CN117430509A - Preparation and hydrolysis method of 2-alkyl-2-propyl malonic acid diester - Google Patents
Preparation and hydrolysis method of 2-alkyl-2-propyl malonic acid diester Download PDFInfo
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- CN117430509A CN117430509A CN202311398306.2A CN202311398306A CN117430509A CN 117430509 A CN117430509 A CN 117430509A CN 202311398306 A CN202311398306 A CN 202311398306A CN 117430509 A CN117430509 A CN 117430509A
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- Prior art keywords
- alkyl
- acid
- propyl
- isopropyl
- diester
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- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 230000007062 hydrolysis Effects 0.000 title claims description 22
- 238000006460 hydrolysis reaction Methods 0.000 title claims description 22
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 69
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 36
- NIJJYAXOARWZEE-UHFFFAOYSA-N Valproic acid Chemical compound CCCC(C(O)=O)CCC NIJJYAXOARWZEE-UHFFFAOYSA-N 0.000 claims abstract description 35
- DIRSQLKNZQKDBK-UHFFFAOYSA-N 2,2-dipropylpropanedioic acid Chemical compound CCCC(C(O)=O)(C(O)=O)CCC DIRSQLKNZQKDBK-UHFFFAOYSA-N 0.000 claims abstract description 27
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims abstract description 23
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims abstract description 19
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims abstract description 19
- 229960000604 valproic acid Drugs 0.000 claims abstract description 17
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims abstract description 15
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 15
- SNMVRZFUUCLYTO-UHFFFAOYSA-N n-propyl chloride Chemical compound CCCCl SNMVRZFUUCLYTO-UHFFFAOYSA-N 0.000 claims abstract description 14
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N Valeric acid Natural products CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 150000005690 diesters Chemical class 0.000 claims abstract description 8
- 229940005605 valeric acid Drugs 0.000 claims abstract description 8
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 6
- 238000006114 decarboxylation reaction Methods 0.000 claims abstract description 6
- 239000003513 alkali Substances 0.000 claims abstract description 5
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims abstract description 3
- 239000007787 solid Substances 0.000 claims description 25
- 239000000706 filtrate Substances 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 16
- 239000002808 molecular sieve Substances 0.000 claims description 16
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 16
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 claims description 16
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 15
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 12
- 229910052700 potassium Inorganic materials 0.000 claims description 12
- BGQMOFGZRJUORO-UHFFFAOYSA-M tetrapropylammonium bromide Chemical compound [Br-].CCC[N+](CCC)(CCC)CCC BGQMOFGZRJUORO-UHFFFAOYSA-M 0.000 claims description 11
- LTMRRSWNXVJMBA-UHFFFAOYSA-L 2,2-diethylpropanedioate Chemical compound CCC(CC)(C([O-])=O)C([O-])=O LTMRRSWNXVJMBA-UHFFFAOYSA-L 0.000 claims description 10
- OVBFMEVBMNZIBR-UHFFFAOYSA-N 2-methylvaleric acid Chemical compound CCCC(C)C(O)=O OVBFMEVBMNZIBR-UHFFFAOYSA-N 0.000 claims description 10
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims description 10
- SUAKHGWARZSWIH-UHFFFAOYSA-N N,N‐diethylformamide Chemical compound CCN(CC)C=O SUAKHGWARZSWIH-UHFFFAOYSA-N 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 9
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 claims description 9
- DPKBAXPHAYBPRL-UHFFFAOYSA-M tetrabutylazanium;iodide Chemical compound [I-].CCCC[N+](CCCC)(CCCC)CCCC DPKBAXPHAYBPRL-UHFFFAOYSA-M 0.000 claims description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Substances C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 9
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical compound CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 claims description 8
- 229910021536 Zeolite Inorganic materials 0.000 claims description 8
- 239000002585 base Substances 0.000 claims description 8
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 8
- ULYZAYCEDJDHCC-UHFFFAOYSA-N isopropyl chloride Chemical compound CC(C)Cl ULYZAYCEDJDHCC-UHFFFAOYSA-N 0.000 claims description 8
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 claims description 8
- YMBCJWGVCUEGHA-UHFFFAOYSA-M tetraethylammonium chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC YMBCJWGVCUEGHA-UHFFFAOYSA-M 0.000 claims description 8
- UQFSVBXCNGCBBW-UHFFFAOYSA-M tetraethylammonium iodide Chemical compound [I-].CC[N+](CC)(CC)CC UQFSVBXCNGCBBW-UHFFFAOYSA-M 0.000 claims description 8
- FBEVECUEMUUFKM-UHFFFAOYSA-M tetrapropylazanium;chloride Chemical compound [Cl-].CCC[N+](CCC)(CCC)CCC FBEVECUEMUUFKM-UHFFFAOYSA-M 0.000 claims description 8
- GKXDJYKZFZVASJ-UHFFFAOYSA-M tetrapropylazanium;iodide Chemical compound [I-].CCC[N+](CCC)(CCC)CCC GKXDJYKZFZVASJ-UHFFFAOYSA-M 0.000 claims description 8
- 239000010457 zeolite Substances 0.000 claims description 8
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-dimethylformamide Substances CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 7
- 230000003197 catalytic effect Effects 0.000 claims description 7
- HWXRWNDOEKHFTL-UHFFFAOYSA-N 2-propylhexanoic acid Chemical compound CCCCC(C(O)=O)CCC HWXRWNDOEKHFTL-UHFFFAOYSA-N 0.000 claims description 6
- BEPAFCGSDWSTEL-UHFFFAOYSA-N dimethyl malonate Chemical compound COC(=O)CC(=O)OC BEPAFCGSDWSTEL-UHFFFAOYSA-N 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 5
- ODPKTGAWWHZBOY-UHFFFAOYSA-N 2-propan-2-ylpentanoic acid Chemical compound CCCC(C(C)C)C(O)=O ODPKTGAWWHZBOY-UHFFFAOYSA-N 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 5
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 claims description 4
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 claims description 4
- 239000004412 Bulk moulding compound Substances 0.000 claims description 4
- HJTVQHVGMGKONQ-LUZURFALSA-N Curcumin II Natural products C1=C(O)C(OC)=CC(\C=C\C(=O)CC(=O)\C=C\C=2C=CC(O)=CC=2)=C1 HJTVQHVGMGKONQ-LUZURFALSA-N 0.000 claims description 4
- OKIZCWYLBDKLSU-UHFFFAOYSA-M N,N,N-Trimethylmethanaminium chloride Chemical compound [Cl-].C[N+](C)(C)C OKIZCWYLBDKLSU-UHFFFAOYSA-M 0.000 claims description 4
- BAZMYXGARXYAEQ-UHFFFAOYSA-N alpha-ethyl valeric acid Chemical compound CCCC(CC)C(O)=O BAZMYXGARXYAEQ-UHFFFAOYSA-N 0.000 claims description 4
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 claims description 4
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 claims description 4
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 claims description 4
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 claims description 4
- QSUJAUYJBJRLKV-UHFFFAOYSA-M tetraethylazanium;fluoride Chemical compound [F-].CC[N+](CC)(CC)CC QSUJAUYJBJRLKV-UHFFFAOYSA-M 0.000 claims description 4
- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 claims description 4
- RXMRGBVLCSYIBO-UHFFFAOYSA-M tetramethylazanium;iodide Chemical compound [I-].C[N+](C)(C)C RXMRGBVLCSYIBO-UHFFFAOYSA-M 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims 3
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims 1
- 239000007864 aqueous solution Substances 0.000 abstract description 15
- 230000003301 hydrolyzing effect Effects 0.000 abstract description 5
- 239000000243 solution Substances 0.000 description 14
- NNDOHYGFLASMFR-UHFFFAOYSA-N diethyl 2,2-dipropylpropanedioate Chemical compound CCOC(=O)C(CCC)(CCC)C(=O)OCC NNDOHYGFLASMFR-UHFFFAOYSA-N 0.000 description 13
- -1 2, 2-dimethyl-5, 5-dipropyl-1, 3-dioxane-4, 6-dione Chemical compound 0.000 description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 8
- 239000012043 crude product Substances 0.000 description 7
- 238000004128 high performance liquid chromatography Methods 0.000 description 7
- 239000006227 byproduct Substances 0.000 description 6
- 238000002425 crystallisation Methods 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Inorganic materials [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 5
- VLPSDJAKORVJMJ-UHFFFAOYSA-N 2-butyl-2-propylpropanedioic acid Chemical compound CCCCC(C(O)=O)(C(O)=O)CCC VLPSDJAKORVJMJ-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 238000006555 catalytic reaction Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- LGIUQPZVYULVIG-UHFFFAOYSA-N 1-o-methyl 3-o-propyl propanedioate Chemical compound CCCOC(=O)CC(=O)OC LGIUQPZVYULVIG-UHFFFAOYSA-N 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- ZFMAHACGDXIMSE-UHFFFAOYSA-N dimethyl 2,2-dipropylpropanedioate Chemical compound CCCC(CCC)(C(=O)OC)C(=O)OC ZFMAHACGDXIMSE-UHFFFAOYSA-N 0.000 description 3
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000000911 decarboxylating effect Effects 0.000 description 2
- LLSBQVOMEVNTPH-UHFFFAOYSA-N diethyl 2-butyl-2-propylpropanedioate Chemical compound CCCCC(CCC)(C(=O)OCC)C(=O)OCC LLSBQVOMEVNTPH-UHFFFAOYSA-N 0.000 description 2
- ZXENWBHSTGAEEW-UHFFFAOYSA-N diethyl 2-ethyl-2-propylpropanedioate Chemical compound CCOC(=O)C(CC)(CCC)C(=O)OCC ZXENWBHSTGAEEW-UHFFFAOYSA-N 0.000 description 2
- OFOXHBRNNXYCMV-UHFFFAOYSA-N diethyl 2-propan-2-yl-2-propylpropanedioate Chemical compound CCOC(=O)C(C(C)C)(CCC)C(=O)OCC OFOXHBRNNXYCMV-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000002390 rotary evaporation Methods 0.000 description 2
- CYNYIHKIEHGYOZ-UHFFFAOYSA-N 1-bromopropane Chemical compound CCCBr CYNYIHKIEHGYOZ-UHFFFAOYSA-N 0.000 description 1
- OLGXVKQPZBFKBA-UHFFFAOYSA-N 1-o-ethyl 3-o-propyl propanedioate Chemical compound CCCOC(=O)CC(=O)OCC OLGXVKQPZBFKBA-UHFFFAOYSA-N 0.000 description 1
- BDRGVZITOZNJGB-UHFFFAOYSA-N 2,2-dimethyl-1,3-dioxane-4,6-dione propanedioic acid Chemical compound C(CC(=O)O)(=O)O.C1(CC(=O)OC(C)(C)O1)=O BDRGVZITOZNJGB-UHFFFAOYSA-N 0.000 description 1
- OYYXBAKKOYXBES-UHFFFAOYSA-N 2-ethoxycarbonyl-2-propylpentanoic acid Chemical compound CCCC(CCC)(C(O)=O)C(=O)OCC OYYXBAKKOYXBES-UHFFFAOYSA-N 0.000 description 1
- ZYXZSRASZWYYFY-UHFFFAOYSA-N 2-ethoxycarbonylpentanoic acid Chemical compound CCCC(C(O)=O)C(=O)OCC ZYXZSRASZWYYFY-UHFFFAOYSA-N 0.000 description 1
- GDYPOKOVVJLYCE-UHFFFAOYSA-N 2-ethyl-2-propylpropanedioic acid Chemical compound CCCC(CC)(C(O)=O)C(O)=O GDYPOKOVVJLYCE-UHFFFAOYSA-N 0.000 description 1
- RMTHGPYCNDZGMQ-UHFFFAOYSA-N 2-methoxycarbonylpentanoic acid Chemical compound CCCC(C(O)=O)C(=O)OC RMTHGPYCNDZGMQ-UHFFFAOYSA-N 0.000 description 1
- HTEAPXDQVCMMEB-UHFFFAOYSA-N 2-methyl-2-propylpropanedioic acid Chemical compound CCCC(C)(C(O)=O)C(O)=O HTEAPXDQVCMMEB-UHFFFAOYSA-N 0.000 description 1
- URFWRISMYMYADO-UHFFFAOYSA-N 2-propan-2-yl-2-propylpropanedioic acid Chemical compound CCCC(C(C)C)(C(O)=O)C(O)=O URFWRISMYMYADO-UHFFFAOYSA-N 0.000 description 1
- KLFHRQOZJWCFOI-UHFFFAOYSA-N 3-methyl-1-[(3-methylpiperidin-1-yl)methyl]piperidine Chemical compound C1C(C)CCCN1CN1CC(C)CCC1 KLFHRQOZJWCFOI-UHFFFAOYSA-N 0.000 description 1
- PZFIKPMXLYCTBE-UHFFFAOYSA-N CCCC(CCC)(C(O)=O)C(=O)OC Chemical compound CCCC(CCC)(C(O)=O)C(=O)OC PZFIKPMXLYCTBE-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-L Malonate Chemical compound [O-]C(=O)CC([O-])=O OFOBLEOULBTSOW-UHFFFAOYSA-L 0.000 description 1
- 239000002168 alkylating agent Substances 0.000 description 1
- 229940100198 alkylating agent Drugs 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- GRRSDGHTSMJICM-UHFFFAOYSA-N diethyl 2-propylpropanedioate Chemical compound CCOC(=O)C(CCC)C(=O)OCC GRRSDGHTSMJICM-UHFFFAOYSA-N 0.000 description 1
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethyl cyclohexane Natural products CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000009731 jinlong Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/30—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
- C07C67/333—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton
- C07C67/343—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/09—Preparation of carboxylic acids or their salts, halides or anhydrides from carboxylic acid esters or lactones
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/347—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups
- C07C51/377—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups by splitting-off hydrogen or functional groups; by hydrogenolysis of functional groups
- C07C51/38—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups by splitting-off hydrogen or functional groups; by hydrogenolysis of functional groups by decarboxylation
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
The invention relates to a preparation method of 2-alkyl-2-propyl malonic acid diester shown in a formula I: the method is characterized in that malonic diester and 1-chloropropane are catalyzed to dipropylate under the action of alkali to prepare 2-alkyl-2-propyl malonic diester shown in formula IEsters:R 1 ,R 2 selected from benzyl, C1-C5 straight chain alkyl or C3-C5 branched alkyl; r is R 1 And R is 2 The same or different; r is R 3 Selected from methyl, ethyl, propyl, butyl or isopropyl. Hydrolyzing the 2-alkyl-2-propyl malonic acid diester (I) to obtain 2-alkyl-2-propyl malonic acid (II); decarboxylation of II to obtain 2-alkyl valeric acid (III). II, recrystallizing by ethanol aqueous solution or methanol aqueous solution to obtain dipropylmalonic acid (IIa); the IIa is decarboxylated to obtain valproic acid, the yield of valproic acid is more than 85.0 percent (calculated by malonic diester), and the content is more than 99.85 percent (GC).
Description
Technical Field
The invention relates to a preparation and hydrolysis method of 2-alkyl-2-propyl malonic acid diester.
Background
The pharmaceutical company of Hunan Xiang, inc. [ method for preparing valproic acid, CN2022111446576, 2023.3.21] discloses that cyclopropylester malonate (2, 2-dimethyl-1, 3-dioxane-4, 6-dione) is reacted with 1-chloropropane to prepare 2, 2-dimethyl-5, 5-dipropyl-1, 3-dioxane-4, 6-dione, which is hydrolyzed to prepare dipropylmalonic acid (IIa):
north geneva group limited et al [ ceramic, lin Songwen, zhong Xuechao, deng Xiaobing. Preparation of dipropylmalonic acid diester chinese invention patent CN103183612a,2013.07.03; ceramic crystals, lin Songwen, zhong Xuechao, deng Xiaobing a process for preparing 2-propylvaleric acid, CN103183599B,2015.04.01] describes a process for preparing valproic acid; wherein, methyl propyl malonate and 1-chloropropane are selected as raw materials to prepare valproic acid, and the dialkyl reaction of the 1-chloropropane as an alkylating agent prepares dipropyl methyl propyl malonate, and the yield of the crude product (dipropyl methyl propyl malonate) is 70.5%.
The crystallization method of 2, 2-dipropylmalonic acid is described by North Daku-Zheng group Co., ltd. [ ceramic crystals, lin Songwen, zhong Xuechao, deng Xiaobing, crystallization method of 2, 2-dipropylmalonic acid, ZL 20110457073. X,2015.8.12 ]: crystallizing the 2, 2-dipropylmalonic acid crude product in two mixed organic solvents (ethyl acetate, dichloromethane, tetrahydrofuran, acetonitrile and dioxane and n-hexane, cyclohexane or petroleum ether respectively) to obtain the 2, 2-dipropylmalonic acid with the recovery rate of 65.0-74.5 and the purity of 99.50-99.78%.
Preparation method of diethyl dipropylmalonate, CN 202210872174.1, 2022.12.6], is disclosed in the pharmaceutical technology and technology of the scientific and technological company of beijing yuekang [ Song Gengshen, liu Zhaoguo, wei Junming ], the preparation method of diethyl dipropylmalonate: diethyl malonate, 1-bromopropane, a strong organic base (RONa) and an organic solvent (ROH) are mixed and reacted to prepare diethyl dipropylmalonate.
Sichuan Ruider pharmaceutical Co., ltd. [ Yang Hai, U.S. Pat. No. Yu Linqing, gan Chang, deng Li, yangfan, homex, fu Lin, chen-gang. A process for preparing the valproic acid intermediate diethyl dipropylmalonate, CN202111473302.7, 2023.6.6; liu Zerong, xu Jinlong, chen Hao, chen gang, qu Chunmi, dong Xiaofeng. A method for detecting impurities associated with dipropylmalonic acid, ZL2019112294367, 2022.10.28 authorization ] the impurities in dipropylmalonic acid (iia) are diethyl dipropylmalonate, monoethyl dipropylmalonate, monomethyl dipropylmalonate, monoethyl propylmalonate, monomethyl propylmalonate, propylmalonic acid or diethyl propylmalonate, respectively, detected by high performance liquid chromatography:
disclosure of Invention
The invention aims to provide a preparation method of 2-alkyl-2-propyl malonic acid diester shown in a formula I: the method is characterized in that malonic diester and 1-chloropropane (containing a trace amount of 1-chlorobutane and 2-chloropropane) are subjected to catalytic dialkylation under the action of alkali to prepare 2-alkyl-2-propyl malonic diester:
R 1 ,R 2 selected from benzyl, C1-C5 straight chain alkyl or C3-C5 branched alkyl; r is R 1 And R is 2 The same or different; r is R 3 Selected from methyl, ethyl, propyl, butyl or isopropyl.
The catalyst in the catalytic dialkylation reaction consists of PTC and molecular sieve; the molecular sieve is selected from: ZSM-12, ZSM-23 zeolite molecular sieve.
The PTC is selected from tetrabutylammonium chloride (TBAC), tetrabutylammonium bromide (TBAB), tetrabutylammonium iodide (TBAI), tetraethylammonium fluoride, tetraethylammonium chloride (TEAC), tetraethylammonium bromide (TEAB), tetraethylammonium iodide (TEAI), tetramethylammonium chloride, tetramethylammonium bromide, tetramethylammonium iodide, tetrapropylammonium chloride (TPAC), tetrapropylammonium iodide (TPAI) or tetrapropylammonium bromide (TPAB).
The solvent in the dialkylation reaction is one or two selected from THF, DMF, DEF (N, N-diethylformamide), DMC, DMSO, acetonitrile, propionitrile, butyronitrile, 1, 4-dioxane, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether or diethylene glycol diethyl ether.
The base in the dialkylation reaction is selected from: solid MOH or solid M 2 CO 3 Wherein m=na or K; the solid MOH is selected from granular or powdery MOH; solid M 2 CO 3 Selecting particles M 2 CO 3 Or in powder form M 2 CO 3 The method comprises the steps of carrying out a first treatment on the surface of the Where m=na or K.
Powdery M 2 CO 3 Selected from 100 mesh M 2 CO 3 M of 150 meshes 2 CO 3 200 mesh M 2 CO 3 250 mesh M 2 CO 3 300 mesh M 2 CO 3 Or 350 mesh M 2 CO 3 Where m=na or K.
The invention also provides a method for preparing 2-alkyl-2-propyl malonic acid (II) by hydrolyzing the 2-alkyl-2-propyl malonic acid diester shown in the formula I; recrystallizing the 2-alkyl-2-propyl malonic acid (II) by ethanol aqueous solution or methanol aqueous solution to obtain dipropyl malonic acid (IIa); the aqueous ethanol (filtrate) or aqueous methanol (filtrate) recovery jacket is used for the hydrolysis of the 2-alkyl-2-propylmalonic acid diester.
R 3 Selected from methyl, ethyl, propyl, butyl or isopropyl;
the invention also provides a method for preparing 2-alkyl valeric acid (III) by decarboxylation of 2-alkyl-2-propyl malonic acid (II):
R 3 selected from methyl, ethyl, propyl, butyl or isopropyl.
The invention aims to provide a preparation method of 2-alkyl-2-propyl malonic acid diester, which comprises the following steps: the method is characterized in that dimethyl malonate and 1-chloropropane (containing a trace amount of 1-chlorobutane and 2-chloropropane) are subjected to catalytic dialkylation under the action of alkali to prepare 2-alkyl-2-propyl malonic acid diester shown in a formula I-1:
R 3 selected from methyl, propyl, butyl or isopropyl; r is R 2 Selected from methyl or propyl;
the 2-alkyl-2-propylmalonic acid diester represented by I-1 is selected from the following compounds:
the catalyst in the catalytic dialkylation reaction consists of PTC and molecular sieve; the molecular sieve is selected from: ZSM-12, ZSM-23 zeolite molecular sieve;
the PTC is selected from tetrabutylammonium chloride (TBAC), tetrabutylammonium bromide (TBAB), tetrabutylammonium iodide (TBAI), tetraethylammonium fluoride, tetraethylammonium chloride (TEAC), tetraethylammonium bromide (TEAB), tetraethylammonium iodide (TEAI), tetramethylammonium chloride, tetramethylammonium bromide, tetramethylammonium iodide, tetrapropylammonium chloride (TPAC), tetrapropylammonium iodide (TPAI) or tetrapropylammonium bromide (TPAB).
The solvent in the dialkylation reaction is one or two selected from THF, DMF, DEF (N, N-diethylformamide), DMC, DMSO, acetonitrile, propionitrile, butyronitrile, 1, 4-dioxane, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether or diethylene glycol diethyl ether.
The base in the dialkylation reaction is selected from: solid MOH or solid M 2 CO 3 Wherein m=na or K; the solid MOH is selected from granular or powdery MOH; solid M 2 CO 3 Selecting particles M 2 CO 3 Or in powder form M 2 CO 3 The method comprises the steps of carrying out a first treatment on the surface of the Where m=na or K.
Powdery M 2 CO 3 Selected from 100 mesh M 2 CO 3 M of 150 meshes 2 CO 3 200 mesh M 2 CO 3 250 mesh M 2 CO 3 300 mesh M 2 CO 3 Or 350 mesh M 2 CO 3 Where m=na or K.
The invention also provides a method for preparing 2-alkyl-2-propyl malonic acid (II) by hydrolyzing 2-alkyl-2-propyl malonic acid dimethyl ester (I-1):
R 3 selected from methyl, propyl, butyl or isopropyl; 2-alkyl-2-propylmalonic acid (II) is selected from the following compounds:
the invention also provides a method for obtaining dipropylmalonic acid (IIa) by recrystallizing the crude product of 2-alkyl-2-propylmalonic acid (II) in ethanol aqueous solution or methanol aqueous solution. An aqueous ethanol solution (filtrate) or an aqueous methanol solution (filtrate) is used for the hydrolysis of the 2-alkyl-2-propylmalonic acid diester.
The invention also provides a method for preparing 2-alkyl valeric acid (III) by decarboxylation of 2-alkyl-2-propyl malonic acid (II):
R 3 selected from methyl, propyl, butyl or isopropyl; 2-alkyl valeric acid (III) is selected from the following compounds:
2-methyl valeric acid (L), 2-propyl caproic acid (X) or 2-isopropyl valeric acid (C) are process impurities for preparing valproic acid P by a dimethyl malonate method (a method for preparing valproic acid by taking dimethyl malonate as a raw material).
The invention aims to provide a preparation method of 2-alkyl-2-propyl malonic acid diester (I-2): the method is characterized in that diethyl malonate and 1-chloropropane (containing a trace amount of 1-chlorobutane and 2-chloropropane) are subjected to catalytic dialkylation under the action of alkali to prepare 2-alkyl-2-propyl malonic acid diester shown in the formula I-2:
R 2 selected from ethyl or propyl; r is R 3 Selected from ethyl, propyl, butyl or isopropyl; the 2-alkyl-2-propylmalonic acid diester represented by I-2 is selected from the following compounds:
the catalyst in the catalytic dialkylation reaction consists of PTC and molecular sieve; the molecular sieve is selected from: ZSM-12, ZSM-23 zeolite molecular sieve;
the PTC is selected from tetrabutylammonium chloride (TBAC), tetrabutylammonium bromide (TBAB), tetrabutylammonium iodide (TBAI), tetraethylammonium fluoride, tetraethylammonium chloride (TEAC), tetraethylammonium bromide (TEAB), tetraethylammonium iodide (TEAI), tetramethylammonium chloride, tetramethylammonium bromide, tetramethylammonium iodide, tetrapropylammonium chloride (TPAC), tetrapropylammonium iodide (TPAI) or tetrapropylammonium bromide (TPAB).
The solvent in the dialkylation reaction is selected from THF, DMF, DEF (N, N-diethylformamide), DMC, DMSO, acetonitrile, propionitrile, butyronitrile, 1, 4-dioxane, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether or diethylene glycol diethyl ether.
The base in the dialkylation reaction is selected from: solid MOH or solid M 2 CO 3 Wherein m=na or K; the solid MOH is selected from granular or powdery MOH; solid M 2 CO 3 Selecting particles M 2 CO 3 Or in powder form M 2 CO 3 The method comprises the steps of carrying out a first treatment on the surface of the Where m=na or K.
Powdery M 2 CO 3 Selected from 100 mesh M 2 CO 3 M of 150 meshes 2 CO 3 200 mesh M 2 CO 3 250 mesh M 2 CO 3 300 mesh M 2 CO 3 Or 350 mesh M 2 CO 3 Where m=na or K.
The invention also provides a method for preparing 2-alkyl-2-propyl malonic acid (II) by hydrolyzing 2-alkyl-2-propyl malonic acid diester (I-2): recrystallizing the 2-alkyl-2-propyl malonic acid (II) by ethanol aqueous solution or methanol aqueous solution to obtain dipropyl malonic acid (IIa); the aqueous ethanol (filtrate) or aqueous methanol (filtrate) recovery jacket is used for the hydrolysis of 2-alkyl-2-propylmalonic acid diester:
R 3 selected from ethyl, propyl, butyl or isopropyl; 2-alkyl-2-propylmalonic acid (II) is selected from the following compounds:
Ⅱa
the invention also provides a method for obtaining dipropylmalonic acid (IIa) by recrystallizing the crude product of 2-alkyl-2-propylmalonic acid (II) in ethanol aqueous solution or methanol aqueous solution. An aqueous ethanol solution (filtrate) or an aqueous methanol solution (filtrate) is used for the hydrolysis of the 2-alkyl-2-propylmalonic acid diester.
The invention also provides a method for preparing 2-alkyl valeric acid (III) by decarboxylation of 2-alkyl-2-propyl malonic acid (II):
R 3 selected from ethyl, propyl, butyl or isopropyl; 2-alkyl valeric acid (III) is selected from the following compounds:
2-ethyl valeric acid (B), 2-propyl caproic acid (X) or 2-isopropyl valeric acid (C) are process impurities for preparing valproic acid P by diethyl malonate method (method for preparing valproic acid by using diethyl malonate as raw material).
Compared with the prior art, the invention has the following advantages:
1. in the invention, a method for carrying out composite catalysis and dialkylation on malonic acid diester and 1-chloropropane is adopted: the 1-chloropropane is sufficient in supply, rich in source, low in cost and low in production cost.
And recrystallizing the 2-alkyl-2-propyl malonic acid (II) crude product by adopting ethanol aqueous solution or methanol aqueous solution to obtain dipropyl malonic acid (IIa). The intermediate and the product have high purity and are simple to separate; an aqueous ethanol solution (filtrate) or an aqueous methanol solution (filtrate) is used for the hydrolysis of the 2-alkyl-2-propylmalonic acid diester (I); the process is green and environment-friendly, and the valproic acid product has good quality; has good social benefit and economic benefit.
Detailed Description
The present invention will be described in further detail with reference to examples.
Example 1
Preparation and hydrolysis of diethyl dipropylmalonate
(1) 16.02g diethyl malonate, 4.83g TBAB, 2g ZSM-12 zeolite molecular sieve, 41.46g K 2 CO 3 (300 meshes), 55ml of ethylene glycol dimethyl ether and 27.49g of 1-chloropropane (containing 1-chlorobutane and 2-chloropropane) are stirred and reacted for 16 hours at 75 ℃, 250ml of water is added to dissolve solid, ZSM-12 zeolite molecular sieve is recovered by filtration, filtrate is extracted by petroleum ether, washed by water, dried by anhydrous sodium sulfate, filtered by suction, steamed by rotation and dried to obtain light yellow transparent liquid.
The pale yellow liquid was 90% dipropylmalonic acid diethyl ester by HPLC (HPLC), and the dipropylated by-products were the following compounds (HPLC detection):
2-ethyl-2-propylmalonic acid diethyl ester: 1 H NMR(CDCl 3 ,400MHz):δ0.81(t,J=7.6Hz,3H,CH 3 ),0.92(t,J=7.2Hz,3H,CH 3 ),1.11~1.19(m,2H,CH 2 ),1.24(t,J=7.2Hz,6H,2×CH 3 ),1.81~1.87(m,2H,CH 2 ),1.92(q,J=7.6Hz,2H,CH 2 ),4.17(q,J=7.2Hz,4H,2×OCH 2 )。
2-propyl-2-butylmalonic acid diethyl ester: 1 H NMR(CDCl 3 ,400MHz):δ0.87~0.94(m,6H,2×CH 3 ),1.24~1.36(m,12H,CH 2 +CH 2 CH 2 ,2×CH 3 ),1.82~1.89(m,4H,2×CH 2 ),4.17(q,J=7.1Hz,4H,2×OCH 2 )。
2-isopropyl-2-propylmalonic acid diethyl ester: 1 H NMR(CDCl 3 ,400MHz):δ0.91(t,J=7.2Hz,3H,CH 3 ),0.97(d,J=7.2Hz,6H,2×CH 3 ),1.16~1.27(m,8H,CH 2 ,2×CH 3 ),1.82~1.87(m,2H,CH 2 ),4.17(sep,J=7.2Hz,1H,CH),4.18(q,J=7.2Hz,4H,2×OCH 2 )。
(2) To the thus-obtained diethyl dipropylmalonate pale yellow liquid (crude product), 50ml of 30% aqueous potassium hydroxide ethanol solution was added, and the mixture was hydrolyzed at 82℃for 3 hours, followed by rotary evaporation to obtain a solid. Adding 50ml of water to dissolve solid, regulating pH to 1-1.5 with concentrated hydrochloric acid, precipitating solid, filtering, recrystallizing in ethanol water solution to obtain 17.0g of dipropylmalonic acid (IIa), melting point 157-158 ℃, yield 90.4% (calculated by diethyl malonate), 1 H NMR(400MHz,DMSO-d 6 )δ:12.56(s,2H,COOH×2),1.74–1.65(m,4H,CH 2 ×2),1.19–1.07(m,4H,CH 2 ×2),0.87(t,J=7.3Hz,6H,CH 3 x 2). The filtrate (aqueous ethanol) was recovered and used for hydrolysis of diethyl dipropylmalonate.
Byproducts of hydrolysis are the following compounds:
2-propyl-2-butylmalonic acid: mp.157-159 ℃; 1 H NMR(DMSO-d 6 ,400MHz):δ0.88(t,J=6.8Hz,3H,CH 3 ),0.89(t,J=6.8Hz,3H,CH 3 ),1.08~1.17(m,4H,CH 2 CH 2 ),1.26~1.32(m,2H,CH 2 ),1.69~1.75(m,4H,CH 2 ×2),12.61(s,1H,CO 2 H)。
example 2
Preparation and hydrolysis of diethyl dipropylmalonate
(1) 16.02g diethyl malonate, 1.33g TPAB, 2.0g ZSM-23 zeolite molecular sieve, 41.46. 41.46g K 2 CO 3 (300 meshes), 55ml of N, N-diethyl formamide and 27.49g of 1-chloropropane (containing 1-chlorobutane and 2-chloropropane) are stirred and reacted for 11 hours at 85 ℃, 250ml of water is added to dissolve solid, ZSM-12 zeolite molecular sieve is recovered by filtration, filtrate is extracted by petroleum ether, washed by water, dried by anhydrous sodium sulfate, filtered by suction, steamed by rotation and dried to obtain light yellow transparent liquid.
The pale yellow liquid was 93% dipropylmalonic acid diethyl ester by HPLC (HPLC detection), and the dipropylated by-products were the following compounds (HPLC detection):
2-ethyl-2-propylmalonic acid diethyl ester: 1 H NMR(CDCl 3 ,400MHz):δ0.81(t,J=7.6Hz,3H,CH 3 ),0.92(t,J=7.2Hz,3H,CH 3 ),1.11~1.19(m,2H,CH 2 ),1.24(t,J=7.2Hz,6H,2×CH 3 ),1.81~1.87(m,2H,CH 2 ),1.92(q,J=7.6Hz,2H,CH 2 ),4.17(q,J=7.2Hz,4H,2×OCH 2 )。
2-propyl-2-butylmalonic acid diethyl ester: 1 H NMR(CDCl 3 ,400MHz):δ0.87~0.94(m,6H,2×CH 3 ),1.24~1.36(m,12H,CH 2 +CH 2 CH 2 ,2×CH 3 ),1.82~1.89(m,4H,2×CH 2 ),4.17(q,J=7.1Hz,4H,2×OCH 2 )。
2-isopropyl-2-propylmalonic acid diethyl ester: 1 H NMR(CDCl 3 ,400MHz):δ0.91(t,J=7.2Hz,3H,CH 3 ),0.97(d,J=7.2Hz,6H,2×CH 3 ),1.16~1.27(m,8H,CH 2 ,2×CH 3 ),1.82~1.87(m,2H,CH 2 ),4.17(sep,J=7.2Hz,1H,CH),4.18(q,J=7.2Hz,4H,2×OCH 2 )。
(2) To the thus-obtained diethyl dipropylmalonate pale yellow liquid (crude product), 50ml of 30% aqueous potassium hydroxide ethanol solution or an aqueous ethanol solution (filtrate) recovered by recrystallization was added, and the mixture was hydrolyzed at 85℃for 3 hours, followed by rotary evaporation to obtain a solid. Adding 50ml of water to dissolve solid, regulating pH to 1-1.5 with concentrated hydrochloric acid, precipitating solid, filtering, washing with petroleum ether to obtain white solid, recrystallizing in ethanol water solution, and drying to obtain 17.7g of dipropylmalonic acid (IIa), with melting point of 157-158 ℃ and yield of 94.0% (calculated by diethyl malonate); 1 H NMR(400MHz,DMSO-d 6 )δ:12.56(s,2H,COOH×2),1.74–1.65(m,4H,CH 2 ×2),1.19–1.07(m,4H,CH 2 ×2),0.87(t,J=7.3Hz,6H,CH 3 x 2). The filtrate (aqueous ethanol) was recovered and used for hydrolysis of diethyl dipropylmalonate.
Byproducts of hydrolysis are the following compounds:
2-propyl-2-butylmalonic acid: mp.157-159 ℃; 1 H NMR(DMSO-d 6 ,400MHz):δ0.88(t,J=6.8Hz,3H,CH 3 ),0.89(t,J=6.8Hz,3H,CH 3 ),1.08~1.17(m,4H,CH 2 CH 2 ),1.26~1.32(m,2H,CH 2 ),1.69~1.75(m,4H,CH 2 ×2),12.61(s,1H,CO 2 H)。
example 3
Preparation and hydrolysis of dimethyl dipropylmalonate
Dimethyl malonate is selected as a raw material, TPAB is used as a catalyst, and the operation is performed according to the method of example 2 to obtain dipropyldimethyl malonate; hydrolyzing the crude dimethyl dipropylmalonate in methanol aqueous solution by KOH catalysis; recrystallizing the methanol aqueous solution to obtain dipropylmalonic acid (IIa). The filtrate (aqueous methanol) was recovered and used for hydrolysis of dimethyl dipropylmalonate.
