CN117467214A - Strippable polypropylene outer shielding material for power cable and preparation method thereof - Google Patents

Strippable polypropylene outer shielding material for power cable and preparation method thereof Download PDF

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Publication number
CN117467214A
CN117467214A CN202211035508.6A CN202211035508A CN117467214A CN 117467214 A CN117467214 A CN 117467214A CN 202211035508 A CN202211035508 A CN 202211035508A CN 117467214 A CN117467214 A CN 117467214A
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China
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parts
strippable
polypropylene
power cable
resin
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吴芳芳
虞华炜
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Shanghai Kaibo Cable Special Material Co ltd
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Shanghai Kaibo Cable Special Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/60Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a strippable polypropylene external shielding material for a power cable and a preparation method thereof, wherein the shielding material comprises the following raw materials in parts by weight: 50 parts of polypropylene resin, 35-50 parts of special resin, 1.0-3.0 parts of lubricant, 0.5-1.0 parts of antioxidant, 30-40 parts of superconducting carbon black, 2.0-4.0 parts of self-made modifier and 5-10 parts of self-made strippable agent. The invention takes the polypropylene resin with excellent performance as a base material, and is assisted with the modifier, the processing aid and the like, the material has very good extrusion processing performance, the prepared shielding material has excellent conductivity, is completely environment-friendly, has fine extrusion surface, has very good mechanical performance and good stripping performance, and is suitable for stable and efficient extrusion of the outer shielding layer of the polypropylene insulated cable.

