CN117404113B - Rotor type concrete spraying unit - Google Patents

Rotor type concrete spraying unit Download PDF

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Publication number
CN117404113B
CN117404113B CN202311725098.2A CN202311725098A CN117404113B CN 117404113 B CN117404113 B CN 117404113B CN 202311725098 A CN202311725098 A CN 202311725098A CN 117404113 B CN117404113 B CN 117404113B
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CN
China
Prior art keywords
rotor
hole
base
concrete
hopper
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Active
Application number
CN202311725098.2A
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Chinese (zh)
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CN117404113A (en
Inventor
张伟芳
袁强
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Shanxi Zhenhang Mechanical And Electrical Technology Co ltd
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Shanxi Zhenhang Mechanical And Electrical Technology Co ltd
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Priority to CN202311725098.2A priority Critical patent/CN117404113B/en
Publication of CN117404113A publication Critical patent/CN117404113A/en
Application granted granted Critical
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0831Drives or drive systems, e.g. toothed racks, winches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis

Abstract

The invention relates to a rotor type concrete spraying unit, and belongs to the technical field of concrete construction equipment. The rotor type concrete spraying unit comprises a controllable moving platform, a mixing device, an air compressor, a conveying pump and a rotor spraying device; the rotor spraying device comprises a base and a rotating shaft arranged in the middle of the base, a rotor driving machine is arranged below the base, a bottom plate, a rotor, a top plate and a stirring impeller are sequentially arranged above the base from bottom to top, a blanking hole and an air inlet hole are formed in the top plate, a containing hole and a discharging hole are formed in the bottom plate, and a discharging pipe and a hole cleaning assembly are arranged below the base; the rotor spraying device also comprises a transfer hopper. The rotor type concrete spraying unit disclosed by the invention promotes the fluidity of concrete mixture, is not easy to block and is easy to clean, is not only suitable for spraying construction of common-consistency concrete, but also suitable for spraying construction of concrete with higher consistency, ensures the continuity of concrete construction and ensures the construction efficiency.

Description

Rotor type concrete spraying unit
Technical Field
The invention belongs to the technical field of concrete construction equipment, and particularly relates to a rotor type concrete spraying unit.
Background
The concrete spraying unit is mechanical equipment which utilizes compressed air flow to enable concrete in a certain proportion to form air flow in a suspension state and spray the air flow on a coated surface to form a compact concrete layer so as to achieve the supporting purpose, and the rotor type concrete spraying unit is of a spraying unit type which is provided with a rotor assembly and is used for taking out the concrete and spraying the concrete in a pressurizing manner in the rotating process of a rotor, and is widely applied to various engineering projects due to good continuous operation characteristics. In terms of operation principle, the core of the concrete spraying unit is to mix and spray compressed air flow with concrete mixture, which requires that the concrete mixture has enough fluidity, the concrete can be called ordinary concrete mixture before being solidified and hardened, has good consistency (workability) and is convenient for construction operation (mixing, transportation, pouring and tamping) and can obtain the properties of uniform quality and compact formation.
When the existing rotor type concrete spraying machine set is adopted for carrying out high-consistency concrete spraying construction, the following problems exist: firstly, the concrete mixture is not easy to circulate, under the general condition, the existing rotor type concrete spraying unit injects the concrete mixture into a hopper, concrete in the hopper enters a rotor under the action of gravity, the fluidity of the concrete with higher consistency is poor, the problem of rotor idling caused by that the mixture cannot smoothly enter the rotor frequently occurs during operation, and the construction efficiency is reduced; secondly, the concrete mixture passing through the rotor channel is easy to adhere to the channel wall due to higher consistency, the effective section of the rotor channel is reduced during continuous operation, the passing of the mixture is blocked, and the unit is required to be disassembled and assembled for cleaning the rotor channel, so that the efficiency of spraying construction is also reduced.
In summary, a new rotor type concrete sprayer unit needs to be developed and designed to solve the above technical problems.
Disclosure of Invention
The rotor type concrete spraying unit provided by the invention has the advantages that the fluidity of concrete mixture is promoted, the blocking problem is not easy to occur, and the core rotor part is easy to clean, so that the rotor type concrete spraying unit is not only suitable for spraying construction of common-consistency concrete, but also suitable for spraying construction of concrete with higher consistency, the continuity of concrete construction is ensured, and the construction efficiency is ensured.
The technical scheme of the invention is as follows: the rotor type concrete spraying unit comprises a controllable moving platform, wherein a mixing device, an air compressor, a conveying pump and a rotor spraying device are arranged on the controllable moving platform; the rotor spraying device comprises a base and a rotating shaft arranged in the middle of the base, a rotor driving machine is arranged below the base, a bottom plate, a rotor, a top plate and a stirring impeller are sequentially arranged above the base from bottom to top, the bottom plate is fixedly connected with the base, the rotor is clamped between the bottom plate and the top plate, the rotor and the stirring impeller are both connected with the rotating shaft in a matched mode, a blanking hole and an air inlet hole are formed in the top plate, a containing hole aligned with the blanking hole above and a discharging hole aligned with the air inlet hole above are formed in the bottom plate, and a discharging pipe with a lower air inlet interface at the rear part and a cleaning hole assembly for cleaning a channel of the rotor above are arranged below the base; the rotor spraying device also comprises a transfer hopper which can be opened and closed at the top, and the stirring impeller is positioned at the bottom of the inner cavity of the transfer hopper when the transfer hopper is closed; the inlet of the conveying pump is connected with the bottom outlet of the mixing device, the outlet of the conveying pump is connected with the top inlet of the transfer hopper, the rotor spraying device is connected with the air compressor through an air pipeline, the discharging pipe is connected with a spraying hose, and the front end of the spraying hose is provided with a spray gun.
