CN117415568A - Cage welding treatment process and detection equipment - Google Patents
Cage welding treatment process and detection equipment Download PDFInfo
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- CN117415568A CN117415568A CN202311464183.8A CN202311464183A CN117415568A CN 117415568 A CN117415568 A CN 117415568A CN 202311464183 A CN202311464183 A CN 202311464183A CN 117415568 A CN117415568 A CN 117415568A
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- 238000003466 welding Methods 0.000 title claims abstract description 122
- 238000001514 detection method Methods 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 title claims abstract description 20
- 238000005452 bending Methods 0.000 claims abstract description 23
- 238000005498 polishing Methods 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- 238000012545 processing Methods 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 9
- 229910000679 solder Inorganic materials 0.000 abstract description 8
- 238000007493 shaping process Methods 0.000 abstract 1
- 210000003205 muscle Anatomy 0.000 description 14
- 238000007664 blowing Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000269799 Perca fluviatilis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The application provides a cage welding treatment process and detection equipment, including S1, cage base shaping: extruding and bending the cage base into a round shape and welding; s2, forming stirrups: extruding and bending the stirrup into a round shape and welding; s3, welding vertical ribs: welding the vertical ribs on the upper surface of the base; s4, stirrup welding: welding stirrups and vertical ribs one by one; s5, polishing welding spots: polishing the welding spots by a polishing structure; s6, welding strength detection: detecting the welding strength of the stirrup; s7, bending the cage frame: the bending mechanism extrudes the vertical ribs inwards to bend; s8, cutting off vertical ribs: the cutting processing component cuts all the vertical ribs; s9, installing a top cover and a chassis: and welding the cover plate with the vertical ribs, and mounting the chassis on the base of the cage body. This application pushes down and prys the stirrup through the pinch bar slope, has realized detecting the effect of solder joint intensity, need not to detect the solder joint one by one, has improved detection efficiency, has reduced personnel's intensity of labour.
Description
Technical Field
The invention relates to the field of cage welding detection, in particular to a cage welding treatment process and detection equipment.
Background
Birdcage is the ornamental bird and moves about and perch the main environment, and the birdcage support body is that the iron wire welding splices and forms, erects muscle bottom welding on the base, can weld the stirrup in erecting the interior of muscle and increase the intensity of the cage body, because the birdcage is hung and places to birds are in active state in the birdcage, need detect the welding intensity of the cage body in the cage production process, mainly detect the intensity of solder joint, because the solder joint is more, manual work detection efficiency is lower.
"a detection device for welding frame calibration", disclosed in chinese patent application No. CN201911037951.5, the specification of which discloses: because the heat and the internal force generated in the welding process change, the deformation is larger after the molding, so that the detection is required after the welding is finished, the traditional detection basically relies on the manual measurement of welding points one by one, the working efficiency is low, and the welding points of the frame parts are more, so that the labor intensity of personnel is high, and the omission is easy to occur; the above patent can be used to demonstrate the drawbacks of the prior art.
Therefore, the welding treatment process of the cage body and the detection equipment are provided.
Disclosure of Invention
The invention aims at: the intensity detection to the welding spot that exists at present needs the manual work to go to detect one by one, and detection efficiency is comparatively low, and personnel work intensity of labour is big.
In order to achieve the above object, the present invention provides the following welding treatment process and detection apparatus for cage body to improve the above problems.
The application is specifically such that:
the cage welding treatment process comprises the following steps:
s1, molding a cage body base: extruding and bending the cage base into a round shape, and welding two ends of the welding gun base;
s2, forming stirrups: extruding and bending the stirrup into a round shape, and welding the joint of the stirrup by using a welding gun;
s3, welding vertical ribs: placing the vertical ribs on the upper surface of the base, and welding the connection parts of the vertical ribs and the base by using a welding gun;
s4, stirrup welding: after the driving assembly drives the stirrups to move up to a proper height, the welding assembly welds the stirrups with the vertical bars at the periphery of the stirrups one by one;
s5, polishing welding spots: placing the welded birdcage on an operation table of the detection device, and polishing the welding points;
s6, welding strength detection: detecting the welding strength of the stirrup through a direct current motor driving detection structure;
s7, bending the cage frame: the bending mechanism extrudes the vertical bars inwards, and the bending plate rotates to enable all the vertical bars to bend towards the central point direction of the stirrup;
s8, cutting off vertical ribs: the cutting-off processing component cuts off all the vertical bars so that the lengths of the vertical bars are consistent;
s9, installing a top cover and a chassis: the cover plate is placed at the top of the cage after bending, the welding gun welds the vertical ribs of the cage and the cover plate, and the chassis is clamped and installed on the base of the cage after the cage is lifted.
