CN117466044B - Coiling device for inner liner production line - Google Patents
Coiling device for inner liner production line Download PDFInfo
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- CN117466044B CN117466044B CN202311797608.7A CN202311797608A CN117466044B CN 117466044 B CN117466044 B CN 117466044B CN 202311797608 A CN202311797608 A CN 202311797608A CN 117466044 B CN117466044 B CN 117466044B
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- coiling
- inner liner
- rectifying
- cloth
- deviation
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 239000004744 fabric Substances 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000003908 quality control method Methods 0.000 claims abstract description 28
- 238000012937 correction Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 6
- 230000008569 process Effects 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000004804 winding Methods 0.000 claims description 11
- 238000007405 data analysis Methods 0.000 claims description 9
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims 1
- 239000000945 filler Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 14
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012948 formulation analysis Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/0204—Sensing transverse register of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1888—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Tyre Moulding (AREA)
Abstract
The invention discloses a rolling device of an inner liner production line, belonging to the technical field of tire production equipment; the invention is used for solving the technical problems of coiling deviation caused by assembly difference, raw material thickness difference and the like after raw material replacement due to the lack of online supervision of position deviation correction between the inner liner layer and the cloth lining layer; the spool lifting mechanism comprises a supporting upright post, wherein one side of the supporting upright post is rotatably connected with a coiling spool; the invention can effectively monitor the whole process before and after coiling the inner liner and the cloth layer on the coiling device by collecting the middle offset and the conveying offset existing when synchronously coiling the inner liner and the cloth layer on the coiling device, and acquire related control signals to control related parts to perform offset operation, thereby reducing the coiling deviation problem caused by raw material assembly, raw material thickness or other factors and effectively ensuring the coiling quality control rate of the inner liner and the cloth layer on the coiling device.
Description
Technical Field
The invention relates to the technical field of tire production equipment, in particular to a rolling device for an inner liner production line.
Background
The semi-steel radial tyre is one new tyre with tyre body with tyre cord arranged in radial direction and buffering layer with tyre cord arranged circumferentially or near circumferentially and hooped tightly onto the tyre body. It is composed of six main parts of tread, carcass, sidewall, buffer layer (or belt layer), tyre bead and inner liner (or airtight layer).
With the development of the tire production process, a film needs to be stuck on the front or back of the lining layer when the lining layer is produced; in order to simplify the production process, only the film is stuck on the lining layer in the production process of the lining layer, and the film is coiled in the forward direction or the reverse direction to realize the position change of the film in coiling, a plurality of groups of stations and manpower are needed to be added for matching use, so that the length of the whole production line is increased, and the production cost of the tire is increased; the traditional is carrying out rubberizing processing to tire inner liner and cloth liner, lacks the online supervision of position deviation correction between inner liner and the cloth liner, leads to there is the coiling deviation that the scheduling problem led to such as equipment difference, raw materials thickness difference after the raw materials change, promotes the partial cloth liner or the inner liner of coiling to have the dislocation.
In view of the above technical drawbacks, a solution is now proposed.
Disclosure of Invention
The invention aims to provide a coiling device of an inner liner production line, which aims to solve the problem that a film needs to be stuck on the front side or the back side of an inner liner when the inner liner is produced; in order to simplify the production process, only the film is stuck on the lining layer in the production process of the lining layer, and the film is coiled in the forward direction or the reverse direction to realize the position change of the film in coiling, a plurality of groups of stations and manpower are needed to be added for matching use, so that the length of the whole production line is increased, and the production cost of the tire is increased; the traditional is carrying out rubberizing processing to tire inner liner and cloth liner, lacks the online supervision of position deviation correction between inner liner and the cloth liner, leads to there is the coiling deviation that the scheduling problem led to of equipment difference, raw materials thickness difference after the raw materials is changed, promotes the problem that partial cloth liner or inner liner of coiling has the dislocation.
