CN117424513A - Control method and system for realizing constant current control based on belt flow and wheel bucket current - Google Patents
Control method and system for realizing constant current control based on belt flow and wheel bucket current Download PDFInfo
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Abstract
Description
技术领域Technical field
本申请涉及智能控制领域,具体涉及基于皮带流量及轮斗电流实现恒流控制的控制方法,本发明还公开了基于皮带流量及轮斗电流实现恒流控制的控制系统。This application relates to the field of intelligent control, specifically to a control method for realizing constant current control based on belt flow and wheel bucket current. The invention also discloses a control system for realizing constant current control based on belt flow and wheel bucket current.
背景技术Background technique
斗轮机是一种用于煤炭开采和运输的重要设备,它由一个大型的轮斗和一个悬臂皮带组成,可以在不同的位置进行取煤和卸煤作业。斗轮机的运行效率和安全性与其取煤流量的控制密切相关,因此需要一种准确、稳定、可靠的取煤流量测量和控制方法Bucket wheel machine is an important equipment used for coal mining and transportation. It consists of a large wheel bucket and a cantilever belt, and can carry out coal picking and unloading operations at different locations. The operating efficiency and safety of the bucket wheel machine are closely related to the control of its coal flow. Therefore, an accurate, stable and reliable coal flow measurement and control method is needed.
目前,常用的取煤流量测量方法有电子皮带称法和激光扫描法,但这两种方法都存在一定的缺陷和不足。具体来说,电子皮带称法通过在斗轮机悬臂皮带上装有电子皮带称来完成煤流量监测和控制,但该皮带称由于悬臂皮带的俯仰角度的不断变化和校正方式的缺乏,在实际使用过程中皮带称的精度极差,不能作为斗轮机取煤流量控制的测量数据使用。激光扫描法是通过在悬臂皮带上方安装激光扫描仪,利用扫描煤流表面形状计算体积的方式,加上密度的估算,换算成流量。这种方式的优点是误差漂移少,相对稳定,不太需要经常校正,其缺点是煤的密度需要人工经验,效率较低;其次是悬臂皮带严重跑偏会影响煤流截面积的计算精度,需要加装有效的纠偏装置。因此,期望一种优化的煤流量恒流控制方案。At present, the commonly used coal flow measurement methods include electronic belt weighing method and laser scanning method, but both methods have certain defects and shortcomings. Specifically, the electronic belt weighing method completes coal flow monitoring and control by installing an electronic belt scale on the cantilever belt of the bucket wheel machine. However, due to the continuous changes in the pitch angle of the cantilever belt and the lack of correction methods, the belt scale has problems in actual use during actual use. The accuracy of the middle belt scale is extremely poor and cannot be used as measurement data for bucket wheel machine coal flow control. The laser scanning method is to install a laser scanner above the cantilever belt, use the method of scanning the surface shape of the coal flow to calculate the volume, plus estimate the density, and convert it into a flow rate. The advantage of this method is that there is less error drift, it is relatively stable, and it does not require frequent correction. Its disadvantage is that the density of coal requires manual experience and the efficiency is low; secondly, the serious deviation of the cantilever belt will affect the calculation accuracy of the coal flow cross-sectional area. An effective correction device needs to be installed. Therefore, an optimized constant flow control scheme for coal flow is desired.
发明内容Contents of the invention
为了解决上述技术问题,提出了本申请,其可以提高斗轮机的智能化运行水平,实现对煤流量的精确控制,防止皮带过载,并满足配煤比例的要求。一种基于皮带流量及轮斗电流实现恒流控制的控制方法,其通过引入轮斗的驱动电机电流参数与皮带煤流量数据来实现对煤流量的恒流控制。具体来说,通过实时监测采集皮带煤流量值和驱动电机电流值,并在后端引入数据处理和分析算法来进行皮带煤流量和驱动电机电流的时序协同分析,以此利用皮带流量和驱动电机电流之间的关系来实现对驱动电机电流的实时智能调节,达到恒流控制的目的。In order to solve the above technical problems, this application is proposed, which can improve the intelligent operation level of the bucket wheel machine, achieve precise control of coal flow, prevent belt overload, and meet the requirements of coal blending ratio. A control method that realizes constant current control based on belt flow and wheel bucket current. It realizes constant current control of coal flow by introducing the driving motor current parameters of the wheel bucket and belt coal flow data. Specifically, the belt coal flow value and drive motor current value are collected through real-time monitoring, and data processing and analysis algorithms are introduced at the back end to perform timing collaborative analysis of the belt coal flow and drive motor current, thereby utilizing the belt flow and drive motor current values. The relationship between the currents is used to realize real-time intelligent adjustment of the drive motor current to achieve the purpose of constant current control.
一种基于皮带流量及轮斗电流实现恒流控制的控制方法,其特征在于,其包括如下步骤:A control method for realizing constant current control based on belt flow and bucket current, characterized in that it includes the following steps:
S1、获取预定时间段内多个预定时间点的皮带煤流量值和所述多个预定时间点的驱动电机电流值;S1. Obtain belt coal flow values at multiple predetermined time points within a predetermined time period and drive motor current values at the multiple predetermined time points;
S2、将多个预定时间点的皮带煤流量值和所述多个预定时间点的驱动电机电流值分别按照时间维度排列为皮带煤流量时序输入向量和驱动电机电流时序输入向量;S2. Arrange the belt coal flow values at multiple predetermined time points and the driving motor current values at the multiple predetermined time points into a belt coal flow timing input vector and a driving motor current timing input vector respectively according to the time dimension;
S3、分别对皮带煤流量时序输入向量和所述驱动电机电流时序输入向量进行向量进行局部时序分析以得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列;S3. Perform local timing analysis on the belt coal flow timing input vector and the driving motor current timing input vector respectively to obtain the sequence of the belt coal flow local timing feature vector and the driving motor current local timing feature vector sequence;
S4、对皮带煤流量局部时序特征向量的序列和所述驱动电机电流局部时序特征向量的序列进行特征序列交互融合以得到皮带煤流量-驱动电机电流时序交互融合特征;S4. Perform feature sequence interactive fusion on the sequence of the local timing feature vectors of the belt coal flow and the sequence of the local timing feature vectors of the drive motor current to obtain the belt coal flow-drive motor current timing interactive fusion characteristics;
S5、基于所述皮带煤流量-驱动电机电流时序交互融合特征,确定当前时间点的驱动电机的电流值应增大、应保持或应减小。S5. Based on the belt coal flow-drive motor current timing interaction fusion characteristics, determine whether the current value of the drive motor at the current time point should be increased, maintained, or reduced.