Preferably, the hole cleaning assembly comprises a frame fixedly connected with the base, a plurality of guide rods, lifting blocks which move up and down along the guide rods and a hole cleaning Kong Qigang which drives the lifting blocks to move up and down are arranged in the frame, a top rod is arranged at the top of the lifting blocks, a hole cleaning block with the cross section shape identical to that of a channel of the rotor is arranged at the top of the top rod, and a hole cleaning cylinder is connected with the air compressor; when the clear hole piece is located low position, the top surface of clear hole piece and the last port parallel and level of holding hole, when clear hole piece is located high position, the top surface of clear hole piece and the top surface parallel and level of rotor.
Preferably, a support is arranged on the base, a connecting block is arranged on the side part of the bottom of the transfer hopper, and the connecting block is hinged with the support; the base is also hinged with a plurality of length-adjustable retainers, a plurality of connecting lug plates with clamping grooves are arranged on the side part of the bottom of the transfer hopper, and the middle part of each retainer is positioned in the clamping groove of the corresponding connecting lug plate.
Preferably, an upper air inlet interface is arranged on the side part of the bottom of the transfer hopper, a housing communicated with the upper air inlet interface is arranged at the bottom of the inner cavity of the transfer hopper, and when the transfer hopper is closed, the housing is buckled on the air inlet hole, and a sealing ring is further arranged at the bottom of the housing.
Preferably, the air pipeline comprises an air conveying main pipe, a first air supply branch pipe and a second air supply branch pipe, the air conveying main pipe is connected with an outlet of the air compressor, the first air supply branch pipe is connected with the lower air inlet interface, and the second air supply branch pipe is connected with the upper air inlet interface; the gas transmission main pipe is also connected with a clear hole gas transmission pipe which is connected with a clear hole cylinder.
Preferably, the rotor spraying device further comprises an accelerator supply assembly, the accelerator supply assembly comprises an accelerator box and a booster pump arranged in the box, a medicament interface is further arranged at the rear part of the discharging pipe, and an outlet of the booster pump is connected to the medicament interface through a high-pressure pipeline.
Preferably, the mixing device comprises a mixing hopper with an open top, an outlet of the mixing hopper is arranged at the middle position of the bottom, two parallel transverse stirring shafts are arranged at the bottom of an inner cavity of the mixing hopper, stirring blades with opposite spiral directions are arranged at the front part and the rear part of each stirring shaft, and a mixing driving machine and a mixing driving box for synchronously driving the two stirring shafts are arranged outside the mixing hopper.
Preferably, a discharge opening is arranged at the side part of the mixing hopper, sliding rails are arranged at the two sides of the discharge opening, a discharge box door is arranged between the two sliding rails, and a push-pull cylinder is arranged between the mixing hopper and the discharge box door.
Preferably, the conveying pump comprises a damping base, a driving motor, a transmission case and a material box are arranged on the damping base, a pumping case is arranged above the material box, the driving motor drives a feeding auger in the pumping case through the transmission case, and an output pipeline is arranged at the end part of the material box.
Preferably, the controllable mobile platform comprises a mobile chassis with wheels, on which a field controller is mounted, the wheels being Mecanum wheels, rail wheels or rubber wheels.
The invention has the advantages and positive effects that:
compared with the existing rotor type concrete spraying unit, the spraying unit is provided with the controllable moving platform, and the mixing device, the air compressor, the conveying pump and the rotor spraying device are arranged on the controllable moving platform, so that the controllable moving unit structural design is realized, flexible displacement can be realized on a construction site, and convenience of concrete spraying construction is improved. The movable mixing device can be placed into concrete raw materials for on-site mixing, can be used flexibly by a mixing station, a mixer and the like for receiving the mixture, and can promote the fluidity of the mixture while promoting the further mixing of concrete components by applying uninterrupted stirring action to the concrete mixture.
The injection unit adopts the conveying pump to actively convey the concrete mixture into the transfer hopper, and realizes the technical effect of extruding and injecting the mixture into the rotor channel by piling and extruding the mixture in the transfer hopper.
According to the invention, the hole cleaning assembly is arranged, after a certain spraying construction period, the hole cleaning assembly can be started, the active hole cleaning operation is carried out on each channel of the upper rotor, the concrete mixture adhered on the channel wall is upwards re-extruded into the transfer hopper above the rotor, the active hole cleaning operation is carried out on the core rotor assembly regularly, the concrete mixture stagnated in the rotor channel can be actively cleaned, the effective section of the rotor channel is regularly restored, the problem of blockage of the rotor assembly is not easy to occur, the spraying construction characteristic can be maintained for a long time, and the efficiency of the concrete spraying construction is ensured. On the other hand, because the transfer hopper can open and shut the operation and impeller, roof, rotor and bottom plate can disassemble, even when the core rotor subassembly of this injection unit appears blockking up the problem, also can solve the jam problem through quick dismouting operation and clearance operation, make injection unit resume the operational ability fast.
In conclusion, the rotor type concrete spraying unit is not only suitable for spraying construction of common consistency concrete, but also suitable for spraying construction of concrete with higher consistency, ensures continuity of concrete construction, and ensures construction efficiency.
Drawings
FIG. 1 is a schematic front view of a rotor concrete sprayer unit according to the present invention;
FIG. 2 is a schematic view showing the construction of the mixing apparatus of FIG. 1;
FIG. 3 is a schematic view of the transfer pump of FIG. 1;
FIG. 4 is a schematic view of the rotor spraying device of FIG. 1;
FIG. 5 is a schematic view of the body portion of the rotor spraying device of FIG. 4;
FIG. 6 is a schematic front view of the rotor, agitator impeller and purge assembly of FIG. 5;
FIG. 7 is a schematic view of the upper view of the rotor, shaft, and tapping pipe of FIG. 6;
FIG. 8 is a schematic view of the upper view structure of the rotor of FIG. 6;
FIG. 9 is a schematic view of the lower perspective structure of the rotor of FIG. 6;
fig. 10 is a schematic view of the construction of the cleaning assembly of fig. 6.
In the figure:
1. a mobile chassis; 2. a wheel; 3. a field controller; 4. an air compressor; 5. a mixing driving machine; 6. mixing a hopper; 7. a transfer pump; 7-1, a transmission case; 7-2, a pumping box; 7-3, driving a motor; 7-4, a shock absorption base; 7-5, outputting a pipeline; 7-6, a material box; 8. a delivery conduit; 9. an accelerator box; 10. a booster pump; 11. a bellows; 12. a vibration motor; 13. a transfer hopper; 13-1, connecting blocks; 13-2, connecting the ear plates; 13-3, an upper air inlet interface; 14. a rotor spraying device; 14-1, a rotor driving machine; 14-2, a base; 14-3, stirring impeller; 14-4, a rotor; 14-5, a discharging pipe; 14-6, a rotating shaft; 14-7, a lower air inlet interface; 14-8, a bottom plate; 14-9, top plate; 14-10, blanking holes; 14-11, air inlet holes; 14-12, rotor channels; 14-13, a discharge hole; 14-14, a containing hole; 14-15, medicament interfaces; 15. a spray hose; 16. an air line; 16-1, a gas transmission main pipe; 16-2, a first air supply branch pipe; 16-3, a second air supply branch pipe; 17. a spray gun; 18. mixing a driving box; 19. stirring blades; 20. a stirring shaft; 21. a slide rail; 22. a push-pull cylinder; 23. a discharge box door; 24. a discharge port; 25. a clear hole gas pipe; 26. a support; 27. a holder; 28. a hole cleaning assembly; 28-1, a frame; 28-2, a guide rod; 28-3, clear Kong Qigang; 28-4, lifting blocks; 28-5, ejector rod; 28-6, cleaning the hole block.
Detailed Description
In order to further understand the summary, features and advantages of the present invention, the following examples are set forth in detail.
Referring to fig. 1, the rotor type concrete spraying unit of the present invention includes a controllable moving platform, on which a mixing device, an air compressor 4, a transfer pump 7 and a rotor spraying device 14 are mounted. The controllable moving platform is operated and moved by site operators, the mixing device is used for stirring on site to form concrete mixture or the mixing station and the mixer are used for receiving the concrete mixture, the mixing device continuously operates in the operation process of the spraying unit, further mixing of internal concrete components is promoted, the fluidity of the concrete mixture is ensured (coagulation hardening is avoided), the air compressor 4 is used for generating and supplying compressed air to the air utilization device, the delivery pump 7 is used for pumping and transferring the concrete mixture in the mixing device to the rotor spraying device 14, and the rotor spraying device 14 is used for spraying and outputting the concrete mixture.
As shown in fig. 1, the controllable moving platform has a flat top surface, the mixing device is fixed at the middle and rear parts of the controllable moving platform by adopting a supporting seat, the air compressor 4 and the delivery pump 7 are arranged in the space between the bottom of the mixing device and the controllable moving platform (the compactness of the structure can be improved), and the rotor spraying device 14 is arranged at the front part of the controllable moving platform.
In this embodiment, please refer to fig. 1, it can be seen that: the controllable mobile platform comprises a mobile chassis 1 with wheels 2, a field controller 3 is arranged on the mobile chassis 1, and the wheels 2 are Mecanum wheels, rail wheels or rubber wheels. The wheels 2 are provided with three groups, namely front, middle and rear groups, each wheel 2 is provided with an independently controlled walking driving motor on the mobile chassis 1, the field controller 3 is operated by a field operator to control the movement of the spraying unit and the start-stop operation of each device, the field controller 3 is arranged at the rear side of the controllable mobile platform, during construction operation, an operator walks and follows the rear side of the controllable mobile platform, the front side is additionally provided with an operator to perform specific spraying operation, and the operator inputs control instructions to the spraying unit through the field controller 3 according to observed field working conditions and working condition information acquired through communication with the front operator.
The mobile chassis 1 is provided with a storage battery pack, a control module and a driving module, wherein the storage battery pack is used for supplying power, the control module receives a control signal from the site controller 3 and sends an instruction to the driving module, and the driving module receives the instruction and controls the operation of motors (including a walking driving motor and a driving motor of each device). It is of course conceivable that the spraying unit may also be wired, in which case it is connected to a power supply provided at the construction site by means of a cable.
As mentioned above, the wheels 2 may be selected from three types of wheels, i.e. Mecanum wheels, rail wheels or rubber wheels, one of which is selected according to specific field conditions. The wheels 2 in the form of Mecanum wheels support the omnidirectional movement of the jet unit, which enables the jet unit to move more flexibly, but with certain requirements on the flatness and hardness of the ground. Wheels 2 in the form of rail wheels require a walking track to be installed on site, in which case the jet unit moves along the ground track. The rubber wheels (pneumatic rubber wheels or solid rubber wheels) have an operating characteristic between that of the Mecanum wheels and the rail wheels, and a steering machine should be configured for each wheel 2 at this time, and the jet unit is made to move omnidirectionally by controlling the actions of the steering machine and the travel driving motor.
The structure of the mixing device is shown in fig. 2, and it can be seen that:
the mixing device comprises a mixing hopper 6 with an open top, an outlet of the mixing hopper is arranged at the middle position of the bottom, and the mixing hopper 6 is fixedly arranged on the movable chassis 1 by adopting the supporting seat. Two parallel transverse stirring shafts 20 are arranged at the bottom of the inner cavity of the stirring hopper 6, stirring blades 19 with opposite spiral directions are arranged at the front part and the rear part of each stirring shaft 20, and a stirring driver 5 and a stirring driving box 18 for synchronously driving the two stirring shafts 20 are arranged outside the stirring hopper 6. A transmission gear set is arranged in the mixing driving box 18, so that under the driving action of the mixing driving machine 5, two transverse stirring shafts 20 synchronously and reversely rotate. Since the screw direction of the stirring blades 19 at the front and rear of each stirring shaft 20 is opposite, the concrete mixture in the mixing hopper 6 is continuously transferred by the four sets of stirring blades 19 to the middle position, that is, the mixture is continuously transferred to the position of the bottom outlet, which is advantageous for the pumping of the mixture by the transfer pump 7.
In this embodiment, a discharge port 24 is provided on the side of the mixing hopper 6, slide rails 21 are installed on both sides of the discharge port 24, a discharge box door 23 is installed between the two slide rails 21, and a push-pull cylinder 22 is installed between the mixing hopper 6 and the discharge box door 23. When the piston rod of the push-pull cylinder 22 is controlled to perform telescopic action, the unloading box door 23 can be lifted and moved along the sliding rail 21, so that the unloading box door 23 is controlled to be opened or closed, and when the residual mixture in the unloading box door 23 needs to be discharged or the interior of the mixing hopper 6 needs to be cleaned, the unloading box door 23 needs to be opened.
The structure of the transfer pump 7 is shown in fig. 3, and it can be seen that:
the conveying pump 7 comprises a shock absorption base 7-4, a driving motor 7-3, a transmission box 7-1 and a feed box 7-6 are arranged on the shock absorption base 7-4, a pumping box 7-2 is arranged above the feed box 7-6, the driving motor 7-3 drives a feeding auger in the pumping box 7-2 through the transmission box 7-1, and an output pipeline 7-5 is arranged at the end part of the feed box 7-6.
The shock-absorbing base 7-4 is fixedly arranged on the movable chassis 1, and vibration transmitted to the movable chassis 1 during operation of the conveying pump 7 can be reduced by adopting a mode that the shock-absorbing base 7-4 supports all parts. A transmission gear set is arranged in the transmission case 7-1 to convert the high-speed rotation of the driving motor 7-3 into a low-speed large-torque driving effect. An inlet is arranged at the top of the pumping box 7-2, the bottom of the pumping box 7-2 is communicated with the material box 7-6, and when the conveying pump 7 is installed on the movable chassis 1, the top inlet of the pumping box 7-2 is in butt joint connection with the bottom outlet of the mixing hopper 6. The output pipe 7-5 is used for connecting with an external concrete pipe.
As previously described, the four sets of stirring blades 19 of the two stirring shafts 20 transfer the concrete mix in the mix hopper 6 to the middle bottom outlet position, the mix is discharged through the bottom outlet and enters through the top inlet of the pumping box 7-2, the stable rotating feeding auger produces an extrusion effect on the mix, the mix is promoted to enter the feed box 7-6 downwards, the feed box 7-6 is gradually filled with the mix, and finally the mix is extruded through the output pipeline 7-5.
Referring to fig. 4 and 5, it can be seen that:
the rotor spraying device 14 comprises a base 14-2 and a rotating shaft 14-6 arranged in the middle of the base 14-2, a rotor driving machine 14-1 is arranged below the base 14-2, a bottom plate 14-8, a rotor 14-4, a top plate 14-9 and a stirring impeller 14-3 are sequentially arranged above the base 14-2 from bottom to top, wherein the bottom plate 14-8 is fixedly connected with the base 14-2, the rotor 14-4 is clamped between the bottom plate 14-8 and the top plate 14-9, the rotor 14-4 and the stirring impeller 14-3 are matched and connected with the rotating shaft 14-6, and the rotating shaft 14-6 is in butt joint with an output shaft of the rotor driving machine 14-1.
The rotor spraying device 14 further comprises a supporting box body, the bottom of the supporting box body is fixedly connected with the mobile chassis 1, the base 14-2 is fixedly arranged on the top of the supporting box body, and accordingly, the rotor driving machine 14-1 is positioned in the supporting box body.
Referring to fig. 6, 7, 8 and 9, it can be seen that:
the middle upper part of the rotating shaft 14-6 is a square shaft section, a square shaft hole is arranged in the center of the rotor 14-4, and the square shaft section is arranged in the square shaft hole in a penetrating way, so that the rotor driver 14-1 directly drives the rotor 14-4 to rotate through the rotating shaft 14-6. The impeller 14-3 is mounted and fixed on top of the rotating shaft 14-6, so that the rotor driver 14-1 simultaneously drives the rotor 14-4 and the impeller 14-3 to rotate. Since the bottom plate 14-8 is fixedly coupled with the base 14-2, the bottom plate 14-8 is not rotated, and the top plate 14-9 is floatingly placed on top of the rotor 14-4 (the position of which is defined after the rotor spraying device 14 is assembled) and is not rotated, so that the rotor 14-4 is sandwiched between the bottom plate 14-8 and the top plate 14-9 and stably rotated.
As shown in fig. 8, the rotor 14-4 has a cylindrical shape as a whole, and a plurality of vertically penetrating passages through which concrete mix passes from top to bottom are arranged at equal angular intervals in the circumferential direction on the main body of the rotor 14-4. The number of the channels is 12, and the cross sections of the channels are all sector-ring-shaped. The rotor 14-4 is integrally formed by a metal block (milling and other processes) to ensure the machining precision, and it is worth noting that the top surface of the rotor 14-4 is in running fit with the bottom surface of the top plate 14-9, the bottom surface of the rotor 14-4 is in running fit with the top surface of the bottom plate 14-8, and the contact position should have higher matching precision (fine machining should be performed on the top surface and the bottom surface of the rotor 14-4, the bottom surface of the top plate 14-9 and the top surface of the bottom plate 14-8), so that the problem of material leakage at the matching position can be avoided or reduced, and of course, a small amount of material leakage at the matching position is allowed, and the normal operation of the jet unit is not affected.
The top plate 14-9 is provided with a blanking hole 14-10 and an air inlet hole 14-11, and the bottom plate 14-8 is provided with a containing hole 14-14 aligned with the blanking hole 14-10 above and a discharging hole 14-13 aligned with the air inlet hole 14-11 above. Below the base 14-2 is mounted a discharge pipe 14-5 with a lower inlet port 14-7 at the rear and a clearance assembly 28 for cleaning the passageway of the rotor 14-4 above.
The blanking hole 14-10 is in a fan-shaped shape, the width of the blanking hole is obviously larger than that of a channel on the rotor 14-4, concrete mixture above the rotor 14-4 downwards passes through the blanking hole 14-10 and enters the channel on the rotor 14-4, the mixture in the channel moves along with the rotation of the rotor 14-4 in the rotating process, compressed air is blown downwards at the position of the air inlet hole 14-11, so that the mixture in the channel moving below the air inlet hole 14-11 is extruded and blown downwards by high-pressure air flow, at the moment, the mixture downwards passes through the discharging hole 14-13 and enters the discharging pipe 14-5, meanwhile, the other part of compressed air enters the discharging pipe 14-5 through the lower air inlet interface 14-7, further extrusion and blowing effects are generated on the mixture entering the discharging pipe 14-5, and the mixture is extruded and discharged from the discharging pipe 14-5.
The rotor spraying device 14 also comprises an openable and closable transfer hopper 13, wherein the stirring impeller 14-3 is positioned at the bottom of the inner cavity of the transfer hopper 13 when the transfer hopper 13 is closed. The outlet of the conveying pump 7 is connected with the top inlet of the transfer hopper 13, the rotor spraying device 14 is connected with the air compressor 4 through an air pipeline 16, the discharging pipe 14-5 is connected with a spraying hose 15, and the front end of the spraying hose 15 is provided with a spray gun 17.
As shown in fig. 1, the outlet of the transfer pump 7 is connected with the top inlet of the transfer hopper 13 through a transfer pipe 8 and a corrugated pipe 11, the transfer pipe 8 is a hard pipe, the head end of the hard pipe is in butt joint with the output pipe 7-5 of the transfer pump 7, the tail end of the hard pipe is in butt joint with the upper end of the corrugated pipe 11, and the lower end of the corrugated pipe 11 is in butt joint with the top inlet of the transfer hopper 13. The function of the corrugated pipe 11 is to establish buffer elastic connection between the conveying pipeline 8 and the transfer hopper 13, so that inconvenience caused by rigid connection is avoided, and meanwhile, the corrugated pipe 11 with certain flexibility is convenient for opening and closing the transfer hopper 13.
The conveying pump 7 conveys the concrete mixture to the inside of the transfer hopper 13, so that the inside of the transfer hopper 13 is gradually filled with the mixture and extrusion pressure is built, and therefore, the mixture in the transfer hopper 13 enters the channel of the rotor 14-4 downwards in an active extrusion mode, and the problem of idling of the rotor 14-4 caused by the fact that the mixture cannot smoothly enter the channel of the rotor 14-4 in a gravity blanking mode is solved. On the other hand, as described above, when the intermediate transfer hopper 13 is closed and the mixture is injected into the interior, the stirring impeller 14-3 which rotates in synchronization with the rotor 14-4 imparts a continuous stirring action to the mixture in the intermediate transfer hopper 13, and the fluidity of the mixture (to avoid setting) can be ensured while promoting further sufficient mixing of the components of the concrete mixture. In this embodiment, in order to further improve fluidity of the mixture, a vibration motor 12 may be installed outside the transfer hopper 13, and a moderate vibration effect is generated by the vibration motor 12 during construction, so as to promote the mixture in the hopper to enter the channel of the rotor 14-4 downward.
The purpose of the openable and closable structure of the transfer hopper 13 is to clean the interior periodically, so that the main body of the rotor spraying device 14 can be quickly assembled and disassembled and deeply cleaned. In the embodiment, a support 26 is arranged on a base 14-2, a connecting block 13-1 is arranged on the side part of the bottom of a transfer hopper 13, and the connecting block 13-1 is hinged with the support 26; the base 14-2 is also hinged with a plurality of length-adjustable retainers 27, a plurality of connecting lug plates 13-2 with clamping grooves are arranged on the side part of the bottom of the transfer hopper 13, and the middle part of each retainer 27 is positioned in the clamping groove of the corresponding connecting lug plate 13-2.
In particular, as shown in fig. 5, the holders 27 are provided with four groups, providing fastening action to the closed transfer hopper 13 in four positions, ensuring the reliability of the fixing. In terms of structure, the fixer 27 comprises an upper threaded rod, a lower threaded rod and an adjusting sleeve arranged between the two threaded rods, wherein the lower end of the lower threaded rod is hinged with the base 14-2, the upper end of the upper threaded rod is provided with an end block, the spiral directions of the two threaded rods are opposite, the inner wall of the adjusting sleeve is provided with internal threads in the positive and negative spiral directions, the lower end of the upper threaded rod and the upper end of the lower threaded rod are connected with the adjusting sleeve, the upper threaded rod is embedded into a clamping groove of the connecting lug plate 13-2, the distance between the two threaded rods can be reduced by rotating the adjusting sleeve, and at the moment, each fixer 27 applies a downward tension effect on the centering hopper 13 to fix the centering hopper 13.
An upper air inlet interface 13-3 is arranged on the side part of the bottom of the transfer hopper 13, a housing communicated with the upper air inlet interface 13-3 is arranged at the bottom of the inner cavity of the transfer hopper 13, the housing is buckled on the air inlet hole 14-11 when the transfer hopper 13 is closed, a sealing ring is further arranged at the bottom of the housing, and the sealing ring is extruded between the housing and the top plate 14-9 when the transfer hopper 13 is closed, so that compressed air entering through the upper air inlet interface 13-3 can more intensively pass through the air inlet hole 14-11.
As described above, the top plate 14-9 is floatingly provided on the top of the rotor 14-4, and when the transfer hopper 13 is closed and fastened and fixed by the plurality of fasteners 27, the top plate 14-9 is held by the bottom of the transfer hopper 13, and a positioning structure is provided between the bottom edge of the transfer hopper 13 and the outer side edge of the top plate 14-9, by which the top plate 14-9 is positioned to avoid the rotation of the top plate 14-9. As shown in fig. 7, a positioning notch may be provided at the edge of the top plate 14-9, and a positioning protrusion may be provided correspondingly inside the bottom edge of the transfer hopper 13, such that the positioning notch on the top plate 14-9 corresponds to the positioning protrusion on the transfer hopper 13 when the transfer hopper 13 is closed.
As previously described, the present invention employs the orifice-cleaning assembly 28 to periodically clean the passages of the rotor 14-4 and clean the mix adhering to the passages to restore the effective cross-section of the passages, thereby ensuring a long-term and efficient injection efficiency of the injection unit.
Referring to fig. 10, it can be seen that:
the hole cleaning assembly 28 comprises a frame 28-1 fixedly connected with the base 14-2, a plurality of guide rods 28-2, a lifting block 28-4 which moves up and down along the guide rods 28-2 and a hole cleaning Kong Qigang-3 which drives the lifting block 28-4 to move up and down are arranged in the frame 28-1, a push rod 28-5 is arranged at the top of the lifting block 28-4, and a hole cleaning block 28-6 with the cross section shape identical to that of a channel of the rotor 14-4 is arranged at the top of the push rod 28-5. The guide rod 28-2 is provided to improve the stability of the lifting block 28-4 and the hole cleaning block 28-6 during lifting movement.
As described above, the cross-sectional shape of the passage of the rotor 14-4 is a sector ring shape, and thus the cross-sectional shape of the hole cleaning block 28-6 is the same sector ring shape. The clear hole assembly 28 operates on the principle that: the clear Kong Qigang-3 lifts the clear hole block 28-6 upwards, the clear hole block 28-6 enters the channel of the rotor 14-4, the mixture adhered in the channel is pushed out, the effective section of the channel is restored, and the pushed mixture upwards reenters the interior of the transfer hopper 13.
The cleaner Kong Qigang-3 is connected with the air compressor 4. The top surface of the hole cleaning block 28-6 is flush with the upper port of the accommodation hole 14-14 when it is in the low position, and the top surface of the hole cleaning block 28-6 is flush with the top surface of the rotor 14-4 when it is in the high position. The function of defining the low and high positions of the purge block 28-6 is to: because the top surface of the hole cleaning block 28-6 is flush with the upper port of the accommodating hole 14-14 when the hole cleaning block 28-6 is in the low position, the hole cleaning block 28-6 does not block the rotation of the rotor 14-4, and simultaneously, the mixture does not enter the accommodating hole 14-14 downwards because the hole cleaning block 28-6 fully occupies the accommodating hole 14-14; because the top surface of the purge block 28-6 is flush with the top surface of the rotor 14-4 when in the high position, the purge block 28-6 is able to push out all of the mix in the channel without the purge block 28-6 contacting the upper components (e.g., the impeller 14-3, etc.).
In this embodiment, as shown in fig. 4, the air pipe 16 includes a main air supply pipe 16-1, a first air supply branch pipe 16-2, and a second air supply branch pipe 16-3, the main air supply pipe 16-1 is connected to an outlet of the air compressor 4, the first air supply branch pipe 16-2 is connected to the lower air intake port 14-7, and the second air supply branch pipe 16-3 is connected to the upper air intake port 13-3. When the jet unit operates, one path of compressed air enters from the upper air inlet interface 13-3, passes through the air inlet hole 14-11 and the channel of the rotor 14-4, moves downwards with the mixture in the channel to pass through the discharging hole 14-13, and finally enters the discharging pipe 14-5. The other path of compressed air directly enters the discharging pipe 14-5 through the lower air inlet interface 14-7, high-pressure pushing is carried out on the mixture in the discharging pipe 14-5, the mixture is promoted to be transferred into the spraying hose 15 in a pressurizing mode, and finally the mixture is sprayed out by a spray gun 17 held by a field operator.
The gas delivery main pipe 16-1 is also connected with a clear hole gas delivery pipe 25, and the clear hole gas delivery pipe 25 is connected with a clear Kong Qigang-3. An air passage electromagnetic valve is also arranged between the clear hole air pipe 25 and the clear Kong Qigang-3, and is connected with the site controller 3 through a lead wire and is controlled by the site controller 3. When the hole cleaning operation needs to be performed, an instruction is sent by the field controller 3 to enter a hole cleaning mode.
In this embodiment, the rotor spraying device 14 further includes an accelerator supply assembly for rapidly setting and hardening the concrete sprayed onto the application surface by adding an accelerator to the concrete mix during the spraying operation. The accelerator supply assembly comprises an accelerator tank 9 and a booster pump 10 arranged in the tank, wherein a medicament interface 14-15 is further arranged at the rear part of the discharge pipe 14-5, and an outlet of the booster pump 10 is connected to the medicament interface 14-15 through a high-pressure pipeline. In the concrete spraying process, the booster pump 10 supplies the accelerator to the discharge pipe 14-5 in a pressurized manner to be mixed with the mixture, and the mixed accelerator and the mixture are sprayed to the application surface at the same time.