The aim of the invention can be achieved by the following technical scheme: the spool lifting mechanism comprises a support upright, one side of the support upright is rotationally connected with a coiling spool, the other side of the support upright is provided with a cloth laying deviation rectifying mechanism sleeved with the support upright, the cloth laying deviation rectifying mechanism comprises a support adjusting rod, the side of the support adjusting rod is rotationally connected with a deviation rectifying transmission frame, a first deviation rectifying wheel and a second deviation rectifying wheel are installed in the deviation rectifying transmission frame side by side, the two end faces of the first deviation rectifying wheel and the two end faces of the second deviation rectifying wheel are respectively provided with a deviation rectifying lifting cylinder, and the bottom end face of the support upright is provided with a control panel;
the inner liner tensioning mechanism is sleeved at the top of the supporting upright and comprises a clamping seat, a tension adjusting cylinder is arranged on a clamping seat top plate, a rubberizing mechanical arm is arranged on the side edge of the tension adjusting cylinder top plate, a coiling rotating mechanism is arranged at the bottom of the supporting upright and comprises a coiling rotating motor, and a driving wheel is connected with the bottom transmission of the output end of the coiling rotating motor.
Preferably, the bottom of one side of the supporting upright post is rotationally connected with a lifting air cylinder, the top of one side of the supporting upright post is rotationally connected with a lifting supporting arm, the bottom of one side of the lifting supporting arm is sleeved with the lifting air cylinder, the end face of one side of the lifting supporting arm is sleeved with a coiling spool, and the top of one side of the lifting supporting arm is provided with a coiling motor in transmission connection with the coiling spool.
Preferably, the bottom of the support adjusting rod is provided with a lantern ring fastener sleeved with the support upright post, the top of the deviation correcting transmission frame is provided with a deviation correcting lifting support rotatably sleeved with the support adjusting rod, the bottom of the deviation correcting lifting support is provided with a deviation correcting lifting cylinder rotatably sleeved with the support adjusting rod, and one side top and bottom of the support adjusting rod, which is close to the deviation correcting lifting support, are symmetrically sleeved with cloth lining feeding rollers.
Preferably, the inner wall of the deviation rectifying transmission frame is provided with a deviation rectifying lifting cylinder sleeved with the first end face and the second end face of the deviation rectifying wheel, the side edge of the deviation rectifying lifting cylinder is provided with a plurality of groups of micro motors which are clamped with the inner wall of the deviation rectifying transmission frame, and the output ends of the micro motors are in transmission connection with the first end face and the second end face of the deviation rectifying wheel.
Preferably, the clamping seat is close to the bottom of one side of the deviation rectifying transmission frame and is sleeved with a cloth lining traction roller, one side of the clamping seat, which is close to the coiling spool, is provided with a cloth lining guide roller, which is close to the coiling spool, above the cloth lining guide roller, the top of the tension adjusting cylinder is rotationally connected with an adjusting arm, and the top of the adjusting arm is provided with an adjusting roller, which is close to the rubberizing mechanical arm.
Preferably, the top of the coiling rotating motor is provided with a rotating bracket sleeved with the supporting upright post, the center of the top of the rotating bracket is provided with a rotating shaft sleeved with the supporting upright post, and the edge of the bottom of the rotating bracket is provided with a plurality of groups of travelling wheels.
Preferably, a processor, a data acquisition module, a data analysis module and a signal execution module are arranged in the control panel;
the data acquisition module is used for acquiring the middle deviation degree Q of the inner liner layer on the inner coiling device along the inner liner guide roller and the conveying deviation degree W of the cloth lining layer conveyed on the cloth lining feeding roller, sending the middle deviation degree Q and the conveying deviation degree W to the data analysis module through the processor, and setting a period of time in the coiling operation time period of the device as a time threshold;
the data analysis module immediately analyzes the coiling quality control rate of the device after receiving the centering offset Q and the conveying offset W, and the specific analysis process is as follows: acquiring the middle offset Q of the inner liner layer and the conveying offset W of the cloth laying layer in a time threshold, acquiring a coiling quality control rate Xo through a formula, and immediately calling a preset coiling quality control rate Yo recorded and stored in a processor from the processor to compare with the coiling quality control rate Xo;
if the coiling quality control rate Xo is more than or equal to the preset coiling quality control rate Yo, judging that deviation exists between the conveying position of the cloth laying layer on the cloth laying feeding roller and the inner liner layer on the inner liner guiding roller, generating a deviation correcting signal, sending the deviation correcting signal to a signal executing module, and immediately controlling a deviation correcting lifting cylinder to operate after the signal executing module receives the deviation correcting signal;
if the coiling quality control rate Xo is smaller than the preset coiling quality control rate Yo, no signal is generated.
