CN117399696A - Semi-solid forming material tailing cutting device and cutting method thereof - Google Patents
Semi-solid forming material tailing cutting device and cutting method thereof Download PDFInfo
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- CN117399696A CN117399696A CN202311521983.9A CN202311521983A CN117399696A CN 117399696 A CN117399696 A CN 117399696A CN 202311521983 A CN202311521983 A CN 202311521983A CN 117399696 A CN117399696 A CN 117399696A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 94
- 239000000463 material Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000010099 solid forming Methods 0.000 title claims abstract description 15
- 238000006073 displacement reaction Methods 0.000 claims abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 230000003287 optical effect Effects 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 38
- 239000012778 molding material Substances 0.000 claims description 20
- 239000007787 solid Substances 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 210000000078 claw Anatomy 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 238000001931 thermography Methods 0.000 claims description 4
- 230000000670 limiting effect Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000012790 confirmation Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 230000005389 magnetism Effects 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 238000004512 die casting Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
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- 229910000838 Al alloy Inorganic materials 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D35/00—Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
- B23D35/005—Adjusting the position of the cutting members
- B23D35/007—Adjusting the position of the cutting members for circular cutting members
Abstract
The invention discloses a cutting device and a cutting method for semi-solid forming material tailings, which relate to the related field of metal processing and comprise a processing table; the left end bolt of the processing table is provided with a transverse adjusting piece for adjusting; the sliding block bolt in the transverse adjusting piece is arranged on the inner side of the displacement bracket, the forming material is clamped and rotationally detected through the cutting clamping piece, meanwhile, the cutting tool in the control piece is matched for cutting through the rotation angle adjustment of the forming material, the optical detection assembly is utilized for carrying out heat energy image acquisition and rapid adjustment on the cutting position, so that the tail cutting effect is improved, the secondary working procedure after cooling is avoided, and the cutting efficiency is improved.
Description
Technical Field
The invention relates to the field related to metal processing, in particular to a semi-solid forming material tailing cutting device and a cutting method thereof.
Background
The semi-solid forming technology is a technology for forming by utilizing the rheological property of a material in a semi-solid state; in this semi-solid state, there is an advantageous variation in the proportions of the materials, thus achieving a similar effect to casting and forging; when the semi-solid aluminum alloy is die-cast into a thick-wall part, a section of metal left after the end of injection is used as a tail material, and various tail material cutting devices are derived for removing the tail material of the aluminum alloy die-cast part.
In the prior art, when the die castings are placed, the positions of the die castings need to be manually adjusted, and most of the die castings adopt a fixing mode of clamping a fixed plate to cause shaking degree in the cutting process of the die castings, so that time is delayed, and the working efficiency is reduced; meanwhile, most of the prior art lacks detection components for cutting parts, so that a worker needs to adjust a cutting tool according to working experience, and a large amount of high-technology talents are needed, so that labor cost is high.
Disclosure of Invention
Accordingly, in order to solve the above-mentioned shortcomings, the present invention provides a semi-solid molding material tailing cutting device and a cutting method thereof.
The invention is realized in such a way that a semi-solid forming material tailing cutting device and a cutting method thereof are constructed, wherein the device comprises a processing table; the left end bolt of the processing table is provided with a transverse adjusting piece for adjusting; the sliding block bolt in the transverse adjusting piece is arranged on the inner side of the displacement bracket; a cutting clamping piece is arranged on the inner side bolt of the displacement bracket; the top of the processing table is provided with a control part in a sliding manner; a blanking frame for blanking is arranged at the right end of the processing table through bolts; a control panel is arranged at the bolt at the front end of the displacement bracket;
the cutting clamping piece comprises an annular frame which is mounted on the inner side of the displacement bracket through bolts; an arc-shaped rail groove is formed in the inner ring side of the annular frame; the arc-shaped rail groove is provided with a guide rail sliding block in a sliding mode, and the guide rail sliding block is used for adjusting; the guide rail sliding block bolts are arranged on the upper side and the lower side of the adjusting piece; a connecting plate is arranged at the right end of the adjusting piece through a bolt; a small air pump for pressurizing is mounted at the right end of the connecting plate through bolts; pile tube valves are respectively arranged on the upper side and the lower side of the air outlet of the small air pump in a pipeline manner; an infrared positioner for distance measurement is arranged on the bolt at the bottom side of the left end of the annular frame; and the top side bolt at the left end of the annular frame is provided with a light detection assembly.