一种基于皮带流量及轮斗电流实现恒流控制的控制系统,其包括:A control system that realizes constant current control based on belt flow and wheel bucket current, which includes:
数据获取模块,用于获取预定时间段内多个预定时间点的皮带煤流量值和所述多个预定时间点的驱动电机电流值;A data acquisition module, used to acquire belt coal flow values at multiple predetermined time points within a predetermined time period and drive motor current values at the multiple predetermined time points;
排列模块,用于将所述多个预定时间点的皮带煤流量值和所述多个预定时间点的驱动电机电流值分别按照时间维度排列为皮带煤流量时序输入向量和驱动电机电流时序输入向量;An arrangement module, configured to arrange the belt coal flow values at the plurality of predetermined time points and the driving motor current values at the plurality of predetermined time points into a belt coal flow timing input vector and a driving motor current timing input vector according to the time dimension. ;
局部时序分析模块,用于分别对所述皮带煤流量时序输入向量和所述驱动电机电流时序输入向量进行向量进行局部时序分析以得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列;A local timing analysis module, configured to perform local timing analysis on the belt coal flow timing input vector and the drive motor current timing input vector respectively to obtain the sequence of the belt coal flow local timing feature vector and the drive motor current local timing feature. sequence of vectors;
特征序列交互融合模块,用于对所述皮带煤流量局部时序特征向量的序列和所述驱动电机电流局部时序特征向量的序列进行特征序列交互融合以得到皮带煤流量-驱动电机电流时序交互融合特征;以及A feature sequence interactive fusion module is used to perform feature sequence interactive fusion on the sequence of the local timing feature vectors of the belt coal flow and the sequence of the local timing feature vectors of the drive motor current to obtain the belt coal flow-drive motor current timing interactive fusion features. ;as well as
电流值控制结果生成模块,用于基于所述皮带煤流量-驱动电机电流时序交互融合特征,确定当前时间点的驱动电机的电流值应增大、应保持或应减小。The current value control result generation module is used to determine whether the current value of the drive motor at the current time point should be increased, maintained or reduced based on the belt coal flow-drive motor current timing interaction fusion characteristics.
与现有技术相比,本申请提供的一种基于皮带流量及轮斗电流实现恒流控制的控制方法及其系统,其通过引入轮斗的驱动电机电流参数与皮带煤流量数据来实现对煤流量的恒流控制。具体来说,通过实时监测采集皮带煤流量值和驱动电机电流值,并在后端引入数据处理和分析算法来进行皮带煤流量和驱动电机电流的时序协同分析,以此利用皮带流量和驱动电机电流之间的关系来实现对驱动电机电流的实时智能调节,达到恒流控制的目的。这样,可以提高斗轮机的智能化运行水平,实现对煤流量的精确控制,防止皮带过载,并满足配煤比例的要求。Compared with the existing technology, this application provides a control method and system for realizing constant current control based on belt flow and wheel bucket current, which realizes coal control by introducing the driving motor current parameters of the wheel bucket and the belt coal flow data. Constant flow control of flow rate. Specifically, the belt coal flow value and drive motor current value are collected through real-time monitoring, and data processing and analysis algorithms are introduced at the back end to perform timing collaborative analysis of the belt coal flow and drive motor current, thereby utilizing the belt flow and drive motor current values. The relationship between the currents is used to realize real-time intelligent adjustment of the drive motor current to achieve the purpose of constant current control. In this way, the intelligent operation level of the bucket wheel machine can be improved, precise control of coal flow can be achieved, belt overload can be prevented, and coal blending ratio requirements can be met.
附图说明Description of the drawings
通过结合附图对本申请实施例进行更详细的描述,本申请的上述以及其他目的、特征和优势将变得更加明显。附图用来提供对本申请实施例的进一步理解,并且构成说明书的一部分,与本申请实施例一起用于解释本申请,并不构成对本申请的限制。在附图中,相同的参考标号通常代表相同部件或步骤。The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of the embodiments of the present application in conjunction with the accompanying drawings. The drawings are used to provide further understanding of the embodiments of the present application, and constitute a part of the specification. They are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation of the present application. In the drawings, like reference numbers generally represent like components or steps.
图1为根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制方法的流程图;Figure 1 is a flow chart of a control method for realizing constant current control based on belt flow and wheel bucket current according to an embodiment of the present application;
图2为根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制方法的系统架构图;Figure 2 is a system architecture diagram of a control method for realizing constant current control based on belt flow and wheel bucket current according to an embodiment of the present application;
图3为根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制方法的子步骤S3的流程图;Figure 3 is a flow chart of sub-step S3 of the control method for realizing constant current control based on belt flow and wheel bucket current according to an embodiment of the present application;
图4为根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制方法的子步骤S5的流程图;Figure 4 is a flow chart of sub-step S5 of the control method for realizing constant current control based on belt flow and wheel bucket current according to an embodiment of the present application;
图5为根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制方法的子步骤S51的流程图;Figure 5 is a flow chart of sub-step S51 of the control method for realizing constant current control based on belt flow and wheel bucket current according to an embodiment of the present application;
图6为根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制系统的框图。Figure 6 is a block diagram of a control system that implements constant current control based on belt flow and bucket current according to an embodiment of the present application.
具体实施方式Detailed ways
下面,将参考附图详细地描述根据本申请的示例实施例。显然,所描述的实施例仅仅是本申请的一部分实施例,而不是本申请的全部实施例,应理解,本申请不受这里描述的示例实施例的限制。Hereinafter, example embodiments according to the present application will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. It should be understood that the present application is not limited by the example embodiments described here.
如本申请和权利要求书中所示,除非上下文明确提示例外情形,“一”、“一个”、“一种”和/或“该”等词并非特指单数,也可包括复数。一般说来,术语“包括”与“包含”仅提示包括已明确标识的步骤和元素,而这些步骤和元素不构成一个排它性的罗列,方法或者设备也可能包含其他的步骤或元素。As shown in this application and claims, words such as "a", "an", "an" and/or "the" do not specifically refer to the singular and may include the plural unless the context clearly indicates an exception. Generally speaking, the terms "comprising" and "comprising" only imply the inclusion of clearly identified steps and elements, and these steps and elements do not constitute an exclusive list. The method or apparatus may also include other steps or elements.
虽然本申请对根据本申请的实施例的系统中的某些模块做出了各种引用,然而,任何数量的不同模块可以被使用并运行在用户终端和/或服务器上。模块仅是说明性的,并且系统和方法的不同方面可以使用不同模块。Although this application makes various references to certain modules in systems according to embodiments of the application, any number of different modules may be used and run on user terminals and/or servers. The modules are illustrative only, and different modules may be used with different aspects of the system and methods.
本申请中使用了流程图用来说明根据本申请的实施例的系统所执行的操作。应当理解的是,前面或下面操作不一定按照顺序来精确地执行。相反,根据需要,可以按照倒序或同时处理各种步骤。同时,也可以将其他操作添加到这些过程中,或从这些过程移除某一步或数步操作。Flowcharts are used in this application to illustrate operations performed by systems according to embodiments of this application. It should be understood that the preceding or following operations are not necessarily performed in exact order. Instead, the various steps can be processed in reverse order or simultaneously, as appropriate. At the same time, you can add other operations to these processes, or remove a step or steps from these processes.
下面,将参考附图详细地描述根据本申请的示例实施例。显然,所描述的实施例仅仅是本申请的一部分实施例,而不是本申请的全部实施例,应理解,本申请不受这里描述的示例实施例的限制。Hereinafter, example embodiments according to the present application will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. It should be understood that the present application is not limited by the example embodiments described here.
常用的取煤流量测量方法有电子皮带称法和激光扫描法,但这两种方法都存在一定的缺陷和不足。具体来说,电子皮带称法通过在斗轮机悬臂皮带上装有电子皮带称来完成煤流量监测和控制,但该皮带称由于悬臂皮带的俯仰角度的不断变化和校正方式的缺乏,在实际使用过程中皮带称的精度极差,不能作为斗轮机取煤流量控制的测量数据使用。激光扫描法是通过在悬臂皮带上方安装激光扫描仪,利用扫描煤流表面形状计算体积的方式,加上密度的估算,换算成流量。这种方式的优点是误差漂移少,相对稳定,不太需要经常校正,其缺点是煤的密度需要人工经验,效率较低;其次是悬臂皮带严重跑偏会影响煤流截面积的计算精度,需要加装有效的纠偏装置。因此,期望一种优化的煤流量恒流控制方案。Commonly used coal flow measurement methods include electronic belt weighing method and laser scanning method, but both methods have certain flaws and shortcomings. Specifically, the electronic belt weighing method completes coal flow monitoring and control by installing an electronic belt scale on the cantilever belt of the bucket wheel machine. However, due to the continuous changes in the pitch angle of the cantilever belt and the lack of correction methods, the belt scale has problems in actual use during actual use. The accuracy of the middle belt scale is extremely poor and cannot be used as measurement data for bucket wheel machine coal flow control. The laser scanning method is to install a laser scanner above the cantilever belt, use the method of scanning the surface shape of the coal flow to calculate the volume, plus estimate the density, and convert it into a flow rate. The advantage of this method is that there is less error drift, it is relatively stable, and it does not require frequent correction. Its disadvantage is that the density of coal requires manual experience and the efficiency is low; secondly, the serious deviation of the cantilever belt will affect the calculation accuracy of the coal flow cross-sectional area. An effective correction device needs to be installed. Therefore, an optimized constant flow control scheme for coal flow is desired.
一种基于皮带流量及轮斗电流实现恒流控制的控制方法,如图1和图2所示,根据本申请的实施例的基于皮带流量及轮斗电流实现恒流控制的控制方法,包括如下步骤:A control method for realizing constant current control based on belt flow and wheel bucket current, as shown in Figure 1 and Figure 2. According to the embodiment of the present application, the control method for realizing constant current control based on belt flow and wheel bucket current includes the following step:
S1,获取预定时间段内多个预定时间点的皮带煤流量值和多个预定时间点的驱动电机电流值;S1, obtain the belt coal flow values at multiple predetermined time points and the drive motor current values at multiple predetermined time points within a predetermined time period;
S2,将多个预定时间点的皮带煤流量值和多个预定时间点的驱动电机电流值分别按照时间维度排列为皮带煤流量时序输入向量和驱动电机电流时序输入向量;S2, arrange the belt coal flow values at multiple predetermined time points and the driving motor current values at multiple predetermined time points into a belt coal flow timing input vector and a driving motor current timing input vector according to the time dimension;
S3,分别对皮带煤流量时序输入向量和驱动电机电流时序输入向量进行向量进行局部时序分析以得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列;S3: Perform local timing analysis on the belt coal flow timing input vector and the driving motor current timing input vector to obtain the sequence of the belt coal flow local timing feature vector and the driving motor current local timing feature vector sequence;
S4,对皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列进行特征序列交互融合以得到皮带煤流量-驱动电机电流时序交互融合特征;S4. Perform feature sequence interactive fusion on the sequence of the belt coal flow local timing feature vector and the sequence of the drive motor current local timing feature vector to obtain the belt coal flow-drive motor current timing interactive fusion characteristics;
S5,基于皮带煤流量-驱动电机电流时序交互融合特征,确定当前时间点的驱动电机的电流值应增大、应保持或应减小。S5, based on the belt coal flow-drive motor current timing interaction fusion characteristics, determine whether the current value of the drive motor at the current time point should be increased, maintained or reduced.
S1中,皮带煤流量是指在煤矿或煤炭处理过程中,通过皮带输送机传送的煤炭的流量,是衡量煤炭输送效率和生产能力的重要指标之一;驱动电机电流值是指驱动电机在运行过程中所消耗的电流大小,是衡量驱动电机负载和工作状态的重要指标之一。在一个示例中,可通过煤流量传感器来获取预定时间段内多个预定时间点的皮带煤流量值;以及,通过电流传感器来获取多个预定时间点的驱动电机电流值。In S1, the belt coal flow rate refers to the flow rate of coal transported by the belt conveyor in the coal mine or coal processing process. It is one of the important indicators to measure coal transportation efficiency and production capacity; the drive motor current value refers to the drive motor current value when the drive motor is running. The current consumed in the process is one of the important indicators to measure the load and working status of the drive motor. In one example, the coal flow sensor can be used to obtain the belt coal flow value at multiple predetermined time points within a predetermined time period; and the current sensor can be used to obtain the driving motor current value at multiple predetermined time points.
值得注意的是,煤流量传感器是一种用于测量煤炭流量的传感器设备。它通常安装在煤炭输送系统中的管道或输送带上,用于实时监测和测量通过管道或输送带的煤炭流量。电流传感器是一种用于测量电流大小的传感器设备。它通常用于监测和测量电路中的电流,以实时获取电流值并进行相应的控制和分析。It is worth noting that the coal flow sensor is a sensor device used to measure coal flow. It is usually installed on the pipeline or conveyor belt in the coal transportation system and is used to monitor and measure the coal flow through the pipeline or conveyor belt in real time. A current sensor is a sensor device used to measure the magnitude of electrical current. It is usually used to monitor and measure the current in the circuit to obtain the current value in real time and perform corresponding control and analysis.
S2,将多个预定时间点的皮带煤流量值和多个预定时间点的驱动电机电流值分别按照时间维度排列为皮带煤流量时序输入向量和驱动电机电流时序输入向量。考虑到皮带煤流量值和驱动电机电流值在时间维度上会随着时间的变化而变化,也就是说,皮带煤流量和驱动电机的电流在时序上都具有着隐含的时序变化规律,并且,为了能够对于驱动电机的电流进行实时自适应控制,需要关注于皮带煤流量值和驱动电机电流值的时序协同关联特征分布信息。基于此,在本申请的技术方案中,需要先将多个预定时间点的皮带煤流量值和多个预定时间点的驱动电机电流值分别按照时间维度排列为皮带煤流量时序输入向量和驱动电机电流时序输入向量,以此来分别整合皮带煤流量值和驱动电机电流值在时序上的分布信息。S2, arrange the belt coal flow values at multiple predetermined time points and the driving motor current values at multiple predetermined time points into a belt coal flow timing input vector and a driving motor current timing input vector respectively according to the time dimension. Considering that the belt coal flow value and the drive motor current value will change with time in the time dimension, that is to say, the belt coal flow rate and the drive motor current have implicit timing changes in timing, and , in order to perform real-time adaptive control of the current of the driving motor, it is necessary to focus on the time-series collaborative correlation feature distribution information of the belt coal flow value and the driving motor current value. Based on this, in the technical solution of this application, it is necessary to first arrange the belt coal flow values at multiple predetermined time points and the driving motor current values at multiple predetermined time points into the belt coal flow timing input vector and the driving motor respectively according to the time dimension. The current time series input vector is used to integrate the time series distribution information of the belt coal flow value and the drive motor current value respectively.
