CN117448592A - Low-energy-consumption spodumene roasting transformation method - Google Patents

Low-energy-consumption spodumene roasting transformation method Download PDF

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Publication number
CN117448592A
CN117448592A CN202311407456.5A CN202311407456A CN117448592A CN 117448592 A CN117448592 A CN 117448592A CN 202311407456 A CN202311407456 A CN 202311407456A CN 117448592 A CN117448592 A CN 117448592A
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spodumene
roasting
sulfur
kiln
furnace
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Inventor
王乾坤
梁治安
吴星琳
谢洪珍
石瑀
王俊娥
薛祥
董凯伟
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Xiamen Zijin Mining and Metallurgy Technology Co Ltd
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Xiamen Zijin Mining and Metallurgy Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/10Obtaining alkali metals
    • C22B26/12Obtaining lithium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • C22B1/06Sulfating roasting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a low-energy-consumption spodumene roasting transformation method, which comprises the steps of adding spodumene or spodumene concentrate materials into a transformation roasting furnace for roasting, and adding sulfur into the transformation roasting furnace; in the roasting process, air, oxygen-enriched air or pure oxygen is blown into a transformation roasting furnace to enable sulfur and oxygen to undergo oxidation reaction, heat is released, the temperature in the furnace is kept at 950-1150 ℃, and alpha spodumene is transformed into beta spodumene; the dosage of the sulfur is 2% -90% of the weight of spodumene or spodumene concentrate. According to the invention, a certain amount of sulfur is added into the spodumene material, and a large amount of heat is released by the reaction of the sulfur and oxygen in the roasting process, so that the temperature in the transformation roasting furnace is increased or maintained, the spodumene material is heated, the transformation of alpha-type spodumene into beta-type spodumene is promoted, and the consumption of energy sources such as natural gas, coal, electricity and the like can be reduced.

