CN117443431A - Supported deoxidizing catalyst and preparation method and application thereof - Google Patents
Supported deoxidizing catalyst and preparation method and application thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及含氧有机气体脱氧催化剂领域,具体涉及一种负载型脱氧催化剂及其制备方法和应用。The invention relates to the field of oxygen-containing organic gas deoxygenation catalysts, and specifically relates to a supported deoxygenation catalyst and its preparation method and application.
背景技术Background technique
化工生产装置往往面临着高温高压、爆炸性混合物及危险物料多等场景,这使得化工安全生产具有诸多安全隐患。其中,含氧有机气体的存在是一项常见的安全隐患。当氧含量在爆炸范围内或者氧含量不断累积提升时发生气相燃爆事故,对人们生产生活造成影响。Chemical production units often face high temperatures and pressures, explosive mixtures, and hazardous materials, which pose many potential safety hazards to chemical production safety. Among them, the presence of oxygen-containing organic gases is a common safety hazard. When the oxygen content is within the explosion range or when the oxygen content continues to accumulate and increase, a gas-phase explosion accident occurs, which has an impact on people's production and life.
有多种方法可以实现含氧有机气体的脱氧。如吸附法、深冷法、催化法等。其中催化氧化法脱氧有机气体中的氧气具有操作简单、价格低廉、适应性广等特点,成为一项具有广阔应用前景的脱氧方法。该方法中,脱氧催化剂的开发是一项核心的工作,也是全球范围内较多科研工作者共同关注的问题。There are several methods for achieving deoxygenation of oxygen-containing organic gases. Such as adsorption method, cryogenic method, catalytic method, etc. Among them, the catalytic oxidation method for deoxidizing oxygen in organic gases has the characteristics of simple operation, low price, and wide adaptability, making it a deoxygenation method with broad application prospects. In this method, the development of deoxygenation catalysts is a core task and is also a common concern of many scientific researchers around the world.
候蕾等人(工业催化,2020,28,11)公开了一种氢气中耐微量氯的脱氧催化剂,其使用二氧化钛作为载体,贵金属Pt作为活性组分,并添加相应量的助剂,可以在含有微量氧气的氢气氛围中实现脱氧,并具有一定的耐氯性能。王海洋等人(天然气化工,C1化学与化工,2021,46,28-33)以自牺牲模板法开发了一种煤层气脱氧催化剂,应用在煤层气的脱氧反应中,所开发的催化剂使用氧化铜作为活性组分,其中氧化铜的量可以通过含铜前驱体的量进行调节,并使用多种表征手段对所制备的催化剂进行了表征测试,在含有3%氧气的甲烷(20%)、氮气(其余)混合气中在400-500℃下可以实现较高的脱氧率。CN101664679A公开了一种煤层气脱氧催化剂,其使用贵金属作为活性组分,碱金属、碱土金属及其组合作为助剂,将上述材料以涂层的形式担载到惰性载体上制成催化剂。Hou Lei et al. (Industrial Catalysis, 2020, 28, 11) disclosed a deoxygenation catalyst that is resistant to trace amounts of chlorine in hydrogen. It uses titanium dioxide as a carrier, the precious metal Pt as an active component, and adds a corresponding amount of additives. It can be used in Deoxidation is achieved in a hydrogen atmosphere containing trace amounts of oxygen, and it has certain chlorine resistance. Wang Haiyang et al. (Natural Gas Chemical Industry, C1 Chemistry and Chemical Engineering, 2021, 46, 28-33) developed a coalbed methane deoxygenation catalyst using a self-sacrificial template method, which was used in the deoxygenation reaction of coalbed methane. The developed catalyst uses oxidation Copper is used as the active component, and the amount of copper oxide can be adjusted by the amount of copper-containing precursor. The prepared catalyst was characterized and tested using a variety of characterization methods. In methane (20%) containing 3% oxygen, A higher deoxygenation rate can be achieved at 400-500°C in nitrogen (rest) mixed gas. CN101664679A discloses a coalbed methane deoxygenation catalyst, which uses precious metals as active components, alkali metals, alkaline earth metals and combinations thereof as auxiliaries, and carries the above materials on an inert carrier in the form of a coating to form a catalyst.
当前报道的催化剂多可以在反应初期获得较好的反应性能或者可以在低含氧量的体系中保持长周期的催化反应活性。但是在高含氧的体系中材料多面临着活性组分分散度差、反应稳定性差、结焦失活等缺陷,如何高效低成本的制备具有长周期高稳定性的脱氧催化剂仍然是一项挑战。Most of the currently reported catalysts can obtain better reaction performance in the early stages of the reaction or can maintain long-term catalytic reaction activity in systems with low oxygen content. However, in systems with high oxygen content, materials often face defects such as poor dispersion of active components, poor reaction stability, coking and deactivation. How to prepare deoxygenation catalysts with long-term and high stability efficiently and at low cost is still a challenge.
发明内容Contents of the invention
本发明的目的在于提供一种含氧有机气体及化工尾气的负载型脱氧催化剂及其制备方法,该负载型脱氧催化剂具有更高活性物种分散度,反应寿命长、脱氧效果好。The purpose of the present invention is to provide a supported deoxygenation catalyst for oxygen-containing organic gases and chemical exhaust gases and a preparation method thereof. The supported deoxygenation catalyst has higher dispersion of active species, long reaction life, and good deoxidation effect.