The dipropylated by-products are the following compounds:
byproducts of hydrolysis are the following compounds:
2-propyl-2-butylmalonic acid: mp.157-159 ℃; 1 H NMR(DMSO-d 6 ,400MHz):δ0.88(t,J=6.8Hz,3H,CH 3 ),0.89(t,J=6.8Hz,3H,CH 3 ),1.08~1.17(m,4H,CH 2 CH 2 ),1.26~1.32(m,2H,CH 2 ),1.69~1.75(m,4H,CH 2 ×2),12.61(s,1H,CO 2 H)。
example 4
Preparation and hydrolysis of propyl methyl dipropylmalonate
Methyl propyl malonate is selected as a raw material, TPAB is used as a catalyst, and the method is carried out according to the method of the example 2 to obtain dipropyl methyl propyl malonate; the latter is hydrolyzed in aqueous methanol by KOH catalysis; recrystallizing the aqueous methanol solution to obtain dipropylmalonic acid (IIa), wherein the melting point is 157-158 ℃, and the yield is 92.0% (calculated by methyl propyl malonate). 1 H NMR(400MHz,DMSO-d 6 )δ:12.56(s,2H,COOH×2),1.74–1.65(m,4H,CH 2 ×2),1.19–1.07(m,4H,CH 2 ×2),0.87(t,J=7.3Hz,6H,CH 3 X 2). The filtrate (aqueous methanol) was recovered and used for hydrolysis of propyl methyl dipropylmalonate.
Example 5
Preparation and hydrolysis of ethyl propyl dipropylmalonate
Ethyl propyl malonate is selected as a raw material, TBAI is used as a catalyst, and dipropyl ethyl propyl malonate is prepared by operating the method of example 2; the latter is hydrolyzed in ethanol aqueous solution by KOH catalysis; recrystallizing the ethanol water solution to obtain dipropylmalonic acid (IIa). 1 H NMR(400MHz,DMSO-d 6 )δ:12.56(s,2H,COOH×2),1.74–1.65(m,4H,CH 2 ×2),1.19–1.07(m,4H,CH 2 ×2),0.87(t,J=7.3Hz,6H,CH 3 X 2). The filtrate (aqueous ethanol) was recovered and used for hydrolysis of ethyl propyl dipropylmalonate. .
Example 6
Preparation of valproic acid (P)
The dipropylmalonic acid (IIa) is decarboxylated for 2 hours at 160-180 ℃ to obtain valproic acid (P), the yield is more than 85.0% (calculated by malonic acid diester), and the content is more than 99.85% (GC). 1 H NMR(400MHz,DMSO-d 6 )δ:11.99(s,1H,COOH),2.24–2.18(m,1H,CH),1.53–1.44(m,2H,CH 2 ),1.39–1.34(m,2H,CH 2 ),1.32–1.22(m,4H,CH 2 ×2),0.86(t,J=7.2Hz,6H,CH 3 ×2)。
Example 7
Preparation of 2-methylpentanoic acid (L)
2-methyl-2-propyl malonic acid is decarboxylated for 2 hours at 160-180 ℃ to prepare 2-methyl valeric acid (L). 1 H NMR(DMSO-d 6 ,400MHz)δ:11.95(brs,1H,CO 2 H),2.37~2.21(m,1H,CH),1.62~1.42(m,1H,1/2CH 2 ),1.38~1.16(m,3H,1/2CH 2 +CH 2 ),1.03(d,J=7.0Hz,3H,CH 3 ),0.85(t,J=7.2Hz,3H,CH 3 )。
Example 8
Preparation of 2-ethylvaleric acid (B)
Decarboxylation of 2-ethyl-2-propyl malonic acid at 160-180 ℃ for 2h to obtain 2-ethyl valeric acid (B). 1 H NMR(CDCl 3 ,400MHz)δ:0.91(t,J=7.2Hz,3H,CH 3 ),0.93(t,J=7.2Hz,3H,CH 3 ),1.25~1.79(m,6H,CH 2 CH 2 +CH 2 ),2.25~2.36(m,1H,CH),11.5(brs,1H,CO 2 H)。
Example 9
Preparation of 2-methylpentanoic acid (C)
Decarboxylating 2-isopropyl-2-propyl malonic acid at 160-180 ℃ for 2 hours to obtain 2-isopropyl valeric acid (C). 1 H NMR(DMSO-d 6 ,400MHz)δ:11.78(brs,1H,CO 2 H),2.16~2.11(m,1H,CH),1.92~1.86(m,1H,CH),1.64~1.45(m,2H,CH 2 ),1.42~1.25(m,2H,CH 2 ),0.97(d,J=7.2Hz,6H,CH 3 ×2),0.91(t,J=7.2Hz,3H,CH 3 )。
Example 10
Preparation of 2-propylhexanoic acid (X)
Decarboxylating 2-propyl-2-butyl malonic acid at 160-180 ℃ for 2 hours to obtain 2-propyl caproic acid (X). 1 H NMR(DMSO-d 6 ,400MHz)δ:0.87(t,J=7.6Hz,6H,CH 3 +CH 3 ),1.21~1.26(m,6H,CH 2 +CH 2 CH 2 ),1.28~1.36(m,2H,CH 2 ),1.41~1.53(m,2H,CH 2 ),2.20~2.23(m,1H,CH),12.14(bs,1H,CO 2 H)。
Example 11 (control 1)
Crystallization of 2, 2-dipropylmalonic acid
The crystallization of 2, 2-dipropylmalonic acid was authorized according to the method of the crystallization of ZL 20110457073. X,2015.8.12 by North Dakuang group Co., ltd. [ ceramic, lin Songwen, zhong Xuechao, deng Xiaobing ]]The crystallization process of example 1 is operated: 10g of crude 2, 2-dipropylmalonic acid was added to 180ml of a mixed solvent of ethyl acetate and cyclohexane (V Acetic acid ethyl ester And V Cyclohexane =1:5). Heating to 70-80 ℃, stirring until the 2, 2-dipropylmalonic acid is completely dissolved, filtering while the solution is hot, standing, naturally cooling to normal temperature, crystallizing, filtering, drying to constant weight, and obtaining 7.23g of 2, 2-dipropylmalonic acid, the recovery rate is 72.3%, and the purity is 99.78%.
