electron microscope image of the foam silicone rubber elastomer in comparative example 2 is shown in FIG. 7.
As can be seen from table 3 and fig. 7: the composition of the heavy filler in the single modified base material C is converted from diatomite in example 6 into calcium carbonate in comparative example 2, and the calcium carbonate cannot perform a nucleation function in the foaming forming process of the liquid foam silicone rubber, so that the pore size of the foam silicone rubber elastomer can be obviously increased, and the mechanical and water absorption performance of the elastomer can be reduced.
Comparative example 3
The vinyl content of the structure controlling agent in the A component was adjusted based on example 4, in this comparative example, branched polysiloxane having a vinyl content of 1.35% by mass was added as the structure controlling agent, and the remaining formulation components and preparation method were the same as in example 4. The results of performance tests performed on the foam silicone rubber elastomers prepared in this comparative example and example 4 are shown in Table 4, and the scanning electron microscope image of the foam silicone rubber elastomer in comparative example 3 is shown in FIG. 8.
As can be seen from table 4 and fig. 8: the vinyl content of the single change structure controlling agent was changed from 4.5% of the vinyl content structure controlling agent in example 4 to 1.35% in comparative example 3, and the resilience of the foam silicone rubber elastomer was deteriorated and the compression set was significantly increased due to the greatly reduced concentrated crosslinked network structure.
Comparative example 4
The amount of platinum catalyst in the A-component was adjusted based on example 9, and in this comparative example, 0.45 parts of platinum catalyst was added, and the other formulation components and preparation methods were the same as in example 9. The results of performance tests performed on the foam silicone rubber elastomers prepared in this comparative example and example 9 are shown in Table 5, and the scanning electron microscope image of the foam silicone rubber elastomer in comparative example 4 is shown in FIG. 9.
As can be seen from table 5 and fig. 9: the single change of the amount of platinum catalyst, from 2.0 parts of the platinum catalyst of example 9 to 0.45 parts of that of comparative example 4, resulted in a liquid foam silicone rubber which was foamed and cured at a faster rate than the curing rate, i.e., the gas was released at the initial stage of the reaction, while the viscosity of the liquid foam silicone rubber was insufficient to hold the gas, resulting in collapse of cells and a significant increase in cell size.
Comparative example 5
In this comparative example, the amount of the inhibitor in the B component was adjusted based on example 9, and in this comparative example, 0.012 parts of acetylene-cyclic ethanol was added, and the other formulation components and preparation methods were the same as in example 9. The results of performance tests performed on the foam silicone rubber elastomers prepared in this comparative example and example 9 are shown in Table 6, and the scanning electron microscope image of the foam silicone rubber elastomer in comparative example 5 is shown in FIG. 9.
As can be seen from table 6 and fig. 9: the single change of the inhibitor amount, from 0.01 part of acetylene cyclohexanol in example 9 to 0.012 part in comparative example 5, resulted in a liquid foam silicone rubber having a slower curing speed than the foaming speed during foaming curing, i.e., gas was released at the initial stage of the reaction, while the viscosity of the liquid foam silicone rubber was insufficient to hold the gas, resulting in collapse of cells and a significant increase in cell size.
In summary, the specific surface area of the white carbon black, the type of heavy filler, the vinyl content of the structure control agent, the amount of the platinum catalyst and the inhibitor, and other factors have significant influence on the mechanical properties and the cell structure of the foam silicone rubber elastomer. In the invention, the structure control agent and the cell structure control filler are innovatively used, so that the liquid foam silicone rubber is ensured to have better fluidity and operability, and the ideal mechanical property and cell structure can be obtained.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent variation, etc. of the above embodiment according to the technical matter of the present invention fall within the scope of the present invention.