为了实现上述目的,本发明一方面提供一种负载型脱氧催化剂的制备方法,其特征在于,该方法包括以下步骤,In order to achieve the above object, on the one hand, the present invention provides a preparation method of a supported deoxygenation catalyst, which is characterized in that the method includes the following steps:
1)将以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水按照1:0.01-0.5:0.01-0.2:0-0.5:1-10的摩尔比进行混合;1) The silicon source calculated as silica, the template agent, the molecular sieve seed crystal calculated as silica, alkali and water are carried out according to the molar ratio of 1:0.01-0.5:0.01-0.2:0-0.5:1-10 mix;
2)将混合后的产物进行晶化;2) Crystallize the mixed product;
3)将步骤2)得到的晶化产物进行第一焙烧,得到分子筛载体;3) Perform the first roasting of the crystallized product obtained in step 2) to obtain a molecular sieve carrier;
4)使用浸渍法在步骤3)得到的分子筛载体上或者包含所述分子筛载体的载体上负载活性成分前驱体后进行第二焙烧,4) Use an impregnation method to load the active ingredient precursor on the molecular sieve carrier obtained in step 3) or on a carrier containing the molecular sieve carrier, and then perform a second roasting,
所述活性成分前驱体选自铂化合物、钯化合物和钌化合物中的一种或多种。The active ingredient precursor is selected from one or more of platinum compounds, palladium compounds and ruthenium compounds.
优选地,将以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水按照1:0.02-0.3:0.03-0.18:0-0.25:1-8的摩尔比进行混合。Preferably, the silicon source calculated as silica, the template agent, the molecular sieve seed crystal calculated as silica, alkali and water are in a molar ratio of 1:0.02-0.3:0.03-0.18:0-0.25:1-8 Mix.
优选地,所述硅源为白炭黑、硅胶和凹凸棒中的一种或多种。Preferably, the silicon source is one or more of white carbon black, silica gel and attapulgite.
优选地,所述模板剂为四丙基氢氧化铵。Preferably, the template agent is tetrapropylammonium hydroxide.
优选地,所述碱为氢氧化钠和/或氢氧化钾。Preferably, the base is sodium hydroxide and/or potassium hydroxide.
优选地,所述分子筛晶种为silicalite-1分子筛。Preferably, the molecular sieve seed crystal is silicalite-1 molecular sieve.
优选地,所述晶化的条件包括:温度为100-230℃,时间为10-300分钟。Preferably, the crystallization conditions include: a temperature of 100-230°C and a time of 10-300 minutes.
优选地,该方法还包括:在步骤3)之前,对步骤2)得到的晶化产物进行固液分离、洗涤和干燥的步骤。Preferably, the method further includes: before step 3), perform the steps of solid-liquid separation, washing and drying on the crystallized product obtained in step 2).
优选地,所述第一焙烧的条件包括:温度为500-600℃,焙烧时间为2-10小时。Preferably, the conditions for the first roasting include: a temperature of 500-600°C and a roasting time of 2-10 hours.
优选地,所述第二焙烧的条件包括:温度为350-450℃,焙烧时间为1-5小时。Preferably, the conditions for the second roasting include: a temperature of 350-450°C and a roasting time of 1-5 hours.
优选地,所述浸渍法为等体积浸渍。Preferably, the impregnation method is equal volume impregnation.
优选地,以活性成分单质质量计的所述活性成分前驱体与所述分子筛载体的质量比为0.001-0.03:1。Preferably, the mass ratio of the active ingredient precursor to the molecular sieve carrier based on the mass of active ingredient elements is 0.001-0.03:1.
优选地,所述活性成分前驱体为氯铂酸、硝酸钯、氯化钯和氯化钌中的一种或多种。Preferably, the active ingredient precursor is one or more of chloroplatinic acid, palladium nitrate, palladium chloride and ruthenium chloride.
本发明第二方面,提供本发明第一方面的负载型脱氧催化剂的制备方法制备得到的负载型脱氧催化剂。A second aspect of the present invention provides a supported deoxygenation catalyst prepared by the method for preparing a supported deoxygenation catalyst of the first aspect of the present invention.
本发明第三方面,提供本发明第二方面的负载型脱氧催化剂在含氧有机气体和化工尾气脱氧中的应用。The third aspect of the present invention provides the application of the supported deoxygenation catalyst of the second aspect of the present invention in the deoxidation of oxygen-containing organic gases and chemical exhaust gases.
通过上述技术方案,本发明的制备方法中制备的催化剂载体是一种具有多级孔结构的silicalite-1分子筛,通过调控合成配比可以在较短的时间内制备具有高结晶度的Silicalite-1分子筛。并且,本发明的载体制备中,避免了后续的酸碱处理等过程,保证材料的高结晶度。进而,活性中心的引入使用浸渍法进行,Silicalite-1分子筛的丰富孔道结构促进了在活性中心引入过程中的分散,也为活性中心提供了诸多落位点,这使得可以制备具有高金属分散度的催化剂,为更多活性位点的暴露提供了可能。除了微孔结构之外,本发明所述催化剂具有一定程度的介孔结构,这使得在脱氧反应过程中,涉及物料具有较高的扩散速率,可以降低反应过程中的结焦积碳,提升催化剂寿命。Through the above technical solution, the catalyst carrier prepared in the preparation method of the present invention is a silicalite-1 molecular sieve with a hierarchical pore structure. Silicalite-1 with high crystallinity can be prepared in a short time by adjusting the synthesis ratio. Molecular sieves. Moreover, in the preparation of the carrier of the present invention, subsequent processes such as acid and alkali treatment are avoided to ensure high crystallinity of the material. Furthermore, the introduction of active centers is carried out using the impregnation method. The rich pore structure of Silicalite-1 molecular sieve promotes dispersion during the introduction of active centers and also provides many landing sites for active centers, which allows the preparation of materials with high metal dispersion. The catalyst provides the possibility of exposing more active sites. In addition to the microporous structure, the catalyst of the present invention has a certain degree of mesoporous structure, which allows the materials involved to have a higher diffusion rate during the deoxygenation reaction, which can reduce coking and carbon deposition during the reaction process and increase the service life of the catalyst. .
附图说明Description of the drawings
图1是实施例1得到的分子筛的XRD谱图。Figure 1 is the XRD spectrum of the molecular sieve obtained in Example 1.
图2是实施例1得到的分子筛的透射电镜图。Figure 2 is a transmission electron microscope image of the molecular sieve obtained in Example 1.
图3是实施例1得到的分子筛的扫描电镜图。Figure 3 is a scanning electron microscope image of the molecular sieve obtained in Example 1.
具体实施方式Detailed ways
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise range or value, but these ranges or values are to be understood to include values approaching such ranges or values. For numerical ranges, the endpoint values of each range, the endpoint values of each range and individual point values, and the individual point values can be combined with each other to obtain one or more new numerical ranges. These values The scope shall be deemed to be specifically disclosed herein.
根据本发明第一方面,提供一种负载型脱氧催化剂的制备方法,其特征在于,该方法包括以下步骤,According to a first aspect of the present invention, a method for preparing a supported deoxygenation catalyst is provided, which is characterized in that the method includes the following steps:
1)将以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水按照1:0.01-0.5:0.01-0.2:0-0.5:1-10的摩尔比进行混合;1) The silicon source calculated as silica, the template agent, the molecular sieve seed crystal calculated as silica, alkali and water are carried out according to the molar ratio of 1:0.01-0.5:0.01-0.2:0-0.5:1-10 mix;
2)将混合后的产物进行晶化;2) Crystallize the mixed product;
3)将步骤2)得到的晶化产物进行第一焙烧,得到分子筛载体;3) Perform the first roasting of the crystallized product obtained in step 2) to obtain a molecular sieve carrier;
4)使用浸渍法在步骤3)得到的分子筛载体上或者包含所述分子筛载体的载体上负载活性成分前驱体后进行第二焙烧,4) Use an impregnation method to load the active ingredient precursor on the molecular sieve carrier obtained in step 3) or on a carrier containing the molecular sieve carrier, and then perform a second roasting,
所述活性成分前驱体选自铂化合物、钯化合物和钌化合物中的一种或多种。The active ingredient precursor is selected from one or more of platinum compounds, palladium compounds and ruthenium compounds.
根据本发明,通过使用下述本发明的模板剂,添加适量的分子筛晶种来提供晶核,在合成过程中,通过控制合成凝胶的组成在本发明的范围内,能够显著缩短晶化时间。According to the present invention, by using the following template agent of the present invention and adding an appropriate amount of molecular sieve seeds to provide crystal nuclei, during the synthesis process, by controlling the composition of the synthetic gel within the scope of the present invention, the crystallization time can be significantly shortened .
在本发明中,在上述配方中,水是极少量的使用,可以显著减少废水的排放。In the present invention, in the above formula, water is used in a very small amount, which can significantly reduce the discharge of waste water.
根据本发明,为了进一步缩短晶化时间、提高分子筛产品收率、提高催化剂的脱氧性能,优选地,将以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水按照1:0.02-0.3:0.03-0.18:0.01-0.3:1-8的摩尔比进行混合;更优选地,将以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水按照1:0.05-0.25:0.05-0.15:0.05-0.2:1-5的摩尔比进行混合。According to the present invention, in order to further shorten the crystallization time, increase the yield of molecular sieve products, and improve the deoxidation performance of the catalyst, preferably, a silicon source calculated as silica, a template agent, a molecular sieve seed crystal calculated as silica, and an alkali are used. and water according to a molar ratio of 1:0.02-0.3:0.03-0.18:0.01-0.3:1-8; more preferably, the silicon source calculated as silica, the template agent, and the molecular sieve calculated as silica Seed crystals, alkali and water are mixed at a molar ratio of 1:0.05-0.25:0.05-0.15:0.05-0.2:1-5.
根据本发明,优选地,所述硅源为白炭黑、硅胶和凹凸棒中的一种或多种;更优选地,所述硅源为白炭黑或硅胶。According to the present invention, preferably, the silicon source is one or more of silica, silica gel and attapulgite; more preferably, the silicon source is silica or silica gel.
根据本发明,优选地,所述模板剂为四丙基氢氧化铵。通过所述模板剂为四丙基氢氧化铵,添加适量的分子筛晶种来提供晶核,在合成过程中,通过控制合成凝胶的组成在本发明的范围内,能够显著缩短晶化时间,提高催化剂的脱氧性能。According to the present invention, preferably, the template agent is tetrapropylammonium hydroxide. By using the template agent as tetrapropylammonium hydroxide and adding an appropriate amount of molecular sieve seeds to provide crystal nuclei, during the synthesis process, by controlling the composition of the synthetic gel within the scope of the present invention, the crystallization time can be significantly shortened. Improve the deoxidation performance of the catalyst.
根据本发明,所述碱可以本领域通常使用的各种无机碱,优选地,所述碱为氢氧化钠和/或氢氧化钾。According to the present invention, the base can be various inorganic bases commonly used in the art. Preferably, the base is sodium hydroxide and/or potassium hydroxide.
根据本发明,优选地,所述分子筛晶种为silicalite-1分子筛。According to the present invention, preferably, the molecular sieve seed crystal is silicalite-1 molecular sieve.
在分子筛的制备过程中,需要有诱导期和晶化期两个阶段。诱导期并未形成具有特定拓扑结构的分子筛晶体,但是可以产生具有一定环状结构的前驱体。这些前驱体对于最终多孔材料的合成具有至关重要的意义。在本发明中,添加了一定量的分子筛晶种,晶种在溶解过程中可产生较多的现成前驱体,可以直接消除前驱体的形成过程,从而进一步缩短整个分子筛材料的晶化时间,提高催化剂的脱氧性能。In the preparation process of molecular sieves, there are two stages: induction period and crystallization stage. During the induction period, molecular sieve crystals with a specific topological structure are not formed, but precursors with a certain ring structure can be produced. These precursors are crucial for the synthesis of final porous materials. In the present invention, a certain amount of molecular sieve crystal seeds are added. The seeds can produce more ready-made precursors during the dissolution process, which can directly eliminate the formation process of the precursors, thereby further shortening the crystallization time of the entire molecular sieve material and improving Catalyst deoxygenation performance.
根据本发明,所述晶化的条件可以为本领域通常使用的各种条件。优选地,所述晶化的条件包括:温度为100-230℃,时间为10-300分钟;更优选地,所述晶化的条件包括:温度为180-220℃,时间为10-180分钟;进一步优选地,所述晶化的条件包括:温度为180-200℃,时间为10-120分钟,进一步优选为10-60分钟,更进一步优选为10-30分钟,更进一步优选为10-20分钟,更进一步优选10-15分钟。According to the present invention, the crystallization conditions may be various conditions commonly used in the art. Preferably, the crystallization conditions include: a temperature of 100-230°C and a time of 10-300 minutes; more preferably, the crystallization conditions include: a temperature of 180-220°C and a time of 10-180 minutes. ; Further preferably, the crystallization conditions include: temperature is 180-200°C, time is 10-120 minutes, further preferably 10-60 minutes, further preferably 10-30 minutes, still further preferably 10- 20 minutes, more preferably 10-15 minutes.
根据本发明,为了进一步提高分子筛产品的纯度,优选地,该方法还包括:在步骤3)之前,对步骤2)得到的晶化产物进行固液分离、洗涤和干燥的步骤。According to the present invention, in order to further improve the purity of the molecular sieve product, preferably, the method further includes: before step 3), the steps of solid-liquid separation, washing and drying of the crystallized product obtained in step 2).
上述固液分离没有特别的限定,可以采用本领域通常的用于将固体和液体分离的方法,例如可以通过过滤、离心等方法进行。The above-mentioned solid-liquid separation is not particularly limited, and methods commonly used in the art for separating solids and liquids can be used, such as filtration, centrifugation, and other methods.
上述洗涤液没有特别的限定,例如可以采用去离子水进行洗涤。The above-mentioned washing liquid is not particularly limited. For example, deionized water can be used for washing.
上述干燥例如可以在90-120℃下干燥1-5小时。The above-mentioned drying can be performed at 90-120°C for 1-5 hours, for example.
根据本发明,步骤3)中,所述第一焙烧的条件包括:温温度为500-600℃,焙烧时间为2-10小时;优选地,所述第一焙烧的条件包括:温度为500-550℃,焙烧时间为2-6小时。According to the present invention, in step 3), the conditions for the first roasting include: a temperature of 500-600°C and a roasting time of 2-10 hours; preferably, the conditions for the first roasting include: a temperature of 500-600°C. 550℃, roasting time is 2-6 hours.
根据本发明,优选地,所述活性成分前驱体为氯铂酸、硝酸钯、氯化钯和氯化钌中的一种或多种。According to the present invention, preferably, the active ingredient precursor is one or more of chloroplatinic acid, palladium nitrate, palladium chloride and ruthenium chloride.
根据本发明,优选地,步骤4)中,以活性成分单质质量计的所述活性成分前驱体与所述分子筛载体的质量比为0.001-0.03:1;更优选地,以活性成分单质质量计的所述活性成分前驱体与所述分子筛载体的质量比为0.003-0.02:1;进一步优选地,以活性成分单质质量计的所述活性成分前驱体与所述分子筛载体的质量比为0.005-0.01:1。According to the present invention, preferably, in step 4), the mass ratio of the active ingredient precursor to the molecular sieve carrier based on the mass of the active ingredient is 0.001-0.03:1; more preferably, the mass ratio based on the mass of the active ingredient The mass ratio of the active ingredient precursor to the molecular sieve carrier is 0.003-0.02:1; further preferably, the mass ratio of the active ingredient precursor to the molecular sieve carrier based on the mass of the active ingredient element is 0.005- 0.01:1.
根据本发明,步骤4)中,使用活性成分前驱体溶液进行浸渍。所述活性成分前驱体溶液中的溶剂只要能够较好地溶解所述活性成分前驱体即可,例如可以使用水。此外,所述活性成分前驱体溶液中的活性成分前驱体的含量优选为0.5-50重量%,更优选为0.1-10重量%。According to the present invention, in step 4), the active ingredient precursor solution is used for impregnation. The solvent in the active ingredient precursor solution only needs to be able to dissolve the active ingredient precursor well. For example, water can be used. In addition, the content of the active ingredient precursor in the active ingredient precursor solution is preferably 0.5-50% by weight, more preferably 0.1-10% by weight.
所述浸渍优选为等体积浸渍。The impregnation is preferably an equal volume impregnation.
根据本发明,所述浸渍的条件没有特别的限定,只要所述活性成分前驱体能够充分附着即可,优选地,所述浸渍的条件包括在20-40℃(室温)下静置1-5小时,优选为2-3小时。According to the present invention, the impregnation conditions are not particularly limited as long as the active ingredient precursor can be fully adhered. Preferably, the impregnation conditions include standing at 20-40°C (room temperature) for 1-5 hours, preferably 2-3 hours.
根据本发明,优选地,该方法还包括:在所述浸渍之后,将浸渍后的载体进行干燥的步骤。所述干燥的条件没有特别的限定,例如可以在100-180℃下干燥1-10小时。According to the present invention, preferably, the method further includes: after the impregnation, drying the impregnated carrier. The drying conditions are not particularly limited. For example, the drying conditions may be at 100-180°C for 1-10 hours.
根据本发明,所述第二焙烧的条件包括:温度为350-450℃,焙烧时间为1-5小时;优选地,所述第二焙烧的条件包括:温度为400-450℃,焙烧时间为2-4小时。According to the present invention, the second roasting conditions include: a temperature of 350-450°C and a roasting time of 1-5 hours; preferably, the second roasting conditions include: a temperature of 400-450°C and a roasting time of 2-4 hours.
根据本发明第二方面,提供本发明第一方面的负载型脱氧催化剂的制备方法制备得到的负载型脱氧催化剂。According to a second aspect of the present invention, there is provided a supported deoxygenation catalyst prepared by the method for preparing a supported deoxygenation catalyst of the first aspect of the present invention.
根据本发明第三方面,提供本发明第二方面的负载型脱氧催化剂在含氧有机气体和化工尾气脱氧中的应用。According to the third aspect of the present invention, the application of the supported deoxygenation catalyst of the second aspect of the present invention in the deoxidation of oxygen-containing organic gases and chemical exhaust gases is provided.
以下将通过实施例对本发明进行详细描述,但本发明并不仅限于下述实施例。The present invention will be described in detail through examples below, but the present invention is not limited to the following examples.
在本发明的实施例和对比例中,室温为约25℃。In the examples and comparative examples of the present invention, the room temperature was about 25°C.
在以下实施例和对比例中,只要没有特殊说明,各药品均为商购。In the following examples and comparative examples, unless otherwise specified, all medicines are commercially available.
实施例1Example 1
将10g白炭黑(硅源)与10g四丙基氢氧化铵(40重量%水溶液)混合均匀后,加入silicalite-1分子筛晶种和1.0g氢氧化钠搅拌均匀(以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水的摩尔比为1:0.12:0.05:0.15:2),转移至装有聚四氟乙烯内衬的不锈钢反应釜或者不锈钢管中,在200℃下晶化10min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干。然后在550℃下焙烧5小时,XRD结果显示制备得到全硅silicalite-1分子筛。After mixing 10g of white carbon black (silicon source) and 10g of tetrapropylammonium hydroxide (40% by weight aqueous solution) evenly, add silicalite-1 molecular sieve seed crystal and 1.0g of sodium hydroxide and stir evenly (silicon based on silica) The molar ratio of source, template agent, molecular sieve seed crystal based on silica, alkali and water is 1:0.12:0.05:0.15:2), transfer to a stainless steel reactor or stainless steel tube lined with polytetrafluoroethylene , crystallize at 200°C for 10 min. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C. Then it was calcined at 550°C for 5 hours. The XRD results showed that all-silica silicalite-1 molecular sieve was prepared.
使用等体积浸渍法将氯铂酸水溶液浸渍于焙烧后的silicalite-1分子筛(Pt(以单质质量计)与分子筛载体质量比为0.005:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在400℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the chloroplatinic acid aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pt (based on elemental mass) to molecular sieve carrier is 0.005:1), let it stand at room temperature for 2 hours, and then dry at 150°C. The moisture was removed for 5 hours, and the obtained solid material was roasted at 400°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为3体积%的丙烯原料气,压力为0.3MPa,温度为250℃,体积空速为3000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量小于0.1体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a propylene feed gas with an oxygen content of 3% by volume, a pressure of 0.3MPa, a temperature of 250°C, and a volume space velocity of 3000h -1 , and the oxygen content of the outlet gas is detected to be less than 0.1% by volume.