The invention has the beneficial effects that:
1. according to the invention, the middle offset and the conveying offset existing when the inner liner layer and the cloth-laying layer on the coiling device are synchronously coiled are collected, so that the inner liner layer and the cloth-laying layer on the coiling device are efficiently monitored in the whole process before and after coiling, and relevant control signals are obtained through redefinition and formulation analysis to control relevant parts to perform offset operation, so that the coiling deviation problem caused by raw material assembly, raw material thickness or other factors is reduced, and the coiling quality control rate of the inner liner layer and the cloth-laying layer on the coiling device is effectively ensured.
2. The auxiliary spool lifting mechanism of the coiling rotating mechanism is used in a linkage way, the directional rotation of the coiling device is conveniently adjusted according to the coiling needs of the inner liner layer and the cloth lining layer during the operation of the coiling device, so that the switching of the forward coiling and the reverse coiling of the inner liner layer is realized, and a forward coiling station and a reverse coiling station are not required to be independently arranged on the inner liner layer production line; one station can be omitted while the production process is satisfied, so that the length of a production line is shortened, and the cost is saved.
Drawings
The invention is further described below with reference to the accompanying drawings;
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a spool lifting mechanism according to the present invention;
FIG. 3 is a schematic diagram of a cloth lining deviation rectifying mechanism according to the present invention;
FIG. 4 is a schematic diagram of the structure of the deviation correcting transmission frame of the present invention;
FIG. 5 is a schematic view of the construction of the liner tensioning mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the winding and rotating mechanism of the present invention;
fig. 7 is a flow chart of the system of the present invention.
Legend description: 1. the spool lifting mechanism; 101. a support column; 102. a coiling lifting cylinder; 103. lifting the supporting arm; 104. a winding motor; 105. coiling the spool; 2. a cloth laying deviation correcting mechanism; 201. a collar fastener; 202. supporting the adjusting rod; 204. cloth-backing feeding roller; 205. a deviation rectifying and lifting bracket; 206. a deviation rectifying transmission frame; 207. a deviation rectifying and lifting cylinder; 208. a micro motor; 209. a deviation correcting lifting cylinder; 210. a first deviation correcting wheel; 211. a second deviation correcting wheel; 3. an inner liner tensioning mechanism; 301. a clamping seat; 302. cloth backing traction roller; 303. tension adjusting cylinder; 304. cloth laying guide roller; 305. lining guide rollers; 306. an adjusting arm; 307. an adjusting roller; 4. a winding and rotating mechanism; 401. coiling a rotating motor; 402. a driving wheel; 403. a travelling wheel; 404. rotating the bracket; 405. a rotation shaft; 5. a rubberizing mechanical arm; 6. and a control panel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The embodiment is used for solving the problem that the traditional position deviation correction between the inner liner layer and the cloth liner layer is lack to be monitored on line during rubberizing processing of the inner liner layer and the cloth liner layer, so that coiling deviation caused by assembly difference, raw material thickness difference and other problems exists after raw material replacement, and the coiled part cloth liner layer or the inner liner layer is caused to be misplaced.