步骤S3包括如下步骤:Step S3 includes the following steps:
S31,分别对皮带煤流量时序输入向量和驱动电机电流时序输入向量进行向量切分以得到皮带煤流量局部时序输入向量的序列和驱动电机电流局部时序输入向量的序列;S31, perform vector segmentation on the belt coal flow time series input vector and the drive motor current time series input vector respectively to obtain the sequence of the belt coal flow local time series input vector and the drive motor current local time series input vector sequence;
S32,通过基于深度神经网络模型的时序特征提取器分别对皮带煤流量局部时序输入向量的序列和驱动电机电流局部时序输入向量的序列进行特征提取以得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列。S32, use the temporal feature extractor based on the deep neural network model to perform feature extraction on the sequence of the local timing input vector of the belt coal flow and the sequence of the local timing input vector of the drive motor current to obtain the sequence and drive of the local timing feature vector of the belt coal flow. A sequence of local timing eigenvectors of the motor current.
考虑到在实际进行皮带煤流量数据和驱动电机电流数据的监测以及恒流控制过程中,皮带煤流量和驱动电机电流都是随时间变化的连续信号,其在时间维度上呈现出多样的时序变化模式和多种时序变化趋势。因此,为了能够更为充分地对于皮带煤流量值和驱动电机电流值的时序变化情况进行分析,以在时序数据中捕捉更细粒度的信息和时序特征,以此来更准确地进行恒流控制,在本申请的技术方案中,进一步分别对皮带煤流量时序输入向量和驱动电机电流时序输入向量进行向量进行切分以得到皮带煤流量局部时序输入向量的序列和驱动电机电流局部时序输入向量的序列。Considering that in the actual monitoring and constant current control process of belt coal flow data and drive motor current data, the belt coal flow rate and drive motor current are continuous signals that change with time, and they show various temporal changes in the time dimension. patterns and various temporal trends. Therefore, in order to more fully analyze the timing changes of the belt coal flow value and the drive motor current value, in order to capture more fine-grained information and timing characteristics in the timing data, in order to perform constant current control more accurately , in the technical solution of this application, the vectors of the belt coal flow timing input vector and the driving motor current timing input vector are further divided to obtain the sequence of the belt coal flow local timing input vector and the driving motor current local timing input vector. sequence.
具体地,步骤S32进操作时,对于皮带煤流量值和驱动电机电流值来说,其在各个局部时序下都会呈现出一定的变化规律,为了能够对于皮带煤流量值和驱动电机电流值在时间维度上的每个局部时序特征进行有效捕捉和刻画,在本申请的技术方案中,进一步将皮带煤流量局部时序输入向量的序列和驱动电机电流局部时序输入向量的序列分别通过基于一维卷积层的时序特征提取器中进行特征挖掘,以分别提取出皮带煤流量值和驱动电机电流值在时间维度上的各个局部时序特征信息,从而得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列。更具体地,使用基于一维卷积层的时序特征提取器的各层在层的正向传递中分别对输入数据进行:对输入数据进行卷积处理以得到卷积特征图;对卷积特征图进行基于特征矩阵的池化以得到池化特征图;以及,对池化特征图进行非线性激活以得到激活特征图;其中,基于一维卷积层的时序特征提取器的最后一层的输出为皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列,基于一维卷积层的时序特征提取器的第一层的输入为皮带煤流量局部时序输入向量的序列和驱动电机电流局部时序输入向量的序列。Specifically, during the operation of step S32, the belt coal flow value and the driving motor current value will show a certain change pattern in each local time sequence. In order to be able to change the belt coal flow value and the driving motor current value in time Each local timing feature in the dimension is effectively captured and characterized. In the technical solution of this application, the sequence of the belt coal flow local timing input vector and the sequence of the drive motor current local timing input vector are respectively passed through based on one-dimensional convolution. Feature mining is performed in the temporal feature extractor of the layer to extract the local temporal feature information of the belt coal flow value and the driving motor current value in the time dimension, thereby obtaining the sequence of the belt coal flow local timing feature vector and the driving motor current. A sequence of local temporal feature vectors. More specifically, each layer using a temporal feature extractor based on one-dimensional convolutional layers performs a convolution process on the input data in the forward pass of the layer to obtain a convolutional feature map; The map is pooled based on the feature matrix to obtain the pooled feature map; and, non-linear activation is performed on the pooled feature map to obtain the activation feature map; where, the last layer of the temporal feature extractor based on the one-dimensional convolution layer The output is the sequence of the local timing feature vectors of the belt coal flow and the sequence of the local timing feature vectors of the drive motor current. The input of the first layer of the timing feature extractor based on the one-dimensional convolution layer is the sequence sum of the local timing input vectors of the belt coal flow. A sequence of local timing input vectors that drive the motor current.
值得一提的是,一维卷积层是深度学习中常用的一种卷积神经网络层,用于处理序列数据。与二维卷积层不同,一维卷积层在一个维度上进行滑动窗口的卷积操作,通常用于处理时间序列、文本等具有顺序结构的数据。一维卷积层的输入是一个一维的张量,例如时间序列数据。它通过定义一组卷积核(或滤波器)来提取输入数据的特征。每个卷积核是一个小的一维权重向量,它与输入数据进行逐元素的乘积和求和操作,得到输出特征图的一个元素。在一维卷积层中,卷积核在输入数据上滑动,通过改变滑动的步幅和填充的方式,可以调整输出特征图的大小。卷积操作可以捕捉到输入数据的局部模式和特征,通过多个卷积核的并行操作,可以提取多个不同的特征。一维卷积层通常与其他类型的层结合使用,例如池化层和全连接层。池化层可以进一步减少特征图的维度,提取更加抽象的特征。全连接层则用于将卷积层的输出映射到最终的预测或分类结果。It is worth mentioning that the one-dimensional convolutional layer is a type of convolutional neural network layer commonly used in deep learning and is used to process sequence data. Different from the two-dimensional convolution layer, the one-dimensional convolution layer performs a sliding window convolution operation in one dimension and is usually used to process data with sequential structure such as time series and text. The input of a one-dimensional convolutional layer is a one-dimensional tensor, such as time series data. It extracts features of input data by defining a set of convolution kernels (or filters). Each convolution kernel is a small one-dimensional weight vector, which performs an element-by-element product and sum operation with the input data to obtain an element of the output feature map. In a one-dimensional convolution layer, the convolution kernel slides on the input data, and the size of the output feature map can be adjusted by changing the sliding stride and filling method. The convolution operation can capture the local patterns and features of the input data, and through the parallel operation of multiple convolution kernels, multiple different features can be extracted. One-dimensional convolutional layers are often used in combination with other types of layers, such as pooling layers and fully connected layers. The pooling layer can further reduce the dimension of the feature map and extract more abstract features. The fully connected layer is used to map the output of the convolutional layer to the final prediction or classification result.