As the preferred technical scheme of this application, the cage body base adopts the iron wire that the diameter is 2.5 millimeters in S1, and stirrup and perpendicular muscle all adopt the iron wire that the diameter is 1.5 millimeters.
As the preferable technical scheme of the application, the vertical ribs in the S3 are vertically welded on the upper surface of the base, and the distance between each two vertical ribs is the same.
As the preferred technical scheme of this application, the stirrup sets up in S4 erects the inside of the circle that the muscle encloses, the surface of stirrup all butt with every perpendicular muscle.
As the preferred technical scheme of this application, in S5 DC motor drive polishing piece polishes the stirrup with the welding point of perpendicular muscle.
As the preferable technical scheme of the application, the welding strength between the stirrup and the vertical bar is detected in the step S6.
The utility model provides a cage welding detection equipment, includes the upper surface of operation panel is provided with reciprocating subassembly, the upper surface of operation panel is provided with spacing subassembly, the surface of operation panel is provided with the kayser subassembly, the inside of operation panel is provided with clean subassembly.
The utility model provides a cage welding detection equipment, includes reciprocal subassembly includes direct current motor, direct current motor's drive end is provided with flexible subassembly, the one end that direct current motor was kept away from to flexible subassembly is provided with the carousel, the arc wall has been seted up in the upper surface of carousel run through, the inside swing joint in arc wall has coupling assembling, coupling assembling's surface fixedly connected with U type connecting rod, one side fixedly connected with arc of U type connecting rod, the opposite side fixedly connected with pinch bar of U type connecting rod.
The utility model provides a cage welding detection equipment, includes spacing subassembly includes the track, orbital lower surface fixed connection is at the upper surface of operation panel, the spout has been seted up in orbital surface run through, orbital surface is close to tip department and has been seted up the opening, the first axostylus axostyle of open-ended inner wall swing joint, the surface fixedly connected with first baffle of first axostylus axostyle, the surface cover of first axostylus axostyle is equipped with first torsional spring, the spacing otic placode of open-ended inner wall fixedly connected with.
The utility model provides a cage welding detection equipment, includes the kayser subassembly includes the board that revolves, the surface fixedly connected with fixture block of board that revolves, the one end fixedly connected with center pole that the board that revolves stretches into the operation panel, the surface fixedly connected with of center pole revolves the board down, the equal fixedly connected with trapezoidal piece in both ends of center pole, the dust absorption mouth has been seted up to the one end that the board was kept away from to the board that revolves.
Compared with the prior art, the invention has the beneficial effects that:
in the scheme of the application:
1. in order to solve the problem that the detection efficiency is lower to the strength of welding spots in the prior art, the telescopic length of the pry bar can be adjusted by arranging the reciprocating assembly, the pry bar can be inclined by utilizing the limiting assembly, the purpose of prying stirrups is achieved, the effect of detecting the strength of the welding spots between the stirrups and the vertical bars is achieved, the welding spots do not need to be detected one by one, the detection efficiency is improved, and the labor intensity of personnel is reduced;
2. the reciprocating assembly is arranged, the switching between polishing and detection is realized by utilizing the positive and negative rotation of the direct current motor, the elastic arc plates can be deformed and attached to the upper side and the lower side of the stirrup according to the size of the cage body, the polishing of welding spots is realized along with the rotation of the direct current motor, and the problem that residual burrs of the welding spots easily scratch workers and raised birds in the prior art is solved;
3. the effect of clamping and fixing the cage body is realized through the arranged clamping and locking assembly, the cage body is fixed by pushing the clamping and locking assembly to turn over by utilizing the blowing of the industrial dust collector, and the problem of low production efficiency because manual fixing is needed in the prior art is solved;
4. through the clean subassembly that sets up, realized absorbing the effect of clearance to the powder that grinds in-process produced, utilize industry dust catcher's inspiration for powder is inhaled inside industry dust catcher along with the air from the dust absorption mouth, has solved the powder that causes among the prior art and has swashed the problem of pollution production environment in the air.
Drawings
FIG. 1 is a schematic structural view of a cage welding detection device provided by the present application;
FIG. 2 is a schematic diagram of an operation table structure of the cage welding detection device provided by the application;
FIG. 3 is a schematic diagram of a reciprocating assembly of the cage welding detection apparatus provided by the present application;
fig. 4 is an enlarged view at a in fig. 3;
FIG. 5 is a schematic diagram II of a reciprocating assembly structure of the cage welding detection apparatus provided by the present application;
fig. 6 is a schematic structural diagram of a telescopic assembly of the cage welding detection device provided by the application;
FIG. 7 is a schematic view of a cleaning assembly of the cage welding detection apparatus provided herein;
FIG. 8 is an enlarged view at B in FIG. 7;
FIG. 9 is a schematic diagram of a latch assembly of the cage welding detection apparatus provided herein;
fig. 10 is a flow chart of a cage welding treatment process provided by the application.
The figures indicate:
1. an operation table; 2. a reciprocating assembly; 201. a DC motor; 202. a telescoping assembly; 2021. an electric telescopic rod; 2022. a ball; 2023. a ball sleeve; 2024. an arc-shaped strip; 2025. a limit groove; 203. a turntable; 204. an arc-shaped plate; 205. a U-shaped connecting rod; 206. a pry bar; 207. an arc-shaped groove; 208. a connection assembly; 2081. a multi-section telescopic rod; 2082. a circular ring; 2083. a spring; 2084. a limit sliding block; 209. polishing the sheet; 3. a limit component; 301. a track; 302. a chute; 303. an opening; 304. a first baffle; 305. a first shaft; 306. a first torsion spring; 307. limiting ear plates; 4. a latch assembly; 401. a top spin plate; 402. a clamping block; 403. a central rod; 404. a lower rotating plate; 405. a trapezoid block; 406. a dust collection port; 5. a cleaning assembly; 501. an industrial vacuum cleaner; 502. an air duct; 503. a cavity; 504. an arc-shaped air blowing port; 505. a second shaft; 506. a second baffle; 507. a second torsion spring; 508. a rotary groove; 509. and positioning the clamping groove.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
As described in the background art, the intensity detection of the welding spots needs to be performed manually one by one, the detection efficiency is low, and the labor intensity of personnel is high.
In order to solve the technical problem, the invention provides a cage welding treatment process and detection equipment, which are applied to the field of cage welding detection.
Specifically, please refer to fig. 10, the cage welding treatment process includes the following steps:
s1, molding a cage body base: extruding and bending the cage base into a round shape, and welding two ends of the base by using a welding gun pair; s2, forming stirrups: extruding and bending the stirrup into a round shape, and welding the joint of the stirrup by using a welding gun; s3, welding vertical ribs: placing the vertical ribs on the upper surface of the base, and welding the connection parts of the vertical ribs and the base by using a welding gun; s4, stirrup welding: after the driving assembly drives the stirrups to move up to a proper height, the welding assembly welds the stirrups with the vertical bars at the periphery of the stirrups one by one; s5, polishing welding spots: placing the welded birdcage on an operation table of the detection device, and polishing the welding points; s6, welding strength detection: detecting the welding strength of the stirrup through a direct current motor driving detection structure; s7, bending the cage frame: the bending mechanism extrudes the vertical bars inwards, and the bending plate rotates to enable all the vertical bars to bend towards the central point direction of the stirrup; s8, cutting off vertical ribs: the cutting-off processing component cuts off all the vertical bars so that the lengths of the vertical bars are consistent; s9, installing a top cover and a chassis: the cover plate is placed at the top of the cage after bending, the welding gun welds the vertical ribs of the cage and the cover plate, and the chassis is clamped and installed on the base of the cage after the cage is lifted.
The cage body base adopts the iron wire that the diameter is 2.5 millimeters in S1, and stirrup and perpendicular muscle all adopt the iron wire that the diameter is 1.5 millimeters, and perpendicular welding of perpendicular muscle is in the upper surface at the base in S3 to every interval of perpendicular muscle is the same, and the stirrup setting is in the inside of erecting the circle that the muscle encloses in S4, and the surface of stirrup and every perpendicular muscle all butt, the welding point of polishing the structure to stirrup and perpendicular muscle in S5 polishes, detects the welding strength between stirrup and the perpendicular muscle in S6.
