CN117405591A - Automatic machine vision detection device based on artificial intelligence - Google Patents
Automatic machine vision detection device based on artificial intelligence Download PDFInfo
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- CN117405591A CN117405591A CN202311285362.5A CN202311285362A CN117405591A CN 117405591 A CN117405591 A CN 117405591A CN 202311285362 A CN202311285362 A CN 202311285362A CN 117405591 A CN117405591 A CN 117405591A
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- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 238000013473 artificial intelligence Methods 0.000 title claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 9
- 238000007689 inspection Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- Life Sciences & Earth Sciences (AREA)
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- Analytical Chemistry (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses an artificial intelligence-based machine vision automatic detection device, which comprises an operation table, wherein one side of the upper surface of the operation table is connected with a movable vertical plate through a first driving component, one side of the movable vertical plate is fixedly connected with a fixed disc, one side of the fixed disc is rotatably connected with a rotary mounting shaft, the other end of the rotary mounting shaft is fixedly connected with a U-shaped mounting seat, the inner wall of the U-shaped mounting seat is rotatably connected with a movable shaft, the outer surface of the movable shaft is fixedly connected with a CCD industrial camera, and the side wall of the U-shaped mounting seat is fixedly connected with a second servo motor. According to the invention, the CCD industrial camera can directly shoot the opposite surface of the workpiece, the second servo motor is started to rotate the CCD industrial camera to adjust the angle to face the mirror surface, the side surface of the workpiece is irradiated on the mirror surface, at the moment, the CCD industrial camera can shoot the mirror surface, the detection of the side surface of the workpiece is completed, the turnover operation of a worker on the workpiece is not required, the automatic detection can be realized, and the detection efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of vision automatic detection, in particular to a machine vision automatic detection device based on artificial intelligence.
Background
CCD industrial cameras are a key component in machine vision systems, the most essential function of which is to convert optical signals into orderly electrical signals. The selection of a suitable camera is also an important element in the design of a machine vision system, and the selection of the camera not only directly determines the resolution, image quality and the like of the acquired image, but also directly correlates with the operation mode of the whole system.
At present, in the industrial production manufacturing process, the surface defects of some precious square workpieces need to be detected by adopting a CCD industrial camera after production, and as the square workpieces have six surfaces in total, the CCD industrial camera needs to shoot the six surfaces of the workpieces in sequence, however, the CCD industrial camera is difficult to shoot all at once, so that workers are required to move the workpieces, the surfaces to be detected face the CCD industrial camera, automatic detection is difficult to realize, and the detection efficiency is reduced.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an artificial intelligence-based machine vision automatic detection device.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a machine vision automatic checkout device based on artificial intelligence, includes the operation panel, upper surface one side of operation panel is connected with the removal riser through first actuating assembly, one side fixedly connected with fixed disk of removal riser, one side rotation of fixed disk is connected with rotatory installation axle, the other end fixedly connected with U-shaped mount pad of rotatory installation axle, the inner wall rotation of U-shaped mount pad is connected with the loose axle, the surface fixedly connected with CCD industrial camera of loose axle, the lateral wall fixedly connected with second servo motor of U-shaped mount pad, the output shaft of second servo motor and the one end fixed connection of loose axle, the lateral wall of fixed disk is equipped with the support pole setting that is used for driving rotatory installation axle pivoted, the upper surface opposite side fixedly connected with of operation panel two symmetries set up, the lateral wall fixedly connected with installation horizontal pole of support pole setting, two the installation horizontal pole is connected with four-axis mounting bracket jointly, four tip all are connected with mirror assembly, the center department of four-axis mounting bracket runs through and is provided with movable pull rod, movable connection has the movable pull rod between the movable connection's the movable drive pole setting assembly, movable drive pole setting is used for the movable drive assembly of three.
As a further description of the above technical solution:
the first driving assembly comprises a first servo motor fixedly connected to the upper surface of the operating platform, a first threaded rod is fixedly connected to an output shaft of the first servo motor, a connecting block is fixedly connected to one end, far away from the first servo motor, of the first threaded rod, the connecting block is fixedly connected to the upper surface of the operating platform, and a movable vertical plate is in threaded connection with the outer surface of the first threaded rod.
As a further description of the above technical solution:
the bottom fixedly connected with first sliding block of mobile riser, first sliding groove has been seted up to the upper surface of operation panel, first sliding block sliding connection is in the inside of first sliding groove.