The invention has the following advantages: the invention provides a semi-solid forming material tailing cutting device and a cutting method thereof through improvement, and compared with the same type of equipment, the semi-solid forming material tailing cutting device has the following improvement:
according to the semi-solid forming material tailing cutting device and the semi-solid forming material tailing cutting method, the forming material is clamped and rotationally detected through the cutting clamping piece, meanwhile, the rotation angle of the forming material is adjusted to be matched with the cutting tool in the adjusting piece for cutting, the cutting position is acquired through the optical detection assembly and is quickly adjusted, so that the tailing cutting effect is improved, the secondary working procedure after cooling is avoided, and the cutting efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic perspective exploded view of the cutting clamp of the present invention;
FIG. 3 is a schematic perspective view of a processing station, a lateral adjustment member and a displacement bracket of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 2A in accordance with the present invention;
FIG. 5 is a schematic view of a cylinder assembly shaft side perspective of the present invention;
FIG. 6 is a schematic cross-sectional axial side view of a control of the present invention;
fig. 7 is a schematic perspective view of a high-precision slider and cutting tool of the present invention.
Wherein: the device comprises a processing table-1, a transverse adjusting part-2, a displacement bracket-3, a cutting clamping part-4, a regulating part-5, a blanking frame-6, a control panel-7, an annular frame-41, an arc-shaped rail groove-42, a guide rail sliding block-43, an adjusting part-44, a connecting plate-45, a small air pump-46, a pile tube valve-47, an infrared positioner-48, a light detection component-49, a hinge bracket-441, a fixed valve-442, an arc-shaped air cylinder-443, an air cylinder component-444, a sliding plate-445, an opening groove-446, an air cylinder body-4441, a round piston rod head-4442, a coil plate-4443, a displacement work box-51, a servo motor-52, a clamping claw piece-53, an air blowing cylinder-54, a high-precision sliding piece-55 and a cutting tool-56.
Detailed Description
The principles and features of the present invention are described below with reference to fig. 1-7, the examples being provided for illustration only and not for limitation of the scope of the invention. The invention is more particularly described by way of example in the following paragraphs with reference to the drawings. It should be noted that the drawings are in a very simplified form and are all to a non-precise scale, merely for convenience and clarity in aiding in the description of embodiments of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present invention will be described in accordance with its entire structure.
Embodiment one:
referring to fig. 1 to 7, the semi-solid forming material tailing cutting device and the cutting method thereof of the invention comprise a processing table 1; the left end bolt of the processing table 1 is provided with a transverse adjusting piece 2 for adjusting, the transverse adjusting piece 2 specifically comprises a motor, a transmission belt, three groups of transmission screw rods and screw hole blocks arranged on the transmission screw rods, an electromagnetic coil is arranged at the joint of the transmission screw rods and a transmission belt wheel, and the screw hole blocks on the transmission screw rods on the front side and the rear side of the transverse adjusting piece 2 are mounted with the inner side bolts of the displacement bracket 3; the slide block bolt in the transverse adjusting piece 2 is arranged on the inner side of the displacement bracket 3; a cutting clamping piece 4 is arranged on the inner side of the displacement bracket 3 through bolts; the top of the processing table 1 is provided with a regulating part 5 in a sliding way; a blanking frame 6 for blanking is arranged at the right end of the processing table 1 through bolts; the front end bolt of the displacement bracket 3 is provided with a control panel 7.