According to the cage welding detection equipment provided by the invention, the telescopic length of the prying bar can be adjusted by arranging the reciprocating assembly, the prying bar can be inclined by utilizing the limiting assembly, the purpose of prying the stirrup is achieved, the effect of detecting the strength of welding spots between the stirrup and the vertical bars is realized, the welding spots are not required to be detected one by one, the detection efficiency is improved, and the labor intensity of personnel is reduced.
In order to make the person skilled in the art better understand the solution of the present invention, the technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings.
It should be noted that, under the condition of no conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
Example 1
Referring to fig. 1-4, the cage welding detection device comprises a reciprocating assembly 2, the reciprocating assembly 2 comprises a direct current motor 201, a driving end of the direct current motor 201 is provided with a telescopic assembly 202, one end of the telescopic assembly 202, which is far away from the direct current motor 201, is provided with a turntable 203, an arc-shaped groove 207 is formed in a penetrating manner in the upper surface of the turntable 203, a connecting assembly 208 is movably connected to the inside of the arc-shaped groove 207, a U-shaped connecting rod 205 is fixedly connected to the outer surface of the connecting assembly 208, an arc-shaped plate 204 is fixedly connected to one side of the U-shaped connecting rod 205, the polishing area is conveniently increased by attaching the cage, a prying bar 206 is fixedly connected to the other side of the U-shaped connecting rod 205, the direct current motor 201 can drive the turntable 203 to rotate in a positive and negative direction, the stretching of the prying bar 206 and the stretching of the arc-shaped plate 204 are further realized, the arc-shaped plate 204 and the arc-shaped connecting plate 204 are made of elastic materials, the arc-shaped plate 204 can be attached to the outer surface of a hooping bar, and the arc-shaped plate 204 and the prying bar 206 are symmetrically arranged on the upper side and lower sides of the turntable 203.
Referring to fig. 5, the connection assembly 208 includes a plurality of telescopic rods 2081, a ring 2082 is fixedly connected to an outer surface of the plurality of telescopic rods 2081, a spring 2083 is sleeved on an outer surface of the plurality of telescopic rods 2081, one end of the spring 2083 is fixedly connected to an outer surface of the ring 2082, the other end of the spring 2083 is abutted to an outer surface of the turntable 203, the plurality of telescopic rods 2081 and the turntable 203 can move by the ring 2082 and the spring 2083, and a limit sliding block 2084 is fixedly connected to an outer surface of the plurality of telescopic rods 2081.
Referring to fig. 6, the telescopic component 202 includes an electric telescopic rod 2021, a ball 2022 is fixedly connected to a top end of the telescopic electric telescopic rod 2021, an arc-shaped bar 2024 is fixedly connected to an outer surface of the ball 2022, a ball sleeve 2023 is movably connected to an outer surface of the ball 2022, the ball sleeve 2023 is fixedly embedded in a middle portion of a lower surface of the turntable 203, a limiting groove 2025 is formed in an inner wall of the ball sleeve 2023, the arc-shaped bar 2024 slides in the limiting groove 2025, when the turntable 203 tilts, the ball 2022 slides with the ball sleeve 2023, and the turntable 203 can be driven to rotate by rotation of the telescopic component 202 under the limitation of the arc-shaped bar 2024.
Can adjust the flexible length of pinch bar 206 through setting up reciprocal subassembly 2, utilize spacing subassembly 3 can make pinch bar 206 slope, reached the purpose of prying the stirrup, realized detecting the effect of the intensity of solder joint between stirrup and the perpendicular muscle, need not to detect the solder joint one by one, improved detection efficiency, reduced personnel's intensity of labour.
Example 2
To further optimize the cage welding detection apparatus provided in embodiment 1, specifically, as shown in fig. 3 and 4, the limit assembly 3 includes a track 301, the lower surface of the track 301 is fixedly connected to the upper surface of the operation table 1, a chute 302 is provided through the outer surface of the track 301, the chute 302 is provided with a folded shape, an opening 303 is provided at the outer surface of the track 301 near the end, a plurality of sections of telescopic rods 2081 can rotate around the dc motor 201, a first shaft rod 305 is movably connected to the inner wall of the opening 303, a first baffle 304 is fixedly connected to the outer surface of the first shaft rod 305, a first torsion spring 306 is sleeved on the outer surface of the first shaft rod 305, and a limit lug 307 is fixedly connected to the inner wall of the opening 303, so that the first baffle 304 is in a unidirectional opening state.