As a further description of the above technical solution:
the second driving assembly comprises a third servo motor fixedly connected to the side wall of the fixed disc, a first rotary gear is fixedly connected to an output shaft of the third servo motor, a second rotary gear is fixedly connected to the outer surface of the rotary mounting shaft, and the first rotary gear is meshed with the second rotary gear.
As a further description of the above technical solution:
the mirror assembly comprises a transparent mounting plate fixedly connected to the end part of the four-axis mounting frame, a mirror surface is embedded in the center of the transparent mounting plate, and a plurality of light holes are formed in the surface of the transparent mounting plate in a penetrating mode.
As a further description of the above technical solution:
the workpiece fixing assembly comprises a cross mounting frame fixedly connected to the end part of the movable pull rod, the four end parts of the cross mounting frame are fixedly connected with first connecting plates, the outer surfaces of the first connecting plates are slidably connected with second connecting plates, the outer surfaces of the first connecting plates are provided with pushing mechanisms for pushing the second connecting plates to move, two of the pushing mechanisms are connected with movable clamping assemblies on the second connecting plates, and the other two of the pushing mechanisms are connected with rotating assemblies on the second connecting plates.
As a further description of the above technical solution:
the second sliding block is fixedly connected to one side, close to the first connecting plate, of the second connecting plate, the second sliding groove is formed in one side, close to the second connecting plate, of the first connecting plate, and the second sliding block is connected to the inside of the second sliding groove in a sliding mode.
As a further description of the above technical solution:
the pushing mechanism comprises a first pushing cylinder fixedly connected to the outer surface of the first connecting plate, a pushing shaft is fixedly connected to the piston end of the first pushing cylinder, and the tail end of the pushing shaft is fixedly connected with one side of the second connecting plate.
As a further description of the above technical solution:
the movable clamping assembly comprises a second pushing cylinder fixedly connected to the side wall of the second connecting plate, a first pressing plate is rotatably connected to the piston end of the second pushing cylinder, the rotating assembly comprises a fourth servo motor fixedly connected to the side wall of the second connecting plate, and a second pressing plate is fixedly connected to an output shaft of the fourth servo motor.
As a further description of the above technical solution:
the third driving assembly comprises a fixed connecting seat fixedly connected between two supporting vertical rods, two fifth servo motors are fixedly connected to the side walls of the fixed connecting seat, second threaded rods are fixedly connected to output shafts of the fifth servo motors, connecting frames are connected to the outer surfaces of the second threaded rods in a threaded mode, and the connecting frames are fixedly connected to the outer surfaces of the movable pull rods.
The invention has the following beneficial effects:
compared with the prior art, this automatic machine vision detection device based on artificial intelligence, CCD industrial camera can directly shoot the just right one side of work piece, can take CCD industrial camera rotation regulation angle to face to the mirror surface through starting the second servo motor, and the side of work piece shines on the mirror surface, and the CCD industrial camera can shoot to the mirror surface this moment, accomplishes the detection of work piece side, need not the staff and carries out the operation of turn over to the work piece, can realize automated inspection, has promoted the efficiency of detection greatly.
Drawings
FIG. 1 is a perspective view of an artificial intelligence based automatic machine vision inspection device in accordance with the present invention;
FIG. 2 is an enlarged view of part A of the machine vision automatic detection device of FIG. 1 based on artificial intelligence;
FIG. 3 is a top view of an artificial intelligence based machine vision automatic inspection device according to the present invention;
FIG. 4 is a schematic view of a transparent mounting plate of an artificial intelligence based machine vision automatic detection device according to the present invention;
FIG. 5 is a schematic diagram of the installation of a CCD industrial camera based on an artificial intelligence machine vision automatic detection device;
fig. 6 is a schematic diagram of a cross mounting frame of an artificial intelligence based machine vision automatic detection device.