The cutting clamp 4 comprises an annular frame 41 bolted to the inside of the displacement bracket 3; the inner ring side of the annular frame 41 is provided with an arc-shaped rail groove 42; the arc-shaped rail groove 42 is slidably provided with a guide rail sliding block 43 for adjustment, and the arc-shaped rail groove 42 provides a sliding limiting effect for the guide rail sliding block 43; the guide rail sliding blocks 43 are mounted on the upper side and the lower side of the adjusting piece 44 through bolts; the right end bolt of the adjusting piece 44 is provided with a connecting plate 45, and the connecting plate 45 is specifically composed of three groups of annular-broken plates with different diameters; a small air pump 46 for pressurizing is mounted at the right end of the joint plate 45 through bolts; the upper side and the lower side of the air outlet of the small air pump 46 are respectively provided with a pile tube valve 47 in a pipeline way, and the pile tube valve 47 is connected with the pipeline of the air cylinder body 4441; an infrared positioner 48 for distance measurement is mounted on the bottom side bolt of the left end of the annular frame 41; the top side bolt at the left end of the annular frame 41 is provided with a light detection assembly 49, and the light detection assembly 49 specifically comprises a transverse frame, a scanning camera and a thermal imaging camera.
The adjusting member 44 includes a hinge bracket 441 rotatably provided inside the ring frame 41; the fixed valves 442 for controlling the air flow are mounted on the upper and lower sides of the hinge bracket 441 by bolts; arc-shaped air cylinders 443 for pushing are fixedly arranged on the left side and the right side of the fixed valve 442; the piston rod bolt of the arc-shaped air cylinder 443 is arranged at the left side of the shell of the air cylinder assembly 444; a slide plate 445 is mounted on the front side and the rear side of the cylinder assembly 444 through bolts; the slide plate 445 is slidably disposed in the opening groove 446, and the opening groove 446 is disposed at both front and rear sides of the frame body of the hinge frame 441.
The cylinder assembly 444 includes a cylinder body 4441 fixedly mounted at the piston rod head of the arc cylinder 443; a round piston rod head 4442 is fixedly inserted at the piston rod head of the cylinder body 4441; the circular piston rod head 4442 is rotatably disposed at the bottom side groove of the coil plate 4443.
Embodiment two:
referring to fig. 1 to 7, in the semi-solid forming material tail cutting device and the cutting method thereof according to the present invention, compared with the first embodiment, the embodiment further includes: a control adjusting part 5; the control part 5 comprises a displacement work box 51 which is arranged at the top of the processing table 1 in a sliding way, and a light detector matched with the infrared positioner 48 is arranged on a bolt at the bottom of the right side of the displacement work box 51; a servo motor 52 for transmission is mounted on the middle side bolt at the left end of the displacement work box 51; a clamping claw piece 53 is arranged on the transmission shaft at the right end of the servo motor 52 in a transmission way; a blowing tube 54 is rotatably arranged in the displacement work box 51; the top bolt of the right joint plate of the displacement work box 51 is provided with a high-precision sliding part 55; the top slide bolt of the high-precision slide 55 is mounted with a cutting tool 56 for cutting.
The clamping claw piece 53 specifically comprises a transmission screw rod, a mounting plate and a six-claw hinge piece; the high-precision sliding part 55 specifically consists of a transmission motor, a gear set, a fixing frame and a sliding plate; screw hole blocks on the side transmission screw rods in the transverse adjusting piece 2 are mounted with bolts at the bottom of the displacement work box 51.
The working principle of the semi-solid forming material tailing cutting device and the cutting method thereof is as follows:
firstly, when the equipment is used, the equipment is firstly placed in a working area, and then the device is connected with an external power supply, so that a power supply required by the work of the equipment can be provided;
secondly, when a cutting procedure is carried out, a worker places a forming material on a blanking frame 6 through external equipment, and then the worker firstly controls a motor in the transverse adjusting piece 2 to drive through a control panel 7, so that the middle side transmission screw rod is driven through controlling the electromagnetic coil at the head of the middle side transmission screw rod of the transverse adjusting piece 2 to generate electricity and magnetism, and further a screw hole block on the transmission screw rod drives a adjusting piece 5 to carry out sliding adjustment on a processing table 1; at this time, the displacement tool box 51 is pushed to drive the clamping claw piece 53 to be close to the molding material, the servo motor 52 synchronously works to drive the transmission screw rod on the axial side of the clamping claw piece and the mounting plate to carry out threaded transmission, and the mounting plate carries out horizontal displacement in the transmission process to drive the six-claw hinge piece to rotate and hinge, so that the six-claw hinge piece clamps the molding material;
thirdly, the six-jaw hinge which clamps the molding material is driven by the transmission effect of the transverse adjusting piece 2 to move leftwards by the displacement work box 51, at the moment, the molding material passes through the inner side of the annular frame 41 along with the six-jaw hinge, the small air pump 46 is synchronously controlled by the control panel 7 to execute pressurizing work, thus air source preparation work is completed in the displacement process of the displacement work box 51, at the moment, high-pressure air flow is output to the fixed valve 442 and the arc-shaped air cylinder 443 through the pile tube valve 47, thereby the arc-shaped air cylinder 443 pushes the two groups of air cylinder assemblies 444 in the hinge frame 441 to perform angle and azimuth adjustment, the sliding plates 445 at the front side and the rear side of the air cylinder assemblies 444 slide in the opening groove 446 to provide limit effect for adjustment of the air cylinder assemblies 444, after the angles of the four groups of cylinder assemblies 444 are adjusted to the proper positions, air pressure is provided for the cylinder bodies 4441 in the groups of cylinder assemblies 444 by virtue of the pile tube valves 47, so that piston rods of the cylinder assemblies are displaced and push the coil plates 4443 to approach to the molding materials, the coil plates 4443 are controlled to output current, so that the flexible rotation state between the coil plates 4443 and the round piston rod heads 4442 is converted into an adsorption fixing state, the former flexible rotation state is used for rapidly and effectively clamping the molding materials in the adsorption fixing state after being suitable for the side inclined surfaces of the molding materials, the molding materials clamped by the clamping claw pieces 53 are clamped and fixed at the center of the annular frame 41, and the distance between the displacement bracket 3 and the adjusting piece 5 is adjusted by the transverse adjusting piece 2, so that the fixed-length clamping of the molding materials is realized;
fourth, then, electric energy is output to the guide rail slide block 43 through the control panel 7, so that the guide rail slide block drives the hinged frame 441 to slide and rotate on the arc-shaped rail groove 42, and further, the cylinder assembly 444 and the forming material on the hinged frame 441 perform rotary motion, a scanning camera in the optical detection assembly 49 scans the forming material, a scanning image is transmitted to the control panel 7 to be compared with a standard forming material, and the position and the size of a tailing are judged; then, after confirmation by a worker, the control panel 7 executes a tailing cutting procedure, and the control panel 7 controls the high-precision sliding part 55 to drive the cutting tool 56 to perform high-precision adjustment action in the front-rear direction;
fifth, when the cutter 56 to be cut is moved to the center line of the top of the processing table 1, the worker operates the control panel 7 to supply electric energy to the guide rail sliding block 43 according to the previous detection image and the combined processing site condition, so that the worker drives the hinged frame 441 and the cylinder assembly 444 to rotate and adjust to a proper angle, and then drives the high-precision sliding part 55 and the cutter 56 on the moving work box 51 and the right connecting frame thereof to move on the processing table 1 through the transverse adjusting part 2, so that the cutting blade in the cutter 56 rotates and moves at a high speed to cut the tail material of the forming material;
sixth, can be connected with blowing section of thick bamboo 54 through the outside tuber pipe in the cutting process, and make blowing section of thick bamboo 54 blow and dispel the heat and direction to the spark that the shaping material cutting produced to utilize the thermal imaging camera on the optical detection subassembly 49 to carry out heat energy image acquisition to the cutting position, and judge the cutting quantity of heel through this image fast, the staff utilizes this heat energy image to carry out quick adjustment to the position of cutting tool, so improve the heel cutting effect and avoid the secondary processing process after the cooling, improve cutting efficiency.