Further, the rails 301 are provided with two sliding grooves 302 symmetrically arranged on the upper surface of the operation table 1, the sliding grooves 302 on the outer surfaces of the two rails 301 are folded symmetrically, the outer surfaces of the first baffle 304 are abutted against the limiting lug 307, the first baffle 304 is guaranteed to be capable of overturning unidirectionally, one end of the first torsion spring 306 is fixedly connected to the inner wall of the opening 303, the other end of the first torsion spring 306 is fixedly connected to the outer surface of the first shaft lever 305, and the first torsion spring 306 can drive the first baffle 304 to reset after overturning.
Through the reciprocal subassembly 2 that sets up, utilize direct current motor 201's positive and negative rotation to realize polishing and the switching that detects, use elasticity arc 204 can warp the laminating in the upper and lower both sides of stirrup according to the size of the cage body, realize polishing to the solder joint along with direct current motor 201's rotation, solved among the prior art problem that the remaining burr of solder joint fish tail staff and raising the bird easily.
Example 3
For further optimization of the cage welding detection apparatus provided in embodiment 1 or 2, specifically, as shown in fig. 7-9, the latch assembly 4 includes an upper rotating plate 401, an outer surface of the upper rotating plate 401 is fixedly connected with a fixture block 402, the cage is clamped, one end of the upper rotating plate 401 extending into the console 1 is fixedly connected with a center rod 403, an outer surface of the center rod 403 is fixedly connected with a lower rotating plate 404, two ends of the center rod 403 are fixedly connected with trapezoid blocks 405, one end of the upper rotating plate 401 far away from the center rod 403 is provided with a dust collection opening 406, and the dust collection opening 406 penetrates through the upper rotating plate 401, the center rod 403 and the lower rotating plate 404.
Further, as shown in fig. 7 and 8, the cleaning assembly 5 includes an industrial dust collector 501, the industrial dust collector 501 is fixedly connected to the lower surface of the operation platform 1, an air duct 502 is provided in the interior of the operation platform 1, the air duct 502 is communicated with an air outlet of the industrial dust collector 501, a cavity 503 is provided at one end of the air duct 502 far away from the industrial dust collector 501, an arc-shaped air blowing port 504 is provided at the inner wall of the cavity 503 near the air duct 502, the arc-shaped air blowing port 504 is arranged below the upper rotating plate 401, a second shaft 505 is movably connected to the junction of the arc-shaped air blowing port 504 and the cavity 503, a second baffle 506 is fixedly connected to the outer surface of the second shaft 505, a second torsion spring 507 is sleeved on the outer surface of the second shaft 505, one end of the second torsion spring 507 is fixedly connected to the inner wall of the cavity 503, the other end of the second torsion spring 507 is fixedly connected to the outer surface of the second shaft 505, under the action of the second torsion spring 507, the second baffle 506 closes the cavity 503, a rotating groove 508 is provided at the inner wall of the cavity 503, a positioning clamping groove 509 is provided at the inner wall of the lower surface of the rotating groove 508, a positioning clamping groove 509 is provided at the inner surface of the lower surface of the rotating plate 503, the lower surface of the rotating plate 503 is movably connected to the inner side of the cavity 503, and the sliding block 404 is far away from the inner end of the trapezoid-shaped groove 404, and is matched with the inner groove 404 of the sliding block 404.
Through the kayser subassembly 4 that sets up, realized carrying out the fixed effect of joint to the cage body, the blowing and the inspiration that utilize industry dust catcher 501 make kayser subassembly 4 realize switching, the problem that needs artifical manual fixed production efficiency is low among the prior art has been solved, through the clean subassembly 5 that sets up, the effect of absorbing the clearance to the powder that the grinding in-process produced has been realized, utilize industry dust catcher 501's inspiration for the powder is inhaled industry dust catcher 501 inside along with the air from dust absorption mouth 406, the powder that the polishing caused among the prior art has been solved and has been swashed the problem of pollution production environment in the air.
