CN117463221A - Egg tart liquid batching mixing equipment - Google Patents
Egg tart liquid batching mixing equipment Download PDFInfo
- Publication number
- CN117463221A CN117463221A CN202311476128.0A CN202311476128A CN117463221A CN 117463221 A CN117463221 A CN 117463221A CN 202311476128 A CN202311476128 A CN 202311476128A CN 117463221 A CN117463221 A CN 117463221A
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- CN
- China
- Prior art keywords
- egg tart
- tray
- tart liquid
- conveying
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000012976 tarts Nutrition 0.000 title claims abstract description 103
- 239000007788 liquid Substances 0.000 title claims abstract description 94
- 238000002156 mixing Methods 0.000 title claims abstract description 88
- 238000003756 stirring Methods 0.000 claims description 50
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 46
- 238000012856 packing Methods 0.000 claims description 36
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000005192 partition Methods 0.000 claims description 14
- 239000004615 ingredient Substances 0.000 claims description 10
- 238000010030 laminating Methods 0.000 claims description 9
- 240000005002 Erythronium dens canis Species 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract 2
- 235000013601 eggs Nutrition 0.000 description 93
- 238000011049 filling Methods 0.000 description 22
- 230000000694 effects Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 11
- 239000002994 raw material Substances 0.000 description 9
- 238000009423 ventilation Methods 0.000 description 7
- 239000000945 filler Substances 0.000 description 6
- 238000004062 sedimentation Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 235000021552 granulated sugar Nutrition 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/31—Filled, to be filled or stuffed products filled before baking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/91—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/20—Mixing the contents of independent containers, e.g. test tubes
- B01F31/25—Mixing the contents of independent containers, e.g. test tubes the containers being submitted to a combination of movements other than within a horizontal plane, e.g. rectilinear and pivoting movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7541—Discharge mechanisms characterised by the means for discharging the components from the mixer using belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7547—Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention relates to the technical field of egg tart liquid mixing, in particular to an egg tart liquid preparation device and an egg tart liquid preparation method.
Description
Technical Field
The invention relates to the technical field of egg tart liquid mixing, in particular to egg tart liquid batching mixing equipment.
Background
Egg tart is a western pie with stuffing made of egg pulp, the main component of the egg tart is egg tart liquid, the egg tart is made by mixing and processing milk, fine granulated sugar and whole egg liquid, the egg tart is made by putting cake crust into a small round basin-shaped cake mold, then pouring the egg pulp formed by mixing milk, granulated sugar and eggs, and then putting into an oven; the outer layer of the baked egg tart is crisp tart skin, and the inner layer is fragrant and sweet yellow coagulated egg pulp.
The raw materials used for making egg tart liquid are sticky, the mixing degree of each material in egg tart liquid affects the final baking color stain and taste of an egg tart, in the process of mixing and processing egg tart liquid, the existing mixing equipment is often focused on the stirring and mixing process of the egg tart liquid, the filling and the removing processes of the egg tart liquid are difficult to coordinate and control, in a family workshop environment, the stirred egg tart liquid is quantitatively taken out by workers and transferred to a tinfoil support, in the process of carrying out batch egg tart baking operation, the work redundancy is definitely increased, the overall manufacturing efficiency of the egg tart is reduced, the use amount of the egg tart liquid is difficult to control, the containing effect between the egg tart liquid and a tinfoil support is reduced, and the overall aesthetic degree and the forming effect of the egg tart after baking are reduced.
In view of the above, the invention provides an egg tart liquid ingredient mixing device, which solves the above technical problems.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides egg tart liquid batching and mixing equipment; the problems that the conventional mixing equipment is difficult to coordinate and control the filling and removing processes of egg tart liquid, the taking amount of the egg tart liquid and the containing effect between the egg tart liquid and a tinfoil support are difficult to control, and the overall aesthetic degree and the forming effect of the baked egg tart are reduced are solved.
The technical scheme includes that the egg tart liquid batching and mixing equipment comprises a mixing bin, a tray, a conveying frame, a filling tray and a stirring rod, wherein the mixing bin and the tray are both arranged in a cabinet, the conveying frame is fixedly arranged in the middle of the cabinet and is positioned below the mixing bin, conveying rollers are rotatably arranged in the conveying frame, a conveying belt is sleeved between the conveying rollers, the tray is positioned on the conveying belt, a conveying motor is fixedly arranged on the side edge of the conveying frame, and an output shaft of the conveying motor is fixedly connected with one end part of one conveying roller.