The invention provides a semi-solid forming material tailing cutting device and a cutting method thereof through improvement, wherein a forming material is clamped and rotationally detected through a cutting clamping piece 4, meanwhile, the cutting is carried out by matching with a cutting tool 56 in a control piece 5 through the rotation angle adjustment of the forming material, and the cutting position is subjected to heat energy image acquisition and rapid adjustment through a light detection assembly 49, so that the tailing cutting effect is improved, the secondary working procedure after cooling is avoided, and the cutting efficiency is improved.
The basic principle and main characteristics of the invention and the advantages of the invention are shown and described above, standard parts used by the invention can be purchased from market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of the parts adopt conventional means such as mature bolt rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the description is omitted.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A semi-solid forming material tailing cutting device comprises a processing table (1); a transverse adjusting piece (2) for adjusting is arranged at the left end bolt of the processing table (1); the sliding block bolt in the transverse adjusting piece (2) is arranged on the inner side of the displacement bracket (3); a cutting clamping piece (4) is arranged on the inner side bolt of the displacement bracket (3); an adjusting control (5) is slidably arranged at the top of the processing table (1); a blanking frame (6) for blanking is arranged at the right end of the processing table (1) through bolts; a control panel (7) is arranged at the front end bolt of the displacement bracket (3);
the cutting clamping piece (4) comprises an annular frame (41) which is mounted on the inner side of the displacement bracket (3) through bolts; an arc-shaped rail groove (42) is formed in the inner ring side of the annular frame (41); a guide rail sliding block (43) for adjustment is arranged in the arc-shaped rail groove (42) in a sliding way; the guide rail sliding blocks (43) are mounted on the upper side and the lower side of the adjusting piece (44) through bolts; a connecting plate (45) is arranged at the right end of the adjusting piece (44) through bolts; a small air pump (46) for pressurizing is mounted at the right end of the connecting plate (45) through bolts; pile tube valves (47) are respectively arranged on the upper side and the lower side of the air outlet of the small air pump (46) in a pipeline manner; an infrared positioner (48) for distance measurement is arranged on the bottom side bolt of the left end of the annular frame (41); and a light detection assembly (49) is mounted on the top side bolt at the left end of the annular frame (41).
2. A semi-solid shaped material tail cutting apparatus as claimed in claim 1, wherein: the adjusting piece (44) comprises a hinged frame (441) rotatably arranged on the inner side of the annular frame (41); the upper side and the lower side of the hinged frame (441) are provided with fixed valves (442) for controlling air flow by bolts; arc-shaped air cylinders (443) for pushing are fixedly arranged on the left side and the right side of the fixed valve (442); the piston rod bolt of the arc-shaped air cylinder (443) is arranged at the left side of the shell of the air cylinder component (444); a sliding plate (445) is mounted on the front side and the rear side of the air cylinder assembly (444) through bolts; the sliding plate (445) is arranged in the open groove (446) in a sliding way, and the open groove (446) is arranged on the front side and the rear side of the frame body of the hinged frame (441).
3. A semi-solid shaped material tail cutting apparatus as claimed in claim 2, wherein: the cylinder assembly (444) comprises a cylinder body (4441) fixedly mounted at the piston rod head of an arc-shaped cylinder (443); a round piston rod head (4442) is fixedly inserted at the piston rod head of the cylinder body (4441); the round piston rod head (4442) is rotatably arranged at the groove on the bottom side of the coil plate (4443).
4. A semi-solid shaped material tail cutting apparatus as claimed in claim 3 wherein: the regulating and controlling piece (5) comprises a displacement work box (51) which is arranged at the top of the processing table (1) in a sliding manner, and a light detector which is matched with the infrared positioner (48) is arranged on a bolt at the bottom of the right side of the displacement work box (51); a servo motor (52) for transmission is arranged on the middle side bolt at the left end of the displacement work box (51); a clamping claw piece (53) is arranged at the right end of the transmission shaft of the servo motor (52) in a transmission way; an air blowing tube (54) is rotatably arranged in the displacement work box (51).