实施例2Example 2
将10g白炭黑(硅源)与10g四丙基氢氧化铵(20重量%水溶液)混合均匀后,加入silicalite-1分子筛晶种和1.0g氢氧化钠搅拌均匀(以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水的摩尔比为1:0.06:0.05:0.15:2.7),转移至装有聚四氟乙烯内衬的不锈钢反应釜或者不锈钢管中,在200℃下晶化10min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干。然后在550℃下焙烧5小时,XRD结果显示制备得到全硅silicalite-1分子筛。After mixing 10g of white carbon black (silicon source) and 10g of tetrapropylammonium hydroxide (20% by weight aqueous solution), add silicalite-1 molecular sieve seed crystal and 1.0g of sodium hydroxide and stir evenly (silicon based on silica) Source, template agent, molecular sieve seed based on silica, alkali and water (the molar ratio of alkali and water is 1:0.06:0.05:0.15:2.7), transfer to a stainless steel reactor or stainless steel tube lined with polytetrafluoroethylene , crystallize at 200°C for 10 minutes. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C. Then it was calcined at 550°C for 5 hours. The XRD results showed that all-silica silicalite-1 molecular sieve was prepared.
使用等体积浸渍法将氯铂酸水溶液浸渍于焙烧后的silicalite-1分子筛(Pt(以单质质量计)与分子筛载体质量比为0.01:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在600℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the chloroplatinic acid aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pt (based on elemental mass) and molecular sieve carrier is 0.01:1), let it stand at room temperature for 2 hours, and then dry at 150°C. The moisture was removed for 5 hours, and the obtained solid material was roasted at 600°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为5体积%的丙烯原料气,压力为0.4MPa,温度为230℃,体积空速为5000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量小于0.2体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a propylene feed gas with an oxygen content of 5% by volume, a pressure of 0.4MPa, a temperature of 230°C, and a volume space velocity of 5000h -1 , and the oxygen content of the outlet gas is detected to be less than 0.2% by volume.
实施例3Example 3
将15g细硅胶(硅源)与15g四丙基氢氧化铵(30重量%水溶液)混合均匀后,加入silicalite-1分子筛和0.6g氢氧化钠搅拌均匀(以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水的摩尔比为1:0.09:0.07:0.06:2.3),在室温下静止10h,转移至装有聚四氟乙烯内衬的不锈钢反应釜或者不锈钢反应器中,在180℃下晶化60min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干。然后在550℃下焙烧3小时,XRD结果显示制备得到silicalite-1分子筛。After mixing 15g of fine silica gel (silicon source) and 15g of tetrapropylammonium hydroxide (30% by weight aqueous solution) evenly, add silicalite-1 molecular sieve and 0.6g of sodium hydroxide and stir evenly (silicon source calculated as silica, template The molar ratio of agent, molecular sieve seed crystal calculated as silica, alkali and water is 1:0.09:0.07:0.06:2.3), let stand at room temperature for 10h, and then transfer to a stainless steel reactor lined with polytetrafluoroethylene. Or in a stainless steel reactor, crystallize at 180°C for 60 minutes. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C. Then it was calcined at 550°C for 3 hours. The XRD results showed that silicalite-1 molecular sieve was prepared.
使用等体积浸渍法将硝酸钯水溶液浸渍于焙烧后的silicalite-1分子筛(Pd(以单质质量计)与分子筛载体质量比为0.008:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在500℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the palladium nitrate aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pd (based on the elemental mass) to the molecular sieve carrier is 0.008:1), let it stand at room temperature for 2 hours, and then dry at 150°C for 5 Remove the moisture for 1 hour, and roast the obtained solid material at 500°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为3体积%的氯丙烯原料气,压力为0.3MPa,温度为250℃,体积空速为5000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量小于0.1体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a chloropropylene raw gas with an oxygen content of 3% by volume, a pressure of 0.3MPa, a temperature of 250°C, and a volume space velocity of 5000h -1 , and the oxygen content of the outlet gas is detected to be less than 0.1% by volume.
实施例4Example 4
将15g细硅胶(硅源)与15g四丙基氢氧化铵(40重量%水溶液)混合均匀后,加入silicalite-1分子筛和0.6g氢氧化钠搅拌均匀(以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水的摩尔比为1:0.12:0.07:0.06:2),在室温下静止10h,转移至装有聚四氟乙烯内衬的不锈钢反应釜或者不锈钢反应器中,在180℃下晶化60min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干。然后在550℃下焙烧3小时,XRD结果显示制备得到silicalite-1分子筛。After mixing 15g of fine silica gel (silicon source) and 15g of tetrapropylammonium hydroxide (40% by weight aqueous solution) evenly, add silicalite-1 molecular sieve and 0.6g of sodium hydroxide and stir evenly (silicon source calculated as silica, template The molar ratio of agent, molecular sieve seed crystal calculated as silica, alkali and water is 1:0.12:0.07:0.06:2), let stand at room temperature for 10h, and then transfer to a stainless steel reactor lined with polytetrafluoroethylene. Or in a stainless steel reactor, crystallize at 180°C for 60 minutes. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C. Then it was calcined at 550°C for 3 hours. The XRD results showed that silicalite-1 molecular sieve was prepared.
使用等体积浸渍法将氯化钯水溶液浸渍于焙烧后的silicalite-1分子筛(Pd(以单质质量计)与分子筛载体质量比为0.01:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在400℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the palladium chloride aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pd (in terms of elemental mass) to the molecular sieve carrier is 0.01:1), let it stand at room temperature for 2 hours, and then dry at 150°C. The moisture was removed for 5 hours, and the obtained solid material was roasted at 400°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为3体积%的氯丙烯原料气,压力为0.3MPa,温度为250℃,体积空速为5000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量小于0.15体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a chloropropylene raw gas with an oxygen content of 3% by volume, a pressure of 0.3MPa, a temperature of 250°C, and a volume space velocity of 5000h -1 , and the oxygen content of the outlet gas is detected to be less than 0.15% by volume.