Legend description:
1. an operation table; 2. a first servo motor; 3. a first threaded rod; 4. a movable vertical plate; 5. a first sliding groove; 6. a fixed disc; 7. a rotary mounting shaft; 8. a U-shaped mounting seat; 9. CCD industrial camera; 10. a second servo motor; 11. a third servo motor; 12. a first rotary gear; 13. a second rotary gear; 14. supporting the upright rod; 15. mounting a cross bar; 16. a four-axis mounting rack; 17. a transparent mounting plate; 18. a mirror surface; 19. a movable pull rod; 20. a cross mounting rack; 21. a first connection plate; 22. a second connecting plate; 23. a first pushing cylinder; 24. a second pushing cylinder; 25. a first compacting plate; 26. a fourth servo motor; 27. a second compacting plate; 28. fixing the connecting seat; 29. a fifth servo motor; 30. a second threaded rod; 31. and a connecting frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the invention provides an artificial intelligence based automatic machine vision detection device: the automatic control device comprises an operation table 1, wherein one side of the upper surface of the operation table 1 is connected with a movable vertical plate 4 through a first driving component, the first driving component comprises a first servo motor 2 fixedly connected to the upper surface of the operation table 1, an output shaft of the first servo motor 2 is fixedly connected with a first threaded rod 3, one end of the first threaded rod 3, which is far away from the first servo motor 2, is fixedly connected with a connecting block, the connecting block is fixedly connected to the upper surface of the operation table 1, the movable vertical plate 4 is in threaded connection with the outer surface of the first threaded rod 3, the bottom of the movable vertical plate 4 is fixedly connected with a first sliding block, a first sliding groove 5 is formed in the upper surface of the operation table 1, and the first sliding block is in sliding connection with the inner part of the first sliding groove 5;
one side of the movable vertical plate 4 is fixedly connected with a fixed disc 6, one side of the fixed disc 6 is rotationally connected with a rotary mounting shaft 7, the other end of the rotary mounting shaft 7 is rotationally connected with a movable shaft fixedly connected with the inner wall of a U-shaped mounting seat 8,U-shaped mounting seat 8, the outer surface of the movable shaft is fixedly connected with a side wall of a CCD industrial camera 9,U-shaped mounting seat 8 and is fixedly connected with a second servo motor 10, an output shaft of the second servo motor 10 is fixedly connected with one end of the movable shaft, the side wall of the fixed disc 6 is provided with a second driving assembly for driving the rotary mounting shaft 7 to rotate, the second driving assembly comprises a third servo motor 11 fixedly connected to the side wall of the fixed disc 6, an output shaft of the third servo motor 11 is fixedly connected with a first rotary gear 12, the outer surface of the rotary mounting shaft 7 is fixedly connected with a second rotary gear 13, the first rotary gear 12 is meshed with the second rotary gear 13, and the second driving assembly can rotate with the CCD industrial camera 9 to shoot and detect the side surfaces of workpieces in different mirror surfaces 18;
the other side of the upper surface of the operating platform 1 is fixedly connected with two symmetrically arranged supporting vertical rods 14, the side walls of the supporting vertical rods 14 are fixedly connected with mounting cross rods 15, the two mounting cross rods 15 are connected with a four-axis mounting frame 16 together, the four end parts of the four-axis mounting frame 16 are connected with mirror assemblies, each mirror assembly comprises a transparent mounting plate 17 fixedly connected to the end parts of the four-axis mounting frame 16, a mirror surface 18 is embedded in the center of each transparent mounting plate 17, and a plurality of light holes are formed in the surface of each transparent mounting plate 17 in a penetrating manner;
the center of the four-axis installation rack 16 is penetrated and provided with a movable pull rod 19, one end of the movable pull rod 19 is connected with a workpiece fixing component, the workpiece fixing component comprises a cross installation rack 20 fixedly connected to the end part of the movable pull rod 19, four end parts of the cross installation rack 20 are fixedly connected with a first connecting plate 21, the outer surface of the first connecting plate 21 is slidably connected with a second connecting plate 22, the outer surface of the first connecting plate 21 is provided with a pushing mechanism for pushing the second connecting plate 22 to move, two second connecting plates 22 are connected with a movable clamping component, the other two second connecting plates 22 are connected with a rotating component, one side of the second connecting plate 22, which is close to the first connecting plate 21, is fixedly connected with a second sliding block, one side of the first connecting plate 21, which is close to the second connecting plate 22, is provided with a second sliding groove, the second sliding block is slidably connected to the inside the second sliding groove, the pushing mechanism comprises a first pushing cylinder 23 fixedly connected to the outer surface of the first connecting plate 21, the piston end of the first pushing cylinder 23 is fixedly connected with a pushing shaft, the tail end of the pushing shaft is fixedly connected with one side of the second connecting plate 22, the movable clamping component comprises a second pushing motor 24 fixedly connected to the side wall of the second connecting plate 22, one side wall of the second connecting plate 24 is fixedly connected with a second servo motor 25, the second piston 24 is fixedly connected with a second servo motor 25, and the fourth servo motor 25 is fixedly connected to the side wall of the second servo motor 25;
a third driving assembly for driving the movable pull rod 19 to move is connected between the two supporting vertical rods 14, the third driving assembly comprises a fixed connecting seat 28 fixedly connected between the two supporting vertical rods 14, the side wall of the fixed connecting seat 28 is fixedly connected with two fifth servo motors 29, the output shaft of each fifth servo motor 29 is fixedly connected with a second threaded rod 30, the outer surface of each second threaded rod 30 is in threaded connection with a connecting frame 31, the connecting frames 31 are fixedly connected to the outer surface of the movable pull rod 19, the fifth servo motors 29 are started, the output shaft of each fifth servo motor 29 rotates with the corresponding second threaded rod 30, the connecting frames 31 move with the movable pull rod 19, and the positions of workpieces can be adjusted.