5. The semi-solid shaped material tail cutting device as claimed in claim 4, wherein: a high-precision sliding piece (55) is arranged on the top bolt of the right joint plate of the displacement work box (51); the top slide bolt of the high-precision sliding piece (55) is provided with a cutting tool (56) for cutting.
6. The semi-solid shaped material tail cutting device as claimed in claim 5, wherein: the transverse adjusting piece (2) is specifically composed of a motor, a transmission belt, three groups of transmission screw rods and screw hole blocks arranged on the transmission screw rods, an electromagnetic coil is arranged at the joint of the transmission screw rods and the transmission belt wheels, the screw hole blocks on the transmission screw rods on the middle side of the transverse adjusting piece (2) are mounted on the bottom bolts of the displacement work box (51), and the screw hole blocks on the transmission screw rods on the front side and the rear side of the transverse adjusting piece (2) are mounted on the inner side bolts of the displacement support (3).
7. The semi-solid shaped material tail cutting device as claimed in claim 6, wherein: the light detection assembly (49) specifically comprises a transverse frame, a scanning camera and a thermal imaging camera.
8. The semi-solid shaped material tail cutting device as claimed in claim 7, wherein: the clamping claw piece (53) is specifically composed of a transmission screw rod, a mounting plate and a six-claw hinge piece.
9. The semi-solid shaped material tail cutting device as claimed in claim 8, wherein: the high-precision sliding piece (55) is specifically composed of a transmission motor, a gear set, a fixing frame and a sliding plate.
10. The cutting method of the semi-solid molding material tailing cutting device as claimed in claim 9, wherein: the method comprises the following steps:
step one: when the cutting procedure is carried out, a worker places a forming material on a blanking frame (6) through external equipment, then the worker firstly controls a motor in a transverse adjusting piece (2) to drive through a control panel (7), so that a middle side transmission screw rod is driven through controlling an electromagnetic coil at a transmission screw rod head of the middle side of the transverse adjusting piece (2) to generate electricity and magnetism, and a screw hole block on the transmission screw rod drives an adjusting piece (5) to carry out sliding adjustment on a processing table (1); at the moment, the displacement work box (51) is pushed to drive the clamping claw piece (53) to be close to the forming material, the servo motor (52) synchronously works to drive the transmission screw rod at the axial side of the clamping claw piece and the mounting plate to carry out threaded transmission, and the mounting plate carries out horizontal displacement in the transmission process to drive the six-claw hinging piece to carry out rotary hinging, so that the six-claw hinging piece clamps the forming material;
step two: then the six-jaw hinge piece which clamps the molding material is pulled to the left side by the transmission effect of the transverse adjusting piece (2), at the moment, the molding material can pass through the inner side of the annular frame (41) along with the six-jaw hinge piece, the small air pump (46) is synchronously controlled by the control panel (7) to execute pressurizing work, thus air source preparation work is completed in the displacement process of the displacement work box (51), at the moment, high-pressure air flow is output to the fixed valve (442) and the arc-shaped air cylinder (443) through the pile tube valve (47), thereby the arc-shaped air cylinder (443) pushes the two groups of air cylinder assemblies (444) in the hinge frame (441) to perform angle and azimuth adjustment, the sliding plates (445) at the front side and the rear side of the air cylinder assemblies (444) slide in the opening groove (446) to provide limiting effect for adjustment of the air cylinder assemblies (444), after the angle adjustment of the four groups of air cylinder assemblies (444) is proper position, the air cylinder body (4441) in the multiple groups of air cylinder assemblies (444) is supplied with air pressure by the pile tube valve (47), so that the air pressure is displaced and the air cylinder rod head (4443) is pushed to be close to the molding material, at the moment, the two groups of air cylinder assemblies (4443) are controlled to rotate around the molding material, the molding material is controlled to rotate around the round state, and the former state (44material is absorbed by the flexible molding material, and the molding state is changed into the state, and the state (44is fixed, and the state is in a flexible state, and the state is rotated, and the molding material is clamped by the state (44is shaped and the state and is in advance, thereby clamping and fixing the molding material clamped by the clamping claw piece (53) at the center of the annular frame (41), wherein the distance between the displacement bracket (3) and the regulating piece (5) is regulated by the transverse regulating piece (2), so as to realize the fixed-length clamping of the molding material;