值得一提的是,在本申请的其他具体示例中,还可以通过其他方式分别对皮带煤流量时序输入向量和驱动电机电流时序输入向量进行向量进行局部时序分析以得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列,例如:确定局部时序分析的窗口大小和步长;窗口大小表示每个局部时序特征向量包含的时间步数,步长表示窗口之间的间隔;对皮带煤流量时序输入向量和驱动电机电流时序输入向量进行局部时序分析,例如:从时间序列的起始位置开始,以步长为间隔,依次选择连续的窗口;在每个窗口内,提取皮带煤流量时序输入向量和驱动电机电流时序输入向量中对应的时间步的特征;将提取的特征组成一个局部时序特征向量;重复上述步骤,直到覆盖整个时间序列,以得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列。It is worth mentioning that in other specific examples of this application, local timing analysis can be performed on the belt coal flow timing input vector and the drive motor current timing input vector in other ways to obtain the belt coal flow local timing feature vector. The sequence and the sequence of the local timing feature vectors of the drive motor current, for example: determine the window size and step size of the local timing analysis; the window size represents the number of time steps included in each local timing feature vector, and the step size represents the interval between windows; Perform local timing analysis on the belt coal flow timing input vector and the drive motor current timing input vector, for example: starting from the starting position of the time series, select consecutive windows at step intervals; within each window, extract the belt Characteristics of the corresponding time steps in the coal flow time series input vector and the drive motor current time series input vector; combine the extracted features into a local time series feature vector; repeat the above steps until the entire time series is covered to obtain the local time series feature vector of the belt coal flow The sequence of and the sequence of local timing eigenvectors of the drive motor current.
步骤S4,考虑到皮带煤流量和驱动电机电流是紧密相关的,它们之间存在着隐含的时序关联关系,并且在各个局部时间段内有关于皮带煤流量和驱动电机电流之间具有着不同的时序关联特征,这些皮带煤流量和驱动电机电流的局部时序关联特征信息对于驱动电机电流实时控制以及煤流量的恒流控制具有重要意义。因此,在本申请的技术方案中,进一步将皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列通过特征序列交互融合模块进行处理,以此来捕捉皮带煤流量的各个局部时序特征和相对应的驱动电机电流局部时序特征之间的关联和相互影响,以得到皮带煤流量-驱动电机电流时序交互融合特征向量。应可以理解,特征序列交互融合模块可以通过计算注意力权重来分别对皮带煤流量局部时序特征向量和各个驱动电机电流局部时序特征向量进行加权,以对不同特征序列之间的重要性进行建模。具体而言,该模块可以根据皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列通过特征序列之间的相似性和相关性,为每个特征序列分配权重。因此,通过注意力特征交互融合处理后,皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列通过特征序列中的相应局部时序特征向量之间可以相互影响和补充,以更为充分地捕捉到有关于皮带煤流量和驱动电机电流在各个局部时序中的交互协同特征分布信息,从而得到皮带煤流量-驱动电机电流时序交互融合特征向量。具体地,将皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列通过特征序列交互融合模块以得到皮带煤流量-驱动电机电流时序交互融合特征向量作为皮带煤流量-驱动电机电流时序交互融合特征,包括:计算皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列中任意两个特征向量之间的相关度以得到皮带煤流量-驱动电机电流局部时序关联特征矩阵的序列;基于皮带煤流量-驱动电机电流局部时序关联特征矩阵的序列,对皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列进行特征交互注意力编码以得到注意力增强皮带煤流量局部时序特征向量的序列和注意力增强驱动电机电流局部时序特征向量的序列;融合皮带煤流量局部时序特征向量的序列和注意力增强皮带煤流量局部时序特征向量的序列中相应位置的特征向量以得到皮带煤流量融合局部时序特征向量的序列,并融合驱动电机电流局部时序特征向量的序列和注意力增强驱动电机电流局部时序特征向量的序列中相应位置的特征向量以得到驱动电机电流融合局部时序特征向量的序列;对皮带煤流量融合局部时序特征向量的序列进行最大值池化处理以得到皮带煤流量融合局部时序最大值池化特征向量,并对驱动电机电流融合局部时序特征向量的序列进行最大值池化处理以得到驱动电机电流融合局部时序最大值池化特征向量;以及,融合皮带煤流量融合局部时序最大值池化特征向量和驱动电机电流融合局部时序最大值池化特征向量以得到皮带煤流量-驱动电机电流时序交互融合特征向量。Step S4, considering that the belt coal flow and the drive motor current are closely related, there is an implicit timing relationship between them, and there are differences between the belt coal flow and the drive motor current in each local time period. The timing correlation characteristics of these local timing correlation characteristics of the belt coal flow and the driving motor current are of great significance for the real-time control of the driving motor current and the constant current control of the coal flow. Therefore, in the technical solution of this application, the sequence of the local timing feature vectors of the belt coal flow and the sequence of the local timing feature vectors of the drive motor current are further processed through the feature sequence interactive fusion module, so as to capture each local part of the belt coal flow. The correlation and mutual influence between the timing characteristics and the corresponding local timing characteristics of the drive motor current are used to obtain the belt coal flow-drive motor current timing interaction fusion feature vector. It should be understood that the feature sequence interactive fusion module can separately weight the local timing feature vectors of the belt coal flow and the local timing feature vectors of each drive motor current by calculating attention weights to model the importance between different feature sequences. . Specifically, the module can assign a weight to each feature sequence based on the similarity and correlation between the sequence of the belt coal flow local timing feature vector and the sequence of the drive motor current local timing feature vector through the feature sequences. Therefore, after interactive fusion processing of attention features, the sequence of local timing feature vectors of belt coal flow and the sequence of local timing feature vectors of driving motor current can interact and complement each other through the corresponding local timing feature vectors in the feature sequence, so as to achieve better results. In order to fully capture the interactive and collaborative feature distribution information about the belt coal flow and the drive motor current in each local time series, the belt coal flow-drive motor current time series interactive fusion feature vector is obtained. Specifically, the sequence of the belt coal flow local timing feature vector and the sequence of the drive motor current local timing feature vector are passed through the feature sequence interactive fusion module to obtain the belt coal flow-drive motor current timing interactive fusion feature vector as the belt coal flow-drive motor Current timing interactive fusion features include: calculating the correlation between any two feature vectors in the sequence of belt coal flow local timing feature vectors and the sequence of drive motor current local timing feature vectors to obtain the belt coal flow-drive motor current local timing sequence A sequence of correlation feature matrices; based on the sequence of belt coal flow-drive motor current local timing correlation feature matrices, feature interactive attention coding is performed on the sequence of belt coal flow local timing feature vectors and the sequence of drive motor current local timing feature vectors to obtain Attention enhances the sequence of local timing feature vectors of belt coal flow and attention enhances the sequence of local timing feature vectors of driving motor current; fuses the sequence of local timing feature vectors of belt coal flow and the sequence of attention enhanced belt coal flow local timing feature vectors The eigenvectors of the corresponding positions are obtained by merging the sequence of local timing eigenvectors of the belt coal flow, and fusing the eigenvectors of the corresponding positions in the sequence of the local timing eigenvectors of the driving motor current and the attention enhancement driving motor current local eigenvectors to obtain The driving motor current fuses the sequence of local timing feature vectors; the belt coal flow fusion local timing feature vector sequence is subjected to maximum pooling processing to obtain the belt coal flow fusion local timing maximum pooling feature vector, and the driving motor current fusion local The sequence of timing feature vectors is subjected to maximum pooling processing to obtain the driving motor current fusion local timing maximum pooling feature vector; and, the belt coal flow fusion local timing maximum pooling feature vector and the driving motor current fusion local timing maximum are The feature vector is pooled to obtain the belt coal flow-drive motor current time series interactive fusion feature vector.