Working principle:
when the device is used, two first pushing cylinders 23 are started, the piston ends of the first pushing cylinders 23 carry the second connecting plate 22 to move forwards, then a workpiece is placed between the moved first pressing plates 25 and the second pressing plates 27, the second pushing cylinders 24 are started, the piston ends of the second pushing cylinders 24 carry the first pressing plates 25 to move, so that the first pressing plates 25 and the second pressing plates 27 clamp the workpiece, at the moment, one surface and two side surfaces of the workpiece, which are close to the CCD industrial camera 9, can be shot and detected, then the other two first pushing cylinders 23 are started, the piston ends of the first pushing cylinders 23 carry the other second connecting plate 22 to move forwards, so that the other first pressing plates 25 and the second pressing plates 27 clamp the workpiece, then the started second pushing cylinders 24 and the two first pushing cylinders 23 are reset, and then a corresponding fourth servo motor 26 is started, so that the workpiece can be overturned to the other surface, and the other three surfaces can be shot and detected;
the CCD industrial camera 9 can directly shoot the opposite surface of the workpiece, the second servo motor 10 is started to drive the CCD industrial camera 9 to rotate to adjust the angle to face the mirror surface 18, the side surface of the workpiece is irradiated on the mirror surface 18, and at the moment, the CCD industrial camera 9 can shoot the mirror surface 18, and the detection of the side surface of the workpiece is completed.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. The utility model provides a machine vision automatic checkout device based on artificial intelligence, includes operation panel (1), its characterized in that: the upper surface of the operating platform (1) is connected with a movable vertical plate (4) through a first driving component, one side of the movable vertical plate (4) is fixedly connected with a fixed disc (6), one side of the fixed disc (6) is rotationally connected with a rotary mounting shaft (7), the other end of the rotary mounting shaft (7) is fixedly connected with a U-shaped mounting seat (8), the inner wall of the U-shaped mounting seat (8) is rotationally connected with a movable shaft, the outer surface of the movable shaft is fixedly connected with a CCD industrial camera (9), the side wall of the U-shaped mounting seat (8) is fixedly connected with a second servo motor (10), the output shaft of the second servo motor (10) is fixedly connected with one end of the movable shaft, the side wall of the fixed disc (6) is provided with a second driving component for driving the rotary mounting shaft (7) to rotate, the other side of the upper surface of the operating platform (1) is fixedly connected with two symmetrically arranged supporting vertical rods (14), the side wall of the supporting vertical rods (14) is fixedly connected with a mounting cross rod (15), two mounting cross rods (15) are jointly connected with a four-shaft mounting rack (16), four end parts of the four-shaft mounting rack (16) are respectively connected with a mirror component, the center of the four-shaft mounting rack (16) is penetrated and provided with a movable pull rod (19), one end of the movable pull rod (19) is connected with a workpiece fixing component, a third driving component for driving the movable pull rod (19) to move is connected between the two supporting vertical rods (14).
2. An artificial intelligence based machine vision automatic detection device as claimed in claim 1, wherein: the first driving assembly comprises a first servo motor (2) fixedly connected to the upper surface of the operating platform (1), a first threaded rod (3) is fixedly connected to an output shaft of the first servo motor (2), a connecting block is fixedly connected to one end of the first threaded rod (3) away from the first servo motor (2), the connecting block is fixedly connected to the upper surface of the operating platform (1), and a movable vertical plate (4) is in threaded connection with the outer surface of the first threaded rod (3).