In this specification, the invention has been described with reference to specific embodiments thereof. It will be apparent, however, that various modifications and changes may be made without departing from the spirit and scope of the invention. The description is thus to be regarded as illustrative instead of limiting.
Claims (10)
1. A method for preparing 2-alkyl-2-propyl malonic acid diester shown in a formula I: the method is characterized in that malonic diester and 1-chloropropane (containing 1-chlorobutane and 2-chloropropane) are catalyzed and dialkylated under the action of alkali to prepare 2-alkyl-2-propyl malonic diester:
R 1 ,R 2 selected from benzyl, C1-C5 straight chain alkyl or C3-C5 branched alkyl; r is R 1 And R is 2 The same or different; r is R 3 Selected from methyl, ethyl, propyl, butyl or isopropyl;
the catalyst in the catalytic dialkylation reaction consists of PTC and molecular sieve; the molecular sieve is selected from: ZSM-12, ZSM-23 zeolite molecular sieve; PTC is selected from tetrabutylammonium chloride (TBAC), tetrabutylammonium bromide (TBAB), tetrabutylammonium iodide (TBAI), tetraethylammonium fluoride, tetraethylammonium chloride (TEAC), tetraethylammonium bromide (TEAB), tetraethylammonium iodide (TEAI), tetramethylammonium chloride, tetramethylammonium bromide, tetramethylammonium iodide, tetrapropylammonium chloride (TPAC), tetrapropylammonium iodide (TPAI) or tetrapropylammonium bromide (TPAB);
the solvent in the dialkylation reaction is selected from THF, DMF, DEF (N, N-diethylformamide), DMC, DMSO, acetonitrile, propionitrile, butyronitrile, 1, 4-dioxane, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether or diethylene glycol diethyl ether;
the base in the dialkylation reaction is selected from: solid MOH or solid M 2 CO 3 Wherein m=na or K; the solid MOH is selected from granular or powdery MOH; solid M 2 CO 3 Selecting particles M 2 CO 3 Or in powder form M 2 CO 3 The method comprises the steps of carrying out a first treatment on the surface of the Wherein m=na or K; powdery M 2 CO 3 Selected from 100 mesh M 2 CO 3 M of 150 meshes 2 CO 3 200 mesh M 2 CO 3 250 mesh M 2 CO 3 300 mesh M 2 CO 3 Or 350 mesh M 2 CO 3 Where m=na or K.
2. The process for the preparation of 2-alkyl-2-propylmalonic acid diester according to claim 1, wherein the 2-alkyl-2-propylmalonic acid diester of formula i is hydrolyzed to obtain 2-alkyl-2-propylmalonic acid (ii):
R 3 selected from methyl, ethyl, propyl, butyl or isopropyl.
3. The process according to claim 2, wherein 2-alkyl-2-propylmalonic acid (II) is decarboxylated to 2-alkylpentanoic acid (III):
R 3 selected from methyl, ethyl, propyl, butyl or isopropyl.
4. The process for the preparation of a 2-alkyl-2-propylmalonic acid diester according to claim 1, wherein dimethyl malonate is catalyzed by a base with 1-chloropropane (comprising 1-chlorobutane and 2-chloropropane) to obtain a 2-alkyl-2-propylmalonic acid diester of formula i-1:
R 3 selected from methyl, propyl, butyl or isopropyl; r is R 2 Selected from methyl or propyl;
the 2-alkyl-2-propylmalonic acid diester represented by I-1 is selected from the following compounds:
the catalyst, solvent and base in the dialkylation reaction are defined in claim 1.
5. The process according to claim 4, wherein dimethyl 2-alkyl-2-propylmalonate (I-1) is hydrolyzed to obtain 2-alkyl-2-propylmalonate (II):
R 3 selected from methyl, propyl, butyl or isopropyl.
6. The process according to claim 5, wherein 2-alkyl-2-propylmalonic acid (II) is decarboxylated to 2-alkylpentanoic acid (III):
R 3 selected from methyl, propyl, butyl or isopropyl; the structural formula of the compound selected from the group consisting of 2-alkyl valeric acid (III) is as follows:
2-methyl valeric acid (L), 2-propyl caproic acid (X) or 2-isopropyl valeric acid (C) are process impurities for preparing valproic acid P by a dimethyl malonate method.
7. The process for the preparation of a 2-alkyl-2-propylmalonic acid diester according to claim 1, wherein diethyl malonate is catalytically dialkylated with 1-chloropropane (containing 1-chlorobutane and 2-chloropropane) under the action of a base to give a 2-alkyl-2-propylmalonic acid diester of the formula i-2:
R 2 selected from ethyl or propyl; r is R 3 Selected from ethyl, propyl, butyl or isopropyl; the 2-alkyl-2-propylmalonic acid diester represented by I-2 is selected from the following compounds:
the catalyst, solvent and base in the dialkylation reaction are defined in claim 1.
8. The process according to claim 7, wherein the 2-alkyl-2-propylmalonic acid diester (I-2) is hydrolyzed to obtain 2-alkyl-2-propylmalonic acid (II):
R 3 selected from ethyl, propyl, butyl or isopropyl.
9. The process according to claim 8, wherein 2-alkyl-2-propylmalonic acid (II) is decarboxylated to 2-alkylpentanoic acid (III):
R 3 selected from ethyl, propyl, butyl or isopropyl; the structural formula of the compound selected from the group consisting of 2-alkyl valeric acid (III) is as follows:
2-ethyl valeric acid (B), 2-propyl caproic acid (X) or 2-isopropyl valeric acid (C) are process impurities for preparing valproic acid P by diethyl malonate method.
10. The process according to any one of claims 2, 5 and 8, wherein 2-alkyl-2-propylmalonic acid (ii) is recrystallized from an aqueous ethanol solution or an aqueous methanol solution to give dipropylmalonic acid (iia); an aqueous ethanol solution (filtrate) or an aqueous methanol solution (filtrate) recovery jacket is used for the hydrolysis of the 2-alkyl-2-propylmalonic acid diester;
decarboxylation of dipropylmalonic acid (IIa) to valproic acid (P):
the yield of valproic acid (P) is greater than 85.0% (calculated as malonic diester), and the content is greater than 99.85% (GC).
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