The operation mode is as follows:
according to the structural form of the assembly wheel 2 selected according to the site operation condition, the components of the concrete mixture can be directly added into the mixing hopper 6 for mixing, or the components of the concrete mixture can be processed into the mixture by adopting a mixing station and a mixer which are arranged on site and then injected into the mixing hopper 6 (because of spray construction, the components of the mixture are all fine aggregates and no coarse aggregates such as broken stone), the mixing device continuously generates stirring action, and the fluidity of the mixture is ensured while the further uniform mixing of the components of the mixture is promoted;
an operator controls the spraying unit to move to a construction position through the field controller 3, and the other operator holds the spray gun 17 and aligns to a construction application surface; starting an air compressor 4 to generate compressed air and maintaining pressure; an operator starts the conveying pump 7, the rotor driving machine 14-1, the booster pump 10 and the vibration motor 12 through the site controller 3, and each manual valve on the operation air pipeline 16 is communicated with the first air supply branch pipe 16-2 and the second air supply branch pipe 16-3; the concrete mixture is transferred into the transfer hopper 3 by the transfer pump 7, and along with the filling of the mixture in the transfer hopper 3, the pressure is built in, and the mixture is extruded downwards into the channel of the rotor 14-4 in an active mode; specifically, when the channel of the rotor 14-4 moves below the blanking hole 14-10, the mixture passes through the blanking hole 14-10 and enters the channel, the mixture in the channel moves rotationally along with the rotor 14-4 when the rotor continues to rotate, when the channel moves below the air inlet hole 14-11, as one path of compressed air is injected through the upper air inlet interface 13-3, the part of compressed air pushes the mixture in the lower channel downwards to be discharged by the channel, the part of the mixture passes through the discharging hole 14-13 downwards and enters the discharging pipe 14-5, the other path of compressed air is directly injected into the discharging pipe 14-5, further pressurizing pushing action is generated on the mixture, meanwhile, the accelerator pumped by the booster pump 10 is also injected into the discharging pipe 14-5 and mixed with the mixture, and finally the mixture is sprayed to a compress surface through the spray gun 17 and is coagulated and hardened; the channel of the rotor 14-4 emptied by the compressed air continues to rotationally shift backward, and when the channel rotationally moves to the lower part of the blanking hole 14-10, the mixture is filled again, so that circulation is formed, and continuous injection construction is formed;
after the spraying construction for a certain time, the effective cross section is reduced and the spraying construction efficiency is reduced due to the fact that some mixture is adhered in the channel of the rotor 14-4, and at the moment, a hole cleaning operation mode is entered by inputting a command through the field controller 3; at this time, the operation of the transfer pump 7, the booster pump 10 and the vibration motor 12 is stopped, the rotor driver 14-1 is changed from the continuous operation mode to the step operation mode, the single rotation is stopped after a certain angle (because the rotor 14-4 is provided with 12 channels in this embodiment, the single rotation angle is 30 °), the cleaning Kong Qigang-3 of the cleaning assembly 28 is operated once, the cleaning block 28-6 is operated once to ascend and descend, the cleaning block 28-6 is operated once to push and discharge all the mixture in the upper channel upwards and enter the transfer hopper 13 in the ascending stage, and then the descending and resetting are performed (at this time, the mixture in the transfer hopper 13 reenters the channel after cleaning), the rotor 14-4 is rotated for one circle, the cleaning operation is repeated a plurality of times, and all the channels are cleaned; then, a command is input through the site controller 3 to enter the normal injection operation mode again;
when the inside of the rotor spraying device 14 needs to be deeply cleaned, the spraying unit is completely shut down, each fixer 27 is operated to unlock the centering transfer hopper 13, the centering transfer hopper 13 is tilted to one side to be opened, the stirring impeller 14-3 is detached from the top end of the rotating shaft 14-6, then the top plate 14-9 is taken down upwards, then the rotor 14-4 is taken down upwards, at this time, the rotor spraying device 14 is fully disassembled, the inside and each component are cleaned by adopting a high-pressure water source, then the rotor 14-4 is firstly mounted on the rotating shaft 14-6, then the top plate 14-9 is placed on the top of the rotor 14-4, then the centering transfer hopper 13 is tilted to be closed, and the centering transfer hopper 13 is locked and fixed by adopting a plurality of the fixers 27.

Claims (9)

1. A rotor type concrete spraying unit is characterized in that: comprises a controllable moving platform, wherein a mixing device, an air compressor (4), a delivery pump (7) and a rotor spraying device (14) are arranged on the controllable moving platform;
the rotor spraying device (14) comprises a base (14-2) and a rotating shaft (14-6) arranged in the middle of the base (14-2), a rotor driving machine (14-1) is arranged below the base (14-2), a base plate (14-8), a rotor (14-4), a top plate (14-9) and a stirring impeller (14-3) are sequentially arranged above the base (14-2) from bottom to top, the base plate (14-8) is fixedly connected with the base (14-2), the rotor (14-4) is rotationally clamped between the base plate (14-8) and the top plate (14-9), the rotor (14-4) and the stirring impeller (14-3) are both connected with the rotating shaft (14-6) in a matching way, a blanking hole (14-10) and an air inlet hole (14-11) are arranged on the top plate (14-9), a containing hole (14-14) aligned with the blanking hole (14-10) above and a discharging hole (14-13) aligned with the air inlet hole (14-11) above are arranged on the base plate (14-8), a discharging pipe (14-5) with a lower air inlet interface (14-7) at the rear part and a hole cleaning assembly (28) for cleaning a channel of the rotor (14-4) above are arranged below the base (14-2); the rotor spraying device (14) also comprises an openable and closable transfer hopper (13) with a closed top, and the stirring impeller (14-3) is positioned at the bottom of the inner cavity of the transfer hopper (13) when the transfer hopper is closed;
an inlet of the conveying pump (7) is connected with a bottom outlet of the mixing device, an outlet of the conveying pump (7) is connected with a top inlet of the transfer hopper (13), the rotor spraying device (14) is connected with the air compressor (4) through an air pipeline (16), a spraying hose (15) is connected to the discharging pipe (14-5), and a spray gun (17) is arranged at the front end of the spraying hose (15);
the hole cleaning assembly (28) comprises a frame (28-1) fixedly connected with the base (14-2), a plurality of guide rods (28-2), lifting blocks (28-4) which move up and down along the guide rods (28-2) and a cleaning Kong Qigang (28-3) which drives the lifting blocks (28-4) to move up and down are arranged in the frame (28-1), a push rod (28-5) is arranged at the top of the lifting blocks (28-4), a hole cleaning block (28-6) with the cross section shape identical to that of a channel of the rotor (14-4) is arranged at the top of the push rod (28-5), and the cleaning Kong Qigang (28-3) is connected with the air compressor (4); when the hole cleaning block (28-6) is positioned at the low position, the top surface of the hole cleaning block (28-6) is flush with the upper port of the accommodating hole (14-14), and when the hole cleaning block (28-6) is positioned at the high position, the top surface of the hole cleaning block (28-6) is flush with the top surface of the rotor (14-4).