实施例5Example 5
将15g细硅胶(硅源)与30g四丙基氢氧化铵(25重量%水溶液)混合均匀后,加入和silicalite-1分子筛晶种和2.0g氢氧化钾搅拌均匀(以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水的摩尔比为1:0.15:0.03:0.2:5),转移至不锈钢管中,在200℃下晶化20min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干过夜。然后在550℃下焙烧5小时,得到分子筛,通过XRD和N2吸附结果显示制备得到具有开放结构的全硅silicalite-1分子筛。After mixing 15g of fine silica gel (silicon source) and 30g of tetrapropylammonium hydroxide (25% by weight aqueous solution) evenly, add silicalite-1 molecular sieve seeds and 2.0g of potassium hydroxide and stir evenly (silicon based on silica) The molar ratio of source, template agent, molecular sieve seed crystal based on silica, alkali and water is 1:0.15:0.03:0.2:5), transfer to a stainless steel tube, and crystallize at 200°C for 20 minutes. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C overnight. Then it was calcined at 550°C for 5 hours to obtain the molecular sieve. The XRD and N2 adsorption results showed that the all-silica silicalite-1 molecular sieve with an open structure was prepared.
使用等体积浸渍法将氯化钌水溶液浸渍于焙烧后的silicalite-1分子筛(Ru(以单质质量计)与分子筛载体质量比为0.01:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在400℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the ruthenium chloride aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Ru (based on elemental mass) to the molecular sieve carrier is 0.01:1), let it stand at room temperature for 2 hours, and then dry at 150°C. The moisture was removed for 5 hours, and the obtained solid material was roasted at 400°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为3体积%的氯丙烯原料气,压力为0.3MPa,温度为260℃,体积空速为3000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量小于0.2体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a chloropropylene raw gas with an oxygen content of 3% by volume, a pressure of 0.3MPa, a temperature of 260°C, and a volume space velocity of 3000h -1 , and the oxygen content of the outlet gas is detected to be less than 0.2% by volume.
实施例6Example 6
将10g细硅胶(硅源)、15g四丙基氢氧化铵(40重量%水溶液)、silicalite-1分子筛晶种和1.0g氢氧化钠在研钵中混合均匀(以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种、碱和水的摩尔比为1:0.18:0.15:0.15:3),后转移至不锈钢管中,在200℃下晶化60min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干过夜。然后在550℃下焙烧8小时,得到分子筛,通过XRD和N2吸附结果显示制备得到具有开放结构的全硅silicalite-1分子筛。Mix 10g fine silica gel (silicon source), 15g tetrapropylammonium hydroxide (40% by weight aqueous solution), silicalite-1 molecular sieve seed crystal and 1.0g sodium hydroxide in a mortar (silicon source calculated as silica) , template agent, molecular sieve seed crystal based on silica, alkali and water (the molar ratio is 1:0.18:0.15:0.15:3), then transferred to a stainless steel tube and crystallized at 200°C for 60 minutes. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C overnight. Then it was calcined at 550°C for 8 hours to obtain the molecular sieve. The XRD and N2 adsorption results showed that the all-silica silicalite-1 molecular sieve with an open structure was prepared.
使用等体积浸渍法将氯化钯水溶液浸渍于焙烧后的silicalite-1分子筛(Pd(以单质质量计)与分子筛载体质量比为0.001:1),在室温下静置2h后于于150℃下干燥5小时去除水分,将所得到的固体物料在550℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the palladium chloride aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pd (in terms of elemental mass) to the molecular sieve carrier is 0.001:1), let it stand for 2 hours at room temperature, and then at 150°C Dry for 5 hours to remove moisture, and roast the obtained solid material at 550°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为3体积%的氯丙烯原料气,压力为0.3MPa,温度为260℃,体积空速为3000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量小于0.2体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a chloropropylene raw gas with an oxygen content of 3% by volume, a pressure of 0.3MPa, a temperature of 260°C, and a volume space velocity of 3000h -1 , and the oxygen content of the outlet gas is detected to be less than 0.2% by volume.
实施例7Example 7
将15g细硅胶(硅源)与8g四丙基氢氧化铵(40重量%水溶液)混合均匀后,加入silicalite-1分子筛晶种搅拌均匀(以二氧化硅计的硅源、模板剂、以二氧化硅计的分子筛晶种和水的摩尔比为1:0.06:0.13:1.07),转移至装有聚四氟乙烯内衬的不锈钢反应釜或者不锈钢管中,在200℃下晶化15min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干。然后在550℃下焙烧5小时,得到分子筛,通过XRD和N2吸附结果显示制备得到具有开放结构的全硅silicalite-1分子筛。After mixing 15g of fine silica gel (silicon source) and 8g of tetrapropylammonium hydroxide (40% by weight aqueous solution) evenly, add silicalite-1 molecular sieve seed crystals and stir evenly (silicon source calculated as silica, template agent, and The molar ratio of molecular sieve seeds and water (silica meter) is 1:0.06:0.13:1.07), transfer to a stainless steel reactor or stainless steel tube lined with polytetrafluoroethylene, and crystallize at 200°C for 15 minutes. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C. Then it was calcined at 550°C for 5 hours to obtain the molecular sieve. The XRD and N2 adsorption results showed that the all-silica silicalite-1 molecular sieve with an open structure was prepared.
使用等体积浸渍法将一定浓度的氯化钯水溶液浸渍于焙烧后的silicalite-1分子筛(Pd(以单质质量计)与分子筛载体质量比为0.01:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在550℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate a certain concentration of palladium chloride aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pd (in terms of elemental mass) to molecular sieve carrier is 0.01:1), let it stand for 2 hours at room temperature, and then immerse it at 150 Dry at ℃ for 5 hours to remove moisture, and roast the obtained solid material at 550℃ for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为5体积%的丙烯原料气,压力为0.4MPa,温度为250℃,体积空速为3000-5000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量小于0.1体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of propylene raw gas with an oxygen content of 5% by volume, a pressure of 0.4MPa, a temperature of 250°C, and a volume space velocity of 3000-5000h -1 , and the oxygen content of the outlet gas is detected to be less than 0.1% by volume. .
对比例1Comparative example 1
将10g白炭黑与1.0g四丙基氢氧化铵(40重量%水溶液)混合均匀后,加入1.0g氢氧化钠搅拌均匀,转移至装有聚四氟乙烯内衬的不锈钢反应釜或者不锈钢管中,在200℃下晶化10min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干。然后在550℃下焙烧5小时,XRD结果显示不能得到具有开放结构的全硅silicalite-1分子筛。After mixing 10g of white carbon black and 1.0g of tetrapropylammonium hydroxide (40% by weight aqueous solution), add 1.0g of sodium hydroxide, stir evenly, and transfer to a stainless steel reactor or stainless steel tube lined with polytetrafluoroethylene. , crystallize at 200°C for 10 minutes. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C. Then it was calcined at 550°C for 5 hours. The XRD results showed that the all-silica silicalite-1 molecular sieve with an open structure could not be obtained.
使用等体积浸渍法将氯铂酸水溶液浸渍于焙烧后的silicalite-1分子筛(Pt(以单质质量计)与分子筛载体质量比为0.005:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在400℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the chloroplatinic acid aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pt (based on the mass of the element) to the molecular sieve carrier is 0.005:1), let it stand at room temperature for 2 hours, and then dry at 150°C. The moisture was removed for 5 hours, and the obtained solid material was roasted at 400°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为3体积%的丙烯原料气,压力为0.3MPa,温度为250℃,体积空速为3000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量大于0.2体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a propylene feed gas with an oxygen content of 3% by volume, a pressure of 0.3MPa, a temperature of 250°C, and a volume space velocity of 3000h -1 , and the oxygen content of the outlet gas is detected to be greater than 0.2% by volume.
对比例2Comparative example 2
将10g白炭黑与1.0g四丙基氢氧化铵(40重量%水溶液)混合均匀后,加入15g氢氧化钠搅拌均匀,转移至装有聚四氟乙烯内衬的不锈钢反应釜或者不锈钢管中,在200℃下晶化10min。晶化完成后对获得产品进行去离子水洗涤和离心分离,去除水分后于100℃下烘干。然后在550℃下焙烧5小时,XRD结果显示不能得到全硅silicalite-1分子筛。After mixing 10g of white carbon black and 1.0g of tetrapropylammonium hydroxide (40% by weight aqueous solution), add 15g of sodium hydroxide, stir evenly, and transfer to a stainless steel reactor or stainless steel tube lined with polytetrafluoroethylene. , crystallized at 200°C for 10 min. After the crystallization is completed, the obtained product is washed with deionized water and centrifuged. After removing the water, it is dried at 100°C. Then it was calcined at 550°C for 5 hours. The XRD results showed that the all-silica silicalite-1 molecular sieve could not be obtained.
使用等体积浸渍法将氯铂酸水溶液浸渍于焙烧后的silicalite-1分子筛(Pt(以单质质量计)与分子筛载体质量比为0.005:1),在室温下静置2h后于150℃下干燥5小时去除水分,将所得到的固体物料在400℃下焙烧3h,得到负载型脱氧催化剂。Use the equal volume impregnation method to impregnate the chloroplatinic acid aqueous solution into the calcined silicalite-1 molecular sieve (the mass ratio of Pt (based on the mass of the element) to the molecular sieve carrier is 0.005:1), let it stand at room temperature for 2 hours, and then dry at 150°C. The moisture was removed for 5 hours, and the obtained solid material was roasted at 400°C for 3 hours to obtain a supported deoxidation catalyst.
在氧气含量为3体积%的丙烯原料气,压力为0.3MPa,温度为250℃,体积空速为3000h-1条件下进行含氧有机气体脱氧反应,检测出口气体氧含量大于0.3体积%。The oxygen-containing organic gas deoxygenation reaction is carried out under the conditions of a propylene feed gas with an oxygen content of 3% by volume, a pressure of 0.3MPa, a temperature of 250°C, and a volume space velocity of 3000h -1 , and the oxygen content of the outlet gas is detected to be greater than 0.3% by volume.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical concept of the present invention, many simple modifications can be made to the technical solution of the present invention, including the combination of various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the disclosed content of the present invention. All belong to the protection scope of the present invention.
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