3. An artificial intelligence based machine vision automatic detection device as claimed in claim 1, wherein: the bottom fixedly connected with first sliding block of mobile riser (4), first sliding groove (5) have been seted up to the upper surface of operation panel (1), first sliding block sliding connection is in the inside of first sliding groove (5).
4. An artificial intelligence based machine vision automatic detection device as claimed in claim 1, wherein: the second driving assembly comprises a third servo motor (11) fixedly connected to the side wall of the fixed disc (6), a first rotary gear (12) is fixedly connected to an output shaft of the third servo motor (11), a second rotary gear (13) is fixedly connected to the outer surface of the rotary mounting shaft (7), and the first rotary gear (12) is meshed with the second rotary gear (13).
5. An artificial intelligence based machine vision automatic detection device as claimed in claim 1, wherein: the mirror assembly comprises a transparent mounting plate (17) fixedly connected to the end of a four-axis mounting frame (16), a mirror surface (18) is embedded in the center of the transparent mounting plate (17), and a plurality of light holes are formed in the surface of the transparent mounting plate (17) in a penetrating mode.
6. An artificial intelligence based machine vision automatic detection device as claimed in claim 1, wherein: the workpiece fixing assembly comprises a cross mounting frame (20) fixedly connected to the end part of a movable pull rod (19), four end parts of the cross mounting frame (20) are fixedly connected with first connecting plates (21), the outer surfaces of the first connecting plates (21) are slidably connected with second connecting plates (22), pushing mechanisms for pushing the second connecting plates (22) to move are arranged on the outer surfaces of the first connecting plates (21), two of the pushing mechanisms are connected with movable clamping assemblies on the second connecting plates (22), and the other two of the pushing mechanisms are connected with rotating assemblies on the second connecting plates (22).
7. The artificial intelligence based machine vision automatic detection device of claim 6, wherein: the second sliding block is fixedly connected to one side, close to the first connecting plate (21), of the second connecting plate (22), a second sliding groove is formed in one side, close to the second connecting plate (22), of the first connecting plate (21), and the second sliding block is connected to the inside of the second sliding groove in a sliding mode.
8. The artificial intelligence based machine vision automatic detection device of claim 6, wherein: the pushing mechanism comprises a first pushing cylinder (23) fixedly connected to the outer surface of the first connecting plate (21), a pushing shaft is fixedly connected to the piston end of the first pushing cylinder (23), and the tail end of the pushing shaft is fixedly connected with one side of the second connecting plate (22).
9. The artificial intelligence based machine vision automatic detection device of claim 6, wherein: the movable clamping assembly comprises a second pushing cylinder (24) fixedly connected to the side wall of a second connecting plate (22), a first pressing plate (25) is rotatably connected to the piston end of the second pushing cylinder (24), the rotary assembly comprises a fourth servo motor (26) fixedly connected to the side wall of the second connecting plate (22), and a second pressing plate (27) is fixedly connected to an output shaft of the fourth servo motor (26).
10. An artificial intelligence based machine vision automatic detection device as claimed in claim 1, wherein: the third driving assembly comprises a fixed connecting seat (28) fixedly connected between two supporting vertical rods (14), two fifth servo motors (29) are fixedly connected to the side walls of the fixed connecting seat (28), second threaded rods (30) are fixedly connected to output shafts of the fifth servo motors (29), connecting frames (31) are connected to the outer surfaces of the second threaded rods (30) in a threaded mode, and the connecting frames (31) are fixedly connected to the outer surfaces of the movable pull rods (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311285362.5A CN117405591A (en) | 2023-10-07 | 2023-10-07 | Automatic machine vision detection device based on artificial intelligence |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311285362.5A CN117405591A (en) | 2023-10-07 | 2023-10-07 | Automatic machine vision detection device based on artificial intelligence |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117405591A true CN117405591A (en) | 2024-01-16 |
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ID=89497138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311285362.5A Pending CN117405591A (en) | 2023-10-07 | 2023-10-07 | Automatic machine vision detection device based on artificial intelligence |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117405591A (en) |
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2023
- 2023-10-07 CN CN202311285362.5A patent/CN117405591A/en active Pending
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