2. The rotor concrete sprayer unit of claim 1, wherein: a support (26) is arranged on the base (14-2), a connecting block (13-1) is arranged on the side part of the bottom of the transfer hopper (13), and the connecting block (13-1) is hinged with the support (26); the base (14-2) is also hinged with a plurality of length-adjustable retainers (27), a plurality of connecting lug plates (13-2) with clamping grooves are arranged on the side part of the bottom of the transfer hopper (13), and the middle part of each retainer (27) is positioned in the clamping groove of the corresponding connecting lug plate (13-2).
3. The rotor concrete sprayer unit of claim 2, wherein: an upper air inlet interface (13-3) is arranged on the side part of the bottom of the transfer hopper (13), a cover shell communicated with the upper air inlet interface (13-3) is arranged at the bottom of the inner cavity of the transfer hopper (13), the cover shell is buckled on an air inlet hole (14-11) when the transfer hopper (13) is closed, and a sealing ring is further arranged at the bottom of the cover shell.
4. A rotor concrete sprayer assembly according to claim 3, wherein: the air pipeline (16) comprises an air conveying main pipe (16-1), a first air supply branch pipe (16-2) and a second air supply branch pipe (16-3), the air conveying main pipe (16-1) is connected with an outlet of the air compressor (4), the first air supply branch pipe (16-2) is connected with the lower air inlet interface (14-7), and the second air supply branch pipe (16-3) is connected with the upper air inlet interface (13-3); a clear hole gas pipe (25) is also connected to the gas transmission main pipe (16-1), and the clear hole gas pipe (25) is connected with a clear Kong Qigang (28-3).
5. The rotor concrete sprayer unit of claim 4, wherein: the rotor spraying device (14) further comprises an accelerator supply assembly, the accelerator supply assembly comprises an accelerator box (9) and a booster pump (10) arranged in the box, the rear part of the discharging pipe (14-5) is further provided with a medicament interface (14-15), and an outlet of the booster pump (10) is connected to the medicament interface (14-15) through a high-pressure pipeline.
6. A rotor concrete sprayer assembly according to any one of claims 1 to 5, wherein: the mixing device comprises a mixing hopper (6) with an open top, an outlet of the mixing hopper (6) is arranged at the middle position of the bottom, two parallel transverse stirring shafts (20) are arranged at the bottom of an inner cavity of the mixing hopper (6), stirring blades (19) with opposite spiral directions are arranged at the front part and the rear part of each stirring shaft (20), and a mixing driver (5) and a mixing driving box (18) for synchronously driving the two stirring shafts (20) are arranged outside the mixing hopper (6).
7. The rotor concrete sprayer assembly of claim 6, wherein: the side part of the mixing hopper (6) is provided with a discharge opening (24), two sides of the discharge opening (24) are provided with sliding rails (21), a discharge box door (23) is arranged between the two sliding rails (21), and a push-pull cylinder (22) is arranged between the mixing hopper (6) and the discharge box door (23).
8. A rotor concrete sprayer assembly according to any one of claims 1 to 5, wherein: the conveying pump (7) comprises a shock absorption base (7-4), a driving motor (7-3), a transmission case (7-1) and a feed box (7-6) are arranged on the shock absorption base (7-4), a pumping box (7-2) is arranged above the feed box (7-6), the driving motor (7-3) drives a feeding auger in the pumping box (7-2) through the transmission case (7-1), and an output pipeline (7-5) is arranged at the end part of the feed box (7-6).
9. A rotor concrete sprayer assembly according to any one of claims 1 to 5, wherein: the controllable mobile platform comprises a mobile chassis (1) with wheels (2), a field controller (3) is arranged on the mobile chassis (1), and the wheels (2) are Mecanum wheels, rail wheels or rubber wheels.
CN202311725098.2A 2023-12-15 2023-12-15 Rotor type concrete spraying unit Active CN117404113B (en)

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CN101906978A (en) * 2010-07-23 2010-12-08 中国矿业大学 Concrete sprayer with horizontal rotor of side blowing type
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CN103147765A (en) * 2013-03-13 2013-06-12 山东天河科技有限公司 Rotor-type concrete sprayer
CN103216248A (en) * 2013-04-26 2013-07-24 胡方志 Wet type shotcrete machine
CN111188637A (en) * 2020-03-12 2020-05-22 山东科技大学 Remote concrete sprayer
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CN101906978A (en) * 2010-07-23 2010-12-08 中国矿业大学 Concrete sprayer with horizontal rotor of side blowing type
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