Description

Strippable polypropylene outer shielding material for power cable and preparation method thereof
Technical Field
The invention relates to the technical field of cable materials, in particular to a strippable polypropylene outer shielding material for a power cable and a preparation method thereof.
Background
Along with the continuous promotion of modern construction in China, the demand for electric power energy is continuously increased, and the demand for electric power cables is also rapidly increased. The cable industry in China is gradually developed and will continue to grow at a high speed. China has become the biggest cable consumer market in the world, especially in the field of power cables. However, due to the particularity of the power cable, the insulated cable is mainly formed by adopting cross-linked polyethylene as a base material and assisting in cross-linked polyolefin shielding co-extrusion, and has the advantages of stable performance, mature matching and controllable process, and the defects that the cross-linked technology is adopted, once formed, the cross-linked polyethylene cannot be reused and is difficult to recycle, once scrapped, the cross-linked polyethylene is directly used as plastic garbage, and once scrapped, the cross-linked polyethylene is difficult to degrade and can only be burnt and the like, thus the cross-linked polyethylene cable belongs to an environment-friendly material. Therefore, the development of a novel non-crosslinked inner shielding material for the power cable is particularly important to effectively avoid the embarrassment of difficult treatment of crosslinked materials, improve the secondary recycling of the materials and effectively save energy. Meanwhile, the competitiveness and brand value of the cable enterprises can be remarkably improved. . So to change this gradually, it must be considered to choose the non-crosslinked material instead. In addition, none of the outer shields in the current commercial power cable products is strippable. In consideration of actual demands of cable insulation production, if the outer shielding of the cable insulation is stripped, construction can be greatly facilitated, and otherwise, construction difficulty and time can be increased for quick and convenient cable construction and laying processes.
Disclosure of Invention
In order to solve the problems, the invention provides the strippable polypropylene outer shielding material for the power cable and the preparation method thereof, wherein polypropylene resin is used as a base material, and a modifier, a processing aid and the like are used as auxiliary materials.
The invention adopts the following technical scheme:
the strippable polypropylene outer shielding material for the power cable is prepared from the following raw materials in parts by weight: 50 parts of polypropylene resin, 35-50 parts of special resin, 1.0-3.0 parts of lubricant, 0.5-1.0 parts of antioxidant, 30-40 parts of superconducting carbon black, 2.0-4.0 parts of self-made modifier and 5-10 parts of self-made strippable agent.
The melt index of the polypropylene resin is less than or equal to 5g/10min.
The special resin is special high-toughness polymer resin.
The lubricant is one or more of magnesium stearate, calcium stearate, zinc stearate and polyethylene wax; the superconducting carbon black is superconducting superfine nanoscale carbon black powder.
The antioxidant is a combination of dilauryl thiodipropionate, polybasic hindered phenol and tri (2, 4-di-tert-butyl) phenyl phosphite.
The self-made modifier is prepared by taking polyolefin resin as a base material and adding special auxiliary agents.
The special auxiliary agent is one or a combination of a plurality of dimethyl siloxane, octamethyl cyclotetrasiloxane and propyl trimethoxy silane in the organic silicone in any proportion.
The self-made strippable agent is prepared by taking polyolefin resin as a base material and adding special filler.
The special filler is one or the combination of more of calcium carbonate, clay, talcum powder and inorganic silicate in any proportion.
The preparation method of the strippable polypropylene outer shielding material for the power cable comprises the following steps:
s1, mixing all raw material components weighed according to the weight of a formula, and then putting the mixture into a high-speed mixer for uniform mixing to obtain a mixture;
and S2, extruding, granulating and drying the uniformly mixed mixture through a double-screw extruder to obtain the strippable polypropylene outer shielding material for the power cable.
The mixing temperature of the raw materials in the step S1 in a high-speed mixer is 30-75 ℃, and the mixing time is 3-20min.
The extrusion temperature of the mixture in the step S2 in the double-screw extruder is 145-195 ℃; the drying temperature of the granules is 70-85 ℃ and the drying time is 1-3h.
The application of a strippable polypropylene outer shielding material for a power cable in preparing an outer shielding layer of the power cable.
The technical scheme of the invention has the following advantages:
the invention takes the polyolefin resin with excellent performance as a base material and is assisted with the modifier, the processing aid and the like, the material has very good extrusion processing performance, excellent conductivity, complete environmental protection, fine extrusion surface, very good mechanical performance and good stripping performance, and is suitable for extrusion of the outer shielding layer of the polypropylene insulated cable. In addition, the preparation process is simple, the equipment investment is small, the efficiency is high, and the cost is low.
Detailed Description
This invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
the embodiment provides a strippable polypropylene external shielding material for a power cable, wherein in a shielding material formula, the names of components and the weight parts of the components are as follows:
50 parts of polypropylene resin, 35 parts of special resin, 2.0 parts of lubricant, 0.5 part of antioxidant, 30 parts of superconducting carbon black, 2.0 parts of self-made modifier and 5 parts of self-made strippable agent.
Wherein the melt index of the polypropylene resin is 3g/10min, and the special resin is ethylene-vinyl acetate copolymer; the self-made modifier is prepared by taking polyolefin resin as a base material and adding special auxiliary agents, wherein the special auxiliary agents are dimethyl siloxane; the self-made strippable agent is prepared by taking polyolefin resin as a base material and adding special filler calcium carbonate; the lubricant is polyethylene wax (imported polyethylene wax is selected in this example); the antioxidant is dilauryl thiodipropionate, polybasic hindered phenol and tri (2, 4-di-tert-butyl) phenyl phosphite according to the mass ratio of 1:1:1, wherein the superconducting carbon black is superconducting superfine nanoscale carbon black powder.
The preparation method comprises the following steps:
s1, mixing all raw material components weighed according to the weight of a formula, and then putting the mixture into a high-speed mixer to be mixed uniformly, wherein the mixing temperature is 30-75 ℃, and the mixing time is 15min, so as to obtain a mixture;