Referring to fig. 1-7, the embodiment is a rolling device for an inner liner production line, which comprises a spool lifting mechanism 1, wherein the spool lifting mechanism 1 comprises a support column 101, one side of the support column 101 is rotationally connected with a rolling spool 105, the other side of the support column 101 is provided with a cloth lining deviation rectifying mechanism 2 sleeved with the support column 101, the cloth lining deviation rectifying mechanism 2 comprises a support adjusting rod 202, the side edge of the support adjusting rod 202 is rotationally connected with a deviation rectifying transmission frame 206, a first deviation rectifying wheel 210 and a second deviation rectifying wheel 211 are installed in the deviation rectifying transmission frame 206 side by side, the end faces of the first deviation rectifying wheel 210 and the second deviation rectifying wheel 211 are respectively provided with a deviation rectifying lifting cylinder 209, and the end face of the bottom of the support column 101 is provided with a control panel 6; the inner liner tensioning mechanism 3 is installed at the top of the support upright 101 in a sleeved mode, the inner liner tensioning mechanism 3 comprises a clamping seat 301, a tension adjusting cylinder 303 is arranged on the top plate of the clamping seat 301, a rubberizing mechanical arm 5 is arranged on the side edge of the top plate of the tension adjusting cylinder 303, a coiling rotating mechanism 4 is arranged at the bottom of the support upright 101, the coiling rotating mechanism 4 comprises a coiling rotating motor 401, and a driving wheel 402 is connected to the bottom transmission of the output end of the coiling rotating motor 401.
The control panel 6 is internally provided with a processor, a data acquisition module, a data analysis module and a signal execution module; the data acquisition module is used for acquiring the middle deviation degree Q of the inner liner layer on the inner coiling device along the inner liner guide roller 305 and the conveying deviation degree W of the cloth lining layer conveyed on the cloth lining feeding roller 204, sending the middle deviation degree Q and the conveying deviation degree W to the data analysis module through the processor, and setting 30min in the coiling operation time period of the device as a time threshold;
it should be noted that: the inward offset degree Q is expressed as the center position of the lining layer conveyed to the coiling spool 105 along the lining guide roller 305, the size of the inward offset degree Q reflects whether the lining layer is offset along the lining guide roller 305, the conveying offset degree W is expressed as the offset size of the cloth lining layer on two sides of the cloth lining feeding roller 204 when the cloth lining layer is conveyed to the coiling spool 105 along the cloth lining feeding roller 204, the outward inward offset degree Q is acquired by the first electro-optical deviation correcting sensor positioned on the lining guide roller 305 and the coiling spool 105, and the conveying offset degree W is acquired by the second electro-optical deviation correcting sensor arranged on the cloth lining feeding roller 204;
the data analysis module immediately analyzes the coiling quality control rate of the device after receiving the centering offset Q and the conveying offset W, and the specific analysis process is as follows:
acquiring the middle offset Q of the lining layer and the conveying offset W of the lining layer in the time threshold value, and performing a formulaObtaining a coiling quality control rate Xo, wherein a and b are proportionality coefficients of a medium offset degree Q and a conveying offset degree W respectively, a is more than b is more than 0, xo is expressed as the coiling quality control rate Xo, and the preset coiling quality control rate Yo recorded and stored in a storage manner is immediately retrieved from a processor and is compared with the coiling quality control rate Xo for analysis;
if the coiling quality control rate Xo is greater than or equal to the preset coiling quality control rate Yo, determining that deviation exists between the conveying position of the cloth lining layer on the cloth lining feeding roller 204 and the inner lining layer on the inner lining guide roller 305, generating a deviation correcting signal, sending the deviation correcting signal to a signal executing module, immediately controlling a deviation correcting lifting cylinder 209 to operate after receiving the deviation correcting signal by the signal executing module, and according to the demand of the deviation correcting direction, driving a deviation correcting wheel one 210 or a deviation correcting wheel two 211 to slide downwards along the inner wall of a deviation correcting transmission frame 206 by the deviation correcting lifting cylinder 209 until the sliding position of the deviation correcting wheel one 210 or the deviation correcting wheel two 211 can be close to the cloth lining layer on the two groups of cloth lining feeding rollers 204, driving the deviation correcting transmission frame 206 to be close to the cloth lining layer along a supporting adjusting rod 202 by the deviation correcting lifting cylinder 207, driving the deviation correcting wheel one 210 or the deviation correcting wheel two to abut against the cloth lining layer, and driving the deviation correcting wheel one 210 or the deviation correcting wheel two 211 to rotate by a coupling at the output end of a micro motor 208, so as to adjust the positions of the cloth lining layers between the plurality groups of cloth lining feeding rollers 204, which are aligned with the inner lining layers on the inner guide rollers;
if the coiling quality control rate Xo is smaller than the preset coiling quality control rate Yo, no signal is generated.