Description

Low-energy-consumption spodumene roasting transformation method
Technical Field
The invention relates to the technical field of spodumene extraction, in particular to a low-energy-consumption spodumene roasting transformation method.
Background
Lithium is an indispensable raw material for the development of modern industry as a novel energy source and strategic resource, and is widely used in the fields of power batteries of new energy automobiles, aerospace, nuclear industry and the like. With the increasing demand for lithium, the development and utilization of lithium resources has become the focus of current technological and industrial attention.
The lithium is mainly extracted from spodumene, lepidolite and salt lakes, but compared with spodumene, the lepidolite has lower grade and higher extraction cost, and the factors such as high magnesium-lithium ratio, close magnesium-lithium ion radius, difficult separation and the like in salt lakes in China lead to the main extraction of the lithium from the spodumene in China.
Spodumene has three crystal forms of alpha, beta and gamma, natural alpha spodumene is converted into beta spodumene when heated to 950-1150 ℃, and beta spodumene is converted into gamma spodumene at higher temperature. The alpha spodumene is monoclinic system, has compact structure and large chemical inertia, hardly reacts with various acids and alkalis except hydrofluoric acid, and is not suitable for directly extracting lithium; beta spodumene is tetragonal crystal form, loose in structure, capable of reacting with acid and alkali, and suitable for lithium extraction. Based on the characteristics of spodumene, el lestad et al propose a sulfuric acid roasting method lithium extraction process, namely, alpha spodumene is subjected to high-temperature roasting transformation at 950-1150 ℃, beta spodumene is mixed with sulfuric acid and then roasted at 250-300 ℃ so as to enable the beta spodumene to undergo a displacement reaction with the sulfuric acid to generate soluble lithium sulfate, calcine is leached by water to obtain a lithium sulfate solution, and the solution is subjected to impurity removal, evaporation concentration and lithium precipitation processes to obtain a lithium carbonate product. The spodumene sulfuric acid process for extracting lithium has the advantages of simple process, high lithium recovery rate and the like, is adopted by a plurality of enterprises, and also faces the problem of high energy consumption.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a spodumene roasting transformation method with low energy consumption, a certain amount of sulfur is added into spodumene materials, and a large amount of heat is released by the reaction of the sulfur and oxygen in the roasting process, so that the temperature in a transformation roasting furnace is increased or maintained, the spodumene materials are heated, the transformation of alpha-spodumene into beta-spodumene is promoted, and the consumption of natural gas, coal, electricity and other energy sources can be reduced.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a low-energy-consumption spodumene transformation roasting method comprises the following specific processes:
adding spodumene or spodumene concentrate materials into a rotary kiln for roasting, and adding sulfur into the rotary kiln; in the roasting process, air, oxygen-enriched air or pure oxygen is blown into a transformation roasting furnace to enable sulfur and oxygen to undergo oxidation reaction, heat is released, the temperature in the furnace is kept at 950-1150 ℃, and alpha spodumene is transformed into beta spodumene; the dosage of the sulfur is 2% -90% of the weight of spodumene or spodumene concentrate.
When the addition amount of sulfur<At 2%, although a certain amount of fuel consumption can be saved, the SO in the flue gas is reduced due to the small addition amount of sulfur 2 The concentration is low, the acid preparation is difficult to recover, and a large amount of medicaments are consumed for flue gas desulfurization; when the addition amount of sulfur>When the temperature is 90%, the temperature in the rotary kiln is still under the condition of no additional fuel>The beta-spodumene can be converted into gamma-spodumene at 1150 ℃, and the service life of the rotary kiln is reduced.
Further, the spodumene or spodumene concentrate has a main component of Li 2 O 1.5-8%、Al 2 O 3 5-30%、SiO 2 30-75%, wherein the spodumene concentrate is a dense medium beneficiation or flotation product.
Further, the sulfur is industrial sulfur, the mass content of the sulfur is larger than or equal to 90%, and the granularity is 0.1-10mm.
Further, the rotary kiln roasting furnace is a rotary kiln, a fluidized bed furnace, a multi-hearth furnace, a tunnel kiln or a suspension roasting furnace.
When the rotary kiln is used as the transformation roasting furnace, spodumene or spodumene concentrate is added to the kiln tail of the rotary kiln, the material moves from the kiln tail to the middle high-temperature section of the rotary kiln along with the rotation of the rotary kiln, and sulfur is sprayed into the kiln for combustion through a spray pipe at the kiln head.
Further, waste heat recovery is carried out on the flue gas generated in the roasting process, then dust collection is carried out, and the flue gas after dust collection is purified, converted and dried to prepare industrial-grade sulfuric acid; the heat generated by the waste heat recovery is used for drying or preheating spodumene or spodumene concentrate materials before roasting.
Further, the beta-spodumene obtained by transformation is finely ground and then is mixed with the prepared industrial grade sulfuric acid according to the beta-spodumene: mixing sulfuric acid at a weight ratio of 1:0.05-0.5, sulfating and roasting at 250-300 deg.C to convert beta spodumene into soluble lithium sulfate, and leaching the roasted product with water to obtain lithium-containing solution.
The invention has the beneficial effects that:
(1) The invention provides a method for mixing spodumene or spodumene concentrate with sulfur for high-temperature roasting transformation for the first time, and the method utilizes the characteristic of sulfur oxidation heat release to effectively reduce the consumption (even no addition) of natural gas, coal and other fuels and reduce carbon emission.
(2) The invention provides a method for mixing and roasting spodumene or spodumene concentrate and sulfur, and the generated SO 2 The flue gas can be used for preparing acid by using a mature acid preparation process, so that the investment and the running cost of a combustion system for preparing acid by sulfur are saved.
(3) According to the invention, the sulfur dosage can be precisely controlled according to market energy, sulfur and sulfuric acid price conditions, the energy consumption is reduced, the sulfuric acid output is regulated, the product structure is optimized, and the maximization of the economic benefit of enterprises is realized.
Detailed Description
The present invention will be further described below, and it should be noted that, while the present embodiment provides a detailed implementation manner and a specific operation process on the premise of the present technical solution, the protection scope of the present invention is not limited to the present embodiment.
Example 1
The embodiment provides a spodumene roasting transformation method with low energy consumption, which comprises the following steps:
(1) Li is mixed with 2 O 1.71%、Al 2 O 3 7.29%、SiO 2 70.83% spodumene is added into the kiln tail of the rotary kiln through a feeder, and the material moves from the kiln tail to the high-temperature section of the middle region of the rotary kiln along with the rotation of the rotary kiln; and simultaneously, 2 percent of sulfur (the sulfur content is 93 percent and the sulfur particle diameter is 0.1 mm) by mass of spodumene is sprayed into the kiln through a spray pipe at the kiln head.
(2) Oxygen is blown in during the roasting process, so that oxidation reaction of sulfur and oxygen occurs, heat is released, the temperature in the furnace is increased, the temperature in the furnace is kept at 950 ℃, the roasting time is 30min, and the alpha spodumene is transformed into beta spodumene. The temperature in the furnace can be maintained by adding fuel such as natural gas in the roasting process.