s2, placing the uniformly mixed mixture into a double-screw extruder, extruding and granulating at 145-195 ℃, and then drying at 80 ℃ for 2 hours to obtain the polypropylene inner shielding material for the power cable.
Example 2:
the embodiment provides a polypropylene inner shielding material for a power cable, wherein in a sheath material formula, the names of all components and the weight parts of all components are as follows:
50 parts of polypropylene resin, 43 parts of special resin, 1 part of lubricant, 0.7 part of antioxidant, 35 parts of superconducting carbon black, 3 parts of self-made modifier and 7 parts of self-made strippable agent.
The melt index of the polypropylene resin is 3g/10min, and the special resin is special polyethylene resin; the self-made modifier is prepared by taking polyolefin resin as a base material and adding special auxiliary agents, wherein the special auxiliary agents are the combination of dimethyl siloxane and octamethyl cyclotetrasiloxane; the self-made strippable agent is prepared by taking polyolefin resin as a base material and adding clay; the lubricant is polyethylene wax (imported polyethylene wax is selected in this example); the antioxidant is dilauryl thiodipropionate, polybasic hindered phenol and tri (2, 4-di-tert-butyl) phenyl phosphite according to the mass ratio of 1:2:2, wherein the superconducting carbon black is superconducting superfine nanoscale carbon black powder. The preparation method comprises the following steps:
s1, mixing all raw material components weighed according to the weight of a formula, and then putting the mixture into a high-speed mixer to be mixed uniformly, wherein the mixing temperature is 30-75 ℃, and the mixing time is 15min, so as to obtain a mixture;
s2, placing the uniformly mixed mixture into a double-screw extruder, extruding and granulating at 145-195 ℃, and then drying at 80 ℃ for 2 hours to obtain the strippable polypropylene outer shielding material for the power cable.
Example 3:
the embodiment provides a polypropylene inner shielding material for a power cable, wherein in a sheath material formula, the names of all components and the weight parts of all components are as follows:
50 parts of polypropylene resin, 50 parts of special resin, 3.0 parts of lubricant, 1.0 part of antioxidant, 40 parts of superconducting carbon black, 4.0 parts of self-made modifier and 10 parts of self-made strippable agent.
The melt index of the polypropylene resin is 3g/10min, and the special resin is a polyolefin elastomer; the self-made modifier is prepared by taking polyolefin resin as a base material and adding special auxiliary agents, wherein the special auxiliary agents are propyl trimethoxy silane; the self-made strippable agent is prepared by taking polyolefin resin as a base material and adding talcum powder as a special filler; the lubricant is magnesium stearate; the antioxidant is dilauryl thiodipropionate, polybasic hindered phenol and tri (2, 4-di-tert-butyl) phenyl phosphite according to the mass ratio of 1:3:3, wherein the superconducting carbon black is superconducting superfine nanoscale carbon black powder.
The preparation method comprises the following steps:
s1, mixing all raw material components weighed according to the weight of a formula, and then putting the mixture into a high-speed mixer to be mixed uniformly, wherein the mixing temperature is 30-75 ℃, and the mixing time is 20min, so as to obtain a mixture;
s2, placing the uniformly mixed mixture into a double-screw extruder, extruding and granulating at 145-195 ℃, and then drying at 70 ℃ for 3 hours to obtain the strippable polypropylene outer shielding material for the power cable.
Comparative example 1:
the mixing, extrusion granulation and other processes are the same as in example 1, and the names and the weight parts of the components are as follows:
50 parts of polypropylene resin, 43 parts of special resin, 1 part of lubricant, 0.7 part of antioxidant, 35 parts of superconducting carbon black and 3 parts of self-made modifier.
Wherein the melt index of the polypropylene resin is 3g/10min, and the special resin is special polyethylene resin; the self-made modifier is prepared by taking polyolefin resin as a base material and adding special auxiliary agents, wherein the special auxiliary agents are the combination of dimethyl siloxane and octamethyl cyclotetrasiloxane; the lubricant is polyethylene wax (imported polyethylene wax is selected in this example); the antioxidant is dilauryl thiodipropionate, polybasic hindered phenol and tri (2, 4-di-tert-butyl) phenyl phosphite according to the mass ratio of 1:2:2, wherein the superconducting carbon black is superconducting superfine nanoscale carbon black powder.
The polypropylene shield material prepared in the same manner as described above was difficult to peel off as a comparative example.
Performance test:
the polypropylene inner shield materials for power cables prepared according to the proportions of examples 1 to 3 and comparative example 1 were subjected to performance tests according to the relevant standards, respectively, and the relevant performance results of the prepared cable materials are shown in table 1.
TABLE 1 test results of the cable Material Performance test prepared in examples 1-3 and comparative example 1
Test item Example 1 Example 2 Example 3 Comparative example 1
Conductivity (omega cm) 75 46 25 53
Tensile Strength (MPa) 18.4 16.3 15.5 16.9
Elongation at break (%) 580 560 490 550
Surface finish Fine and smooth Fine and smooth Fine and smooth Fine and smooth
Peel strength N/m 59 56 49 Can not be peeled off
As can be seen from Table 1, the polypropylene outer shielding material for power cables prepared in the above examples 1-3 has excellent comprehensive properties after the polypropylene resin with excellent properties is selected as a base material and modified, and the prepared cable material has excellent extrusion processability and strippable properties, has excellent mechanical properties and conductivity, can be effectively applied to the power cable outer shielding layer, can effectively avoid side effects caused by crosslinking, and has positive significance in improving the awareness of products, social benefits, economic benefits and the like of enterprises. And in the comparative example 1, the material is difficult to strip in the construction process, so that the on-site construction is not facilitated, and the production efficiency of construction enterprises is reduced.
In conclusion, the polypropylene outer shielding material for the power cable has good comprehensive performance and good stripping performance, effectively overcomes various defects in the prior art, has a simple preparation process, small equipment investment, high efficiency and low cost, and has higher industrial utilization value.
The invention is applicable to the prior art where nothing is said.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While obvious variations or modifications are contemplated as falling within the scope of the present invention.