Preferably, the bottom of the mixing bin is fixedly provided with a partition plate, the packing disc is rotatably arranged in the middle of the partition plate, one side of the packing disc is communicated with the inner cavity of the mixing bin through a hose, the other side of the packing disc is fixedly provided with a packing pipe, and the packing pipe is communicated with the hose through a runner formed in the inner side of the packing disc.
Preferably, the puddler rotates and installs in the upper end in mixing the storehouse, and the puddler extends to the inboard in mixing the storehouse, the well lower part fixed mounting of puddler has the stirring leaf, the stirring leaf is spiral surrounding form, and stirring leaf width from top to bottom increases gradually, the transmission shaft is installed in the rotation in mixing the storehouse, the upper end of transmission shaft and the upper end of puddler all fixed mounting have the synchronizing wheel, and connect the transmission through the hold-in range between a plurality of synchronizing wheels, one side fixed mounting of partition panel has agitator motor, the output shaft of agitator motor and the lower extreme of transmission shaft all fixed mounting have the drive wheel, and connect the transmission through the drive belt between two drive wheels.
Preferably, the bottom fixed mounting in mixing bin has the settlement plate, and settlement plate symmetric distribution is in the both sides of puddler, and the settlement plate is provided with the inclined plane that thickness reduces gradually towards one side of puddler, and the upper end movable mounting in mixing bin has the observation window, and level sensor is installed on the upper portion in mixing bin.
Preferably, the middle part of the cabinet is fixedly provided with proximity sensors, the proximity sensors are distributed around the mixing bin, and the proximity sensors are located above the tray.
Preferably, the upper end circumference of packing dish is installed the angle pole, and the upper portion of angle pole all is provided with the dogtooth, and the drive belt is bilayer structure, and the dogtooth is arranged in the bilayer clearance of drive belt, installs a plurality of angle axles jointly between the bilayer drive belt, and angle axle interval arrangement, and the dogtooth on angle pole upper portion supports to lean on the contact.
Preferably, the middle part fixed mounting of partition panel has the clamping jaw, and the packing dish is located the inboard of clamping jaw, and the equal movable mounting in both ends tip of clamping jaw has the contact pin, and the lateral wall of packing dish is provided with the arc paster with contact pin sliding contact.
Preferably, the cross section of the middle part of the runner is elliptical, the laminating pieces made of tough materials are symmetrically arranged on two sides of the middle part of the runner, one end of each laminating piece is laminated with the elliptical inner wall of the runner, and the other end parts of the two laminating pieces are mutually abutted and contacted.
Preferably, the middle part of the tray is uniformly provided with a bracket, the bracket is internally provided with tinfoil brackets, the lower part of the tray is provided with an entry groove in a front-back symmetry way, and the end part of the cabinet is fixedly provided with an entry rod matched with the entry groove.
Preferably, the bottom of support groove rotates and installs the rocking shaft of "T" font structure, and the top fixed mounting of rocking shaft has the board of preventing collapsing, and the top of preventing collapsing is supported with the bottom of tinfoil support and is contacted, and the ventilative groove of fan-shaped structure has been seted up to the lateral wall of support groove, and the middle part of rocking shaft runs through ventilative groove, and the lateral wall of entering pole evenly installs and rocks the tooth, and the tip of rocking shaft supports with the tooth of rocking and contact.
Preferably, the both sides lateral wall of rack is all fixed mounting has a plurality of pressure bars, and the pressure bar is located the top of tray, and the tip of pressure bar articulates installs the contact lever, is connected with the torsional spring between contact lever and the pressure bar, and the outer wall rotation cover of contact lever be equipped with tray up end rolling contact's bubble cotton layer.
Preferably, the tinfoil support is of a conical structure, an anti-sticking ring is fixedly arranged at the upper end of the support groove, protruding points are arranged on the axis of the upper end face of the anti-sticking ring, and the protruding points are in abutting contact with the outer outline of the fold at the upper part of the tinfoil support.
The invention has the beneficial effects that:
(1) According to the egg tart liquid stirring device, through the stirring blades which are arranged in a spiral manner, the egg tart liquid can be rolled upwards in the process of stirring the egg tart liquid, the blending degree of raw materials in each area is improved, meanwhile, the outer contour of the stirring blades is narrow at the top and wide at the bottom, the stirring capability of the bottom layer of high-density raw materials can be improved, and bottom accumulation is prevented.