如图4所示,步骤S5,包括:S51,对皮带煤流量-驱动电机电流时序交互融合特征向量进行特征校正以得到校正后皮带煤流量-驱动电机电流时序交互融合特征向量;以及,S52,将校正后皮带煤流量-驱动电机电流时序交互融合特征向量通过分类器以得到分类结果,分类结果用于表示当前时间点的驱动电机的电流值应增大、应保持或应减小。As shown in Figure 4, step S5 includes: S51, performing feature correction on the belt coal flow-drive motor current timing interactive fusion eigenvector to obtain the corrected belt coal flow-drive motor current timing interactive fusion eigenvector; and, S52, The corrected belt coal flow-drive motor current timing interactive fusion feature vector is passed through the classifier to obtain the classification result. The classification result is used to indicate that the current value of the drive motor at the current time point should be increased, maintained or reduced.
S51,对皮带煤流量-驱动电机电流时序交互融合特征向量进行特征校正以得到校正后皮带煤流量-驱动电机电流时序交互融合特征向量。特别地,在本申请的一个具体示例中,如图5所示,S51,包括:S51. Perform feature correction on the belt coal flow-drive motor current timing interactive fusion feature vector to obtain the corrected belt coal flow-drive motor current timing interactive fusion feature vector. In particular, in a specific example of this application, as shown in Figure 5, S51 includes:
S511,将皮带煤流量局部时序特征向量的序列进行级联以得到全时域皮带煤流量时序特征向量,并将驱动电机电流局部时序特征向量的序列进行级联以得到全时域驱动电机电流时序特征向量;S511, cascade the sequence of the local timing feature vectors of the belt coal flow to obtain the full time domain belt coal flow timing feature vector, and cascade the sequence of the local timing feature vectors of the drive motor current to obtain the full time domain drive motor current timing. Feature vector;
S512,对全时域皮带煤流量时序特征向量和全时域驱动电机电流时序特征向量进行融合校正以得到校正特征向量;S512, perform fusion correction on the full-time domain belt coal flow timing feature vector and the full-time domain drive motor current timing feature vector to obtain a correction feature vector;
以及,S513,融合校正特征向量和皮带煤流量-驱动电机电流时序交互融合特征向量以得到校正后皮带煤流量-驱动电机电流时序交互融合特征向量。And, S513, fuse the corrected feature vector and the belt coal flow-drive motor current timing interactive fusion feature vector to obtain the corrected belt coal flow-drive motor current timing interactive fusion feature vector.
S511,将皮带煤流量局部时序特征向量的序列进行级联以得到全时域皮带煤流量时序特征向量,并将驱动电机电流局部时序特征向量的序列进行级联以得到全时域驱动电机电流时序特征向量。应可以理解,通过级联能够增强依赖关系建模能力,并支持更灵活的特征提取,从而改善对驱动电机电流的预测准确性和鲁棒性。S511, cascade the sequence of the local timing feature vectors of the belt coal flow to obtain the full time domain belt coal flow timing feature vector, and cascade the sequence of the local timing feature vectors of the drive motor current to obtain the full time domain drive motor current timing. Feature vector. It should be understood that cascading can enhance dependency modeling capabilities and support more flexible feature extraction, thereby improving the prediction accuracy and robustness of the drive motor current.
S512,对全时域皮带煤流量时序特征向量和全时域驱动电机电流时序特征向量进行融合校正以得到校正特征向量。特别地,在本申请的技术方案中,皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列分别用于表达皮带煤流量的局部时域内局部邻域关联特征的序列和驱动电机电流的局部时域内局部邻域关联特征的序列。通过使用特征序列交互融合模块,可基于皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列中各个特征向量之间的关联度来进行基于注意力机制的双向有选择性特征融合以得到皮带煤流量-驱动电机电流时序交互融合特征向量,这样皮带流量和驱动电机电流的时域特征的交互融合。但是,本申请的申请人考虑到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列的差异,由此,在通过特征序列交互融合模块来获得皮带煤流量-驱动电机电流时序交互融合特征向量时,可能导致皮带煤流量-驱动电机电流时序交互融合特征向量的表达不均衡,影响皮带煤流量-驱动电机电流时序交互融合特征向量的表达效果。基于此,优选地,对于由皮带煤流量局部时序特征向量的序列级联得到的全时域皮带煤流量时序特征向量,例如记为V1和由驱动电机电流局部时序特征向量的序列级联得到的全时域驱动电机电流时序特征向量,例如记为V2进行融合校正,以获得校正特征向量,例如记为Vc:S512: Perform fusion correction on the full-time domain belt coal flow timing feature vector and the full-time domain drive motor current timing feature vector to obtain a correction feature vector. In particular, in the technical solution of the present application, the sequence of the local timing feature vectors of the belt coal flow and the sequence of the local timing feature vectors of the drive motor current are respectively used to express the sequence and drive of the local neighborhood correlation features in the local time domain of the belt coal flow. A sequence of local neighborhood correlation features within the local time domain of the motor current. By using the feature sequence interactive fusion module, bidirectional selective features based on the attention mechanism can be performed based on the correlation between each feature vector in the sequence of the belt coal flow local timing feature vector and the sequence of the drive motor current local timing feature vector. Fusion is used to obtain the belt coal flow-drive motor current time series interactive fusion feature vector, so that the time domain characteristics of the belt flow and drive motor current are interactively fused. However, the applicant of this application considered the difference between the sequence of the local timing feature vector of the belt coal flow and the sequence of the local timing feature vector of the drive motor current. Therefore, the belt coal flow-drive motor current was obtained through the feature sequence interactive fusion module. When time-series interactive fusion eigenvectors are used, it may lead to uneven expression of the belt coal flow-drive motor current time-series interactive fusion eigenvectors, affecting the expression effect of the belt coal flow-drive motor current time series interactive fusion eigenvectors. Based on this, preferably, for the full time domain belt coal flow timing feature vector obtained by the sequence cascade of the belt coal flow local timing feature vector, for example, recorded as V 1 and obtained by the sequence cascade of the drive motor current local timing feature vector The full-time domain driving motor current timing feature vector, for example, recorded as V 2 , is fused and corrected to obtain the corrected feature vector, for example, recorded as V c :
其中V1是全时域皮带煤流量时序特征向量,V2是全时域驱动电机电流时序特征向量,和/>分别表示全时域皮带煤流量时序特征向量和全时域驱动电机电流时序特征向量的全局均值的倒数,且I是单位向量,⊙表示按位置点乘,/>表示按位置相加,/>表示按位置作差,Vc是校正特征向量。也就是,将待融合的全时域驱动电机电流时序特征向量V2视为全时域皮带煤流量时序特征向量V1的强特征时序增强输入,则可能损失全时域皮带煤流量时序特征向量V1的目标特征在类空间内的目标分布信息,导致类回归目的损失,因此通过对特征分布相对于彼此的离群分布(outlierdistribution)进行交叉惩罚的方式,可以在特征插值式融合时实现特征增强和回归鲁棒的自监督式平衡,以提升全时域皮带煤流量时序特征向量V1和全时域驱动电机电流时序特征向量V2的特征融合效果。这样,再将校正特征向量Vc与皮带煤流量-驱动电机电流时序交互融合特征向量融合,就可以提升皮带煤流量-驱动电机电流时序交互融合特征向量的表达效果,以提升其通过分类器得到的分类结果的准确性。这样,能够基于皮带流量及轮斗电流实现对驱动电机电流的实时智能调节,从而达到恒流控制的目的,通过这样的方式,能够提高斗轮机的智能化运行水平,实现对煤流量的精确控制,从而防止皮带过载,并满足配煤比例的要求。Where V 1 is the full time domain belt coal flow timing feature vector, V 2 is the full time domain drive motor current timing feature vector, and/> Respectively represent the reciprocal of the global mean of the full-time domain belt coal flow timing feature vector and the full-time domain drive motor current timing feature vector, and I is the unit vector, ⊙ represents the point multiplication by position,/> means adding by position,/> Represents difference by position, V c is the correction feature vector. That is to say, if the full-time domain drive motor current timing feature vector V 2 to be fused is regarded as the strong feature timing enhancement input of the full-time belt coal flow timing feature vector V 1 , the full-time belt coal flow timing feature vector may be lost. The target distribution information of the target feature of V 1 in the class space leads to the loss of class regression purpose. Therefore, by cross-penalizing the outlier distribution (outlier distribution) of the feature distribution relative to each other, the feature can be realized during feature interpolation fusion. Robust self-supervised balancing is enhanced and regressed to improve the feature fusion effect of the full-time domain belt coal flow timing feature vector V 1 and the full-time domain drive motor current timing feature vector V 2 . In this way, by fusing the correction feature vector Vc with the belt coal flow-drive motor current timing interactive fusion feature vector, the expression effect of the belt coal flow-drive motor current timing interactive fusion feature vector can be improved to improve the expression obtained through the classifier. the accuracy of the classification results. In this way, real-time intelligent adjustment of the drive motor current can be realized based on the belt flow and wheel bucket current, thereby achieving the purpose of constant current control. In this way, the intelligent operation level of the bucket wheel machine can be improved and accurate control of coal flow can be achieved. , thereby preventing the belt from being overloaded and meeting the requirements for the coal blending ratio.
更具体地,S513,融合校正特征向量和皮带煤流量-驱动电机电流时序交互融合特征向量以得到校正后皮带煤流量-驱动电机电流时序交互融合特征向量。应可以理解,校正特征向量可以包含与驱动电机电流值相关的校正信息,例如校正因子或校正偏差。将校正特征向量与皮带煤流量-驱动电机电流时序交互融合特征向量进行融合,可以增强特征表示的能力,使模型更好地捕捉到驱动电机电流与皮带煤流量之间的复杂关系。More specifically, S513, fuse the corrected feature vector and the belt coal flow-drive motor current timing interactive fusion feature vector to obtain the corrected belt coal flow-drive motor current timing interactive fusion feature vector. It should be understood that the correction feature vector may contain correction information related to the drive motor current value, such as a correction factor or a correction deviation. Fusing the correction feature vector with the belt coal flow-drive motor current time series interaction fusion feature vector can enhance the feature representation capability and enable the model to better capture the complex relationship between the drive motor current and the belt coal flow.
值得一提的是,在本申请的其他具体示例中,还可以通过其他方式对皮带煤流量-驱动电机电流时序交互融合特征向量进行特征校正以得到校正后皮带煤流量-驱动电机电流时序交互融合特征向量,例如:对原始数据进行预处理,包括去除异常值、归一化等操作,以确保数据的可靠性和可处理性;如果特征向量维度较高,可以考虑使用特征选择方法来选择最相关的特征子集,以减少计算量和降低噪声的影响;对特征向量进行转换,例如降维、映射到新的特征空间等,以提取更有用的信息;选择合适的特征校正方法,常见的方法包括统计方法(例如均值校正、标准化)、滤波方法(例如中值滤波、高斯滤波)和机器学习方法(例如自动编码器、生成对抗网络)等;根据选择的特征校正方法,对特征向量进行校正操作。It is worth mentioning that in other specific examples of this application, the characteristic vector of the belt coal flow-drive motor current timing interactive fusion can also be corrected in other ways to obtain the corrected belt coal flow-drive motor current timing interactive fusion. Feature vectors, for example: preprocess the original data, including removing outliers, normalization and other operations to ensure the reliability and processability of the data; if the feature vector has a high dimension, you can consider using feature selection methods to select the best Relevant feature subsets to reduce the amount of calculation and reduce the impact of noise; transform feature vectors, such as dimensionality reduction, mapping to new feature spaces, etc., to extract more useful information; select appropriate feature correction methods, common Methods include statistical methods (such as mean correction, standardization), filtering methods (such as median filtering, Gaussian filtering) and machine learning methods (such as autoencoders, generative adversarial networks), etc.; according to the selected feature correction method, the feature vector is Corrective operation.
具体地,S52,将校正后皮带煤流量-驱动电机电流时序交互融合特征向量通过分类器以得到分类结果,分类结果用于表示当前时间点的驱动电机的电流值应增大、应保持或应减小。也就是,利用皮带煤流量局部时序特征和驱动电机电流局部时序特征间的交互关联融合特征信息来进行分类处理,以此利用皮带流量和驱动电机电流之间的时序关联关系来实现对驱动电机电流的实时自适应调节,以达到恒流控制的目的。更具体地,首先,使用分类器的多个全连接层对校正后皮带煤流量-驱动电机电流时序交互融合特征向量进行全连接编码以得到编码分类特征向量;然后,将编码分类特征向量通过分类器的Softmax分类函数以得到分类结果。Specifically, S52, the corrected belt coal flow-driving motor current timing interactive fusion feature vector is passed through the classifier to obtain a classification result. The classification result is used to indicate that the current value of the driving motor at the current time point should be increased, maintained, or should be decrease. That is to say, the interactive correlation and fusion feature information between the local timing characteristics of the belt coal flow and the local timing characteristics of the driving motor current are used for classification processing, and the timing correlation between the belt flow and the driving motor current is used to realize the classification of the driving motor current. Real-time adaptive adjustment to achieve the purpose of constant current control. More specifically, first, multiple fully connected layers of the classifier are used to perform fully connected encoding on the corrected belt coal flow-drive motor current timing interactive fusion feature vector to obtain the encoded classification feature vector; then, the encoded classification feature vector is classified through Softmax classification function of the processor to obtain the classification results.