Example two
The embodiment is used for solving the problem that a film is required to be stuck on the front or back of the lining layer when the lining layer is produced; in order to simplify the production process, only the film is stuck on the lining layer in the production process of the lining layer, and the position of the film is changed by adopting forward coiling or reverse coiling in coiling, a plurality of groups of stations and manpower are needed to be added for matching use, so that the length of the whole production line is increased, and the production cost of the tire is increased.
Referring to fig. 1-6, the winding device for the liner production line in this embodiment includes a winding lifting cylinder 102 rotatably connected to the bottom of one side of a support column 101, a lifting support arm 103 rotatably connected to the top of one side of the support column 101, a sleeve joint between the bottom of one side of the lifting support arm 103 and the winding lifting cylinder 102, a sleeve joint between the end surface of one side of the lifting support arm 103 and a winding spool 105, and a winding motor 104 in transmission connection with the winding spool 105 arranged at the top of one side of the lifting support arm 103; the coiling lifting cylinder 102 stretches to drive the lifting supporting arm 103 to deflect along an upper arc track and a lower arc track on the supporting upright post 101, so that the inner liner layer and the cloth lining layer are synchronously and tensely adjusted, the output end of the coiling motor 104 drives the coiling spool 105 to rotate through the coupler, and the adjacent inner liner layer and the adjacent cloth lining layer are orderly coiled;
the bottom of the support adjusting rod 202 is provided with a lantern ring fastener 201 sleeved with the support upright post 101, the top of the deviation correcting transmission frame 206 is provided with a deviation correcting lifting bracket 205 rotatably sleeved with the support adjusting rod 202, the bottom of the deviation correcting lifting bracket 205 is provided with a deviation correcting lifting cylinder 207 rotatably sleeved with the support adjusting rod 202, and the top and the bottom of one side of the support adjusting rod 202 close to the deviation correcting lifting bracket 205 are symmetrically sleeved with a cloth lining feeding roller 204; a correction lifting cylinder 209 sleeved with the end surfaces of a correction wheel I210 and a correction wheel II 211 is arranged on the inner wall of the correction transmission frame 206, a plurality of groups of micro motors 208 which are clamped with the inner wall of the correction transmission frame 206 are arranged on the side edge of the correction lifting cylinder 209, and the output ends of the micro motors 208 are in transmission connection with the correction wheel I210 and the correction wheel II 211; the cloth lining feeding roller 204 is connected with a conveying mechanism on the production line, so that a cloth lining layer is continuously conveyed to a coiling device;
a cloth lining traction roller 302 is sleeved at the bottom of one side of the clamping seat 301 close to the deviation correcting transmission frame 206, a cloth lining guide roller 304 is arranged at one side of the clamping seat 301 close to the coiling spool 105, a lining guide roller 305 close to the coiling spool 105 is arranged above the cloth lining guide roller 304, an adjusting arm 306 is rotatably connected to the top of the tension adjusting cylinder 303, and an adjusting roller 307 close to the rubberizing mechanical arm 5 is arranged at the top of the adjusting arm 306; a rotating bracket 404 sleeved with the supporting upright post 101 is arranged at the top of the coiling rotating motor 401, a rotating shaft 405 sleeved with the supporting upright post 101 is arranged at the center of the top of the rotating bracket 404, and a plurality of groups of travelling wheels 403 are arranged at the bottom edge of the rotating bracket 404; tension adjusting cylinder 303 stretches out and draws back and drives adjusting arm 306 along cassette 301 top rotation, and then pulls the inner liner along lining guide roller 305 and the outside tension between the inner liner conveying mechanism, and when inner liner is through lining guide roller 305 and adjusting arm 306, rubberizing arm 5 is attached the cushion for the inner liner surface, and the inner liner is carried along lining guide roller 305 and is taken up spool 105, and cloth lining traction roller 302 is rotatory, drives the cloth lining attached at its surface friction and carries to take up spool 105.