(2) According to the egg tart liquid filling device, through the multi-station bracket arranged in the tray and the reciprocating deflection filling mode of the filling tray, the transfer of a plurality of tinfoil brackets and the filling operation of subsequent egg tart liquid can be carried out, the mixing and subsequent baking speed of the egg tarts are improved through the integral picking and placing mode, the intervention degree of staff is reduced through the use of the proximity sensor and the liquid level sensor, the mixing of air can be avoided through the mode of extracting egg tart liquid from the bottom of the mixing bin, and the accuracy degree of single egg tart liquid filling amount control is improved.
(3) According to the invention, through the multi-station multidirectional limiting effect of the entering rod and the contact rod on the tray, vibration or deflection amplitude in the tray advancing process can be reduced, splashing of egg tart liquid is avoided, secondary stirring and surface vibration uniformity of egg tart liquid can be realized by utilizing deflection and vibration of the tinfoil support, egg tart liquid in a wall-hanging state can be sunk, the integral aesthetic degree of the egg tart after later baking operation is improved, the exchange degree of hot air flow around the tinfoil support can be improved by the aid of the ventilation grooves, and baking speed and forming effect are improved.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the overall connection structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is an enlarged schematic view of the invention at A of FIG. 2;
FIG. 4 is a schematic view of the positional relationship among the mixing bin, the settling plate and the stirring rod of the present invention;
FIG. 5 is a schematic illustration of the positional relationship between the mixing chamber and the packing disc of the present invention;
FIG. 6 is an enlarged schematic view of the invention at B of FIG. 5;
FIG. 7 is a schematic view of the positional relationship among the packing disc, the partition panel and the clamping jaws of the present invention;
FIG. 8 is an enlarged schematic view of FIG. 7 at C in accordance with the present invention;
FIG. 9 is a schematic view of the positional relationship among the tray, conveyor belt and cabinet of the present invention;
FIG. 10 is an enlarged schematic view of the invention at D of FIG. 9;
FIG. 11 is a schematic view of the positional relationship among the tray, access rod and pressure rod of the present invention;
FIG. 12 is an enlarged schematic view of FIG. 11 at E in accordance with the present invention;
in the figure:
1. a mixing bin; 2. a tray; 3. a cabinet; 4. a carriage; 41. a conveyor belt; 42. a conveying motor; 5. a filler tray; 6. a partition panel; 51. a hose; 52. a filling pipe; 53. a flow passage; 7. a stirring rod; 71. stirring the leaves; 11. a transmission shaft; 12. a synchronizing wheel; 13. a synchronous belt; 61. a stirring motor; 62. a driving wheel; 63. a transmission belt; 14. a sedimentation plate; 15. an observation window; 16. a liquid level sensor; 31. a proximity sensor; 54. an angle lever; 631. an angle axis; 64. a clamping jaw; 641. a contact pin; 531. a bonding sheet; 21. a bracket; 22. a tinfoil support; 23. entering a groove; 32. an access rod; 24. shaking the shaft; 241. an anti-collapse plate; 211. a ventilation groove; 321. shaking the teeth; 33. a pressure rod; 331. a contact lever; 212. and (3) preventing the ring from being stuck.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
By providing the egg tart liquid batching and mixing equipment, the problems that the conventional mixing equipment is difficult to coordinate and control the filling and discharging processes of egg tart liquid, the taking amount of egg tart liquid and the containing effect between egg tart liquid and a tinfoil support are difficult to control, and the overall aesthetic degree and the forming effect of baked egg tarts are reduced are solved.
As shown in fig. 1, fig. 2, fig. 4 and fig. 5, an egg tart liquid batching mixing device comprises a mixing bin 1, a tray 2, a conveying frame 4, a filling tray 5 and a stirring rod 7, wherein the mixing bin 1 and the tray 2 are both installed in a cabinet 3, a bracket 21 is uniformly arranged in the middle of the tray 2, a tinfoil support 22 is arranged in the bracket 21, the conveying frame 4 is fixedly installed in the middle of the cabinet 3, the conveying frame 4 is positioned below the mixing bin 1, conveying rollers are rotatably installed in the conveying frame 4, a conveying belt 41 is sleeved between the conveying rollers, the tray 2 is positioned on the conveying belt 41, a conveying motor 42 is fixedly installed on the side edge of the conveying frame 4, an output shaft of the conveying motor 42 is fixedly connected with one of the end parts of the conveying rollers, proximity sensors 31 are fixedly installed in the middle of the cabinet 3 and distributed around the mixing bin 1, and the proximity sensors 31 are positioned above the tray 2.
During operation, firstly, a plurality of raw materials of egg tart liquid are filled into the mixing bin 1 according to a proportion by workers, then, the conveying motor 42 is started to work, the conveying roller is driven to rotate by the conveying motor 42, and then the conveying belt 41 is driven to operate, at the moment, the tinfoil trays 22 for containing the egg tart liquid are placed into the tray grooves 21 on the tray 2 one by one, then, the tray 2 is placed onto the conveying belt 41, under the operation conveying action of the conveying belt 41, the tray 2 gradually moves to the lower side of the mixing bin 1, and at the moment, the conveying position of the tray 2 can be monitored and recorded in real time through the change of the sensing numerical value of the proximity sensor 31.
As shown in fig. 4 to 7, the stirring rod 7 is rotatably mounted at the upper end of the mixing bin 1, the stirring rod 7 extends to the inner side of the mixing bin 1, the stirring blade 71 is fixedly mounted at the middle lower part of the stirring rod 7, the stirring blade 71 is spirally wound, the width of the stirring blade 71 gradually increases from top to bottom, the mixing bin 1 is rotatably mounted with the transmission shaft 11, the upper end of the transmission shaft 11 and the upper end of the stirring rod 7 are fixedly mounted with the synchronizing wheels 12, the synchronizing wheels 12 are connected and driven by the synchronizing belt 13, the stirring motor 61 is fixedly mounted at one side of the partition plate 6, the transmission wheels 62 are fixedly mounted at the output shaft of the stirring motor 61 and the lower end of the transmission shaft 11, and the two transmission wheels 62 are connected and driven by the transmission belt 63.
When the egg tart liquid stirring device works, after egg tart liquid raw materials are filled, the stirring motor 61 is started immediately to run, at the moment, under the connection transmission effect of the transmission wheel 62 and the transmission belt 63, the transmission shaft 11 synchronously rotates, under the connection rotation effect of the synchronous wheel 12 and the synchronous belt 13, the stirring rod 7 starts to rotate and drives the stirring blade 71 to rotate, the stirring blade 71 can be rolled upwards in the egg tart liquid stirring process through the stirring blade 71 which is arranged in a spiral manner, the mixing degree among the raw materials in each area is improved, meanwhile, the outer contour of the stirring blade 71 is narrow at the top and wide at the bottom, the stirring capability of the high-density raw materials at the bottom layer can be improved, and the bottom is prevented.
As shown in fig. 6 to 8, the bottom of the mixing bin 1 is fixedly provided with a partition plate 6, the packing disc 5 is rotatably mounted in the middle of the partition plate 6, a discharge valve is fixedly mounted in the middle of the packing disc 5, the middle of the partition plate 6 is fixedly provided with a clamping jaw 64, the packing disc 5 is positioned at the inner side of the clamping jaw 64, both end parts of the clamping jaw 64 are movably provided with a contact pin 641, the side wall of the packing disc 5 is provided with an arc patch in sliding contact with the contact pin 641, one side of the packing disc 5 is communicated with the inner cavity of the mixing bin 1 through a hose 51, the other side of the packing disc 5 is fixedly provided with a packing tube 52, the packing tube 52 is communicated with the hose 51 through a runner 53 formed at the inner side of the packing disc 5, the middle cross section of the runner 53 is elliptical, two sides of the middle of the runner 53 are symmetrically provided with laminating pieces 531 made of ductile materials, one end parts of the laminating pieces 531 are laminated with the elliptical inner wall of the runner 53, the other end parts of the two laminating pieces 531 are mutually abutted against each other, the upper end parts of the packing disc 5 are circumferentially provided with angle rods 54, the upper parts of the angle rods 54 are respectively provided with convex teeth, the driving belt 63 is in a structure, the convex teeth are positioned in the double-layer driving belt 63, the double-layer driving belt is in the double-layer driving belt, the gap 63 is provided with multiple shaft-layer, and the angle rods 631 are abutted against each other, and the shaft 631 are in the angle 631 are arranged.
In operation, when the tray 2 reaches the preset position below the mixing bin 1, the operation of the conveying motor 42 is temporarily stopped, at this time, the stirring motor 61 is still in an operating state, when the angle shaft 631 on the driving belt 63 moves to one side position of the packing tray 5, the angle shaft 631 is in abutting contact with the convex teeth at the upper end of the angle rod 54 at this side, after that, under the extrusion action of the angle shaft 631, the angle rod 54 deflects, and then drives the packing tray 5 to deflect, and drives the packing tube 52 to deflect by the packing tray 5, so that the end of the packing tube 52 reaches the upper part of one of the tin paper holders 22, and then, through the discharge valve and the hose 51 in the packing tray 5, extracting the egg tart liquid mixed in the mixing bin 1, under the initial condition, balancing the pressure in the flow channel 53, enabling the ends of the two attaching sheets 531 to be in an attaching state, further enabling the front part and the rear part of the flow channel 53 to be in a blocking state, enabling the egg tart liquid to flow in the flow channel 53 under the material extraction action of the discharge valve, enabling the pressures of the front side and the rear side of the attaching sheets 531 to be unbalanced, at the moment, gradually separating the ends of the two attaching sheets 531 under the extrusion action of the egg tart liquid, immediately injecting the egg tart liquid into the tinfoil tray 22 through the filling pipe 52, controlling the injection amount of the egg tart liquid for one time by controlling the working time of the discharge valve, simultaneously, avoiding air mixing by extracting the egg tart liquid from the bottom of the mixing bin 1, improving the accuracy of the control of the injection amount of the egg tart liquid for one time, temporarily stopping the operation of the discharge valve after the injection of the egg tart liquid for one time, then, the deformation of the attaching piece 531 is recovered, and the blocking of the flow passage 53 is completed again;
at this time, the driving belt 63 is still in a continuous rotation state, when the angle shaft 631 at the second station moves to the position of the angle rod 54, the filler disc 5 can deflect for the second time through the abutting action, so that the end part of the filler tube 52 reaches the upper part of the second tinfoil support 22, and then the egg tart liquid filling operation is carried out for a plurality of times until the egg tart liquid filling operation is completed in the same tin foil support 22, and in the whole deflection angle of the filler disc 5, the filler tube 52 can be accurately stopped above the tinfoil support 22 after each deflection movement is completed by controlling the reasonable stopping position of the tray 2 and the reasonable length of the filler tube 52;
when the first tin foil tray 22 is completely filled, the conveying motor 42 is started to operate, the tray 2 is further moved forward, the position of the tray 2 is measured through the proximity sensor 31, the operation of the conveying motor 42 is stopped again after the layer tray 2 reaches the preset position, at this time, the angle shaft 631 arranged on the transmission belt 63 passes over the transmission wheel 62 and reaches the other side of the filling tray 5, then the filling tray 5 is reversely deflected under the intermittent abutting pushing action between the plurality of angle shafts 631 and the angle rod 54 at the other side, in the reverse deflection process, egg tart liquid is filled into the tin foil tray 22 at the second row through the discharge valve, the operation is repeated until the tin foil tray 22 on the tray 2 completely completes the filling operation of egg tart liquid, then the continuous conveying operation of the tray 2 is performed through the operation of the conveying motor 42, and the clean tray 2 and the tin foil tray 22 which are not subjected to the filling operation at the second batch are placed on the conveying belt 41 through staff, and the second filling operation is performed.
As shown in fig. 3 and fig. 9 to fig. 12, the lower part of the tray 2 is provided with an entrance slot 23 in a front-back symmetry manner, the end of the cabinet 3 is fixedly provided with an entrance rod 32 matched with the entrance slot 23, the bottom of the bracket 21 is rotatably provided with a shaking shaft 24 with a T-shaped structure, a tension spring is connected between the shaking shaft 24 and the bottom of the bracket 21, the top of the shaking shaft 24 is fixedly provided with an anti-collapse plate 241, the top of the anti-collapse plate 241 is in abutting contact with the bottom of the tinfoil support 22, the side wall of the bracket 21 is provided with a ventilation slot 211 with a fan-shaped structure, the middle part of the shaking shaft 24 penetrates through the ventilation slot 211, the side wall of the entrance rod 32 is uniformly provided with shaking teeth 321, the end of the shaking shaft 24 is in abutting contact with the shaking teeth 321, the side walls of the two sides of the cabinet 3 are fixedly provided with a plurality of pressure rods 33, the pressure rods 33 are positioned above the tray 2, the end of the pressure rods 33 are hinged with contact rods 331, the contact rods 331 are connected with the pressure rods 33, the outer wall of the contact rods 331 are rotatably sleeved with foam cotton layers in rolling contact with the upper end surfaces of the tray 2, the upper end surfaces of the contact rings 212 are in rolling contact with the contact rings, the upper end surfaces of the support rings 212 are provided with the anti-sticking bumps 212, and the upper end surfaces of the anti-sticking rings 212 are arranged on the upper end surfaces of the support rings 212.
When the tray 2 moves forwards on the conveyer belt 41 to a preset position, the entering rod 32 gradually enters the entering groove 23, the whole deflection shaking of the tray 2 can be further avoided through the limit fit between the entering groove 23 and the entering rod 32, the contact rod 331 is contacted with the upper end face of the tray 2 in the further moving process of the tray 2, then the tray 2 is subjected to the downward pressure exerted by the contact rod 331 under the action of the torsion force and the downward pressure of the torsion spring, the vibration or deflection amplitude in the moving process of the tray 2 is further reduced, the end part of the shaking shaft 24 is contacted with the shaking teeth 321, and under the combined action of the baffle and the tension spring of the shaking teeth 321, the shaking shaft 24 starts to reciprocate in the ventilation groove 211, at this time, the bottom of the tinfoil support 22 is in friction contact with the upper end surface of the collapse preventing plate 241, under the deflection action of the collapse preventing plate 241, the tinfoil support 22 starts to rotate in a certain period, egg tart liquid in the tinfoil support 22 is still in a static state due to the inertia action, at this time, the relative rotation between the tinfoil support 22 and egg tart liquid occurs, and along with the rotation of the tinfoil support 22, the rough surface of the outer contour is in vibrating contact with the convex point on the upper part of the anti-sticking ring 212, so that the tinfoil support 22 vibrates up and down in a certain degree of freedom, secondary stirring and surface vibration of the egg tart liquid are realized, at the same time, the egg tart liquid in a wall hanging state can be sunk by utilizing the deflection and vibration of the tinfoil support 22, the whole aesthetic degree of the egg tart is improved after the later baking operation, when the tray 2 reaches the preset position of the end part of the cabinet 3, the tray 2 is taken out integrally by a worker and is carried into the baking oven to be baked, and the ventilation grooves 211 can improve the exchange degree of hot air flow around the tinfoil support 22 at the moment, so that the baking speed and the forming effect are improved.
As shown in fig. 4 and 5, the bottom of the mixing bin 1 is fixedly provided with sedimentation plates 14, the sedimentation plates 14 are symmetrically distributed on two sides of the stirring rod 7, one side of the sedimentation plates 14, which faces the stirring rod 7, is provided with an inclined plane with gradually reduced thickness, the upper end of the mixing bin 1 is movably provided with an observation window 15, and the upper part of the mixing bin 1 is provided with a liquid level sensor 16.
During operation, with the continuous discharge of egg tart liquid, the observation window 15 that sets up can be convenient for the staff to observe record to egg tart liquid state and surplus in the mixing bin 1, and the liquid level sensor 16 that sets up can be for mixing the egg tart liquid height in the bin 1 and carry out real-time supervision, and the sedimentation plate 14 then can lead the egg tart liquid flow direction in the mixing bin 1, after the discharging operation of egg tart liquid is accomplished to the mixing bin 1, reduces the residual quantity.
The specific working procedure is as follows,
firstly, a plurality of raw materials for egg tart liquid are filled into a mixing bin 1 according to a proportion by workers, then, a conveying motor 42 is started to work, a conveying roller is driven to rotate by the conveying motor 42, and then a conveying belt 41 is driven to operate, at the moment, tinfoil trays 22 for containing egg tart liquid are placed into tray grooves 21 on trays 2 one by one, then, the trays 2 are placed onto the conveying belt 41, under the operation conveying effect of the conveying belt 41, the trays 2 gradually move to the lower side of the mixing bin 1, and at the moment, the conveying position of the trays 2 can be monitored and recorded in real time through the change of sensing values of a proximity sensor 31.
After the egg tart liquid raw materials are filled, a stirring motor 61 is started to run immediately, and the egg tart liquid is mixed and stirred by a stirring rod 7 and stirring blades 71.
When the tray 2 reaches a preset position below the mixing bin 1, the operation of the conveying motor 42 is temporarily stopped, egg tart liquid mixed in the mixing bin 1 is pumped out through a discharge valve and a hose 51 in the filling tray 5, and then the egg tart liquid is injected into the tinfoil tray 22 through a filling pipe 52.
After the first row of tin foil holders 22 are completely filled, the conveying motor 42 is started to operate, the tray 2 is further moved forwards, the position of the tray 2 is measured through the proximity sensor 31, after the tray 2 reaches the preset position, the operation of the conveying motor 42 is stopped again, egg tart liquid is filled into the second row of tin foil holders 22 through the discharging valve, the operation is repeated until the tin foil holders 22 on the tray 2 are completely filled with egg tart liquid, then continuous conveying operation on the tray 2 is carried out through operation of the conveying motor 42, and a second batch of clean trays 2 and tin foil holders 22 which are not filled are placed on the conveying belt 41 through staff, so that the second batch of filling operation is carried out.
When the tray 2 moves forward to a preset position on the conveying belt 41, through the limit fit between the entering groove 23 and the entering rod 32, the tray 2 can be further prevented from deflecting and shaking integrally, the relative rotation between the tinfoil support 22 and egg tart liquid can be caused by the bottom bearing of the collapse prevention plate 241 and the intermittent shaking action of the shaking rod, and the rough surface of the outer contour of the tray is in vibrating contact with the convex point on the upper part of the anti-sticking ring 212 along with the rotation of the tinfoil support 22, so that the tinfoil support 22 vibrates up and down in a certain degree of freedom, secondary stirring and surface shaking of egg tart liquid are realized, after the tray 2 reaches the preset position of the end part of the cabinet 3, the tray 2 is taken out integrally by a worker and is conveyed into the baking oven for baking, and the set ventilation groove 211 can promote the exchange degree of hot air flow around the tinfoil support 22 at the moment, and promote the baking speed and the forming effect.
With continuous discharge of egg tart liquid, the observation window 15 is arranged to be convenient for staff to observe and record the egg tart liquid state and the allowance in the mixing bin 1, the liquid level sensor 16 is arranged to monitor the height of the egg tart liquid in the mixing bin 1 in real time, the sedimentation plate 14 can guide the direction of the egg tart liquid in the mixing bin 1, and the residual amount is reduced after the egg tart liquid is discharged by the mixing bin 1.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing examples, and that the foregoing description and description are merely illustrative of the principles of this invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Egg tart liquid batching mixing arrangement, including mixing storehouse (1) and tray (2), mixing storehouse (1) and tray (2) are all installed in rack (3), its characterized in that still includes:
the conveying frame (4), the conveying frame (4) is fixedly arranged in the middle of the cabinet (3), the conveying frame (4) is positioned below the mixing bin (1), conveying rollers are rotatably arranged in the conveying frame (4), a conveying belt (41) is sleeved between the conveying rollers, the tray (2) is positioned on the conveying belt (41), a conveying motor (42) is fixedly arranged on the side edge of the conveying frame (4), and an output shaft of the conveying motor (42) is fixedly connected with one end part of one conveying roller;
the bottom of the mixing bin (1) is fixedly provided with a partition plate (6), the packing plate (5) is rotatably arranged in the middle of the partition plate (6), one side of the packing plate (5) is communicated with the inner cavity of the mixing bin (1) through a hose (51), the other side of the packing plate (5) is fixedly provided with a packing pipe (52), and the packing pipe (52) is communicated with the hose (51) through a runner (53) formed in the inner side of the packing plate (5);
stirring rod (7), stirring rod (7) rotate install in the upper end of mixing bin (1), and stirring rod (7) extend to the inboard of mixing bin (1), well lower part fixed mounting of stirring rod (7) has stirring leaf (71), stirring leaf (71) are spiral surrounding shape, and stirring leaf (71) width from top to bottom increases gradually, transmission shaft (11) are installed in the rotation of mixing bin (1), the upper end of transmission shaft (11) and the upper end of stirring rod (7) are all fixed mounting have synchronizing wheel (12), and connect the transmission through hold-in range (13) between a plurality of synchronizing wheels (12), one side fixed mounting of partition plate (6) has agitator motor (61), the lower extreme of output shaft and transmission shaft (11) of agitator motor (61) is all fixed mounting drive wheel (62), and connect the transmission through drive belt (63) between two drive wheels (62).
2. An egg tart liquid ingredient mixing device as claimed in claim 1, wherein: the bottom fixed mounting who mixes storehouse (1) has subsides board (14), and subsides board (14) symmetric distribution is in the both sides of puddler (7), and subsides board (14) are provided with the inclined plane that thickness reduces gradually towards one side of puddler (7), and the upper end movable mounting who mixes storehouse (1) has observation window (15), and level sensor (16) are installed on the upper portion of mixing storehouse (1).
3. An egg tart liquid ingredient mixing device as claimed in claim 1, wherein: the middle part of the cabinet (3) is fixedly provided with a proximity sensor (31), the proximity sensor (31) is distributed around the mixing bin (1), and the proximity sensor (31) is positioned above the tray (2).
4. An egg tart liquid ingredient mixing device as claimed in claim 1, wherein: the upper end circumference of packing dish (5) is installed angle pole (54), and the upper portion of angle pole (54) all is provided with the dogtooth, and conveyer belt (63) are bilayer structure, and the dogtooth is arranged in the bilayer clearance of conveyer belt (63), installs a plurality of angle axle (631) jointly between bilayer conveyer belt (63), and angle axle (631) interval arrangement, and the dogtooth on angle pole (54) upper portion supports and leans on the contact.
5. An egg tart liquid ingredient mixing device as claimed in claim 1, wherein: clamping jaw (64) is fixedly installed in the middle of partition plate (6), packing disc (5) are located the inboard of clamping jaw (64), contact pins (641) are all movably installed at the both ends tip of clamping jaw (64), and the lateral wall of packing disc (5) is provided with the arc paster with contact pins (641) sliding contact.
6. An egg tart liquid ingredient mixing device as claimed in claim 1, wherein: the cross section in the middle of the runner (53) is elliptical, laminating pieces (531) made of tough materials are symmetrically arranged on two sides in the middle of the runner (53), one end of each laminating piece (531) is laminated with the elliptical inner wall of the runner (53), and the other end parts of the two laminating pieces (531) are mutually abutted to contact.
7. An egg tart liquid ingredient mixing device as claimed in claim 1, wherein: the middle part of tray (2) has evenly offered bracket (21), has all laid in bracket (21) tinfoil support (22), and entering groove (23) have been offered to symmetry around the lower part of tray (2), and the tip fixed mounting of rack (3) has entering pole (32) with entering groove (23) matched with.
8. An egg tart liquid ingredient mixing device as claimed in claim 7, wherein: the bottom of support groove (21) rotates and installs rocking shaft (24) of "T" font structure, the top fixed mounting of rocking shaft (24) has anti-collapse board (241), the top of anti-collapse board (241) is supported with the bottom of tinfoil support (22) and is contacted, ventilative groove (211) of fan-shaped structure have been seted up to the lateral wall of support groove (21), and the middle part of rocking shaft (24) runs through ventilative groove (211), rocking tooth (321) are evenly installed to the lateral wall of admission pole (32), and the tip of rocking shaft (24) supports with rocking tooth (321) and contacts.
9. An egg tart liquid ingredient mixing device as claimed in claim 8, wherein: the utility model discloses a foam layer of tray (2), including rack (3), pressure bar (33), contact bar (331) are installed in the tip hinge of pressure bar (33), are connected with the torsional spring between contact bar (331) and pressure bar (33), and the outer wall rotation cover of contact bar (331) is equipped with the foam layer with tray (2) up end rolling contact.
10. An egg tart liquid ingredient mixing device as claimed in claim 9, wherein: the tinfoil support (22) is of a conical structure, an anti-sticking ring (212) is fixedly arranged at the upper end of the support groove (21), protruding points are arranged on the axis of the upper end face of the anti-sticking ring (212), and the protruding points are in abutting contact with the outer outline of the fold on the upper portion of the tinfoil support (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311476128.0A CN117463221A (en) | 2023-11-07 | 2023-11-07 | Egg tart liquid batching mixing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311476128.0A CN117463221A (en) | 2023-11-07 | 2023-11-07 | Egg tart liquid batching mixing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117463221A true CN117463221A (en) | 2024-01-30 |
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ID=89630868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311476128.0A Pending CN117463221A (en) | 2023-11-07 | 2023-11-07 | Egg tart liquid batching mixing equipment |
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| Country | Link |
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| CN (1) | CN117463221A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118718834A (en) * | 2024-09-02 | 2024-10-01 | 安徽七哥食品科技有限公司 | Egg tart liquid preparation device and preparation method |
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2023
- 2023-11-07 CN CN202311476128.0A patent/CN117463221A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118718834A (en) * | 2024-09-02 | 2024-10-01 | 安徽七哥食品科技有限公司 | Egg tart liquid preparation device and preparation method |
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