(3) And (3) carrying out heat exchange on the flue gas of the roasting furnace or cooling the flue gas by a waste heat boiler, collecting dust, and purifying, converting and drying the flue gas after dust collection to prepare the industrial-grade sulfuric acid.
(4) Mixing beta-spodumene obtained in the step (2) with sulfuric acid obtained in the step (3) uniformly according to the mass ratio of the beta-spodumene to the sulfuric acid of 1:0.05, and carrying out sulfating roasting for 30min at the temperature of 250 ℃. The spodumene after roasting is leached by using process water as a leaching agent under the conditions of 2:1 liquid-solid ratio, room temperature leaching temperature and 1h leaching time, and the leaching conditions of lithium are shown in table 1.
Example 2
The embodiment provides a spodumene roasting transformation method with low energy consumption, which comprises the following steps:
(1) Li is mixed with 2 O 2.33%、Al 2 O 3 10.02%、SiO 2 62.77% spodumene is added into the kiln tail of the rotary kiln through a feeder, and materials move to a high-temperature section in the rotary kiln from the kiln tail along with the rotation of the rotary kiln; simultaneously, 23 percent of sulfur (sulfur content is 95 percent and sulfur particle diameter is 4 mm) by mass of spodumene is sprayed into the kiln through a spray pipe at the kiln head.
(2) Oxygen-enriched air is blown in during the roasting process, so that oxidation reaction of sulfur and oxygen occurs, heat is released, the temperature in the furnace is raised, the temperature in the furnace is kept at 1050 ℃, the roasting time is 30min, and the alpha spodumene is transformed into beta spodumene. The temperature in the furnace can be maintained by adding fuel such as natural gas in the roasting process.
(3) And (3) carrying out heat exchange on the flue gas of the roasting furnace or cooling the flue gas by a waste heat boiler, collecting dust, and purifying, converting and drying the flue gas after dust collection to prepare the industrial-grade sulfuric acid.
(4) Mixing beta-spodumene obtained in the step (2) with sulfuric acid obtained in the step (3) uniformly according to the mass ratio of the beta-spodumene to the sulfuric acid of 1:0.25, and carrying out sulfating roasting for 30min at 300 ℃. The spodumene after roasting is leached by using process water as a leaching agent under the conditions of 2:1 liquid-solid ratio, room temperature leaching temperature and 1h leaching time, and the leaching conditions of lithium are shown in table 1.
Example 3
The embodiment provides a spodumene roasting transformation method with low energy consumption, which comprises the following steps:
(1) Li is mixed with 2 O 5.28%、Al 2 O 3 18.22%、SiO 2 56.83% spodumene is added into the kiln tail of the rotary kiln through a feeder, and the material moves from the kiln tail to the high-temperature section of the middle region of the rotary kiln along with the rotation of the rotary kiln; simultaneously, 30 percent of sulfur (sulfur content is 99 percent and sulfur particle diameter is 10 mm) by mass of spodumene is sprayed into the kiln through a spray pipe at the kiln head.
(2) Air is blown in the roasting process, so that oxidation reaction of sulfur and oxygen is carried out, heat is released, the temperature in the furnace is increased, the temperature in the furnace is kept at 1100 ℃, the roasting time is 30min, and the alpha spodumene is transformed into beta spodumene. The temperature in the furnace can be maintained by adding fuel such as natural gas in the roasting process.
(3) And (3) carrying out heat exchange on the flue gas of the roasting furnace or cooling the flue gas by a waste heat boiler, collecting dust, and purifying, converting and drying the flue gas after dust collection to prepare the industrial-grade sulfuric acid.
(4) Mixing beta spodumene obtained in the step (2) with sulfuric acid obtained in the step (3) uniformly according to the mass ratio of calcine to sulfuric acid of 1:0.5, and carrying out sulfating roasting for 30min at 270 ℃. The spodumene after roasting is leached by using process water as a leaching agent under the conditions of 2:1 liquid-solid ratio, room temperature leaching temperature and 1h leaching time, and the leaching conditions of lithium are shown in table 1.
Example 4
The embodiment provides a spodumene roasting transformation method with low energy consumption, which comprises the following steps:
(1) Li is mixed with 2 O 6.46%、Al 2 O 3 21.57%、SiO 2 51.92% spodumene is added into the kiln tail of the rotary kiln through a feeder, and materials move to a high-temperature section in the rotary kiln from the kiln tail along with the rotation of the rotary kiln; and simultaneously, 50% of sulfur (sulfur content is 95%, and sulfur particle diameter is 7.4 mm) by mass of spodumene is sprayed into the kiln through a spray pipe at the kiln head.
(2) Oxygen-enriched air is blown in during the roasting process, so that oxidation reaction of sulfur and oxygen occurs, heat is released, the temperature in the furnace is raised, the temperature in the furnace is kept at 1150 ℃, the roasting time is 30min, and the alpha spodumene is transformed into beta spodumene. The temperature in the furnace can be maintained by adding fuel such as natural gas in the roasting process.
(3) And (3) carrying out heat exchange on the flue gas of the roasting furnace or cooling the flue gas by a waste heat boiler, collecting dust, and purifying, converting and drying the flue gas after dust collection to prepare the industrial-grade sulfuric acid.
(4) Mixing beta spodumene obtained in the step (2) with sulfuric acid obtained in the step (3) uniformly according to the mass ratio of calcine to sulfuric acid of 1:0.35, and carrying out sulfating roasting for 30min at 250 ℃. The spodumene after roasting is leached by using process water as a leaching agent under the conditions of 2:1 liquid-solid ratio, room temperature leaching temperature and 1h leaching time, and the leaching conditions of lithium are shown in table 1.
Example 5
The embodiment provides a spodumene roasting transformation method with low energy consumption, which comprises the following steps:
(1) Li is mixed with 2 O 6.13%、Al 2 O 3 21.14%、SiO 2 53.51% spodumene is added into the kiln tail of the rotary kiln through a feeder, and materials move to a high-temperature section in the rotary kiln from the kiln tail along with the rotation of the rotary kiln; and simultaneously, 90 percent of sulfur (sulfur content is 99 percent and sulfur particle diameter is 3.7 mm) by mass of spodumene is sprayed into the kiln through a spray pipe at the kiln head.
(2) Air is blown in during the roasting process, so that oxidation reaction of sulfur and oxygen occurs, heat is released, and the temperature in the furnace is increased. At this time, the temperature in the transformation roasting furnace is still kept at about 1138 ℃ without adding any additional fuel, the roasting time is 30min, and the alpha spodumene is transformed into beta spodumene.
(3) And (3) carrying out heat exchange on the flue gas of the roasting furnace or cooling the flue gas by a waste heat boiler, collecting dust, and purifying, converting and drying the flue gas after dust collection to prepare the industrial-grade sulfuric acid.
(4) Mixing beta spodumene obtained in the step (2) with sulfuric acid obtained in the step (3) uniformly according to the mass ratio of calcine to sulfuric acid of 1:0.3, and carrying out sulfating roasting for 30min at 250 ℃. The spodumene after roasting is leached by using process water as a leaching agent under the conditions of 2:1 liquid-solid ratio, room temperature leaching temperature and 1h leaching time, and the leaching conditions of lithium are shown in table 1.
TABLE 1
Name of the name Lithium leaching Rate (%)
Example 1 92.34
Example 2 95.28
Example 3 97.93
Example 4 98.95
Example 5 98.16
Various modifications and variations of the present invention will be apparent to those skilled in the art in light of the foregoing teachings and are intended to be included within the scope of the following claims.