Claims (10)

1. The strippable polypropylene outer shielding material for the power cable is characterized by being prepared from the following raw materials in parts by weight:
50 parts of polypropylene resin, 35-50 parts of special resin and 1.0-3.0 parts of lubricant
0.5-1.0 part of antioxidant, 30-40 parts of superconducting carbon black, 2.0-4.0 parts of self-made modifier and 5-10 parts of self-made strippable agent.
2. The strippable polypropylene outer shield material for a power cable according to claim 1, wherein the polypropylene resin melt index is 5g/10min or less; the special resin is special high-toughness polymer resin.
3. The strippable polypropylene outer shield material for a power cable according to claim 1, wherein the lubricant is one or more of magnesium stearate, calcium stearate, zinc stearate, polyethylene wax; the superconducting carbon black is superconducting superfine nanoscale carbon black powder.
4. The strippable polypropylene outer shield material for power cables according to claim 1, wherein the antioxidant is a combination of dilauryl thiodipropionate, polyhydric hindered phenol and phenyl tri (2, 4-di-tert-butyl) phosphite in a mass ratio of 1 (1-3).
5. The strippable polypropylene outer shield material for power cables according to claim 1, wherein the self-made modifier is prepared by taking polyolefin resin as a base material and adding special auxiliary agents.
6. The strippable polypropylene outer shield material according to claim 5, wherein the special auxiliary agent is one or more of dimethyl siloxane, octamethyl cyclotetrasiloxane and propyl trimethoxy silane in organic silicone.
7. The strippable polypropylene outer shield material for power cables according to claim 1, wherein the self-made strippable agent is prepared by taking polyolefin resin as a base material and adding special filler; the special filler is one or a combination of more of calcium carbonate, clay, talcum powder and inorganic silicate.
8. A method for preparing the strippable polypropylene outer shield material for a power cable according to any one of claims 1 to 7, comprising the steps of:
s1, mixing all raw material components weighed according to the weight of a formula, and then putting the mixture into a high-speed mixer for uniform mixing to obtain a mixture;
and S2, extruding, granulating and drying the uniformly mixed mixture through a double-screw extruder to obtain the polypropylene external shielding material for the power cable.
9. The preparation method according to claim 7, wherein the mixing temperature of the raw materials in the step S1 in the high-speed mixer is 30-75 ℃ and the mixing time is 3-20min;
the extrusion temperature of the mixture in the step S2 in the double-screw extruder is 145-195 ℃; the drying temperature of the granules is 70-85 ℃ and the drying time is 1-3h.
10. Use of a strippable polypropylene outer shield for a power cable according to any one of claims 1 to 7 in the preparation of a polypropylene insulation cable outer shield.
CN202211035508.6A 2022-07-21 2022-08-26 Strippable polypropylene outer shielding material for power cable and preparation method thereof Pending CN117467214A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2022108604818 2022-07-21
CN202210860481 2022-07-21

Publications (1)

Publication Number Publication Date
CN117467214A true CN117467214A (en) 2024-01-30

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ID=89629891

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211035508.6A Pending CN117467214A (en) 2022-07-21 2022-08-26 Strippable polypropylene outer shielding material for power cable and preparation method thereof

Country Status (1)

Country Link
CN (1) CN117467214A (en)

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