step three: then, electric energy is output to the guide rail sliding block (43) through the control panel (7), so that the guide rail sliding block drives the hinged frame (441) to slide and rotate on the arc-shaped rail groove (42), and further, the air cylinder assembly (444) on the hinged frame (441) and the forming material perform rotary motion, a scanning camera in the optical detection assembly (49) scans the forming material, a scanning image is transmitted to the control panel (7) to be compared with a standard forming material, and the position and the size of a tailing are judged; then, after confirmation by a worker, the control panel (7) executes a tailing cutting procedure, and the control panel (7) controls the high-precision sliding part (55) to drive the cutting tool (56) to perform high-precision adjustment action in the front-rear direction;
step four: when the cutter (56) to be cut is moved to the center line of the top of the processing table (1), the worker operates the control panel (7) to supply electric energy to the guide rail sliding block (43) according to the previous detection image and the combined processing site condition, so that the cutter drives the hinged frame (441) and the cylinder component (444) and the forming material to rotate and adjust to a proper angle, and then the transverse adjusting piece (2) drives the high-precision sliding piece (55) and the cutter (56) on the moving work box (51) and the right connecting frame thereof to move on the processing table (1), so that the cutting blade in the cutter (56) rotates and moves at a high speed to cut the tailings of the forming material;
step five: can be connected with blowing section of thick bamboo (54) through outside tuber pipe in the cutting process, and make blowing section of thick bamboo (54) blow heat and spark that produces the cutting of shaping material dispel the heat and direction to utilize the thermal imaging camera on the light detection subassembly (49) to carry out heat energy image acquisition to the cutting position, and judge the cutting volume of tail through this image fast, the staff utilizes this heat energy image to carry out quick adjustment to the position of cutting tool, so improves the cutting effect of tail and avoids the secondary processing after the cooling, improves cutting efficiency.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311521983.9A CN117399696B (en) | 2023-11-15 | Semi-solid forming material tailing cutting device and cutting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311521983.9A CN117399696B (en) | 2023-11-15 | Semi-solid forming material tailing cutting device and cutting method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117399696A true CN117399696A (en) | 2024-01-16 |
| CN117399696B CN117399696B (en) | 2024-04-19 |
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| CN204321677U (en) * | 2014-12-08 | 2015-05-13 | 北京有色金属研究总院 | A kind of semi-solid aluminium alloy die casting tailing cutting clamper |
| CN113146295A (en) * | 2021-06-04 | 2021-07-23 | 东莞宜安科技股份有限公司 | Semi-solid aluminum alloy die casting tails cutting jig |
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| WO2021248623A1 (en) * | 2020-06-12 | 2021-12-16 | 浙江金马逊机械有限公司 | Aerospace conduit allowance cutting digital control system, method and apparatus |
| CN217452337U (en) * | 2022-06-10 | 2022-09-20 | 张家港市春雷机械有限公司 | Section bar cutting device convenient to automatic residual tails of drawing |
| CN218799530U (en) * | 2022-12-15 | 2023-04-07 | 佛山市柯晟机械有限公司 | Cutting assembly and aluminum cutting machine thereof |
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN204321677U (en) * | 2014-12-08 | 2015-05-13 | 北京有色金属研究总院 | A kind of semi-solid aluminium alloy die casting tailing cutting clamper |
| WO2021248623A1 (en) * | 2020-06-12 | 2021-12-16 | 浙江金马逊机械有限公司 | Aerospace conduit allowance cutting digital control system, method and apparatus |
| CN113146295A (en) * | 2021-06-04 | 2021-07-23 | 东莞宜安科技股份有限公司 | Semi-solid aluminum alloy die casting tails cutting jig |
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| CN218799530U (en) * | 2022-12-15 | 2023-04-07 | 佛山市柯晟机械有限公司 | Cutting assembly and aluminum cutting machine thereof |
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