值得一提的是,在本申请的其他具体示例中,还可以通过其他方式基于皮带煤流量-驱动电机电流时序交互融合特征,确定当前时间点的驱动电机的电流值应增大、应保持或应减小,例如:收集并准备皮带煤流量和驱动电机电流的时序交互融合特征数据,包括当前时间点的特征向量和对应的驱动电机电流值;从时序交互融合特征数据中提取与当前时间点相关的特征;对提取的特征进行分析,观察特征与驱动电机电流之间的关系;根据特征分析的结果,选择合适的建模方法来建立预测模型;使用历史数据进行模型的训练,并使用验证集进行模型的验证和调优;使用训练好的模型对当前时间点的特征进行预测,并根据预测结果判断驱动电机电流的变化趋势;如果预测值较高于当前值,则表示电流应增大;如果预测值与当前值相近,则表示电流应保持;如果预测值较低于当前值,则表示电流应减小;根据判断结果,调整控制策略来实现电流的增大、保持或减小。这可能涉及到调整电机的控制参数、增减负载等操作。It is worth mentioning that in other specific examples of this application, it can also be determined in other ways based on the belt coal flow-drive motor current timing interaction fusion characteristics that the current value of the drive motor at the current time point should be increased, maintained, or should be reduced, for example: collect and prepare the time series interactive fusion feature data of the belt coal flow and the drive motor current, including the feature vector of the current time point and the corresponding drive motor current value; extract the time series interaction fusion feature data with the current time point Relevant features; analyze the extracted features and observe the relationship between the features and the drive motor current; select an appropriate modeling method to establish a prediction model based on the results of feature analysis; use historical data to train the model and use verification Verify and tune the model collectively; use the trained model to predict the characteristics of the current time point, and judge the change trend of the drive motor current based on the prediction results; if the predicted value is higher than the current value, it means that the current should increase ; If the predicted value is similar to the current value, it means that the current should be maintained; if the predicted value is lower than the current value, it means that the current should be reduced; according to the judgment result, the control strategy is adjusted to achieve the increase, maintenance or decrease of the current. This may involve adjusting the control parameters of the motor, increasing or decreasing the load, etc.
综上,根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制方法被阐明,其通过引入轮斗的驱动电机电流参数与皮带煤流量数据来实现对煤流量的恒流控制。具体来说,通过实时监测采集皮带煤流量值和驱动电机电流值,并在后端引入数据处理和分析算法来进行皮带煤流量和驱动电机电流的时序协同分析,以此利用皮带流量和驱动电机电流之间的关系来实现对驱动电机电流的实时智能调节,达到恒流控制的目的。这样,可以提高斗轮机的智能化运行水平,实现对煤流量的精确控制,防止皮带过载,并满足配煤比例的要求。In summary, according to the embodiment of the present application, the control method for realizing constant current control based on the belt flow rate and the wheel bucket current has been clarified. It realizes the constant current control of the coal flow rate by introducing the drive motor current parameters of the wheel bucket and the belt coal flow data. . Specifically, the belt coal flow value and drive motor current value are collected through real-time monitoring, and data processing and analysis algorithms are introduced at the back end to perform timing collaborative analysis of the belt coal flow and drive motor current, thereby utilizing the belt flow and drive motor current values. The relationship between the currents is used to realize real-time intelligent adjustment of the drive motor current to achieve the purpose of constant current control. In this way, the intelligent operation level of the bucket wheel machine can be improved, precise control of coal flow can be achieved, belt overload can be prevented, and coal blending ratio requirements can be met.
进一步地,还提供一种基于皮带流量及轮斗电流实现恒流控制的控制系统。Furthermore, a control system for constant current control based on belt flow and wheel bucket current is also provided.
图6为根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制系统的框图。如图6所示,根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制系统300,包括:数据获取模块310,用于获取预定时间段内多个预定时间点的皮带煤流量值和多个预定时间点的驱动电机电流值;排列模块320,用于将多个预定时间点的皮带煤流量值和多个预定时间点的驱动电机电流值分别按照时间维度排列为皮带煤流量时序输入向量和驱动电机电流时序输入向量;局部时序分析模块330,用于分别对皮带煤流量时序输入向量和驱动电机电流时序输入向量进行向量进行局部时序分析以得到皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列;特征序列交互融合模块340,用于对皮带煤流量局部时序特征向量的序列和驱动电机电流局部时序特征向量的序列进行特征序列交互融合以得到皮带煤流量-驱动电机电流时序交互融合特征;以及,电流值控制结果生成模块350,用于基于皮带煤流量-驱动电机电流时序交互融合特征,确定当前时间点的驱动电机的电流值应增大、应保持或应减小。Figure 6 is a block diagram of a control system that implements constant current control based on belt flow and bucket current according to an embodiment of the present application. As shown in Figure 6, the control system 300 for realizing constant current control based on the belt flow rate and bucket current according to the embodiment of the present application includes: a data acquisition module 310 for acquiring the belt coal at multiple predetermined time points within a predetermined time period. The flow value and the drive motor current value at multiple predetermined time points; the arrangement module 320 is used to arrange the belt coal flow value at multiple predetermined time points and the drive motor current value at multiple predetermined time points into belt coal according to the time dimension. The flow timing input vector and the driving motor current timing input vector; the local timing analysis module 330 is used to perform local timing analysis on the belt coal flow timing input vector and the driving motor current timing input vector respectively to obtain the belt coal flow local timing feature vector. The sequence of the local timing feature vector of the drive motor current; the feature sequence interactive fusion module 340 is used to perform feature sequence interactive fusion on the sequence of the local timing feature vector of the belt coal flow and the sequence of the local timing feature vector of the drive motor current to obtain the belt The coal flow rate-drive motor current timing interactive fusion feature; and the current value control result generation module 350 is used to determine that the current value of the drive motor at the current time point should be increased based on the belt coal flow rate-drive motor current timing interactive fusion feature. should be maintained or should be reduced.
如上,根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制系统300可以实现在各种无线终端中,例如具有基于皮带流量及轮斗电流实现恒流控制的控制算法的服务器等。在一种可能的实现方式中,根据本申请实施例的基于皮带流量及轮斗电流实现恒流控制的控制系统300可以作为一个软件模块和/或硬件模块而集成到无线终端中。例如,该基于皮带流量及轮斗电流实现恒流控制的控制系统300可以是该无线终端的操作系统中的一个软件模块,或者可以是针对于该无线终端所开发的一个应用程序;当然,该基于皮带流量及轮斗电流实现恒流控制的控制系统300同样可以是该无线终端的众多硬件模块之一。As mentioned above, the control system 300 for realizing constant current control based on the belt flow and bucket current according to the embodiment of the present application can be implemented in various wireless terminals, such as a server with a control algorithm for realizing constant current control based on the belt flow and bucket current. wait. In a possible implementation, the control system 300 for realizing constant current control based on the belt flow rate and bucket current according to the embodiment of the present application can be integrated into the wireless terminal as a software module and/or hardware module. For example, the control system 300 that implements constant current control based on the belt flow rate and wheel bucket current can be a software module in the operating system of the wireless terminal, or can be an application program developed for the wireless terminal; of course, the The control system 300 that implements constant current control based on the belt flow rate and the bucket current can also be one of the many hardware modules of the wireless terminal.
替换地,在另一示例中,该基于皮带流量及轮斗电流实现恒流控制的控制系统300与该无线终端也可以是分立的设备,并且该基于皮带流量及轮斗电流实现恒流控制的控制系统300可以通过有线和/或无线网络连接到该无线终端,并且按照约定的数据格式来传输交互信息。Alternatively, in another example, the control system 300 that implements constant current control based on the belt flow rate and the wheel bucket current and the wireless terminal can also be separate devices, and the control system 300 that implements the constant current control based on the belt flow rate and the wheel bucket current The control system 300 can be connected to the wireless terminal through a wired and/or wireless network, and transmit interactive information according to an agreed data format.
以上已经描述了本公开的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。The embodiments of the present disclosure have been described above. The above description is illustrative, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
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