According to the first embodiment and the second embodiment, the middle deflection degree and the conveying deflection degree existing when the inner liner layer and the cloth laying layer on the coiling device are synchronously coiled are collected, so that the inner liner layer and the cloth laying layer on the coiling device are efficiently monitored in the whole process before and after coiling, relevant control signals are redefined and formulated for analysis, relevant parts are controlled to perform offset operation, the coiling deviation problem caused by raw material assembly, raw material thickness or other factors is reduced, the coiling quality control rate of the inner liner layer and the cloth laying layer on the coiling device is effectively ensured, the coiling rotating mechanism 4 is used in a linkage mode, the directional rotation of the coiling device is conveniently adjusted according to the coiling requirement of the inner liner layer and the cloth laying layer during the operation of the coiling device, and the switching of the positive coiling and the reverse coiling of the inner liner layer is realized without independently setting a positive coiling station and a reverse coiling station on the inner liner production line; one station can be omitted while the production process is satisfied, so that the length of a production line is shortened, and the cost is saved.
The foregoing is merely illustrative of the structures of this invention and various modifications, additions and substitutions for those skilled in the art can be made to the described embodiments without departing from the scope of the invention or from the scope of the invention as defined in the accompanying claims.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (5)
1. The utility model provides a device is got to inner liner production line reel, includes spool lifting mechanism (1), a serial communication port, spool lifting mechanism (1) includes support post (101), support post (101) one side rotates and is connected with batches spool (105), support post (101) opposite side is provided with cloth lining rectifying mechanism (2) that cup joint with support post (101), cloth lining rectifying mechanism (2) include support regulation pole (202), support regulation pole (202) side rotates and is connected with rectifying transmission frame (206), rectifying transmission frame (206) are inside to install rectifying wheel one (210) and rectifying wheel two (211) side by side, and rectifying wheel one (210) and rectifying wheel two (211) terminal surface all are provided with lifting cylinder (209) that rectify, support post (101) bottom terminal surface is provided with control panel (6);
the automatic lining machine is characterized in that an inner lining layer tensioning mechanism (3) is sleeved and mounted at the top of the supporting upright post (101), the inner lining layer tensioning mechanism (3) comprises a clamping seat (301), a tension adjusting cylinder (303) is arranged on the top plate of the clamping seat (301), a rubberizing mechanical arm (5) is arranged on the side edge of the top plate of the tension adjusting cylinder (303), a coiling rotating mechanism (4) is arranged at the bottom of the supporting upright post (101), the coiling rotating mechanism (4) comprises a coiling rotating motor (401), and a driving wheel (402) is connected to the bottom of the output end of the coiling rotating motor (401) in a transmission manner;
the coiling and lifting device is characterized in that a coiling and lifting cylinder (102) is rotationally connected to the bottom of one side of the supporting column (101), a lifting supporting arm (103) is rotationally connected to the top of one side of the supporting column (101), one side bottom of the lifting supporting arm (103) is sleeved with the coiling and lifting cylinder (102), one side end face of the lifting supporting arm (103) is sleeved with a coiling spool (105), and a coiling motor (104) in transmission connection with the coiling spool (105) is arranged at the top of one side of the lifting supporting arm (103);
the support adjusts pole (202) bottom and is provided with lantern ring fastener (201) that cup joints with support post (101), rectifying transmission frame (206) top is provided with and supports support and adjust pole (202) rotation and cup joint rectifying and lift support (205), rectifying and lift support (205) bottom is provided with and supports and adjust pole (202) rotation and cup joint rectifying lifting cylinder (207), support and adjust pole (202) and be close to rectifying and lift one side top and bottom symmetry of support (205) and cup joint cloth filler roll (204).
2. The rolling device for the inner liner production line according to claim 1, wherein a correction lifting cylinder (209) sleeved with the end faces of a correction wheel one (210) and a correction wheel two (211) is arranged on the inner wall of the correction transmission frame (206), a plurality of groups of micro motors (208) clamped with the inner wall of the correction transmission frame (206) are arranged on the side edge of the correction lifting cylinder (209), and the output ends of the micro motors (208) are in transmission connection with the correction wheel one (210) and the correction wheel two (211).