The use process of the cage welding detection device provided by the invention is as follows:
s1, polishing welding spots: placing the cage on the upper surface of the operation table 1, starting the industrial dust collector 501 to blow, closing the cavity 503 by the second baffle 506, removing the cavity 503 from the arc-shaped air outlet, pushing the locking assembly 4 to turn over, tilting the clamping block 402 in the turning process, driving the locking assembly 4 to turn over, enabling the trapezoid clamping block 402 to fall into the positioning clamping groove 509 after the locking assembly 4 turns over ninety degrees, fixing the cage by the clamping block 402, pushing the second baffle 506 to close the arc-shaped air blowing port 504 by the lower rotary plate 404, realizing the communication between the dust collection port 406 and the air duct 502, driving the rotary plate 203 to rotate by controlling the direct current motor 201 to rotate anticlockwise, driving the multisection telescopic rod 2081 to slide in the arc-shaped groove 207, driving the arc-shaped plate 204 to approach the inner wall of the cage, and continuously rotating the U-shaped connecting rod 205 to squeeze the arc-shaped plate 204 after the arc-shaped plate 204 is abutted against the inner wall of the cage, enabling the diameter of the arc-shaped plate 204 to change, enabling the multisection telescopic rod 2081 to move to the upper side and the lower side of the stirrup, driving the rotary plate 203 to rotate after the end of the arc-shaped groove 207, driving the rotary plate 203 to rotate to drive the rotary plate to rotate, thereby realize the rotary plate 501 to clean dust collector dust, and dust collection effect is achieved by sucking dust in the dust collector 501, and dust collector dust is removed from the dust collector;
s2, welding strength detection: by controlling the direct current motor 201 to rotate clockwise to drive the turntable 203 to rotate, the turntable 203 rotates to drive the multi-section telescopic rod 2081 to slide in the arc-shaped groove 207, so as to push the pry bar 206 to move out of the cage body, the outer surface of one end of the multi-section telescopic rod 2081 extending into the track 301 is provided with a limit slide block 2084, the limit slide block 2084 slides along the sliding groove 302, and when the two multi-section telescopic rods 2081 slide to a bending place, the two multi-section telescopic rods will respectively ascend and descend, as the round ball 2022 and the ball sleeve 2023 are arranged between the turntable 203 and the electric telescopic rod 2021, and the round ball 2022 and the ball sleeve 2023 are limited, so that the turntable 203 is pushed to incline, the pinch bar 206 is inclined and is pressed downwards and pried upwards, if the strength of welding spots of the pinch bar and the vertical bars is enough, the pinch bar cannot be pried, if the welding strength is insufficient, the pinch bar can be pried to shake or fall off, the purpose of detecting the strength of the welding spots between the pinch bar and the vertical bars is achieved, one pinch bar only needs to be detected once, all welding spots do not need to be detected one by one, the detection efficiency is improved, the labor intensity of personnel is reduced, the industrial dust collector 501 is utilized to blow to push the overturning assembly to move upwards after detection, the trapezoidal clamping block 402 slides out from the positioning clamping groove 509, and the cage body can be driven to overturn the locking assembly 4 after the limit is lost.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
It is apparent that the above-described embodiments are only some embodiments of the present invention, but not all embodiments, and the preferred embodiments of the present invention are shown in the drawings, which do not limit the scope of the patent claims. This invention may be embodied in many different forms, but rather, embodiments are provided in order to provide a thorough and complete understanding of the present disclosure. Although the invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing description, or equivalents may be substituted for elements thereof. All equivalent structures made by the content of the specification and the drawings of the invention are directly or indirectly applied to other related technical fields, and are also within the scope of the invention.