Claims (10)

1. The liquid foam silicone rubber composition is characterized by comprising the following component A and component B in parts by weight:
and (3) a component A: 100 parts of base material A, 60-130 parts of base material B, 45-145 parts of base material C, 10-35 parts of structure control agent, 2-10 parts of foaming agent, 10-55 parts of base polymer and 0.5-2 parts of platinum catalyst;
and the component B comprises the following components: 100 parts of base material A, 60-130 parts of base material B, 45-145 parts of base material C, 10-65 parts of base polymer, 22-45 parts of cross-linking agent and 0.001-0.01 part of inhibitor;
the composition of the base material A is as follows: 100 parts of base polymer, 40-50 parts of reinforcing filler and 12-22 parts of treating agent D;
the composition of the base material B is as follows: 100 parts of base polymer, 100-300 parts of flame retardant filler and 1-3 parts of treating agent E;
the composition of the base material C is as follows: 100 parts of base polymer, 50-100 parts of heavy filler and 0-3 parts of treating agent F;
the structure control agent is branched polysiloxane with vinyl mass percent content of 1.5-4.5%, and the structure is shown as the following formula (I):
[(Me) 3 SiO 1/2 ] a [Vi(Me)SiO 2/2 ] b [SiO 4/2 ] c (Ⅰ)
wherein a, b and c are natural numbers > 1;
the cross-linking agent is linear polysiloxane with the mass percentage content of hydrogen of 1.0-1.6%, and the structure of the cross-linking agent is shown as the following formula (II):
(HMe 2 SiO 1/2 ) 2 (HMeSiO) m (Me 2 SiO) n (Ⅱ)
wherein m is a natural number greater than 1, and n is a natural number greater than or equal to 0.
2. The liquid foam silicone rubber composition according to claim 1, wherein the base polymer is a linear polysiloxane with a vinyl mass percentage content of 0.08-0.3%, and the structure is shown as the following formula (iii):
(ViMe 2 SiO 1/2 ) 2 (ViMeSiO) m (Me 2 SiO) n (Ⅲ)
wherein m is a natural number greater than or equal to 0, and n is a natural number greater than 1.
3. A liquid foam silicone rubber composition according to claim 1, characterized in that the foaming agent is an organic alcohol having 1-12 carbon atoms and having one hydroxyl function per molecule, or an organic alcohol having 2-6 carbon atoms and having two hydroxyl functions per molecule, a mixture of any one or more.
4. The liquid foam silicone rubber composition of claim 1, wherein the platinum catalyst is a complex of chloroplatinic acid and vinyl siloxane.
5. The liquid foam silicone rubber composition according to claim 1, wherein the inhibitor is a mixture of one or more of tetravinyl tetramethyl cyclotetrasiloxane, tetramethyl divinyl disiloxane, methylbutynol, acetylene cycloethanol, 3,7, 11-trimethyl-1-dodecyn-3-ol.
6. The liquid foam silicone rubber composition according to claim 1, wherein the reinforcing filler is selected from the group consisting of a specific surface area of 200m in the base A 2 /g、250m 2 /g、300m 2 /g、380m 2 /g、400m 2 Precipitated or fumed silica/g, is a mixture of one or more thereof.
7. A liquid foam silicone rubber composition according to claim 1, wherein in said base material B, said flame retardant filler is selected from the group consisting of aluminum hydroxide, magnesium oxide, aluminum oxide, and mixtures of one or more thereof.
8. The liquid foam silicone rubber composition according to claim 1, wherein the heavy filler is selected from diatomaceous earth, wollastonite, and fine silica powder, and is one or more of the above-mentioned materials.
9. A liquid foam silicone rubber composition according to claim 1, characterized in that in the above base a, the treating agent D is a mixture of one or more of hexamethyldisilazane, octamethyl cyclotetrasiloxane, γ -glycidoxypropyl trimethoxysilane; in the base material B, the treating agent E is one or a mixture of more of methyltrimethoxysilane, methyltriethoxysilane, vinyltrimethoxysilane and vinyltriethoxysilane; in the base material C, the treating agent F is one or a mixture of two of vinyl tri (2-methoxyethoxy) silane and 3-aminopropyl triethoxy silane.
10. A method of preparing a foam silicone rubber elastomer from a liquid foam silicone rubber composition according to claim 1, comprising the steps of:
1. preparation of the base Material
(1) Preparation of base A
Weighing the materials according to the parts by weight, adding the treating agent D and the reinforcing filler into the base polymer, uniformly stirring, heating to 150 ℃, and continuously stirring for 2-4 hours at a vacuum degree of more than or equal to 0.08MPa to obtain a base material A;
(2) Preparation of base Material B
Weighing the materials according to the parts by weight, adding the treating agent E and the flame-retardant filler into the base polymer, uniformly stirring, heating to 120-150 ℃, and continuously stirring for 1-2.5 h at the vacuum degree of more than or equal to 0.08MPa to obtain a base material B;
(3) Preparation of base C
Weighing the materials according to the parts by weight, adding the treating agent F and the heavy filler into the base polymer, uniformly stirring, heating to 100-120 ℃, and continuously stirring for 0.5-2 h at a vacuum degree of more than or equal to 0.08MPa to obtain a base material C;
2. preparation of A, B component
(1) Preparation of component A
Weighing materials according to parts by weight, sequentially adding a base material A, a base material B, a base material C, a structure control agent, a foaming agent, a base polymer and a platinum catalyst into a stirrer, and stirring and mixing for 1h at room temperature to obtain a component A;
(2) Preparation of component B
Weighing materials according to parts by weight, sequentially adding the base material A, the base material B, the base material C, the base polymer, the cross-linking agent and the inhibitor into a stirrer, stirring and mixing for 1h at room temperature to obtain a component B;
3. preparation of foam silicone rubber elastomer
The method comprises the steps of weighing A, B components according to a mass ratio of 1:1, uniformly mixing the components by a static or dynamic mixer, spraying the components between two layers of release films, controlling the initial thickness of sizing materials by a calendaring process, entering a drying tunnel by a conveyor belt, and foaming and curing the mixture at 45-100 ℃ for 10-20 min to obtain the foam silicone rubber elastomer plate.
CN202210852493.6A 2022-07-20 2022-07-20 Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof Pending CN117467281A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210852493.6A CN117467281A (en) 2022-07-20 2022-07-20 Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210852493.6A CN117467281A (en) 2022-07-20 2022-07-20 Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof

Publications (1)

Publication Number Publication Date
CN117467281A true CN117467281A (en) 2024-01-30

Family

ID=89633445

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210852493.6A Pending CN117467281A (en) 2022-07-20 2022-07-20 Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof

Country Status (1)

Country Link
CN (1) CN117467281A (en)

Similar Documents

Publication Publication Date Title
CN102746674B (en) High heat-resistant porous organic silicon alloy elastomer material and method for preparing same
CN112778770B (en) High-temperature-resistant silicone rubber foam material and preparation method thereof
CN109851750B (en) Preparation method of molecular chain hard segment flame-retardant polyurethane foam
CN113956667B (en) Foaming silicone rubber and preparation method and application thereof
CN110423353B (en) Polysiloxane, maleopimaric acid modified polysiloxane and maleopimaric acid modified polysiloxane flame-retardant polyurethane foam
CN111040104B (en) Sound-absorbing flame-retardant vegetable oil-based polyurethane foam material and preparation method thereof
CN111286004B (en) Hydrophobic polyurethane anti-condensation air-tight sealing material and preparation method thereof
CN109320964A (en) A kind of phenyl siloxane rubber sponge damping material and preparation method thereof
CN112574378A (en) Low density polyurethane foam composition as sound absorbing material, method of making polyurethane foam and polyurethane foam made therefrom
CN117467281A (en) Liquid foam silicone rubber composition and preparation method of foam silicone rubber elastomer thereof
CN109942774B (en) Flame-retardant polyurethane foam with molecular chain hard segment
CN112321848B (en) Room temperature vulcanized silicone rubber emulsion for latex products, silicone rubber sponge and preparation method
CN105778511A (en) Room-temperature vulcanized organic silicon foam sealant and preparation method thereof
CN110305368B (en) Flame-retardant foaming agent and preparation method and application thereof
CN109988279A (en) A kind of strand soft segment resistance combustion polyurethane foam
CN111333964A (en) Polyolefin elastomer foamed flexible cold insulation material
CN110903657A (en) Composition capable of being rapidly foamed and formed in situ and large-size foamed silicone rubber material prepared from composition
CN109880058A (en) A kind of preparation method of strand soft segment resistance combustion polyurethane foam
CN114316607B (en) Fiber-reinforced organic silicon foam material and preparation method and application thereof
CN116875057B (en) Preparation method of low-density silicone rubber foaming material
CN116855080A (en) Low-density flame-retardant organic silicon foam material and preparation method and application thereof
CN116218022B (en) Foaming silica gel material with asymmetric pore size structure and preparation method and application thereof
CN116023787B (en) Organic silicon foam with double-peak cell structure and preparation method thereof
CN116253861B (en) Spraying airtight plugging polyurethane foam and preparation method thereof
CN118063965A (en) Formula and production method of foaming organic silicon material for waterproof sealing

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination