CN1174603A - Compound cell structure and method for producing the same - Google Patents

Abstract

A compound cell structure is provided wherein a plurality of compound cell bodies each comprising a light interior material and a rigid surrounding boundary material are disposed on and secured to one or both sides of a surface holding body, the surface holding body is formed into a roll, growth ring, spiral, laminate, plate or intersection and gaps between the compound celll bodies and the surface holding body are filled with a solidifying material. A compound cell structure is produced through the steps of preparing compound cell bodies each constituted of a compound material consisting of a rigid body and a light material, machining the compound cell bodies into suitable sizes, digposing a plurality of compound cell bodies on a surface holding body and fixing thereto, and filling the gaps formed between the surface holding body and the compound cell bodies for solidification with a solidifying material.

Description

Compound cell structure and manufacture method thereof

Technical field:

The present invention relates to construction element, (for example: the post in superelevation floor room relate at building field, beam, wall, ceiling, floor etc., the perhaps post of building and house, wall, ceiling, floor etc.), the building field (for example: the various facilities of roads such as noise barrier and safety guard, the pavement of road main body, pipeline, the tunnel arcuate main body, tunnel arcuate main body in the water, the pipeline configuration main body, the main truss beam of bridge, the floor, beam, the bridge purlin, bridge pier, bridge substructure, tower, dyke dam main body, the tramway main body, the railroad track main body, port equipment such as breakwater or shore protection, the ocean structure objects such as device that floating structure object/oil drilling is used, airport installations such as airfield runway etc.) employed construction element in, and relate to the mechanical manufacturing field (skeleton of transporting system, carry the shelf of usefulness, the skeleton of robot etc.), automobile (vehicle body and crossbeam, car door and chassis, ceiling and floor, baffle plate, curb girder and vibration damper), boats and ships (the body frame of hull, cabin, the deck, the space bar of ship, wall etc.), vehicle (vehicle body and crossbeam, base plate, wall etc.), aircraft (wing and main body frame, fuselage and floor etc.), spaceship (fuselage and framework, the floor, wall etc.), space flight space station (main body frame and floor, wall etc.), all requirements of using in the submarine (ship body and framework etc.) etc. have the construction element of mechanical strength.

Technical background:

In the past, in the construction element in mechanical structure thing fields such as the civil construction field that requires to have mechanical strength, vehicle, boats and ships, aircraft, generally used metallic material such as iron and concrete or aluminium, duralumin.These materials or use separately, or make up and compound use mutually.And, recently also at new materials such as use carbon fibers.

For example, in the civil construction field, can enumerate reinforced concrete as the composite component of representative.This is the construction element that has iron and concrete property respectively.Concrete tensile strength is lower than compression intensity, and its ratio is 1/10.In order to remedy this defective, use the tensile strength steel such as reinforcing bar very more excellent than concrete, at the position of working tension reinforcing bar is set, make reinforced concrete, thereby become the high structure of mechanical strength.

When compoundization, be not only to come compound from the viewpoint in the so-called space of optimal placement.For example, the method that adopts in prestressed concrete is utilized the concrete pressure resistance and the strong character of reinforcing bar tension applies prestressing force by reinforcing bar in advance to concrete, just makes pressure act on member from beginning, can alleviate its pulling force thus.

With building building field is the center, and the reason of using iron and concrete composite material is because following reason: the characteristic of iron and concrete material can be replenished mutually; Iron and concrete be comparatively cheap, be the general material that uses; Manufacturing easily, and have the ability of strong bearing load; In addition, iron and concretely paying functionally, and temperature expansion coefficient is basic identical etc., can expect the interaction of terms of mechanics from these aspects.

And, except reinforced concrete structures recited above, also can enumerate as the composite structure of reinforced concrete concrete-filled steel pipe etc. for example.The concrete-filled steel pipe is the structure with concrete-filled steel pipe inside, mainly is as compression material.Even in recent years, as the disclosed concrete filled steel tube combined column that is provided with reinforcement cage of the fair 4-20457 communique of spy, disclosed as the fair 4-28058 communique of spy, special fair 4-28059 communique: heating steel pipe and apply prestressing force, the manufacture method of the filling concrete filled steel tube of steel duct is handled in non-binding, and, in the spy opens flat 6-49949 communique etc., a lot of trials are arranged recently, for example, the slit is set around steel pipe in order to improve the compression resistance of steel pipe.Recently, the post in superelevation floor room has used such structure.

And, in recent years for the light of implementation structure member, in concrete or put into the fragment of lightweight materials such as polyurethane foam or put into light-duty particle or add bubble and realize light.And, as the construction element that building is used, in the structure of road main body, also can see the example that utilizes polyurethane foam etc.And, the manufacture method of various cellular structures in opening flat 3-9811 communique etc., the public clear 50-33110 communique of spy and special public clear 50-33111 communique, spy has been proposed.

In addition, in the aircraft field of ad hoc requirement light, use with the hexagonal element structure of cellular structural materials such as duralumin and aluminium as representative.Though duralumin and aluminum ratio iron or concrete price height can be realized the structural material of light.Therefore, when using this expensive material, how can obtain the problem that high rigidity then becomes research with a spot of material as structural material.

Ojosa is the aggregate with polyhedral of rib and face, is hexagonal contexture by each normally, is the structure that forms so-called pellet porous shape structure.General main aluminium, the duralumin material of being to use.Usually, be mostly to use, be used for the wing of aircraft as the interlayer laminate.Recently, on automotive floor panel etc., also use cellular structure,, on superelevation floor room of seeking light etc., used recently with aluminium to be plate of the cellular structure at center etc. at building field.

At first, problem is: generally be to use reinforced concrete in the civil construction field, though reinforced concrete is to be the composite structure of representative with iron and steel and concrete, but, from the viewpoint of mechanics, the part that has showed the synthetic composite effect of reinforcing bar and concrete only limits to be embedded with in the concrete part of reinforcing bar.

For example, when reinforced column generation compression failure, general concrete is shear fracture at first, causes sliding rupture, meanwhile, and bar bending.This is because the composite effect weakness of near the concrete reinforcing bar part and reinforcing bar not.That is: the concrete that constitutes by the so-called muscle of reinforcing bar and the composite material of iron and steel, as mentioned above just owing to there is synthetic effect in iron and steel with concrete the contact on the part that has improved structural strength, because it is uneven having composite effect as a whole, do not fully played so improve the composite effect of structural strength.

This phenomenon is at iron and steel with in concrete synthesizing, and only uses on the so-called muscle of reinforcing bar to have problems.In order to remedy this defective, as former method, not reinforcing bar to be set along axis of a cylinder, but new reinforcing bar is rolled into helical, prevent that aspects such as concrete shear fracture from trying every possible means, still, when being rolled into integral body with reinforcing bar, though the intensity of structure has increased, the ratio that steel take place increases, the deadweight of construction element integral body increases the dilemmatic problem of this what is called.

In addition, filling steel pipe is the concrete construction element that the strong iron and steel of tension surrounds pressure resistance, when using as compression element, even concrete produces shear fracture, because iron and steel is on every side prevented its distortion as the hoop clamping of drum, so broken destruction can not taken place, be to have the very high compression strength and the construction element of obdurability.But, because be, so that shortcoming is a construction element is very heavy with concrete-filled steel pipe inner space.Therefore, generally not as the beam material.And because deadweight is too heavy, transportation and making operation etc. all needs the labour.

From now on, in the civil construction field, the construction in design overlength bridge and extra-high-speed floor room requires more that exploitation is light-duty, high strength and cheap construction element, particularly develop the support member of anti-load carrying behaviour excellence, and must set up the simple manufacturing method of these members.

But, if the method for former light exists the defective that intensity also reduces along with light.For example, as the method that makes light-dutyization of concrete, the method for mixing light-duty particle in concrete is arranged, still, problem is that this method can not make concrete reach desirable light, and the intensity that obtains is also very low.And, uneven by size, the shape of the element structure that fragment constituted of these lightweight materials, make structure inhomogeneous, so can not obtain sufficient mechanical strength, be difficult to carry out Design in Reliability.

In a word, in order to realize light, even lightweight material once is blended in equably in the main materials such as concrete, but it is very difficult guaranteeing its uniformity, making the technology that its mixing is solidified, the so-called short-cut method that mixes at random before only limiting to carry out, also can descend even obtain light intensity, obtain also not obtaining any basic solution on this point of light-duty robust construction.

And, duralumin that on the aluminium that uses on the automobile and engineering plastics, aircraft, uses etc., though compare with iron and steel and concrete, be the ratio height of anti-loading force/weight, the material of light-duty and high rigidity, but aluminium and duralumin compare with iron and steel and concrete be very the high price material, particularly, use the problem that exists expense high as general structure as construction element in the civil construction field.

In aircraft and the employed cellular structure of a part of structural material be to use as hollow structure, do not fill any object in the hollow in honeycomb usually.Unstability and local buckling shear fracture take place in sheet metal (aluminium, duralumin plate etc.) easily that constitute honeycomb, in case unstability and bending failure take place, then uneven easily from the mechanics angle load, produce the defective of sharply destroying distortion so have.That is: former employed cellular structure has the defective of poor toughness.

And, in the past in the civil construction field, generally do not use the cellular structure of concrete system.This is because when using concrete to make the structure of complicated shape, must form complicated template, and manufacturing technology is very difficult, and for example promptly allows to make, and expense also can be high.

And, concrete be difficult to use the reason of cellular structure to be because: concrete tensile strength is poor, is easy to generate crackle, and concrete this material behavior makes and is difficult to form the basic structure that each limit of honeycomb is supported.For example: make the cellular structure of concrete system, when this plate of bending, produce local shearing stress and flexural stress on each blocking materials member of the rib of formation cell edge.When the supporting member of concrete system is subjected to crooked mechanical function, can produce tensile stress as member in the part, concrete is easy to generate crackle, only the supporting structure weakness that is formed by concrete when not having reinforcing bar to strengthen.Therefore, the cellular structure that constitutes by concrete support etc., problem is that anti-load-carrying ability can rapidly disappear when producing slight crack, has increased the possibility of once destroying.

Further require light in the civil construction field, though on Wall board etc., adopted cellular structure with materials such as aluminium,, the cellular structure intensity of aluminum is low, in addition, adopts that employed duralumin can make cost high again in the aviation field.And the structural damping value of the honeycomb that only is made of metal is little, and structure rocks easily.Though even the structural damping values such as wing of aircraft are little, do not have what problem yet,, if building and civil structure thing then because if the structural damping value is little, then become the structure that rocks easily, so when situations such as generation earthquake, problem will take place.

Described above concluding, concrete is stronger than cheapness, compressive resistance with iron phase, but a little less than the stretching resistance, is easy to generate crackle, and the same as with iron great.In addition, though can enumerate the structure of mechanical characteristic of each material of the strong iron of concrete, tension that conducts such as reinforced concrete effectively utilize pressure resistance, shortcoming is that its composite effect part is present in the restricted portion, is uneven.And if use iron and concrete in this cellular structure, then preponderance can not use in requiring the fields such as aircraft of light.

Element structures such as honeycomb can not damage the tough character as structure, are the high structure of efficient aspect light.However, but also fail fully to be used in the civil construction field, this is because also having technical difficulty aspect the industrialization manufacturing element structure.Promptly use concrete and cement to make template, and make element structure with this, the element structure that is formed by concrete and cement is fracture easily also, has existed light but or structural strength descends, or the dilemmatic problem of the high this what is called of cost.

The situation of cellular structure is promptly made in the representative of general industry manufacturing element structure, is to adopt that plate stamping is become otch is half hexagon, make corrugated plate shape, then with methods such as the overlapping bindings of this plate.Like this, honeycomb is inner can light for hollow, even vacant lot is used in the aircraft like this, when being used as the floor of automobile, the hollow space of each element of its honeycomb is not filled any object yet.Therefore, when a part of element destroys, because its distortion, and then the effect uneven load, have the danger of rapid destruction.

And, after forming cellular structure with metal one-time, fill effectively with concrete at privileged site, this technically also has any problem existing, in industrialization and make with the synthetic cellular structure of iron and concrete also very difficult at an easy rate, even for example structure is an Ideal Match, its manufacturing is also very difficult.This is because when making honeycomb, according to former manufacture method punch press bent plate, at first must make hexagonal honeycomb, so problem is to make iron and the synthetic cellular structure of concrete simply.

Therefore, employed cellular structure in civil construction and automobile and vehicle, a part or use the such metals such as aluminium of above-mentioned aircraft, or only use the object that constitutes with paper phenol partially, its purposes scope limits minimumly.

From now in the civil construction field, estimate to have the construction of a lot of extra-high-speed floor room and overlength bridge, construction element such as the plate that constitutes these structure, beam, post are more required light.And even at automotive field, aspect the improvement fuel cost, light is key subjects, requires big chassis and the ceiling ground flooring material of the light-duty intensity of exploitation.And in order to improve the intensity of automobile side, the automobile that curb girder is set has increased, this curb girder also require be light-duty, have high strength and be rich in the structure of toughness.

Generally, the concrete material resistance to compression is very strong, and because be the object that flows before curing, so be the material that forms arbitrary shape easily.But because aforementioned problem on manufacturing cellular structure operation is arranged, so be not suitable as the material that constitutes honeycomb.

Like this, though concrete has the advantage of various mechanics materials, because above-mentioned problems are arranged, so be not used as the material that cellular structure is used substantially.

And, though the composite material of concrete and iron has excellent mechanical characteristic, because be difficult to light, so, on the construction element of for example mechanical field such as automobile and vehicle, do not obtain substantially using.And, because its weight mainly is to be limited to the civil construction field that is used in.That is: also consider with iron and concrete composite material and make cellular structure, used as the structural material of car bodies such as automobile, vehicle.This is because concrete is too heavy, is unfavorable as construction element such as automobiles, vehicle like this, and iron and concrete composite component are made cellular structure in industrialization and also had technical difficulty.And, though structure such as boats and ships generally are to use iron plate, recommend the oil carrier of exploitation two layers of walls recently to the utmost, even also can not flow out so that oil takes place to collide.But in a single day ship made of iron enters water, because the ratio of its wall is great, so if enter a certain amount of seawater, this great problem will sink.

As mentioned above, the purpose of this invention is to provide a kind of in all construction element headed by the mechanical fields such as civil construction field, automobile boats and ships, obtain composite structural member, and provide and to be easier to the manufacture method that high strength, light-duty and cheap construction element are made in industrialization with high strength, light-duty and cheap material.

Disclosure of an invention:

To achieve the above object, as basic structure of the present invention, the structure that keeps composite component body that body, lightweight material and border material form and 3 key elements of solidification material to form by face.And, as the method for making this basic structure be: at first make the composite component body with the composite material that lightweight material and border material constituted, this composite component body is disposed/be fixed on face to be kept on the body, fill each composite component body and face with solidification material and keep formed gap between the body, like this part of inside configuration or integral body is formed by compound cell structure.

Indispensable key element in the structure of the present invention is described respectively.At first first is that face keeps body, and it is the composite component body of maintenance face, configuration/fixedly that face keeps the function of body.Therefore, can be rigid bodies such as metal, also can be wire gaze, also can be the film shape made with macromolecular material can crooked object, perhaps also can be that carbon fiber sheet etc., fibre building board etc., fibre web etc. can crooked flexible materials.And, also can be wire gaze and cloth, fibre cloth etc., in a word, as long as can keep the composite component body of face, configuration/fixedly, can be any in rigid body, the non-rigid body, but consider, also be to use the strong rigid body of tension for well from the intensity aspect.Specifically, can use rigid bodies such as sheet metal, iron plate, tin plate, high-tensile steel, extra-high tension steel plate or plastics, vinyl resin, fiber system cloth, carbon fiber sheet, presspaper, flexible material, glass mat etc.And the thickness of employed maintenance body, shape, size etc. can wait definite according to application target, design strength, the detail of design of this compound cell structure, to these all key elements without limits.But the iron plate of generally preferably using thin-walled, thin-walled iron plate is cheap and be the good material of mechanics effect, with the concrete integration, can access high-intensity composite material.

The secondth, light-duty composite component body can be the Foamex such as synthetic resin, polyurethane foam, foamed styrene of plastics class etc. as the lightweight material of composite component body or also can use the macromolecular material that solidifies natural materials such as microparticle plate and the bag of filling with gas.As surrounding this lightweight material border material of one side at least, use the basic structure of the strong material of tension as the composite component body.The material of border material can be used the thin plate and the strong flexible materials such as carbon fiber board of tension of rigidity such as iron plate, tin plate, reinforced plastic plates.And, also can prepare the gas pouch of air of in the bag of aluminium foil and macromolecular material system, packing into.Be single face or the two sides that face keeps the face between the body to keep body at the structure that keeps the face shape at first, and keep placing the composite component body with proper spacing on the gap of body at each face of formation.At this moment, also can keep the composite component body face that directly is fixed on the body according to purpose.

The shape of composite component body is regular hexagon preferably, but also can be quadrangle, triangle, circle.Particularly under the situation of regular hexagon, compound cell structure of the present invention also can form cellular structure.In this case, in order to keep the structure of homogeneous, preferably make certain shape.And the size of the monomer of composite component body according to circumstances also can prepare to surpass the very little object of 1 meter ruler from 2～3 centimetres to tens of centimetres.

Then, the face with a plurality of composite component bodies arranged side by side keeps body to use as the structure of floor and post.As its using method, at first, the face that one side is posted the composite component body keeps body or carries out stackedly, or overlappingly is bent into columnar object it is made the annual ring shape, intersects and be lattice shape, or in these steel pipes of packing into, carry out interlayer with steel plate.

The 3rd is solidification material, and the face that the solidification material cast is filled in by configuration/fixing above-mentioned composite component body keeps in the formed gap of body.Can use concrete, cement class, mortar class or gypsum class (the following solidification material that is called in the present invention) as the material that solidifies of filling.Can inject these solidification materials and fill in this gap, it is solidified.When filling bigger gap, general concrete, the cement that uses common cheapness, but when injecting tiny gap, then use the concrete or the cement slurry of high fluidity, can inject more easily/fill.

According to the method described above, dispose/be fixed on face and keep the solidification material of the existing position of the composite component body restriction cast on the body to flow into, only do not inject solidification material in this part.Therefore, the composite component body of being made up of lightweight material becomes an element structure, and make and place the compound cell structure of arranging a plurality of these light-duty element structures at certain intervals, therefore form the element structure of homogeneous as a whole, and the light that can realize ideal.

According to above-mentioned method, though can simply make compound cell structure with a plurality of element structures,, the part that mainly has mechanical strength is the part of filling with solidification material, that is: each supporting part at composed component edge.

Like this, compound cell structure bears the supporting part of mechanical loading, is the part of filling with solidification material.Therefore, if the structure of the supporting part between each element only is made of solidification material, crackle takes place easily then, because the weak characteristic of coagulation great soil group tension, element structure is easy to destroy, and is difficult to obtain high intensity as member integral body.

So, the strong material made from metal body such as iron or carbon fiber etc. of tensions such as thin plate surrounds the coagulation great soil group or the mortar class of the support (ア-system) that forms above-mentioned each composite component body, make the composite component body with these materials and concrete composite material, obtain the structure of very high strength.In order to achieve this end, for example similar concrete-filled steel pipe, the most resultful is with the strong metal species of tension sandwich structure to be made at the edge of composite component body.This is pressure to be arranged and tension is arranged because of the power on each the supporting part periphery that acts on each element body.Solidification material is filled in gap between each element like this, not only forms supporting part, and constitutes high strength structure on the mechanics by the method that composite materials such as metal species or carbon fiber form.

Below the concrete grammar of the composite material of the supporting part of making this element structure is described.Basic skills has following three.First method at first surrounds the one side at least or the part of the cylindrical shell of being made by resin, macromolecular material etc., or surrounds integral body with metal.From the shape of the composite component body that the mechanics angle is general the most stable, rigidity is high is hexagon, but also can be polygonal cylindrical shell, cylindrical body.Like this, filling inside with lightweight material, is the compound cylindrical shell that metal or light sheet material are made around making.Then, this cylindrical shell is cut off, can make a plurality of is the composite component body that metal or thin plate surround at least simultaneously on every side.At this moment, as cutting-off method, the general method of cutting off by lathe, water jetting apparatus, cutter of using.Only otherwise cause distortion, rotten, the cheap and method of cut-out rapidly, any method can.

Second method in the pipe or polygonal post that new materials such as foaminess lightweight materials such as polyurethane foam insertion steel or carbon fiber are made, makes it foam in inside in advance then.At this moment, these pipes or each face of tube/polygonal post does not require not have the hole.That is: the pipe or the tube/polygonal post that also can use net to make also can be the object that has suitably big aperture with appropriate intervals.Then, identical with the first above-mentioned method, cut into slices with composite cylindrical, pipe or polygonal post that handles such as water jetting apparatus, lathe cutting machine, cutter are made.Like this, can make on every side is a plurality of composite component bodies that metal surrounds.

The 3rd method at first prepared tableted steel polygonal cylindrical shell or cylindrical body.Manufacture method is that the steel with fusion is poured in the model, long tube or steel pipe etc. are cut into slices and makes the polygonal body and the cylindrical body of steel.Then, make lightweight material in addition again according to size empty in this steel cylinders.Then, at the outside of this lightweight material coating adhesive material, and the interior sky of insertion steel cylinders, bonding with the inner face of steel cylinders.And, also can adopt the inside branch that lightweight materials such as foaminess resin is injected this cylindrical shell, by the method that makes its foaming, fills with lightweight material.

Like this, the composite component body of preparing being disposed/be fixed on face at certain intervals keeps on the body.Like this, keep a plurality of composite component bodies of configuration on the body at face.This situation preferably disposes so that obtain high-intensity mechanical property regularly.At this moment, the composite component body face that once is attached to is kept on the body, with this state, or lamination surface keeps body or is rolled into tubular or vortex shape or overlappingly be concentric circle, can make basic structure, also can keep face body to make tube, when in the end obtaining curvature, make to paste composite component body that the curvature of one side is consistent with its curvature in advance and this composite component body is disposed/is fixed on the face maintenance body, thereby make compound cell structure.Method as fixing/stickup typically uses binder.And in order to keep the uniformity of mechanics, the face that preferably is bonded at certain intervals keeps also can using burning-on method according to purpose on the body, or uses machinery types such as Screw, screw, bolt to fix.

The manufacture method of the compound cell structure that enters compression section is described then.At first, keep fixing the pre-prepd film that makes by synthetic resin on the body, make the plate of forming by composite material at flat.And then,, compressible as required and interlayer is superimposed with this composite sheet behind latticed configuration foam material from clamping up and down, make the foam material foaming of latticed configuration.At this moment, also can make the foam material interlayer that foams again superimposed earlier, also can the superimposed foaming again of first interlayer.Make the composite component plate that inside has a plurality of composite component bodies like this.The composite component plate that makes like this can use like this.Then, as required, the composite component plate that makes is cut off and keep each grid, make the composite component of a plurality of bags of shapes.And, when making the composite component plate, can be with this like this as the aggregation of composite component body, also can be used as for the structural material of making the composite component structure and handle in batches.

Then, fill each face with solidification material and keep gap between body and a plurality of composite component body.The periphery of each composite component body is made of metal, fills its gap with solidification material, and can form the edge thus is the composite supporting that constitutes with metal and solidification material.When filling with solidification material, the method for landfill between metal only before not adopting can be from last or from laterally cast continuously.Like this, the composite component body has stoped the inflow of these solidification materials and has occupied volume.At this moment, according to circumstances on face keeps body, have notch portion or open part or insert spacer element, thus can be more rapidly and carry out the cast/filling of solidification material definitely.As the solidification material of cast, when the concrete that uses high fluidity such as high performance concrete etc., can flow into each corner in gap quickly and effectively.Like this, when using inner composite component body of being filled by lightweight material, the composite component body exists part automatically to get rid of solidification material, and solidification material only is filled between the metal or between the carbon fiber board, does not therefore need complicated step.

Further, the compound cell structure that makes is like this inserted in polygonal prism, the rigid pipe cylindraceous, between the gap of this compound cell structure and rigid pipe, fill solidification material, it is solidified and make column structure, can make the higher structure of intensity.Can use various steel pipes as rigid pipe, for example this moment: can use reinforced plastics system object, also can use the object of FRP system, so long as have the pipe of rigidity, the object of which type of material, shape can use.

As the structural element of necessity of the present invention, at first be that face keeps body, the composite component body of forming by lightweight material and stiff sheet secondly, landfill is gone into the solidification material in these gaps.These key element roles are described successively.At first be that face keeps body, these faces keep bodies that each element is configured in structure/positional alignment regularly, and play the effect of the face that maintenance constitutes in the composite component body.

Secondly, the structure of composite component body is described.The composite component body is to be made of the lightweight material part that constitutes the center and the such two-part of border material part that form periphery and element body outer wall.The effect of the lightweight material of element structure part is to make each element light, and takes up space, and solidification material such as concrete is not injected in each element, has played the effect that makes structural entity weight light.And, heat insulating function and sound absorption are also arranged.

Form the shape that each element is reinforced in the border material partial reinforment of element structure outer rim, make that each element structure is unlikely to be damaged by pressure etc., play the effect that keeps mechanical strength.And solidification material such as cast concrete becomes one the boundary part material of the composite component body of adjacency between each element, because its compound action produces great anti-load performance on the mechanics.

With binder, according to circumstances each composite component body face that is fixed on is kept on the body with bolt and nut.It is the effect on basis when each composite component body is arranged at certain intervals that face keeps the effect of body, when the thin plate that uses steel plate or carbon fiber system keeps body as face, can produce the effect that adds hard intensity.

It can be that one deck also can be a multilayer that face keeps body, but generally carries out multiple stratification and keep system to become the multi-layer structure of layered product in each face, because this can utilize each face to keep the intensity of body, so can make face keep body to play better effect on mechanics.

The method that keeps body as lamination surface, or overlapping flat keeps body, or keep flat the body bending to make vortex shape, or be overlapped into a year colyliform, when carrying out like this when stacked, face with tensile strength keeps body to play compound action in composite component, has increased intensity as a whole.

Disposing/be fixed on face at each composite component body keeps on the body and occupy certain space in construction element after, the effect that solidification material plays among the present invention is to fill the space that forms between each composite component body.And the border material of solidification material and each composite component body becomes one, and has played to make each member of forming the composite component body bring into play composite effect on the mechanics as the concrete-filled steel pipe.

When inserting the situation of the bag (vacuole) with liquid in each composite component body, the vacuole that is sealed in each composite component body has the effect that improves the structural damping performance.That is: when structure is rocked, the liquid sloshing in the vacuole owing to the motion of wherein liquid has absorbed energy, has strengthened the decay of structure, has improved the internal balance obstruction therefrom, has improved the attenuation performance of structure.

Manufacture method as above-mentioned composite component body has following method.Preparing internal material is the Cylindrical object of being made by lightweight material.At this moment, be the most strong structure though use the regular hexagon post from the mechanics angle, can use the object of wide variety of shapes according to purposes.With thin plate or this Cylindrical object of winding film, be the Cylindrical object that surrounds with metal around making.Then, this Cylindrical object is cut into slices, make inner use lightweight material, the composite component body that the border makes with metal or fiber.As tableted method, the method of cutting off along the long axis direction cross linear of post is arranged, the method that the circular-arc cut-out of relative column length axle is arranged, the former be the face that is used for fixing hexagon composite component body to keep body be the situation on plane, and the latter is used for face to keep body is the situation that vortex shape and cylindrical shape etc. have the flexure plane of curvature.

As another kind of manufacture method, be in the metal post of pre-prepd hollow, inject the stoste of foamed styrene and polyurethane foam, make its foaming.Form the Cylindrical object that hollow is filled with lightweight material like this, then this Cylindrical object is cut into slices, obtain the same the same composite component body.

And, prepare the metal of the shape of cutting into slices or the border material that fiber makes in advance, filling-foam resin and make its foaming also can be made the composite component body thus within it.

In addition, the part of reeling and forming with aluminium foil and metallic film by lightweight material, or encase gas with aluminium bag and metal bag, also can access composite component body with structure same as described above.

Composite component body as constituted above is configured in the face that constitutes with the strong material of tension to be kept on the body and is fixed.Inject solidification material by the gap between face maintenance body, composite component body, and finally make its curing, also can temporarily fix.

Like this, the composite component body that becomes each the element structure basis face that is fixed on keeps on the body and the face of making keeps body, keeps the internal casting solidification material at this face.And then because the inside of each composite component body is to be made of lightweight material, so solidification material can not be poured into this part, but the face that is poured into as the space keeps between the body or between each composite component body and the composite component body.

Like this, the supporting part that forms each composite component body skeleton is by the composite material of solidification materials such as rigid bodies such as iron and concrete and form each element structure.

For example for pressure, a plurality of element structures of this inside configuration are born load with stacked state, the part of support that forms the element structure of each construction element is the composite material by rigid body and solidification material, carry out the analysis of mechanical function for supporting part, when imposed load, pulling force is born by the strong metal of pull resistance, and pressure is born by the strong solidification materials such as concrete of crushing resistance.Because this compound action becomes the high structure of intensity.

Analyze this effect in further detail, at first, for from top pressure, on one side each composite component body disperses load, on one side bear pressure as the supporting part of solidification material.At this moment, because each composite component body bears this pressure and laterally broadens.That is: when this Cylindrical object bears pressure, on a plurality of composite component bodies of filling, to keeping the circumferencial direction of the steel pipe of body to apply power as face.Therefore, though the composite component body to horizontal expansion, on every side face keep body played from around tighten up the effect of the inside of the face maintenance body that desire expands.Like this, face keeps working tension on the body, and face maintenance body is to be made by the strong material of tensions such as metal in this case.Therefore, complement each other with the concrete compression resistance that forms inner supporting part and brought into play the effect of bearing load.Like this, become the high structure of intensity as composite component body integral body.

In addition, when using non-rigid body to keep body as face, though can not produce above-mentioned very strong interaction, but can on each composite component body, increase to a certain degree rigid body and the interaction of solidification material, increase the anti-density of load.

And the lightweight material in each composite component body has occupied bigger volume, and the weight of compound cell structure of the present invention only is border material or the part of face maintenance body and the part of solidification material of each composite component body as the Weight structure object.Therefore, the weight of structure is compared with the structure that had same intensity in the past, support as a whole, and weight significantly reduces.

And, fill the inside of each composite component body with lightweight material, can not produce significant deformation.And, even the part of composite component body support to produce distortion, because can suppress increasing considerably of the load moment that causes owing to its distortion, so disposable destructive the distortion can not be taken place.Therefore, become the structure of not available light-duty, high strength of structural material so far and toughness.

The situation of tabular compound cell structure, even compound cell structure itself also can become the structure with abundant intensity, but, tabular compound cell structure of the present invention is filled hollow space between each compound cell structure as two outer walls and with lightweight materials such as polyurethane foams, thus by its compound action, can make light-duty and have the more plate of high specific strength.

The Cylindrical object of use compound cell structure of the present invention and tabular body etc. because can apply power at fiber and steel wire etc., so try every possible means in shape at it, apply prestressing force and back stress, can make it have more high-intensity mechanical strength.

The simple declaration of accompanying drawing:

Fig. 1 is various composite component body embodiments' a stereogram.

Fig. 2 is hexagon composite component system making process embodiment's a stereogram.

Fig. 3 is planar compound cell structure embodiment's a stereogram.

Fig. 4 is configuration hexagon composite component body embodiment's a planimetric map.

Fig. 5 is layout circle tubular composite component body embodiment's a planimetric map.

Fig. 6 is composite component system making process embodiment's a stereogram.

Fig. 7 is cylinder shape compound cell structure structure embodiment's a stereogram.

Fig. 8 is jar type composite component system making process embodiment's a stereogram.

Fig. 9 is year colyliform compound cell structure embodiment's a stereogram.

Figure 10 is planar compound cell structure manufacture method embodiment's a stereogram.

Figure 11 is the embodiment that corrugated sheet shape face keeps the basic structure of body and composite component body composition.

Figure 12 is basic structure body embodiment's a stereogram.

Figure 13 is cylindric compound cell structure manufacture method embodiment's a stereogram.

Figure 14 is cylindric compound cell structure manufacture method embodiment's a stereogram.

Figure 15 is manufacture method embodiment's the stereogram of the basic structure of prism-shaped compound cell structure.

Figure 16 is prism-shaped compound cell structure manufacture method embodiment's a stereogram.

Figure 17 is the sectional axonometric drawing that the composite component body embodiment of vacuole is contained in inside.

Figure 18 is the sectional drawing that the vortex shape face keeps body embodiment.

Figure 19 is the embodiment of planar compound cell structure manufacture method.

Figure 20 is the manufacture method of expression compression-type composite component body.

Implement optimal morphology of the present invention:

With reference to accompanying drawing each embodiment is described successively.At first, Fig. 1 is the various composite component bodies of expression.Lightweight material 2 as composite component body 1 is to use polyurethane system Foamex as lightweight material, the border material of being made by the strong sheet metal of tension 3 is installed is surrounded its lightweight material 2.Among the present invention,, only show cylinder type composite component body 4, triangle type composite component body 5, quadrilateral type composite component body 6, pentagon type composite component body 7 herein as its representative though the shape of composite component body 1 can be considered various shapes.And, also show the jar type composite component body 9 that internal structure has lightweight material 2, capsule-type composite component body 10 and hemisphere/bowl-type composite component body 22.

Fig. 2 is the manufacture method of diagram hexagon composite component body 8.At first, preparation makes the lightweight material 2 of the polyurethane foam system of hexagon prism shape.Then, the axis of a cylinder that around lightweight material 2, is parallel to lightweight material 2 with the strong material Tinned Steel Sheet 11 of tension with binder the Tinned Steel Sheet 11 bonding outer surfaces that twist in lightweight material.So just making inside is to be formed, be the compound hexagon cylinder 40 that forms with Tinned Steel Sheet 11 on every side by lightweight material 2.Then, with the lathe cutting machine this compound hexagon posts 40 is cut into slices and make hexagon composite component body 8.

Embodiment shown in Figure 3 keeps disposing hexagon composite component body 8 regularly on the body 14 at the planar face, fix with synthetic adhesive material, thereby make planar basic structure body 34 from upper layer imbrication body 15, the preceding situations of solidification material such as concrete are injected in expression.For seeing clearly Chu, clipping near the part of the upper cover of locating 15 among Fig. 3.The lightweight material of each composite component body is made of polyurethane foam resin 13, and border material is made by Tinned Steel Sheet 11.

And the embodiment that Fig. 4 represents disposes the example of hexagon composite component body 8 regularly on platen surface keeps body 14, and Fig. 5 is illustrated in platen surface to keep on the body 14 embodiment of layout circle tubular composite component body 4 regularly.

Embodiment shown in Figure 6 is that expression is dull and stereotyped with hexagon composite component body 42 and curved surface hexagon composite component 43 these manufacture methodes of two.At first, prepare the hexagon cylinder 41 of hollow steel, the polyurethane foam resin material 13 of cast appropriate amount makes its foaming in this hollow steel hexagon posts body 41.After resin expanded, a steel hexagon posts bluk recombination body 44 is cut into the plane and makes dull and stereotyped with water jetting apparatus with hexagon composite component body 42, another is to be cut into the curved surface that is consistent with the curvature that designs, make curved surface with hexagon composite component body 43, make such two kinds of hexagon composite component bodies.

Shown in Figure 7 is the fixing preceding basic structures of cylinder shape compound cell structure 16 usefulness solidification materials.The curved surface of preparing necessary number disposes/is fixed on the planar face to these curved surfaces with hexagon composite component body 43 then and keep on the body 14 with hexagon composite component body 43, keeps body 14 to be rolled into the cylinder shape in this face.

Embodiment shown in Figure 8 is the manufacture method of diagram jar shape composite component body 9.The lightweight material 2 of foamed styrene system is inserted the inside of the tank body of making by sheet metal 31, this lightweight material 2 and each size identical with tank body 31 interior shapes is consistent, cover 33 and the bottom 32 made of sheet metal seal, fix, thereby make a jar shape composite component body 9.

Year colyliform compound cell structure 20 is inserted in the cylindrical steel tube 21, cast concrete solidifies it and makes cylindrical year colyliform compound cell structure 20, Fig. 9 is this year sectional drawing of cutting open in the Vertical direction of the axis of a cylinder direction of cylinder of colyliform compound cell structure 20, remove the top layer of middle body, watch its inside easily.The manufacturing process of this cylindrical year colyliform compound cell structure is described then, successively.The face that at first is prepared as 3 different class drums of the diameter that forms annual ring keeps body steel pipe 29.Pre-prepd curved surface is configured in cylindric equably with hexagon composite component body 43 to be kept with synthetic adhesive each composite component body being fixed on this face maintenance body steel pipe on whole of body steel pipe 29.Then, sequentially keep the body steel pipe from the big beginning of diameter at the face that separately face keeps the hollow portion of body steel pipe 29 to insert other.Keep between the body steel pipe cast as the high-flowing concrete 18 of solidification material at the face of the composite component body of overlapping like this installation.High-flowing concrete 18 injects each cylindric fully and keeps between the body 29 and the space between each curved surface usefulness hexagon composite component body 43, and it is solidified.Make shown in Figure 9 year colyliform compound cell structure 20 like this.And the composite component body that uses at this cylindrical year colyliform compound cell structure 20 is a hexagon composite component body, is to use the bonding plane that keeps the curvature of body to be consistent with each face of installing in advance and make.

Figure 10 represents the manufacture method of planar compound cell structure 30.Prepare a plurality of cylindrical shape type composite component bodies 4 earlier, making these elements 4 dispose/be fixed on the planar face regularly keeps on the body 14, then, the platen surface of same the 2nd the cylindrical shape composite component of making keeps body weight to be stacked on first planar face maintenance body 14 being fixed with therewith.Then, these are put into template 17, and then pour into a mould high-flowing concretes 18 from the opening 37 of template.And, keep also being provided with opening 54 on the body at this face, can carry out filling smoothly to the position, gap.After it is solidified, remove template 17, thereby make planar compound cell structure 30.

Figure 11 is illustrated in the basic block diagram that the corrugated face keeps the planar compound cell structure of configuration/fixed triangle shape composite component body 5 on the body 19, and shown in the present embodiment is the preceding configuration state of casting solidification material.This Figure 11 is respectively planimetric map, front view, bottom view, rear view, left hand view, the right part of flg of the corrugated sheet of basic structure (be called the combination that face keeps body and composite component body among the present invention, below so-called basic structure be meant this structure).Keep body 19 alternate configurations triangle composite component bodies 5 at the corrugated face, form the gap between this adjacent composite component body.And Figure 12 is the stereogram of this basic structure body 12, the position of expression configuration/fixed triangle shape composite component body 5.

Figure 13 is the manufacture method of the cylindric compound cell structure 45 of concrete expression.Cylindric different of 3 classes of diameter of preparing pre-configured/stationary cylinder shape composite component body 4 earlier keep body 29.And then keep clipping room spacing body 53 on body at this face, and it is overlapping and make face separately keep the gap between the body identical, insert in the cylindrical steel tube 21 after overlapping at this point.From the concrete 18 of this pipe upper port cast flowing state, behind this pipe inside of concrete 18 fillings with solidification material,, concrete 18 makes cylindric compound cell structure 45 then thereby being solidified.

Figure 14 is that expression manufacturing uses cylinder shape face to keep the concrete grammar of the cylindric compound cell structure 45 of body 46.Prepare Tinned Steel Sheet 11, configuration/stationary cylinder shape composite component body 4 on this earlier.Then this flat board is rolled into cylinder, making fixedly, the cylinder shape face of composite component body keeps after the body this being inserted in the cylindrical steel tube 21.Then, from the concrete 18 of this pipe upper port cast flowing state, after this manages 21 inside with concrete 18 fillings of solidification material,, concrete 18 makes cylindric compound cell structure 45 thereby being solidified.

Figure 15 is that expression uses the cross-like face to keep the essential structure of the prism-shaped compound cell structure 48 of body 47.This figure is illustrated in the staggered configuration/stationary cylinder shape composite component body 4 on the criss-cross cross-like face maintenance body 47 that is, the cross-like face of fixing this composite component is kept in the body 47 insertion prismatic steel pipes 49.

Figure 16 is that expression manufacturing uses the planar face to keep the concrete manufacture method of the prism-shaped compound cell structure 48 of body 14.Prepare the zinc-plated dull and stereotyped sheet metal of making 11, configuration/stationary cylinder shape composite component body 4 on this earlier.Make such 4 Zhang Ping's plates, undertaken stackedly by bolt and nut 50, fix by bolt hole 38.Then, behind this insertion prismatic steel pipe 49, pour into a mould the concrete 18 of flowing state, fill the inside of this pipe 49 with the concrete 18 of solidification material from the upper port of this pipe.At last, thus the compound cell structure 48 that concrete 18 is solidified make prism shape.

Figure 17 is the inner example that comprises the composite component body of vacuole 26 of expression.This is that a jar shape composite component body 9 contains vacuole 26 in the inside of lightweight material 2.Surround inside pack into water liquid 27 and air 28 around the vacuole 26 with plastic film pouch 51.The periphery of this lightweight material 2 is bundled into a jar shape with sheet metal, thereby forms a jar shape composite component body 9.

Figure 18 is that the vortex shape face of expression two types of looking from the top of relative axis of a cylinder orthogonal cross-section keeps body.Here illustrated embodiment is that the face maintenance body 55 of a limit vortex and the face of two limit vortexs keep body 56.

Figure 19 is the inner manufacture method that comprises the planar compound cell structure 30 of vacuole 26 of expression.Prepare planar punching press steel plate 23 earlier, preparing rule configuration cross section in advance is the metal pattern of trapezoidal shape element, and with this die stamping planar punching press steel plate 23, making componentry is the punching press cave 24 of concavity.And then on the flat board in a plurality of punching presses of the configuration cave 24 of making, in each punching press cave, respectively put into one than the little inclosure water 27 of each punching press cave size and the plastic film pouch 51 of air 28, put into expandable styrene material 39 then, and, and then use steel plateform (the not smooth steel plate of punching press) 52 to cover afterwards at the convex portions of planar punching press steel plate 23 coating synthetic adhesive 25.After steel plateform 52 sealings, make 39 foaming of foamed styrene material.Other of overlapping such making be 4 composite component flat boards altogether, and the gap between these composite component flat boards is poured into a mould mobile concrete 18 and filled fully.Like this, fill all gaps, this concrete 18 is solidified, thereby make the inner planar compound cell structure 30 that contains a plurality of vacuoles 26 with concrete 18.

It is latticed that Figure 20 is that diagram is configured to the polyurethane foam material 13 of lightweight material, makes the order of sandwich-like composite component body 60.Be to keep fixing preprepared plastic film 57 on the body at first, make the plate of making by composite material 58 at flat.Then, dispose polyurethane foam material 13 latticedly, with this composite sheet from sandwiching up and down.State shown in the figure is: the sectional drawing that cuts off this composite component structural panel example at the face of vertical panel.Then, compression forms interlayer, makes the foam material foaming of latticed configuration.Be manufactured on the composite component plate 59 that inside has a plurality of composite component bodies like this.Then, the composite component plate of making is cut off and stays each grid at illustrated place of incision 35, thereby make the composite component body 60 of a plurality of sandwich-like.

The industrial possibility of utilizing:

Because the present invention consists of as mentioned above, so following effect is arranged. At first, the present invention Compound cell structure be the novel complex structure body that does not also have so far, be light-duty and high strength Structure, and at manufacture view, simpler than the manufacture method of former honeycomb. And, The template that must use before not using, nor need twisted plate to carry out complicated worker such as bonding grade Order is so that can easily make the works structure with a plurality of component structures industrial. Cause This can greatly lower expense, labour and the time of making component structure.

By compound cell structure of the present invention, can make light-dutyer and high-strength than former structure The structure of degree. Even when applying big load, because fill out with lightweight material in each composite component Fill, produce unexpected large deformation so have before can not resembling the honeycomb in space, can not Cause the destruction of brokenness. Therefore, can form the structure with the toughness on the mechanics.

Do not use the high price materials such as the duralumin that is generally used for cellular structural material and titanium as formation The material of compound cell structure of the present invention makes in building and building field but use generally With iron plate and the cheapness such as tinplate, concrete, polyurethane foam plastics, foamed styrene Material is made, and the raw material cost during the manufacturing structure body is extremely cheap.

According to the shape that disposes/be fixed on the composite component body on the face holder and size, thick Degree, arrangement mode, arranging density etc. can be in advance freely design by according to the purposes purpose The component structure of the solidification materials such as the concrete that the face holder of making is eventually clamped or cement Shape, size, density. And, by the number of turns or the stacked number of change coiling face holder, Can freely change intensity that plate of the present invention and post, beam have, weight, toughness etc. This means can be in great scope the design strength, the weight that have of project organization thing freely Amount, toughness etc., can freely make light-duty and adapt to used for various applications purpose plate, post, The structural elements that beam etc. are basic.

Because use the plate of compound cell structure of the present invention and post, beam extremely light, so easily Carrying can be lowered freight significantly.

Because use the plate of compound cell structure of the present invention and post, beam extremely light, and intensity Very high, so on being used in Super High building, long large structures such as bridge the time, can build If than super large buildings such as the special high-rise building that did not reach degree with former structure and overlength bridges Thing.

The structural materials such as the plate made from compound cell structure of the present invention and post, beam are extremely light, The solidification materials such as the concrete that also can cast on-site uses in the present invention and cement mortar. Cause This makes basic structure with face holder and composite component system in advance, carries at this point that this is light-duty Basic structure, cast on-site can be made of the present invention compound as the concrete of solidification material Element structure. Therefore, needn't carry out at the scene the lamination surface holder or be rolled into the cylinder shape Operation can be carried out manufacturing operation more simply at the scene. That is: structure of the present invention is to make The extremely simple structure of Shi Zuoye can improve operating efficiency very effectively.

And, the structure such as the plate that also can make with compound cell structure of the present invention, post, beam Body is made the structures such as the vehicle body of automobile and vehicle and base plate ceiling. In this case, can The weight that makes vehicle body is lightness extremely, can make the automobile of energy-conservation driving because it is firm and light-duty And vehicle. Therefore, when being used for structure of the present invention on the body structure of automobile, the fuel effect Rate significantly improves, and has reduced environmental pollution and exhaust gas, can realize desired effect.

If when making the curb girder of automobile with compound cell structure of the present invention, because of the present invention Absorbed energy when construction is out of shape owing to load is big, and intensity and toughness are high, so When collision, because this big anti-load performance, so even bear suitable shock loading, also The ability that can have impact-absorbing is so can more safely protect passenger. And, when When making curb girder with structure of the present invention, also can realize lightness.

When the deck of making ship with structure of the present invention and hull, owing to be filled in the unit of structure The ratio of the lightweight materials such as polyurethane foam of part inside is big, ratio that therefore can manufacturing structure self Anharmonic ratio water is light, even the ship that leaks and also can not sink. Equally, make in the water with structure of the present invention During the toxoplasm of passage, can not sink structure even then become submerged in tunnel and the water yet The aouatic structure thing that itself has the buoyancy that floats on the water can more properly guarantee safety. And, To building floating afloat seadrome or the ultra-large type float types such as marine city, offshore platform The construction of works provides best structural material.

When using compound cell structure of the present invention, the lightweight material of compound cell structure is The material of the gases such as a lot of air is contained in its inside, and structural entity becomes the gas containing ratio height such as air Works. Therefore internal energy absorptivity height, particularly when structure of the present invention as dull and stereotyped or When being the wallboard use, had better soundproof effect than former structure. And, at the liquid of packing into During the situation of bubble, the internal energy absorptivity is than gas height, has the big noise of partition and buffering and shakes Moving effect.

And, as mentioned above, because compound cell structure of the present invention contains in lightweight material A lot of air etc. so pyroconductivity is low, are the high structural elements of insulation effect.

And, because internal structure is made up of a plurality of composite component structures, so become inner flat Weighing apparatus hinders high building. Therefore, compound cell structure of the present invention becomes easy suction basically Receive the works of vibration. For example, when being used for the vehicle body of automobile, can making and have good damping The stable automobile of effect.

As mentioned above, this structure is the high structure of structural damping rate generally, when structure of the present invention When being used for building and civil structure, the structure object is not easy to rock. When in the composite component body When section was provided with vacuole, absorbing vibrational energy had then more shown its effect owing to the motion of liquid, The structural damping rate is high, can be used for building on the structural construction that is difficult to rock. And, when in sound insulation Wall and house sidings etc. go up when using structure of the present invention, can build to have better sound insulation effect Really, quiet family housing.

Because compound cell structure of the present invention can be produced continuously in factory, so can be strict Ground carries out quality management, can the high structure of workmanship.

Claims (19)

1. compound cell structure, it is characterized in that: the single face or the two sides configuration/fixing a plurality of composite component bodies that keep body at the face of rigid body or the formation of non-rigid body, this composite component body is block, its inside is made up of lightweight material, and the one side at least that constitutes the border material around it is to be formed by rigid body, this face that disposes this composite component body keeps body to form the cylinder shape, year colyliform, vortex shape, layered laminate, tabular or cross shaped head, fill with solidification material in each gap that each composite component body and face keep body to form, thereby make the composite component structure.

2. compound cell structure as claimed in claim 1 is characterized in that: use at least a above lightweight material as the composite component body in foaminess resin or the plastics class.

3. compound cell structure as claimed in claim 1 is characterized in that: solidification material be to use in coagulation great soil group, cement class, mortar class or the gypsum class at least a more than.

4. compound cell structure as claimed in claim 1 is characterized in that: face keeps body to be to use more than at least a in the thin plate that metal making sheet, synthetic resin board or fiber sheeting or macromolecular material make.

5. compound cell structure as claimed in claim 1 is characterized in that: keep on the body notch portion and or open part being set at face.

6. compound cell structure as claimed in claim 1 is characterized in that: the rigid body of the border material of composite component body have metal sheet, metal box or jar, at least a above in synthetic resin system or the fibrous thin plate and the composite component body that constitutes.

7. compound cell structure as claimed in claim 1 is characterized in that: keep on the body spacer element being set at face.

8. compound cell structure as claimed in claim 1 is characterized in that: around structure is surrounded by rigid pipe.

9. compound cell structure as claimed in claim 1 is characterized in that: sandwich with plural flat rigid plate.

10. compound cell structure as claimed in claim 1 is characterized in that: vacuole is equipped with in the inside of composite component body.

11. compound cell structure as claimed in claim 8 is characterized in that: rigid pipe is metallic or strengthens synthetic resin system.

12. compound cell structure as claimed in claim 9 is characterized in that: flat rigid plate is metallic or strengthens synthetic resin system.

13. the manufacture method of compound cell structure as claimed in claim 1 is characterized in that: comprise following operation:

(1) first operation is that the sidewall at the lightweight material of column sticks in the pipe that stiff sheet or stiff sheet cylindric, prism-shaped make and injects the foaminess resin material, make its foaming then, fill the inside of this rigid pipe with lightweight material, thereby form the column compound body;

(2) second operations are along this axis of a cylinder right angle orientation cut-out or cut this column compound body, make a plurality of composite component bodies.

14. the manufacture method of compound cell structure as claimed in claim 1 is characterized in that: comprise following operation:

(1) first operation is to be manufactured on the compound body that lightweight material at least simultaneously sticks stiff sheet;

To be opposing side faces of keeping body be cut into this compound body triangle, quadrangle, pentagon, hexagon, circle, ellipse and make a plurality of composite component bodies from Vertical direction (2) second operations.

15. the manufacture method of compound cell structure as claimed in claim 1 is characterized in that: comprise following operation:

(1) first operation be flat keep on the body fixedly synthetic resin and or plastic film, make composite sheet;

(2) second operations are latticed configuration foam materials, form interlayer with this composite sheet;

(3) the 3rd operations are to make each latticed foam material foaming;

(4) the 4th operations are to cut off each grid, make the composite component body of a plurality of sandwich-like.

16. the manufacture method of compound cell structure as claimed in claim 1 is characterized in that: comprise following operation:

(1) first operation is to keep on the body the fixedly film of synthetic resin at flat, makes composite sheet;

(2) second operations are latticed configuration foam materials, form interlayer with this composite sheet;

(3) the 3rd operations are the foam material foaming that make each grid;

(4) the 4th operations are each grids of punching press, make the composite component plate that a plurality of inside have the composite component body of sandwich-like.

17. the manufacture method of compound cell structure as claimed in claim 1, it is characterized in that: keep the composite component body of configuration on the body/fixedly at face, keep this face body to be rolled into the cylinder shape then or overlappingly be a year colyliform, tubular, keep the face with the composite component that forms this cylindrical shape body to insert in rigid pipe or the jar, inject the solidification material of flowing state then and fill, solidification material is solidified.

18. the manufacture method of compound cell structure as claimed in claim 1, it is characterized in that: keep the composite component body of configuration on the body/fixedly at the face of flat board, keep body to carry out stacked in this face then as plate, keep the solidification material of the gap injection flowing state between the body to fill at each face, solidification material is solidified.

19. the manufacture method of compound cell structure as claimed in claim 1, it is characterized in that: make the face of this composite component of one side that the composite component face that is fixed on keeps body and configuration/fix keep the surface curvature of body to be consistent and make composite component in advance, this composite component is disposed/is fixed on after the surface of this face maintenance body, keep body weight to be stacked as cylinder shape, year colyliform, vortex shape, layered laminate, tabular or cross-like in this face, then, keep the solidification material of the gap injection flowing state between the body to fill at this face, solidification material is solidified.

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