Claims (7)

1. The low-energy-consumption spodumene transformation roasting method is characterized by comprising the following specific processes:
adding spodumene or spodumene concentrate materials into a rotary kiln for roasting, and adding sulfur into the rotary kiln; in the roasting process, air, oxygen-enriched air or pure oxygen is blown into a transformation roasting furnace to enable sulfur and oxygen to undergo oxidation reaction, heat is released, the temperature in the furnace is kept at 950-1150 ℃, and alpha spodumene is transformed into beta spodumene; the dosage of the sulfur is 2% -90% of the weight of spodumene or spodumene concentrate.
2. The method according to claim 1, wherein the spodumene or spodumene concentrate has a main constituent of Li 2 O 1.5-8%、Al 2 O 3 5-30%、SiO 2 30-75%, wherein the spodumene concentrate is a dense medium beneficiation or flotation product.
3. The method according to claim 1, wherein the sulfur is industrial sulfur, the mass content of the sulfur is larger than or equal to 90%, and the granularity is 0.1-10mm.
4. The method of claim 1, wherein the rotary kiln, fluidized bed furnace, multi-hearth furnace, tunnel kiln, or suspension kiln.
5. The method of claim 4, wherein when the converting roasting furnace is a rotary kiln, spodumene or spodumene concentrate is added to the kiln tail of the rotary kiln, the material moves from the kiln tail to a middle high temperature section of the rotary kiln along with the rotation of the rotary kiln, and sulfur is sprayed into the kiln through a spray pipe at the kiln head for combustion.
6. The method of claim 1, wherein flue gas generated in the roasting process is subjected to waste heat recovery, then dust collection is performed, and the flue gas after dust collection is purified, converted and dried to prepare industrial-grade sulfuric acid; the heat generated by the waste heat recovery is used for drying or preheating spodumene or spodumene concentrate materials before roasting.
7. The process according to claim 6, wherein the beta-spodumene obtained by transformation is finely ground and then mixed with technical grade sulfuric acid obtained, according to the beta-spodumene: mixing sulfuric acid at a weight ratio of 1:0.05-0.5, sulfating and roasting at 250-300 deg.C to convert beta spodumene into soluble lithium sulfate, and leaching the roasted product with water to obtain lithium-containing solution.
CN202311407456.5A 2023-10-27 2023-10-27 Low-energy-consumption spodumene roasting transformation method Pending CN117448592A (en)

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