3. The inner liner production line winding device according to claim 1, wherein a cloth lining traction roller (302) is sleeved at the bottom of one side of the clamping seat (301) close to the deviation correcting transmission frame (206), a cloth lining guide roller (304) is arranged at one side of the clamping seat (301) close to the coiling spool (105), an inner liner guide roller (305) close to the coiling spool (105) is arranged above the cloth lining guide roller (304), an adjusting arm (306) is rotatably connected to the top of the tension adjusting cylinder (303), and an adjusting roller (307) close to the rubberizing mechanical arm (5) is arranged at the top of the adjusting arm (306).
4. The liner production line reeling device according to claim 1, wherein a rotating bracket (404) sleeved with the supporting upright post (101) is arranged at the top of the reeling rotating motor (401), a rotating shaft (405) sleeved with the supporting upright post (101) is arranged at the center of the top of the rotating bracket (404), and a plurality of groups of travelling wheels (403) are arranged at the bottom edge of the rotating bracket (404).
5. The inner liner production line winding device according to claim 1, wherein a processor, a data acquisition module, a data analysis module and a signal execution module are arranged inside the control panel (6);
the data acquisition module is used for acquiring the middle deviation degree Q of the inner liner layer on the inner coiling device along the inner liner guide roller (305) and the conveying deviation degree W of the cloth lining layer conveyed on the cloth lining feeding roller (204), sending the middle deviation degree Q and the conveying deviation degree W to the data analysis module through the processor, and setting a period of time in the coiling operation time period of the device as a time threshold;
the data analysis module immediately analyzes the coiling quality control rate of the device after receiving the centering offset Q and the conveying offset W, and the specific analysis process is as follows: acquiring the middle offset Q of the inner liner layer and the conveying offset W of the cloth laying layer in a time threshold, acquiring a coiling quality control rate Xo through a formula, and immediately calling a preset coiling quality control rate Yo recorded and stored in a processor from the processor to compare with the coiling quality control rate Xo;
if the coiling quality control rate Xo is more than or equal to the preset coiling quality control rate Yo, judging that deviation exists between the conveying position of a cloth lining layer on a cloth lining feeding roller (204) and the inner lining layer on a lining guide roller (305), generating a deviation rectifying signal, and sending the deviation rectifying signal to a signal executing module, wherein the signal executing module immediately controls a deviation rectifying lifting cylinder (209) to operate after receiving the deviation rectifying signal;
if the coiling quality control rate Xo is smaller than the preset coiling quality control rate Yo, no signal is generated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311797608.7A CN117466044B (en) | 2023-12-26 | 2023-12-26 | Coiling device for inner liner production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311797608.7A CN117466044B (en) | 2023-12-26 | 2023-12-26 | Coiling device for inner liner production line |
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| CN117466044A CN117466044A (en) | 2024-01-30 |
| CN117466044B true CN117466044B (en) | 2024-03-05 |
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| CN105293139A (en) * | 2014-06-25 | 2016-02-03 | 软控股份有限公司 | Winding device for 90-degree cord fabric cut-off production line |
| CN114314098A (en) * | 2021-11-30 | 2022-04-12 | 淄博卓意玻纤材料有限公司 | Novel automatic cloth inspection machine of intelligence wallhanging |
| CN116216392A (en) * | 2023-01-16 | 2023-06-06 | 深圳市中基自动化股份有限公司 | Unreeling integrated deviation rectifying and guiding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2721278Y (en) * | 2004-08-06 | 2005-08-31 | 天津市橡塑机械研究所有限公司 | Cutter of steel wire curtain cloth at range of 15-70 degrees |
| CN202518852U (en) * | 2012-03-14 | 2012-11-07 | 桂林中昊力创机电设备有限公司 | Belted layer coiling device for semisteel radial tire |
| CN105293139A (en) * | 2014-06-25 | 2016-02-03 | 软控股份有限公司 | Winding device for 90-degree cord fabric cut-off production line |
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| CN117466044A (en) | 2024-01-30 |
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