Claims (10)
1. The cage welding treatment process is characterized by comprising the following steps of:
s1, molding a cage body base: extruding and bending the cage base into a round shape, and welding two ends of the base by using a welding gun;
s2, forming stirrups: extruding and bending the stirrup into a round shape, and welding the joint of the stirrup by using a welding gun;
s3, welding vertical ribs: placing the vertical ribs on the upper surface of the base, and welding the connection parts of the vertical ribs and the base by using a welding gun;
s4, stirrup welding: after the driving assembly drives the stirrups to move up to a proper height, the welding assembly welds the stirrups with the vertical bars at the periphery of the stirrups one by one;
s5, polishing welding spots: placing the welded birdcage on an operation table of the detection device, and polishing the welding points;
s6, welding strength detection: detecting the welding strength of the stirrup through a direct current motor driving detection structure;
s7, bending the cage frame: the bending mechanism extrudes the vertical bars inwards, and the bending plate rotates to enable all the vertical bars to bend towards the central point direction of the stirrup;
s8, cutting off vertical ribs: the cutting-off processing component cuts off all the vertical bars so that the lengths of the vertical bars are consistent;
s9, installing a top cover and a chassis: the cover plate is placed at the top of the cage after bending, the welding gun welds the vertical ribs of the cage and the cover plate, and the chassis is clamped and installed on the base of the cage after the cage is lifted.
2. The welding treatment process for the cage body according to claim 1, wherein the cage body base in the step S1 adopts an iron wire with the diameter of 2.5 mm, and the stirrups and the vertical bars both adopt the iron wire with the diameter of 1.5 mm.
3. The welding process of claim 2, wherein the vertical ribs in S3 are welded vertically on the upper surface of the base, and the spacing between each vertical rib is the same.
4. The welding treatment process for the cage body according to claim 3, wherein the stirrup in the step S4 is arranged in a circle surrounded by the vertical ribs, and the outer surface of the stirrup is abutted against each vertical rib.
5. The welding treatment process for the cage according to claim 4, wherein the polishing structure in S5 polishes the welding points of the stirrups and the vertical bars.
6. The welding process for cage according to claim 5, wherein the welding strength between the stirrup and the vertical bar is detected in S6.
7. Cage welding detection equipment is applied to the cage welding treatment process of claim 6, and is characterized in that a reciprocating component (2) is arranged on the upper surface of the operation table (1), a limiting component (3) is arranged on the upper surface of the operation table (1), a clamping and locking component (4) is arranged on the outer surface of the operation table (1), and a cleaning component (5) is arranged in the operation table (1).
8. The cage welding detection device according to claim 7, characterized in that the reciprocating assembly (2) comprises a direct current motor (201), a driving end of the direct current motor (201) is provided with a telescopic assembly (202), one end of the telescopic assembly (202) away from the direct current motor (201) is provided with a rotary table (203), an arc groove (207) is formed in the upper surface of the rotary table (203) in a penetrating mode, a connecting assembly (208) is movably connected to the inside of the arc groove (207), a U-shaped connecting rod (205) is fixedly connected to the outer surface of the connecting assembly (208), an arc plate (204) is fixedly connected to one side of the U-shaped connecting rod (205), and a prying bar (206) is fixedly connected to the other side of the U-shaped connecting rod (205).
9. The cage welding detection device according to claim 8, wherein the limit component (3) comprises a rail (301), the lower surface of the rail (301) is fixedly connected to the upper surface of the operation table (1), a chute (302) is formed in the outer surface of the rail (301) in a penetrating manner, an opening (303) is formed in the outer surface of the rail (301) close to the end portion, a first shaft rod (305) is movably connected to the inner wall of the opening (303), a first baffle (304) is fixedly connected to the outer surface of the first shaft rod (305), a first torsion spring (306) is sleeved on the outer surface of the first shaft rod (305), and a limit lug plate (307) is fixedly connected to the inner wall of the opening (303).
10. The cage welding detection device according to claim 9, wherein the locking assembly (4) comprises an upper rotating plate (401), a clamping block (402) is fixedly connected to the outer surface of the upper rotating plate (401), a central rod (403) is fixedly connected to one end of the upper rotating plate (401) extending into the operation table (1), a lower rotating plate (404) is fixedly connected to the outer surface of the central rod (403), trapezoid blocks (405) are fixedly connected to two ends of the central rod (403), and a dust collection opening (406) is formed in one end, far away from the central rod (403), of the upper rotating plate (401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311464183.8A CN117415568A (en) | 2023-11-06 | 2023-11-06 | Cage welding treatment process and detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311464183.8A CN117415568A (en) | 2023-11-06 | 2023-11-06 | Cage welding treatment process and detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118046154A (en) * | 2024-04-16 | 2024-05-17 | 四川交通职业技术学院 | Welding device and method for bridge construction |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118046154A (en) * | 2024-04-16 | 2024-05-17 | 四川交通职业技术学院 | Welding device and method for bridge construction |
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